1999 Chevrolet Astro Owner's Manual
1999 Chevrolet Astro Manual
1999 Chevrolet Astro manual content summary:
- 1999 Chevrolet Astro | Owner's Manual - Page 1
yellowblue The 1999 Chevrolet Astro Owner's Manual 1-1 2-1 3-1 4-1 5-1 6-1 7-1 8-1 Seats and Restraint Systems This section tells you how to use your seats and safety belts properly. It also explains the air bag system. Features and Controls This section explains how to start and operate your - 1999 Chevrolet Astro | Owner's Manual - Page 2
yellowblue We support voluntary technician certification. GENERAL MOTORS, GM, the GM Emblem, CHEVROLET, the CHEVROLET Emblem and the name ASTRO are registered trademarks of General Motors Corporation. This manual includes the latest information at the time it was printed. We reserve the right to - 1999 Chevrolet Astro | Owner's Manual - Page 3
they first receive their new vehicle. If you do this, it will help you learn about the features and controls for your vehicle. In this manual, you'll find that pictures and words work together to explain things quickly. Safety Warnings and Symbols You will find a number of safety cautions in - 1999 Chevrolet Astro | Owner's Manual - Page 4
your warranty, and it could be costly. But the notice will tell you what to do to help avoid the damage. When you read other manuals, you might see CAUTION and NOTICE warnings in different colors or in different words. You'll also see warning labels on your vehicle. They use - 1999 Chevrolet Astro | Owner's Manual - Page 5
WASHER BATTERY CHARGING SYSTEM FUSE DOOR LOCK UNLOCK TURN SIGNALS LIGHTER PARKING LAMPS FASTEN SEAT BELTS WINDSHIELD DEFROSTER HORN BRAKE HAZARD WARNING FLASHER POWER WINDOW DAYTIME RUNNING LAMPS REAR WINDOW DEFOGGER COOLANT SPEAKER ENGINE OIL PRESSURE VENTILATING FAN FUEL AIR BAG - 1999 Chevrolet Astro | Owner's Manual - Page 6
yellowblue Model Reference This manual covers these models: Cargo Van Passenger Van vi - 1999 Chevrolet Astro | Owner's Manual - Page 7
Bag System Rear Seat Passengers 1-37 1-40 1-41 1-46 1-59 1-62 1-62 1-63 Rear Safety Belt Comfort Guides for Children and Small Adults Center Passenger Position (Bench Seat) Children Child Restraints Larger Children Safety Belt Extender Checking Your Restraint Systems Replacing Restraint System Parts - 1999 Chevrolet Astro | Owner's Manual - Page 8
Front Seat The bucket seats can be adjusted forward or rearward by the lever at the front of the seat. Manual Front Seats CAUTION: You can lose control of the vehicle if you try to adjust a manual lever at the front of the seat toward the driver's door to unlock it. - 1999 Chevrolet Astro | Owner's Manual - Page 9
yellowblue Manual Lumbar Support (If Equipped) Power Seats (If Equipped) If you have this . Turn the knob toward the front of the vehicle to increase lumbar support. Turn the knob toward the rear of the vehicle to decrease lumbar support. The front control makes the front of the seat go up and - 1999 Chevrolet Astro | Owner's Manual - Page 10
the inside of the seat to adjust the seatback. You can adjust the seatback by lifting the lever and leaning back. Release the lever to lock the seatback where you want it. Pull up on the lever, lean forward and the seat will go to an upright position. But don't have - 1999 Chevrolet Astro | Owner's Manual - Page 11
this. The shoulder belt can't do its job because it won't be against your body. Instead, it will be in front of you. In a crash you could go into it, receiving neck or other injuries chance of a neck injury in a crash. Seatback Latches (Non-Touring Bench Seats) The seatback lever is on the right - 1999 Chevrolet Astro | Owner's Manual - Page 12
latch release lever while pulling the seatback toward the rear of the vehicle. Rear Seats Bucket Seats After the latch has been released, push the seatback toward the front of the vehicle until it locks in and try to move the seat with your body, to make sure the seat is locked into place. 1-6 - 1999 Chevrolet Astro | Owner's Manual - Page 13
can carry up to three passengers. They can also be removed to increase storage space. The center bench and rear bench seats can be adjusted forward or rearward by the lever at the front of the seat. Move the seat adjustment lever at the front of the seat toward the passenger's side to unlock - 1999 Chevrolet Astro | Owner's Manual - Page 14
holders. Sit in the center seating position only when the console is in an upright and locked position. Removing the Rear Seats To remove the rear seats, do the following: 1. If you are removing the center seat, remove the right lap-shoulder belt. To do this, press the tip of a key into the release - 1999 Chevrolet Astro | Owner's Manual - Page 15
removed, pull the belt out and put both buckles in the passenger's side rear storage bin. Route the belt out of the forward edge of the storage bin. Close the cover to retain the belt. 4. Pull up on the seatback latch on the right rear of the seat. Push the seatback down until it locks - 1999 Chevrolet Astro | Owner's Manual - Page 16
yellowblue Replacing the Rear Seats 6. Lift up on the rear of the seat to remove the seat assembly from the rear latch pins. Then, pull back and lift the seat out of the vehicle. Your seat release latch lever is sprung with a two-stage mechanism. To fully release the latch, two levels of lift - 1999 Chevrolet Astro | Owner's Manual - Page 17
. If you have a safety belt guide on your seat, pull the belt through the guide before reattaching the lap-shoulder belt to the side of the seat. The release hole should be facing outward. 2. Pull the seat down to latch the rear retainers. Make sure the seat is locked in by pulling up and down - 1999 Chevrolet Astro | Owner's Manual - Page 18
. Safety Belts: They're for Everyone This part of the manual tells you how to use safety belts properly. It also tells you some things you should not do with safety belts. And it explains the air bag system. CAUTION: It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle - 1999 Chevrolet Astro | Owner's Manual - Page 19
comes on as a reminder to buckle up. (See "Safety Belt Reminder Light" in the Index.) Why Safety Belts Work When you ride in or on anything, you go as fast as it goes. In most states and - 1999 Chevrolet Astro | Owner's Manual - Page 20
yellowblue Put someone on it. Get it up to speed. Then stop the vehicle. The rider doesn't stop. 1-14 - 1999 Chevrolet Astro | Owner's Manual - Page 21
yellowblue The person keeps going until stopped by something. In a real vehicle, it could be the windshield ... or the instrument panel ... 1-15 - 1999 Chevrolet Astro | Owner's Manual - Page 22
are in many vehicles today and will be in most of them in the future. But they are supplemental systems only; so they work with safety belts -- not instead of them. Every air bag system ever offered for sale has required the use of safety belts. Even if you're in a vehicle that has - 1999 Chevrolet Astro | Owner's Manual - Page 23
the part of this manual called "Children." Follow those rules for everyone's protection. First, you'll want to know which restraint systems part describes the driver's restraint system. Lap-Shoulder Belt The driver has a lap-shoulder belt. Here's how to wear it properly. 1. Close and lock the door - 1999 Chevrolet Astro | Owner's Manual - Page 24
the latch plate into the buckle until it clicks. Pull up on the latch plate to make sure it is secure. If the belt isn't long enough, see "Safety Belt Extender" at the chest. These parts of the body are best able to take belt restraining forces. The safety belt locks if there's a sudden stop or a crash. - 1999 Chevrolet Astro | Owner's Manual - Page 25
You can move the adjuster up just by pushing up on the shoulder belt guide. After you move the adjuster to where you want it, try to move it down without pushing in to make sure it has locked into position. Adjust the height so that the shoulder portion of the belt is - 1999 Chevrolet Astro | Owner's Manual - Page 26
your shoulder belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. A: The shoulder belt is too loose. It won't give nearly as much protection this way. 1-20 - 1999 Chevrolet Astro | Owner's Manual - Page 27
yellowblue Q: What's wrong with this? CAUTION: You can be seriously injured if your belt is buckled in the wrong place like this. In a crash, the belt would go up over your abdomen. The belt forces would be there, not at the pelvic bones. This could cause serious internal injuries. Always buckle - 1999 Chevrolet Astro | Owner's Manual - Page 28
yellowblue Q: What's wrong with this? CAUTION: You can be seriously injured if your belt goes over an armrest like this. The belt would be much too high. In a crash, you can slide under the belt. The belt force would then be applied at the abdomen, not at the pelvic bones, and that could cause - 1999 Chevrolet Astro | Owner's Manual - Page 29
yellowblue Q: What's wrong with this? CAUTION: You can be seriously injured if you wear the shoulder belt under your arm. In a crash, your body would move too far forward, which would increase the chance of head and neck injury. Also, the belt would apply too much force to the - 1999 Chevrolet Astro | Owner's Manual - Page 30
. If a belt is twisted, make it straight so it can work properly, or ask your dealer to fix it. A: The belt is twisted across the body. 1-24 - 1999 Chevrolet Astro | Owner's Manual - Page 31
push the button on the buckle. The belt should go back out of the way. Before you close the door, be sure the belt is out of the way. If you slam the door on it, you can damage both the belt and your vehicle. A pregnant woman should wear a lap-shoulder belt - 1999 Chevrolet Astro | Owner's Manual - Page 32
belts effective is wearing them properly. Air Bag System This part explains the air bag system. Your vehicle has "Next Generation" frontal air bags -- one air bag for the driver and another air bag for the right front passenger. Next Generation frontal air bags are designed to help reduce the - 1999 Chevrolet Astro | Owner's Manual - Page 33
bags -- are designed to work with safety belts, but don't replace them. Air bags are designed to work only in moderate to severe crashes where the front of your vehicle hits something. They aren't designed to inflate at all in rollover, rear, side or low-speed frontal crashes. And, for unrestrained - 1999 Chevrolet Astro | Owner's Manual - Page 34
how, see the part of this manual called "Children" and see the caution labels on the sunvisors and the right front passenger's safety belt. The system checks the air bag electrical system for malfunctions. The light tells you if there is an electrical problem. See "Air Bag Readiness Light" in the - 1999 Chevrolet Astro | Owner's Manual - Page 35
yellowblue How the Air Bag System Works The right front passenger's air bag is in the instrument panel on the passenger's side. Where are the air bags? The driver's air bag is in the middle of the steering wheel. 1-29 - 1999 Chevrolet Astro | Owner's Manual - Page 36
handle on the passenger's side of the instrument panel. An air bag is designed to inflate in a moderate to severe frontal or near-frontal crash. The air bag will inflate only if the impact speed is above the system . The air bag is not designed to inflate in rollovers, side impacts or rear impacts, - 1999 Chevrolet Astro | Owner's Manual - Page 37
. The sensing system triggers a release of gas from the inflator, which inflates the air bag. The inflator, air bag and related hardware are all part of the air bag modules inside the steering wheel and in the instrument panel in front of the right front passenger. How does an air bag restrain? In - 1999 Chevrolet Astro | Owner's Manual - Page 38
protect you in another crash. A new system will include air bag modules and possibly other parts. The service manual for your vehicle covers the need to replace other parts. NOTICE: If you damage the covering for the driver's or the right front passenger's air bag, the bag may not work properly - 1999 Chevrolet Astro | Owner's Manual - Page 39
is turned off and the battery is disconnected, an air bag can still inflate during improper service. You can be injured if you are close to an air bag when it inflates. Avoid wires wrapped with yellow tape or yellow connectors. They are probably part of the air bag system. Be sure to follow proper - 1999 Chevrolet Astro | Owner's Manual - Page 40
strike others in the vehicle who are wearing safety belts. Lap-Shoulder Belt These positions have lap-shoulder belts. Here's how to wear one properly. Rear Seat Outside Passenger Positions 1. Pick up the latch plate and pull the belt across you. Don't let it get twisted. 1-34 - 1999 Chevrolet Astro | Owner's Manual - Page 41
the belt stops before it reaches the buckle, tilt the latch plate and keep pulling until you can buckle it. Pull up on the latch plate to make sure it is secure. If the belt is not long enough, see "Safety Belt Extender" at the end of this section. Make sure the release - 1999 Chevrolet Astro | Owner's Manual - Page 42
yellowblue The lap part of the belt should be worn low and snug on the hips, just touching the . The shoulder belt should go over the shoulder and across the chest. These parts of the body are best able to take belt restraining forces. The safety belt locks if there's a sudden stop or a crash. 1-36 - 1999 Chevrolet Astro | Owner's Manual - Page 43
too much, which could increase injury. The shoulder belt should fit against your body. Rear Safety Belt Comfort Guides for Children and Small Adults Your vehicle may have rear shoulder belt comfort guides. This feature will provide added safety belt comfort for children who have outgrown child - 1999 Chevrolet Astro | Owner's Manual - Page 44
yellowblue 1. Remove the guide from its storage clip on the side of the seatback. 2. Slide the guide under and past the belt. The elastic cord must be under the belt. Then, place the guide over the belt, and insert the two edges of the belt into the slots of the guide. 1-38 - 1999 Chevrolet Astro | Owner's Manual - Page 45
on top. 4. Buckle, position and release the safety belt as described in "Rear Seat Outside Passenger Positions" earlier in this section. Make sure that the shoulder belt crosses the shoulder. To remove and store the comfort guides, squeeze the belt edges together so that you can take them out from - 1999 Chevrolet Astro | Owner's Manual - Page 46
Passenger Position (Bench Seat) Lap Belt If your vehicle has rear bench seats, someone can sit in the center positions. When you sit in a center seating position, you have a lap safety belt, which has no retractor. To make the belt longer, tilt the latch plate and pull it along the belt. 1-40 - 1999 Chevrolet Astro | Owner's Manual - Page 47
Smaller Children and Babies (Except Cargo Vans) CAUTION: To make the belt part of a lap-shoulder belt. If the belt isn't long enough, see "Safety Belt Extender air bag when it inflates can be seriously injured or killed. This is true even though your vehicle has Next Generation frontal air bags. Air - 1999 Chevrolet Astro | Owner's Manual - Page 48
support for the head and neck. This is necessary because an infant's neck is weak and its head weighs so much compared with the rest of its body. In a frontal crash, an infant in a rear-facing restraint settles into the restraint, so the crash forces can be distributed across the strongest part - 1999 Chevrolet Astro | Owner's Manual - Page 49
yellowblue CAUTION: (Continued) at only 25 mph (40 km/h), a 12-lb. (5.5 kg) baby will suddenly become a 240-lb. (110 kg) force on your arms. The baby would be almost impossible to hold. Secure the baby in an infant restraint. CAUTION: Never hold a baby in your arms while riding in a vehicle. A - 1999 Chevrolet Astro | Owner's Manual - Page 50
yellowblue Smaller Children and Babies (Cargo Vans) CAUTION: CAUTION: Children who are up against, or very close to, any air bag when it inflates can be seriously injured or killed. This is true even though your vehicle has Next Generation frontal air bags. Air bags plus lap-shoulder belts offer - 1999 Chevrolet Astro | Owner's Manual - Page 51
yellowblue CAUTION: Never hold a baby in your arms while riding in a vehicle. A baby doesn't weigh much -- until a crash. During a crash a baby will become so heavy you can't hold it. For example, in a crash at only 25 mph (40 km/h), a 12-lb. (5.5 kg) baby will suddenly become a 240-lb. (110 kg) - 1999 Chevrolet Astro | Owner's Manual - Page 52
into consideration not only the child's weight and size, but also whether or not the restraint will be compatible with the motor vehicle in which it will be used. An infant car bed (A) is a special bed made for use in a motor vehicle. It's an infant restraint system designed to restrain or position - 1999 Chevrolet Astro | Owner's Manual - Page 53
of up to about 20 lbs. (9 kg) and about one year of age. This type of restraint faces the rear so that the infant's head, neck and body can have the support they need in a frontal crash. Some infant seats come in two parts -- the base stays secured in the vehicle and the seat - 1999 Chevrolet Astro | Owner's Manual - Page 54
(66 to 102 cm) in height, or up to around four years of age. One type, a convertible restraint, is designed to be used either as a rear-facing infant seat or a forward-facing child seat. 1-48 - 1999 Chevrolet Astro | Owner's Manual - Page 55
up to 36 kg), and about four to eight years of age. A booster seat is designed to improve the fit of the vehicle's safety belt system. Booster seats with shields use lap-only belts; however, booster seats without shields use lap-shoulder belts. Booster seats can also help a child to see - 1999 Chevrolet Astro | Owner's Manual - Page 56
the owner's manual and the child restraint instructions are important, so if either one of these is not available, obtain a replacement copy from the manufacturer. CAUTION: A child in a rear-facing child restraint can be seriously injured or killed if the right front passenger's air bag inflates - 1999 Chevrolet Astro | Owner's Manual - Page 57
Put the Restraint (Cargo Vans) The child restraint must be secured properly in the passenger seat. Never put a rear-facing child restraint in this vehicle. Here's why: Top Strap CAUTION: A child in a rear-facing child restraint can be seriously injured or killed if the passenger's air bag inflates - 1999 Chevrolet Astro | Owner's Manual - Page 58
up the latch plate, and run the lap and shoulder portions of the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how. Securing a Child Restraint in a Rear Outside Seat Position You'll be using the lap-shoulder belt. See the earlier part about - 1999 Chevrolet Astro | Owner's Manual - Page 59
on the child restraint as you tighten the belt. 5. Push and pull the child restraint in different directions to be sure it is secure. To remove the child restraint, just unbuckle the vehicle's safety belt and let it go back all the way. The safety belt will move freely again and - 1999 Chevrolet Astro | Owner's Manual - Page 60
child restraint. Secure the child in the child restraint when and as the instructions say. See the earlier part about the top strap if the child restraint has one. 1. Make the belt as long as possible by tilting the latch plate and pulling it along the belt. 2. Put the restraint on the seat - 1999 Chevrolet Astro | Owner's Manual - Page 61
on the child restraint as you tighten the belt. 6. Push and pull the child restraint in different directions to be sure it is secure. To remove the child restraint, just unbuckle the vehicle's safety belt. It will be ready to work for an adult or larger child passenger. 1-55 - 1999 Chevrolet Astro | Owner's Manual - Page 62
the earlier part about the top strap if the child restraint has one. Be sure to follow the instructions that came with the child restraint. Secure the child in the child restraint when and as the instructions say. Your vehicle has a front passenger air bag. Never put a rear-facing child restraint - 1999 Chevrolet Astro | Owner's Manual - Page 63
.) 2. Put the restraint on the seat. 3. Pick up the latch plate, and run the lap and shoulder portions of the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how. If the shoulder belt goes in front of the child's face or neck, put it behind the - 1999 Chevrolet Astro | Owner's Manual - Page 64
the lap belt all the way out of the retractor to set the lock. 6. To tighten the belt, feed the lap belt back into the Push and pull the child restraint in different directions to be sure it is secure. To remove the child restraint, just unbuckle the vehicle's safety belt and let it go back all the - 1999 Chevrolet Astro | Owner's Manual - Page 65
-shoulder belt and get the additional restraint a shoulder belt can provide. Accident statistics show that children are safer if they are restrained in the rear seat. But they need to use the safety belts properly. D Children who aren't buckled up can be thrown out in a crash. D Children who aren - 1999 Chevrolet Astro | Owner's Manual - Page 66
shoulder belt still is on the child's shoulder, so that in a crash the child's upper body would have the restraint that belts provide. If the child is sitting in a rear seat outside position, see "Rear Safety Belt Comfort Guides" in the Index. If the child is so small that the shoulder belt is still - 1999 Chevrolet Astro | Owner's Manual - Page 67
yellowblue CAUTION: Never do this. Here a child is sitting in a seat that has a lap-shoulder belt, but the shoulder part is behind the child. If the child wears the belt in this way, in a crash the child might slide under the belt. The belt's force - 1999 Chevrolet Astro | Owner's Manual - Page 68
and then, make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired - 1999 Chevrolet Astro | Owner's Manual - Page 69
the right front passenger's safety belt that says to replace the parts repaired or replaced. New parts and repairs may be necessary even if the belt wasn't being used at the time of the collision. If an air bag inflates, you'll need to replace air bag system parts. See the part on the air bag system - 1999 Chevrolet Astro | Owner's Manual - Page 70
yellowblue NOTES 1-64 - 1999 Chevrolet Astro | Owner's Manual - Page 71
23 2-24 2-26 2-27 Keys Front Doors Rear Doors Door Locks Keyless Entry System (Option) Sliding Door Hatch Theft PasslockR New Vehicle "Break-In" Ignition Positions Starting Your Engine Engine Coolant Heater (If Equipped) Automatic Transmission Operation Parking Brake Shifting Into PARK (P) Shifting - 1999 Chevrolet Astro | Owner's Manual - Page 72
yellowblue Keys CAUTION: Leaving children in a vehicle with the ignition key is dangerous for many reasons. A child or others could be badly injured or even killed. They could operate power windows or other controls or even make the vehicle move. Don't leave the keys in a vehicle with children. - 1999 Chevrolet Astro | Owner's Manual - Page 73
has one double-sided key for the ignition and door locks. It will fit with either side up. NOTICE: Your vehicle has a number of new features that can help prevent theft. But you can have a lot of trouble getting into your vehicle if you ever lock your keys inside. You may even have to - 1999 Chevrolet Astro | Owner's Manual - Page 74
lever toward you and push the door open. Rear Doors If you have the Dutch doors, you must open the hatch first. See "Hatch Release" in the Index Rear doors can only be opened from the outside. Open the passenger's side rear door first. Grasp the handle and pull the door open. Cargo Door Shown 2-4 - 1999 Chevrolet Astro | Owner's Manual - Page 75
yellowblue To open the driver's side rear door, pull on the latch release handle in the inside of the door. To fully open the rear doors, push in on the clip and lift the check assembly up off the mounting bracket. To close the rear doors, close the driver's side door first. Check to make sure both - 1999 Chevrolet Astro | Owner's Manual - Page 76
down. To unlock the front doors and the sliding side door from the inside, slide the lock levers up. When the red mark on the lock lever is visible, the door is unlocked. Power Door Locks (If Equipped) If your vehicle has power door locks, press the power door lock switch to lock or unlock all the - 1999 Chevrolet Astro | Owner's Manual - Page 77
press the power door lock switch, the sliding door will not lock immediately. After you close the door, the system comes on and locks the sliding door in about five seconds. All models have overriding door locks. When a door is locked, the inside door handle will not work the latch. This will help - 1999 Chevrolet Astro | Owner's Manual - Page 78
if battery replacement or transmitter resynchronization is necessary. See the instructions that lock or unlock the doors. Pressing the REAR 2X button twice within three seconds will unlock the rear cargo doors. Matching Transmitter(s) To Your Vehicle Each remote keyless entry transmitter is coded - 1999 Chevrolet Astro | Owner's Manual - Page 79
battery. To replace the battery: NOTICE: When replacing the battery, use care not to touch any of the circuitry. Static from your body transferred transmitter from the top. 2. Remove the battery and replace it with a new one, making sure the positive (+) side of the battery is facing down. 3. Snap - 1999 Chevrolet Astro | Owner's Manual - Page 80
due to the security method used by this system. The transmitter does not send the same signal door locks should cycle to confirm synchronization. If the locks do not cycle, see your dealer for service. To open the sliding side door, pull the handle toward the back and slide the door to the rear - 1999 Chevrolet Astro | Owner's Manual - Page 81
: 1. Move the lever all the way up. 2. Close the door. To open the sliding side door while the security lock is engaged, unlock the door and open it from the outside. If you don't cancel the security lock feature, adults or older children who ride in the rear won't be able to open the sliding - 1999 Chevrolet Astro | Owner's Manual - Page 82
yellowblue Canceling the Sliding Door Security Lock To cancel the security lock: 1. Unlock the door and open it from the outside. 2. Move the lever all the way down. CAUTION: If your vehicle is facing downward on a steep grade (15 percent or more), the door may not stay open and could slam shut, - 1999 Chevrolet Astro | Owner's Manual - Page 83
-out windows, rear hatch or rear doors open or if electrical wiring or other cable connections must pass through the seal between the body and the rear swing-out windows, rear hatch or rear doors: D Make sure all other windows are shut. D Turn the fan on your heating or cooling system to its highest - 1999 Chevrolet Astro | Owner's Manual - Page 84
steering wheel will be locked, and so will your ignition and transmission. Also remember to lock the doors. PasslockR Your vehicle is equipped with the Passlock theft-deterrent system. Passlock is a passive theft-deterrent system. Passlock enables fuel if the ignition lock cylinder is turned with - 1999 Chevrolet Astro | Owner's Manual - Page 85
the key from START as soon as the engine starts. If the engine is running and the SECURITY light comes on, you will be able to restart the engine if you turn the engine off. However, your Passlock system is not working properly and must be serviced by your dealer. Your vehicle is not protected - 1999 Chevrolet Astro | Owner's Manual - Page 86
the ignition switch to five different positions. ACCESSORY (A): This position lets you use things like the radio and the windshield wipers when the engine is off . To get into ACCESSORY, push in the key and turn it toward you. Your steering wheel will remain locked, just as - 1999 Chevrolet Astro | Owner's Manual - Page 87
in the ACCESSORY position could drain your battery and prevent you from starting your vehicle. LOCK (B): This position locks your ignition, steering wheel and transmission shift lever in PARK (P). It's a theft-deterrent feature. You will only be able to remove your key when the ignition is turned - 1999 Chevrolet Astro | Owner's Manual - Page 88
don't, your engine might not perform properly. If you ever have to have your vehicle towed, see the part of this manual that tells how battery to be drained much sooner. And the excessive heat can damage your starter motor. Wait about 15 seconds between each try to help avoid draining your battery - 1999 Chevrolet Astro | Owner's Manual - Page 89
fuel economy during engine warm-up. Usually, the coolant heater should be plugged in a minimum of four hours prior to starting your vehicle. 3. Plug it into a normal, grounded 110-volt AC a fire. You could be seriously injured. Plug the cord into a properly grounded three-prong 110-volt AC outlet. - 1999 Chevrolet Astro | Owner's Manual - Page 90
, always set your parking brake and move the shift lever to PARK (P). See "Shifting Into PARK (P)" in the Index. If you're pulling a trailer, see "Towing a Trailer" in the Index. PARK (P): This locks your rear wheels. It's the best position to use when you start your engine because your vehicle can - 1999 Chevrolet Astro | Owner's Manual - Page 91
yellowblue Ensure the shift lever is fully in PARK (P) before starting the engine. Your vehicle has a Brake-Transmission Shift Interlock (BTSI). You have to fully apply your regular brakes before you can shift from PARK (P) when the ignition key is in RUN. If you cannot shift out of PARK (P), ease - 1999 Chevrolet Astro | Owner's Manual - Page 92
position gives you more power but lower fuel economy. You can use SECOND (2) on hills. It can help control your speed as you go down steep mountain roads, but then you would also want to use your brakes off and on. If you manually select SECOND (2), the transmission will drive in second gear. You - 1999 Chevrolet Astro | Owner's Manual - Page 93
pedal with your left foot. If the ignition is on, the brake system warning light will come on. NOTICE: Driving with the parking brake on can cause your rear brakes to overheat. You may have to replace them, and you could also damage other parts of your vehicle. If you are towing a trailer and are - 1999 Chevrolet Astro | Owner's Manual - Page 94
be dangerous to get out of your vehicle if the shift lever is not fully in PARK (P) with the parking brake firmly set. Your vehicle can roll. If you have left the engine running, the vehicle can move suddenly. You or others could be injured. To be sure your vehicle won't move - 1999 Chevrolet Astro | Owner's Manual - Page 95
shift lever is not fully in PARK (P) with the parking brake firmly set. And, if you leave the vehicle with the engine running, it could overheat and even catch fire. You or others could be injured. Don't leave your vehicle with the engine running unless you have to. If you have to leave your - 1999 Chevrolet Astro | Owner's Manual - Page 96
't shift your transmission into PARK (P) properly, the weight of the vehicle may put too much force on the parking pawl in the transmission. You may find it difficult to pull the shift lever out of PARK (P). This is called "torque lock." To prevent torque lock, set the parking brake and then shift - 1999 Chevrolet Astro | Owner's Manual - Page 97
yellowblue Parking Over Things That Burn Engine Exhaust CAUTION: Engine exhaust can kill. It contains the gas carbon monoxide (CO), which you can't see or smell. It can cause unconsciousness and death. You might have exhaust coming in if: D Your exhaust system sounds strange or different. D Your - 1999 Chevrolet Astro | Owner's Manual - Page 98
Index. CAUTION: Idling the engine with the climate control system off could allow dangerous exhaust into your vehicle (see the earlier Caution under "Engine Exhaust"). Also, idling in a closed-in place can let deadly carbon monoxide (CO) into your vehicle even if the fan switch is at the highest - 1999 Chevrolet Astro | Owner's Manual - Page 99
(Option) If your vehicle has all-wheel drive, your engine's driving power is sent to all four wheels for extra traction when needed. This is like four-wheel drive, but there is no separate lever or switch to engage or disengage the front axle. It is fully automatic, and adjusts itself as needed - 1999 Chevrolet Astro | Owner's Manual - Page 100
-out windows, rear hatch or rear doors open or if electrical wiring or other cable connections must pass through the seal between the body and the rear swing-out windows, rear hatch or rear doors: D Make sure all other windows are shut. D Turn the fan on your heating or cooling system to its highest - 1999 Chevrolet Astro | Owner's Manual - Page 101
To tilt the wheel, hold the steering wheel and pull the lever. Move the steering wheel to a comfortable level, then release the lever to lock the wheel in place. D D D D D Turn and Lane Change Signals Headlamp High/Low Beam Changer Windshield Wipers Windshield Washer Cruise Control (Option) 2-31 - 1999 Chevrolet Astro | Owner's Manual - Page 102
change. If a bulb is burned out, replace it to help avoid an accident. If you have a trailer towing option with added wiring for the trailer lamps, a different turn signal is burned out. Check the front and rear turn signal lamps regularly to make light on the instrument panel also will be on. 2-32 - 1999 Chevrolet Astro | Owner's Manual - Page 103
, hold the band on MIST longer. You can set the wiper speed for a long or short delay between wipes. This can be very useful in light rain or snow. Turn the band to choose the delay time. The closer to LOW, the shorter the delay. For steady wiping at low speed - 1999 Chevrolet Astro | Owner's Manual - Page 104
Window Washer/Wiper (Option) You control your rear window washer/wiper from a switch on your instrument panel, next to the audio system. the washer bottle, you may not be able to wash your rear window. If you can wash your windshield, but not your rear window, check the fluid level. Cruise Control - 1999 Chevrolet Astro | Owner's Manual - Page 105
back up to your chosen speed and stay there. If you hold the switch at R/A longer than 1 1/2 seconds, the vehicle will keep going faster until you release the switch or apply the brake. So unless you want to go faster, don't hold the switch at R/A. 4. Take your foot off the accelerator pedal. 2-35 - 1999 Chevrolet Astro | Owner's Manual - Page 106
brake or shift to a lower gear to keep your speed down. Of course, applying the brake takes you out of cruise control. Many drivers find this to be too much trouble in very small amounts, press the D Step lightly on the brake pedal. D Move the cruise switch to OFF. Erasing Speed Memory When you turn - 1999 Chevrolet Astro | Owner's Manual - Page 107
your instrument panel lights. Turn the dial wiring checked right away if this happens. D D D D Headlamps On Reminder A reminder tone will sound when your headlamps or parking lamps are turned on and your ignition is in the OFF, LOCK or ACCESSORY position. To turn the tone off, turn the switch - 1999 Chevrolet Astro | Owner's Manual - Page 108
DRL will stay off until you release the parking brake. As with any vehicle, you should turn on the regular headlamp system when you need it. Interior Lamps Dome Lamps D the ignition is on, D the headlamp switch is off and D the parking brake is released. When the DRL are on, only your headlamps - 1999 Chevrolet Astro | Owner's Manual - Page 109
open. This feature is helpful when you want to leave your door(s) open for an extended period of time and do not want to run the battery down. The button is located next to the lamp switch. If you have the optional reading lamps, they will still operate if the button is pressed in - 1999 Chevrolet Astro | Owner's Manual - Page 110
your outside mirrors so you can just see the side of your vehicle. Some mirrors are manually adjustable. The optional electric mirrors come with a remote control adjustment switch. The switch is located on the driver's door. To move a mirror, turn the knob in the middle of the control to L for the - 1999 Chevrolet Astro | Owner's Manual - Page 111
sharply into the right lane, you could hit a vehicle on your right. Check your inside mirror or glance over your shoulder before changing lanes. Your front storage compartment/glove box is at the center of the engine cover. To open the compartment, press the two tabs together and pull. 2-41 - 1999 Chevrolet Astro | Owner's Manual - Page 112
yellowblue If you have an optional sliding tray storage compartment, it is under the front passenger's seat. To open the compartment, move the latch in the top handle and pull the tray forward. If you have rear storage compartments, pull up on the lid to open the cover. 2-42 - 1999 Chevrolet Astro | Owner's Manual - Page 113
yellowblue Overhead Console (Option) There is also a map/storage pocket on the passenger's side of the engine cover console. The overhead console includes reading lamps, a compartment for a garage door opener, a temperature and compass display and a storage compartment for sunglasses. 2-43 - 1999 Chevrolet Astro | Owner's Manual - Page 114
overhead compartment can be used to conveniently store the opener. 1. To install the garage door opener, first open the compartment door by pressing the latch forward. 3. Press it firmly to the back of your garage door opener, as close to the center of the opener as possible. 4. Center the garage - 1999 Chevrolet Astro | Owner's Manual - Page 115
pegs in place, you should only have to press the button slightly to operate the opener. Adjust the position of the garage door opener and add or remove pegs, as needed, until the opener operates properly. Your vehicle may be equipped with a Universal Transmitter. For more information, see "Universal - 1999 Chevrolet Astro | Owner's Manual - Page 116
, so it does not need to be manually set. However, if C (Calibration) is system displays the outside air temperature, compass direction and trip information in the overhead console. US/MET: The US/MET (United States/metric) button allows you to switch the display between the English and metric system - 1999 Chevrolet Astro | Owner's Manual - Page 117
enough to cause false compass readings. If this happens, follow these instructions to set the variance for your particular location: 1. Find your location remaining fuel in the tank, based on the fuel economy for the last few hours of driving. is displayed. is displayed. D FUEL USED: The fuel used - 1999 Chevrolet Astro | Owner's Manual - Page 118
system is reset. Reset can only be performed in the AVG ECON, FUEL USED and AVG SPEED modes. All three modes are reset simultaneously. Sunglasses Storage Compartment Convenience Net (Option) You may have a convenience net in the rear roof to secure cargo. Be sure the cargo is properly loaded. - 1999 Chevrolet Astro | Owner's Manual - Page 119
left of the engine cover console. To use the lighter, press it in all the way and let go. When it's done heating, it will pop back by itself. D For the purpose of wind noise reduction, locate the front and rear crossrails in line with the two center supports. NOTICE: Loading cargo that weighs more - 1999 Chevrolet Astro | Owner's Manual - Page 120
turn off any electrical equipment when not in use. Leaving electrical equipment on for extended periods will drain your battery. The front ashtray is just above the passenger's side front cupholder. To remove the front ashtray, open it and gently pull it slightly past its stop. NOTICE: Don't put - 1999 Chevrolet Astro | Owner's Manual - Page 121
an intensity switch to make the mirror lamps brighter or dimmer. NOTICE: When using the accessory power outlets, maximum electrical load must not exceed 25 amps. Always turn off any electrical equipment when not in use. Leaving electrical equipment on for extended periods will drain your battery - 1999 Chevrolet Astro | Owner's Manual - Page 122
the device. Changes and modifications to this system by other than an authorized service facility could void authorization to use this Be sure that people and objects are clear of the garage door you are programming. This device complies with Part 15 of the FCC Rules. Operation is subject to the - 1999 Chevrolet Astro | Owner's Manual - Page 123
light starts to flash rapidly. If you have trouble programming the universal transmitter, make sure that you have followed the directions exactly as described and that the battery to "Training a Garage Door Opener with Rolling Codes" later in this seconds. In this case, you should press and - 1999 Chevrolet Astro | Owner's Manual - Page 124
universal transmitter that you have programmed already. If the indicator light flashes rapidly for one to two seconds, then turns solid, the garage door opener has a rolling code system. In a rolling code system, the garage door motor head unit must be trained to the universal transmitter. Training - 1999 Chevrolet Astro | Owner's Manual - Page 125
. The motor head unit indicator light should no longer be flashing. The garage door opener should now recognize the universal transmitter. You may either use the universal transmitter or the hand-held transmitter to open the garage door. If after following these instructions, you still have problems - 1999 Chevrolet Astro | Owner's Manual - Page 126
yellowblue Instrument Panel 2-56 - 1999 Chevrolet Astro | Owner's Manual - Page 127
Lever F. Ignition Switch G. Rear Defogger (Option) H. Comfort Controls I. Rear A/C Control (Option) J. Rear Heater Control (Option) K. Rear Washer/Wiper (Option) L. Front Ashtray M. Accessory Power Outlets N. Cupholders/Storage Tray O. Front Storage Compartment P. Audio System Q. Cigarette Lighter - 1999 Chevrolet Astro | Owner's Manual - Page 128
yellowblue Instrument Panel Cluster Your instrument panel cluster is designed to let you know at a glance how your vehicle is running. You'll know how fast you're going, about how much fuel remains, and many other things you'll need to know to drive safely and economically. 2-58 - 1999 Chevrolet Astro | Owner's Manual - Page 129
be put on the driver's door to show the old mileage reading Warning Lights, Gages and Indicators This part describes the warning lights replacement. Paying attention to your warning lights and gages could also save you or others from injury. Warning lights come on when there may be or is a problem - 1999 Chevrolet Astro | Owner's Manual - Page 130
There is an air bag readiness light on the instrument panel, which shows AIR BAG. The system checks the air bag's electrical system for malfunctions. The light tells you if there is an electrical problem. The system check includes the air bag sensors, the air bag modules, the wiring and the crash - 1999 Chevrolet Astro | Owner's Manual - Page 131
as the radio and heater/air conditioner. Voltmeter When your engine is not running, but the ignition is on (in the RUN position), the gage shows your battery's state of charge in DC volts. When the engine is running, the gage shows the condition of the charging system. Readings between the low and - 1999 Chevrolet Astro | Owner's Manual - Page 132
, you need both parts working well. If the warning light comes on, there could be a brake problem. Have your brake system inspected right away. CAUTION: Your brake system may not be working properly if the brake system warning light is on. Driving with the brake system warning light on can lead to - 1999 Chevrolet Astro | Owner's Manual - Page 133
vehicle needs service. If the regular brake system warning light isn't on, you still have brakes, but you don't have anti-lock brakes. If the regular brake system warning light is also on, you don't have anti-lock brakes and there's a problem with your regular brakes. See "Brake System Warning Light - 1999 Chevrolet Astro | Owner's Manual - Page 134
to your vehicle. This system is also designed to assist your service technician in correctly diagnosing any malfunction. NOTICE: United States Canada If you keep driving your vehicle with this light on, after a while, your emission controls may not work as well, your fuel economy may not be as - 1999 Chevrolet Astro | Owner's Manual - Page 135
made to the engine, transmission, exhaust or fuel system of your vehicle or the replacement of the original tires with other than those of the same Tire Performance Criteria (TPC) can affect your vehicle's emission controls and may cause the SERVICE ENGINE SOON or CHECK ENGINE light to come on - 1999 Chevrolet Astro | Owner's Manual - Page 136
off or improperly installed. A loose or missing fuel cap will allow fuel to evaporate into the atmosphere. A few driving trips with the cap properly installed should turn the light off. Did you just drive through a deep puddle of water? If so, your electrical system may be wet. The condition will - 1999 Chevrolet Astro | Owner's Manual - Page 137
is low. If you do, your engine can become so hot that it catches fire. You or others could be burned. Check your oil as soon as possible and have your vehicle serviced. The light will stay on until the engine starts. If the light flashes, the PasslockR System has entered a tamper mode. If the - 1999 Chevrolet Astro | Owner's Manual - Page 138
on whenever the Daytime Running Lamps (DRL) are on. The SERVICE AWD light comes on to indicate that there may be a problem with the drive system and service is required. Malfunctions can be indicated by the system before any problem is apparent, which may prevent serious damage to the vehicle. This - 1999 Chevrolet Astro | Owner's Manual - Page 139
on. Here are things some owners ask about. None of these indicate a problem with your fuel gage: D At the gas station, the gas pump shuts off before the gage reads F (Full). D The fuel tank will take either a little more or a little less fuel to fill up than the gage shows. speed up. D The gage - 1999 Chevrolet Astro | Owner's Manual - Page 140
yellowblue NOTES 2-70 - 1999 Chevrolet Astro | Owner's Manual - Page 141
Heating/Air Conditioning System Heating System Rear Heating System (Option) Rear Air Conditioning System (Option) Air Conditioning Heating Defrosting Ventilation System Rear Window Defogger (Option) Audio Systems Setting the Clock for Systems with SET Button Setting the Clock for Systems with - 1999 Chevrolet Astro | Owner's Manual - Page 142
to make your air system work for you. Your comfort control system uses ozone-friendly R-134a refrigerant. With these systems, you can control the heating, cooling and ventilation in your vehicle. Your vehicle also has a flow-through ventilation system described later in this section. Fan Knob This - 1999 Chevrolet Astro | Owner's Manual - Page 143
windshield, with some going to the floor vents and front side windows. The air conditioning compressor may operate in this setting to dehumidify the air. If your vehicle does not have air conditioning, your heater controls will look like this. Fan Knob This control has four positions. To increase - 1999 Chevrolet Astro | Owner's Manual - Page 144
to the floor vents and front side windows. You may have the optional rear heater. The three-speed fan switch is to the right of the radio. Turn the switch toward HIGH for higher airflow in the rear area. Turn the switch to the OFF position to turn the system off. Rear Heating System (Option) 3-4 - 1999 Chevrolet Astro | Owner's Manual - Page 145
yellowblue Rear Air Conditioning System (Option) Air Conditioning Before using your vehicle's air conditioning, open the windows to clear the vehicle of hot air. This reduces the time it takes for your vehicle to cool down. Then keep your windows closed for the air conditioner to work at its best. - 1999 Chevrolet Astro | Owner's Manual - Page 146
. The rear air conditioning system will only send cooled air if the front system is on. It can still be used to circulate air, even if the front system is off. When the air conditioning, DEFROST or BLEND is on, you may notice a slight increase or decrease in engine speed, due to compressor operation - 1999 Chevrolet Astro | Owner's Manual - Page 147
of air coming out of any vents that are open. Ventilation Tips D Keep the hood and front air inlet free of ice, snow or Your vehicle has air vents your windows. D When you enter a vehicle in cold weather, turn the blower fan to HIGH for a few moments before driving off. This helps clear the intake - 1999 Chevrolet Astro | Owner's Manual - Page 148
or ice as possible before using the rear window defogger. To turn on the rear window defogger, find the button to the defog symbol on it. The rear window defogger will only work when on the rear window. NOTICE: Don't use a razor blade or something else sharp on the inside of the rear window. If - 1999 Chevrolet Astro | Owner's Manual - Page 149
getting the most out of the advanced engineering that went into it. AM-FM Stereo Setting the Clock for Systems with SET Button Press SET. Within five appears on the display. Playing the Radio VOLUME: This knob turns the system on and off and controls the volume. To increase volume and turn the - 1999 Chevrolet Astro | Owner's Manual - Page 150
-FM: Press the lower knob to switch between AM and FM. The display buttons to listen to a few seconds of each radio station. SCAN will light up on the display. Press the right arrow to tune in the next to the front or rear speakers. The middle position balances the sound between the speakers. 3-10 - 1999 Chevrolet Astro | Owner's Manual - Page 151
If Equipped) Finding a Station AM-FM: Press the lower knob to switch between AM, FM1 and FM2. TUNE: Turn the lower knob to tune 2. Press AM-FM to select the band. Playing the Radio VOLUME: This knob turns the system on and off and controls the volume. To increase volume and turn the radio on, turn - 1999 Chevrolet Astro | Owner's Manual - Page 152
. P.SCAN: Press both SEEK buttons to scan through each of your preset stations. The system will scan through and play each preset station stored on your pushbuttons for a few seconds. to move the sound to the front or rear speakers. The middle position balances the sound between the speakers. 3-12 - 1999 Chevrolet Astro | Owner's Manual - Page 153
stop forwarding the tape. RECALL: Press this knob to switch tape sides. EJECT: Press this button to remove the tape or stop the tape and play the radio. was reset. Playing the Radio PWR-VOL: Press this knob to turn the system on and off. To increase volume, turn the knob clockwise. Turn it - 1999 Chevrolet Astro | Owner's Manual - Page 154
Speed-Compensated Volume (SCV). With SCV, your audio system adjusts automatically to make up for road and wind noise AM-FM: Press this button to switch between AM, FM1 and FM2. The display will show your selection. TUNE: Press this knob lightly so it extends. Turn it to choose radio stations. - 1999 Chevrolet Astro | Owner's Manual - Page 155
will switch to one of the preset settings of CLASSIC, NEWS, ROCK, POP, C/W (Country/Western) or JAZZ. To return to the manual mode, lightly on this knob to release it from its stored position. Turn the control clockwise to adjust the sound to the front speakers and counterclockwise for the rear - 1999 Chevrolet Astro | Owner's Manual - Page 156
the player to stop at the beginning of the selection. The tape direction arrow will blink during the SEEK operation. PROG (2): Press this button to switch from one side of the tape to the other. NEXT (3): Press the NEXT button or the SEEK right arrow to search for the next selection - 1999 Chevrolet Astro | Owner's Manual - Page 157
AUX: Press this button to return to the tape player when playing the radio. The lighted arrow will appear and show the direction of play when a tape is in the active mode. EJECT: Press this button to remove the tape. The radio will now play. EJECT can be used with either the - 1999 Chevrolet Astro | Owner's Manual - Page 158
, press this button to recall the station frequency. SCV: Your system has a feature called Speed-Compensated Volume (SCV). With SCV, your audio system adjusts automatically to make up for road TUNE: Press this knob lightly so it extends. Turn it to choose radio stations. Push the knob back into - 1999 Chevrolet Astro | Owner's Manual - Page 159
the selection will switch to one of the preset settings of CLASSIC, NEWS, ROCK, POP, C/W (Country/Western) or JAZZ. To return to the manual mode, press pushbuttons to stop scanning to listen to a specific stored station. P.SCAN will light up on the display while in this mode. If one of the stations - 1999 Chevrolet Astro | Owner's Manual - Page 160
front speakers and counterclockwise for the rear speakers. The middle position balances the sound between the speakers. Push these knobs back into their stored positions when you're not using them. Playing a Compact Disc PWR: Press this knob to turn the system the disc in random order. While in the - 1999 Chevrolet Astro | Owner's Manual - Page 161
the radio. The CD symbol will still display but the word CD will be replaced with either AM, FM1 or FM2. (If the radio is turned off, the player and will resume playing at the point where it stopped.) CD AUX: To switch between the player and the radio when a disc is playing, press the AM-FM button - 1999 Chevrolet Astro | Owner's Manual - Page 162
) PWR: Press this button to turn the rear seat audio system on or off. The rear speakers will be muted when the power is turned on. You may operate the rear seat audio functions even when the primary radio power is off. VOL: Press this knob lightly so it extends. Turn the knob clockwise to increase - 1999 Chevrolet Astro | Owner's Manual - Page 163
seconds have played). The SEEK button is inactive if the CD mode on the front radio is in use. SCAN: Press and hold SEEK until the radio goes on the remote player and then insert the disc. To remove the disc, press the EJECT button and remove the disc from the player. D Press this button to seek - 1999 Chevrolet Astro | Owner's Manual - Page 164
from damage. The disc will not start playing. To remove the disc, press the EJECT button and remove the disc from the player. All of the compact down. D It is dirty, scratched or wet. D There's too much moisture in the air. (Wait about an hour and try again.) D You are driving on a very rough road - 1999 Chevrolet Astro | Owner's Manual - Page 165
display. While in this mode, the tracks on the disc will be played in random order. If you press SEEK, PREV or NEXT while in the random mode, the previous cassette tape and CD are loaded, press TAPE AUX to switch between the tape and compact disc. EJECT: Press this button on the remote player to eject - 1999 Chevrolet Astro | Owner's Manual - Page 166
code to disable all radio functions whenever battery power is removed. The THEFTLOCK feature for the radio may be used or ignored. If ignored, the system (If Equipped) 1. Write down any three or four-digit number from 000 to 1999 and keep it in a safe place separate from the vehicle. 2. Turn the - 1999 Chevrolet Astro | Owner's Manual - Page 167
the radio is now operable and secure. If you enter the wrong code eight times, INOP will appear on the display. You will have to on the display. The radio will remain secured until the correct code is entered. When battery power is removed and later applied to a secured radio, the radio won't turn - 1999 Chevrolet Astro | Owner's Manual - Page 168
miles (16 to 65 km). Tall buildings or hills can interfere with FM signals, causing the sound to come and go. Tips About Your Audio System Hearing damage from loud noise is almost undetectable until it is too late. Your hearing can adapt to higher volumes of sound. Sound that seems - 1999 Chevrolet Astro | Owner's Manual - Page 169
of your vehicle's engine, Delco Electronics radio or other systems, and even damage them. Your vehicle's systems may interfere with or a damaged mechanism. Cassette tapes should be stored in their cases away from contaminants, direct sunlight and extreme heat. If they aren Part No. 12344789). 3-29 - 1999 Chevrolet Astro | Owner's Manual - Page 170
yellowblue When using a scrubbing action, non-abrasive cleaning cassette, it is normal for the cassette to eject because your unit is equipped with a cut tape detection feature and a cleaning cassette may appear as a broken tape. To prevent the cleaning cassette from being ejected, use the following - 1999 Chevrolet Astro | Owner's Manual - Page 171
condition before you have your tape player serviced. Care of Your Compact Disc Player The replace it. Check every once in a while to be sure the mast is still tightened to the fender. Care of Your Compact Discs Handle discs carefully. Store them in their original cases or other protective cases - 1999 Chevrolet Astro | Owner's Manual - Page 172
yellowblue NOTES 3-32 - 1999 Chevrolet Astro | Owner's Manual - Page 173
conditions. We've also included many other useful tips on driving. 4-2 4-3 4-6 4-6 4-9 4-11 4-11 4-13 4-14 4-16 Defensive Driving Drunken Driving Control of a Vehicle Braking Steering Off-Road Recovery Passing Loss of Control Driving at Night Driving in Rain and on Wet Roads 4-19 4-20 4-21 4-22 4-22 - 1999 Chevrolet Astro | Owner's Manual - Page 174
mistakes. Anticipate what they might do. Be ready for their mistakes. Rear-end collisions are about the most preventable of accidents. Yet they are and rural driving. You never know when the vehicle in front of you is going to brake or turn suddenly. Defensive driving requires that a driver - 1999 Chevrolet Astro | Owner's Manual - Page 175
: The obvious way to solve the leading highway safety problem is for people never to drink alcohol and then drive body weight D The amount of food that is consumed before and during drinking Police records show that almost half of all motor vehicle-related deaths involve alcohol. In most cases - 1999 Chevrolet Astro | Owner's Manual - Page 176
this means that a woman generally will reach a higher BAC level than a man of her same body weight when each has the same number of drinks. The law in many U.S. states sets the legal . There is a gender difference, too. Women generally have a lower relative percentage of body water than men. 4-4 - 1999 Chevrolet Astro | Owner's Manual - Page 177
yellowblue The body takes about an hour to rid itself of the alcohol in one else about drinking and driving that many people don't know. Medical research shows that alcohol in a person's system can make crash injuries worse, especially injuries to the brain, spinal cord or heart. This means that - 1999 Chevrolet Astro | Owner's Manual - Page 178
Age, physical condition, alertness, coordination and eyesight all play a part. So do alcohol, drugs and frustration. But even in brakes; the weight of the vehicle and the amount of brake force applied. Sometimes, as when you're driving on snow or ice, it's easy to ask more of those control systems - 1999 Chevrolet Astro | Owner's Manual - Page 179
ABS is an advanced electronic braking system that will help prevent a braking skid. When you start your engine and begin to drive away, your anti-lock brake system will check itself. You may hear a momentary motor or clicking noise while this test is going on. This is normal. If there's a problem - 1999 Chevrolet Astro | Owner's Manual - Page 180
yellowblue The anti-lock system can change the brake pressure faster than any driver could. The computer is programmed to make the most of available tire and road conditions. Here's how anti-lock works. Let's say the road is wet. You're driving safely. Suddenly an animal jumps out in front of you. - 1999 Chevrolet Astro | Owner's Manual - Page 181
when you turn the front wheels. If there Braking in Emergencies With anti-lock, you can steer and brake at the same time. In many emergencies, steering can help you more than even the very best braking. Steering Power Steering If you lose power steering assist because the engine stops or the system - 1999 Chevrolet Astro | Owner's Manual - Page 182
from between parked cars and stops right in front of you. You can avoid these problems by braking -- if you can stop in time. But brakes. (See "Braking in Emergencies" earlier in this section.) It is better to remove as much speed as you can from a possible collision. Then steer around the problem - 1999 Chevrolet Astro | Owner's Manual - Page 183
, steer so that your vehicle straddles the edge of the pavement. You can turn the steering wheel up to one-quarter turn until the right front tire contacts the pavement edge. Then turn your steering wheel to go straight down the roadway. D Watch for traffic signs, pavement markings and lines. If - 1999 Chevrolet Astro | Owner's Manual - Page 184
When you are far enough ahead of the passed vehicle to see its front in your inside mirror, activate your right lane change signal and move . D If you're being passed, make it easy for the Even though the brake lamps are not flashing, it may be slowing down or starting to turn. following driver - 1999 Chevrolet Astro | Owner's Manual - Page 185
to avoid sudden steering, acceleration or braking (including engine braking by shifting to a lower gear). Any you have any doubt. Remember: Any anti-lock brake system (ABS) helps avoid only the braking skid. Skidding In a skid, a driver handled by easing your foot off the accelerator pedal. 4-13 - 1999 Chevrolet Astro | Owner's Manual - Page 186
see as well, you may need to slow down and keep more space between you and other vehicles. headlamps can light up only so much road ahead. D Slow down, especially on higher speed roads. Your D In remote areas, be impaired -- by alcohol or drugs, with night vision problems, or by fatigue. 4-14 - 1999 Chevrolet Astro | Owner's Manual - Page 187
differences increase. A 50-year-old driver may require at least twice as much light to see the same thing at night as a 20-year-old. What you in bright sunshine you are wise to wear sunglasses. Your eyes will have less trouble adjusting to night. But if you're driving, don't wear sunglasses at night - 1999 Chevrolet Astro | Owner's Manual - Page 188
and on Wet Roads Rain and wet roads can mean driving trouble. On a wet road, you can't stop, accelerate or turn equipment in good shape and keep your windshield washer tank filled with washer fluid. Replace your windshield wiper inserts when they show signs of streaking or missing areas on the - 1999 Chevrolet Astro | Owner's Manual - Page 189
through a large puddle of water or a car wash, apply your brake pedal lightly until your brakes work normally. Driving too fast through large water puddles or even going through some car washes can cause problems, too. The water may affect your brakes. Try to avoid puddles. But if you can't, try to - 1999 Chevrolet Astro | Owner's Manual - Page 190
Deep Standing Water NOTICE: If you drive too quickly through deep puddles or standing water, water can come in through your engine's air intake and badly damage your engine. Never drive through water that is slightly lower than the underbody of your vehicle. If you can't avoid deep puddles or - 1999 Chevrolet Astro | Owner's Manual - Page 191
where you are going. Get a city map and plan your trip into an unknown part of the city just as you would for a cross-country trip. D Try to that have not cleared the intersection or may be running the red light. One of the biggest problems with city streets is the amount of traffic on them. You - 1999 Chevrolet Astro | Owner's Manual - Page 192
check traffic. Try to determine where you expect to blend with the flow. Try to merge into the gap at close to the prevailing speed. Switch on your turn signal, check your mirrors and glance over your shoulder as often as necessary. Try to blend smoothly with the traffic flow. Once - 1999 Chevrolet Astro | Owner's Manual - Page 193
help if you need it. D Wiper Blades: Are they in good shape? D Fuel, Engine Oil, Other Fluids: Have you checked all levels? D Lamps: Are they all working? Are the lenses clean? D Tires: They are vitally important to a safe, trouble-free trip. Is the tread good enough for long-distance driving? Are - 1999 Chevrolet Astro | Owner's Manual - Page 194
with the hum of the tires on the road, the drone of the engine, and the rush of the wind against the vehicle that can make you sleepy your instruments frequently. D If you get sleepy, pull off the road into a rest, service or parking area and take a nap, get some exercise, or both. For safety, - 1999 Chevrolet Astro | Owner's Manual - Page 195
yellowblue D Keep your vehicle in good shape. Check all fluid levels and also the brakes, tires, cooling system and transmission. These parts can work hard on mountain roads. thing to know is this: let your engine do some of the slowing down. Shift to a lower gear when you go down a steep or long - 1999 Chevrolet Astro | Owner's Manual - Page 196
yellowblue Winter Driving Include an ice scraper, a small brush or broom, a supply of windshield washer fluid, a rag, some winter outer clothing, a small shovel, a flashlight, a red cloth and reflective warning triangles. And, if you will be driving under severe conditions, include a small bag of - 1999 Chevrolet Astro | Owner's Manual - Page 197
the drive wheels will spin and polish the surface under the tires even more. Your anti-lock brakes improve your vehicle's stability when you make a hard stop on a slippery road. Even though you have an anti-lock braking system, you'll want to begin stopping sooner than you would on dry pavement. See - 1999 Chevrolet Astro | Owner's Manual - Page 198
on extra clothing or wrap a blanket around you. If you have no blankets or extra clothing, make body insulators from newspapers, burlap bags, rags, floor mats -- anything you can wrap around yourself or tuck under on your hazard flashers. 4-26 You can run the engine to keep warm, but be careful. - 1999 Chevrolet Astro | Owner's Manual - Page 199
fuel. When you run the engine, make it go a little faster than just idle. That is, push the accelerator slightly. This uses less fuel for the heat that you get and it keeps the battery charged. You will need a well-charged battery any that is blocking your exhaust pipe. And check around again - 1999 Chevrolet Astro | Owner's Manual - Page 200
of the vehicle, all occupants, fuel, cargo and tongue weight, if pulling a trailer. The Certification/Tire label also tells you the maximum weights for the front and rear axles, called the Gross Axle Weight Rating (GAWR). To find out the actual loads on your front and rear axles, you need to go to - 1999 Chevrolet Astro | Owner's Manual - Page 201
either the maximum front or rear GAWR. If you do, parts on your vehicle can break, and it can change the way your vehicle handles. These could cause , or in a crash. D Put things in the cargo area of your vehicle. Try to spread the weight evenly. D Never stack heavier things, like suitcases, inside - 1999 Chevrolet Astro | Owner's Manual - Page 202
to figure the weight of the people inside the vehicle as part of your load. Your dealer can help you determine your GCWR. If you don't use the correct equipment and drive properly, you can lose control when you pull a trailer. For example, if the trailer is too heavy, the brakes may not - 1999 Chevrolet Astro | Owner's Manual - Page 203
than just driving your vehicle by itself. Trailering means changes in handling, durability and fuel economy. Successful, safe trailering takes correct equipment, and it has to be used properly. That's the reason for this part. In it are many time-tested, important trailering tips and safety - 1999 Chevrolet Astro | Owner's Manual - Page 204
cargo in the tow vehicle must be subtracted from the maximum trailer weight. You can ask your dealer for our trailering information or advice, or you can write us at the address listed in your Warranty and Owner Assistance Information Booklet. In Canada, write to: General Motors Drive Axle Ratio - 1999 Chevrolet Astro | Owner's Manual - Page 205
weight to measure because it affects the total or gross weight of your vehicle. The Gross Vehicle Weight (GVW) includes the curb weight of the vehicle, any cargo You'll find these numbers on the Certification label at the rear edge of the driver's door or see "Tire Loading" in the Index. Then be - 1999 Chevrolet Astro | Owner's Manual - Page 206
holes in the body of your If you do, then be sure to seal the holes later when you remove the hitch. If you don't seal them, deadly carbon monoxide (CO) from your exhaust can get into your vehicle (see "Carbon Monoxide" in the Index). Dirt and water can, too. Trailer Brakes If your - 1999 Chevrolet Astro | Owner's Manual - Page 207
on your trip. D Keep the rear-most windows closed. D If exhaust does come into your vehicle through a window in the rear or another opening, drive with your front, main heating or cooling system on and with the fan on any speed. This will bring fresh, outside air into your vehicle. Do not use - 1999 Chevrolet Astro | Owner's Manual - Page 208
open road, you'll want to get to know your rig. Acquaint yourself with the feel of handling and braking with the added weight of the trailer. And always keep in mind that the vehicle you are driving is now a good hand to the right. Always back up slowly and, if possible, have someone guide you. 4-36 - 1999 Chevrolet Astro | Owner's Manual - Page 209
shoulders, curbs, road your brakes so much that transmission in PARK (P) for a few minutes before turning the engine off. If you do get the overheat warning, see "Engine Overheating" in the Index. Turn Signals When Towing a Trailer When you tow a trailer, your vehicle has to have extra wiring - 1999 Chevrolet Astro | Owner's Manual - Page 210
more on this. Things that are especially important in trailer operation are automatic transmission fluid (don't overfill), engine oil, axle lubricant, belt, cooling system and brake system. Each of these is covered in this manual, and the Index will help you find them quickly. If you're trailering - 1999 Chevrolet Astro | Owner's Manual - Page 211
, but not so loose that it drags on the ground. The eight-wire harness must be routed out of your vehicle between the rear door and the floor, with enough of the harness left on both sides so that the trailer or the body won't pull it. If you do not have the optional trailering package - 1999 Chevrolet Astro | Owner's Manual - Page 212
yellowblue NOTES 4-40 - 1999 Chevrolet Astro | Owner's Manual - Page 213
Here you'll find what to do about some problems that can occur on the road. 5-2 5-3 5-3 5-7 5-8 5-10 Hazard Warning Flashers Other Warning Devices Jump Starting Towing Your Vehicle Engine Overheating Cooling System 5-18 5-18 5-19 5-32 5-33 Engine Fan Noise If a Tire Goes Flat Changing a Flat Tire - 1999 Chevrolet Astro | Owner's Manual - Page 214
the button down again. When the hazard warning flashers are on, your turn signals won't work. They also won't flash while you're braking. Your hazard warning flashers let you warn others. They also let police know you have a problem. Your front and rear turn signal lamps will flash on and off. 5-2 - 1999 Chevrolet Astro | Owner's Manual - Page 215
or light yellow. Replace the battery when there is a clear or light yellow hydrometer and a cranking complaint. Trying to start your vehicle by pushing or pulling it won't work, and it could damage your vehicle. 1. Check the other vehicle. It must have a 12-volt battery with a negative ground system - 1999 Chevrolet Astro | Owner's Manual - Page 216
start your vehicle, and the bad grounding could damage the electrical systems. 3. To avoid the possibility of the vehicles rolling, set the parking brake firmly on both vehicles involved in the jump start procedure. Put an automatic transmission in PARK (P). 4. Turn off the ignition on both vehicles - 1999 Chevrolet Astro | Owner's Manual - Page 217
the red positive (+) cable to the positive (+) terminal of the vehicle with the dead battery. CAUTION: Fans or other moving engine parts can injure you badly. Keep your hands away from moving parts once the engine is running. 8. Don't let the other end touch metal. Connect it to the positive - 1999 Chevrolet Astro | Owner's Manual - Page 218
other end touch anything until the next step. 12. Try to start the vehicle with the dead battery. If it won't start after a few tries, it probably needs service. 13. Remove the cables in reverse order to prevent electrical shorting. Take care that they don't touch each other or any other metal. 10 - 1999 Chevrolet Astro | Owner's Manual - Page 219
Never tow with damaged parts not fully secured. D to the bumper, fascia front and under the front wheels when towing from the rear. On Rear-Wheel Drive vehicles observe the following tow limits. D Tow Limits -- 35 mph (56 km/h), 50 miles (80 km) Consult your dealer or a professional towing service - 1999 Chevrolet Astro | Owner's Manual - Page 220
down. Wait until there is no sign of steam or coolant before you open the hood. If you keep driving when your engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop your engine if it overheats, and get out of the vehicle until the - 1999 Chevrolet Astro | Owner's Manual - Page 221
If you have an air conditioner and it's on, turn it off. If your engine catches fire because you keep service help right away. NOTICE: If No Steam Is Coming From Your Engine If you get an engine overheat warning but see or hear no steam, the problem may not be too serious. Sometimes the engine - 1999 Chevrolet Astro | Owner's Manual - Page 222
isn't, you may have a leak in the radiator hoses, heater hoses, radiator, water pump or somewhere else in the cooling system. A. Coolant Recovery Tank B. Radiator Pressure Cap C. Engine Fan If the coolant inside the coolant recovery tank is boiling, don't do anything else until it cools down. 5-10 - 1999 Chevrolet Astro | Owner's Manual - Page 223
engine parts, can be very hot. Don't touch them. If you do, you can be burned. Don't run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire system, premature engine, heater core or radiator corrosion may result. In addition, the engine - 1999 Chevrolet Astro | Owner's Manual - Page 224
be no leak, start the engine again. See if the engine cooling fan speed increases when idle speed is doubled by pushing the accelerator pedal down. If it doesn't, your vehicle needs service. Turn off the engine. CAUTION: Adding only plain water to your cooling system can be dangerous. Plain water - 1999 Chevrolet Astro | Owner's Manual - Page 225
the proper coolant mixture. CAUTION: You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Don't spill coolant on a hot engine. When the coolant in the coolant recovery tank is at the ADD mark, start your - 1999 Chevrolet Astro | Owner's Manual - Page 226
if you turn the radiator pressure cap -- even a little -- they can come out at high speed. Never turn the cap when the cooling system, including the radiator pressure cap, is hot. Wait for the cooling system and radiator pressure cap to cool if you ever have to turn the pressure cap. 5-14 - 1999 Chevrolet Astro | Owner's Manual - Page 227
to Add Coolant to the Radiator 1. You can remove the radiator pressure cap when the cooling system, including the radiator pressure cap and upper radiator hose, is no longer hot. 2. Then keep turning the pressure cap, but now push down as you turn it. Remove the pressure cap. Turn the pressure cap - 1999 Chevrolet Astro | Owner's Manual - Page 228
yellowblue 3. Fill the radiator with the proper DEX-COOLR coolant mixture, up to the base of the filler neck. (See "Engine Coolant" in the Index for more information about the proper coolant mixture.) 4. Then fill the coolant recovery tank to the ADD mark. 5. Put the cap - 1999 Chevrolet Astro | Owner's Manual - Page 229
Watch out for the engine cooling fan. 7. By this time, the coolant level inside the radiator filler neck may be lower. If the level is lower, add more of the proper DEX-COOLR coolant mixture through the filler neck until the level reaches the base of the filler neck. 8. Then replace - 1999 Chevrolet Astro | Owner's Manual - Page 230
yellowblue Engine Fan Noise This vehicle has a clutched engine cooling fan. When the clutch is engaged, the fan spins faster to provide more air to cool the engine. In most everyday driving conditions, the clutch is not fully engaged. This improves fuel economy and reduces fan noise. Under heavy - 1999 Chevrolet Astro | Owner's Manual - Page 231
a level place to change your tire. To help prevent the vehicle from moving: 1. Set the parking brake firmly. 2. Put the shift lever in PARK (P). 3. Turn off the engine. 4. Put the wheel blocks at the front and rear of the tire farthest away from the one being changed. That would be the tire on the - 1999 Chevrolet Astro | Owner's Manual - Page 232
. The jacking equipment you'll need is stored by your vehicle's rear doors, along the passenger's side wall. 1. Remove your jack cover by pulling it away from the side wall and down to release the tabs securing the top of the cover. 3. Remove the nut and washer, then pull the wheel blocks off the - 1999 Chevrolet Astro | Owner's Manual - Page 233
yellowblue The ratchet has an UP side. It also has a DOWN side. Your spare tire is stored underneath the rear of your vehicle. You will use the ratchet and extension to lower the spare tire. 6. Attach the ratchet, with the DOWN side facing you, to - 1999 Chevrolet Astro | Owner's Manual - Page 234
yellowblue 7. Put the flat end of the extension on an angle through the hole in the rear door frame, above the bumper. Be sure the flat end connects into the hoist shaft. 9. When the tire has been lowered, tilt the retainer plate at the end of the - 1999 Chevrolet Astro | Owner's Manual - Page 235
it comes off. Be careful, the rim edges may be sharp. Don't try to remove the hub cap with your bare hands. If you have the styled steel wheel or aluminum ratchet and socket. Make sure the DOWN side faces you. To remove the hub cap from the aluminum wheel without plastic nut caps, fit the flat end - 1999 Chevrolet Astro | Owner's Manual - Page 236
the Spare Tire 2. With the DOWN side facing you, use the ratchet and socket to loosen all the wheel nuts. Don't remove them yet. 1. Before you start, block the front and rear of the tire farthest away from the one being changed. Then put your spare tire near the flat tire. 3. The jack - 1999 Chevrolet Astro | Owner's Manual - Page 237
yellowblue 4. Attach the ratchet to the extension with the UP side facing you. 5. Turn the ratchet clockwise. That will raise the jack lift head a little. 6. Position the jack under the vehicle. 5-25 - 1999 Chevrolet Astro | Owner's Manual - Page 238
yellowblue Front Position Rear Position 5-26 - 1999 Chevrolet Astro | Owner's Manual - Page 239
off the jack, you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack. CAUTION: Raising your vehicle with the jack improperly positioned can damage the vehicle room for the spare tire to fit. 8. Remove all the wheel nuts and take off the flat tire. 5-27 - 1999 Chevrolet Astro | Owner's Manual - Page 240
Remove any as possible. CAUTION: Rust or dirt on the wheel, or on the parts to which it is fastened, can make the wheel nuts become loose after The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from the places where the wheel attaches to the vehicle. - 1999 Chevrolet Astro | Owner's Manual - Page 241
yellowblue 12. Tighten the wheel nuts firmly in a crisscross sequence as shown. Turn the ratchet clockwise with the UP mark facing you. 11. Lower the vehicle by turning the ratchet counterclockwise. Lower the jack completely. 5-29 - 1999 Chevrolet Astro | Owner's Manual - Page 242
use the correct wheel nuts. If you have to replace them, be sure to get new GM original equipment flat tire on the ground at the rear of the vehicle, with the valve stem pointed down. 2. Tilt the nuts can lead to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the - 1999 Chevrolet Astro | Owner's Manual - Page 243
the extension on an angle through the hole in the rear door frame, above the bumper. Turn the ratchet clockwise until the tire is against the use only. Replace the compact spare tire with a full-size tire as soon as you can. See "Compact Spare Tire" in the Index. See the storage instructions label to - 1999 Chevrolet Astro | Owner's Manual - Page 244
be in good shape in case you need it again. NOTICE: When the compact spare is installed, don't take your vehicle through an automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle. Don - 1999 Chevrolet Astro | Owner's Manual - Page 245
're Stuck: In Sand, Mud, Ice or Snow In order to free your vehicle when it is stuck, you will explode, and you or others could be injured. And, the transmission or other parts of the vehicle can overheat. That could cause an engine compartment fire or other damage. When you're stuck, spin the wheels - 1999 Chevrolet Astro | Owner's Manual - Page 246
yellowblue NOTES 5-34 - 1999 Chevrolet Astro | Owner's Manual - Page 247
Service Fuel Filling Your Tank Filling a Portable Fuel Container Checking Things Under the Hood Engine Oil Engine Cover Engine Air Cleaner/Filter Automatic Transmission Fluid All-Wheel Drive Rear Axle Radiator Pressure Cap Thermostat Engine Coolant Power Steering Fluid Windshield Washer Fluid Brakes - 1999 Chevrolet Astro | Owner's Manual - Page 248
than this manual can. To order the proper service manual, see "Service and Owner Publications" in the Index. Your vehicle has an air bag system. Before attempting to do your own service work, see "Servicing Your Air Bag-Equipped Vehicle" in the Index. You should keep a record with all parts receipts - 1999 Chevrolet Astro | Owner's Manual - Page 249
knocking, your engine needs service. But don't worry if you hear a little pinging noise when you're accelerating or driving up a hill. That's normal, and you don't have to buy a higher octane fuel to get rid of pinging. It's the heavy, constant knock that means you have a problem. Adding Equipment - 1999 Chevrolet Astro | Owner's Manual - Page 250
to your authorized GM dealer for service. To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent deposits from forming in your engine and fuel system, allowing your emission control system to function properly. Therefore, you should - 1999 Chevrolet Astro | Owner's Manual - Page 251
on fuel availability, ask an auto club, or contact a major oil company that does business in the country where you'll be driving. You can also write us at the following address for advice. Just tell us where you're going and give your Vehicle Identification Number (VIN). General Motors Overseas - 1999 Chevrolet Astro | Owner's Manual - Page 252
Index. While refueling, place the cap in the holder on the fuel filler door. To remove the cap, turn it slowly to the left (counterclockwise). The cap The diagnostic system can determine if the fuel cap has been left off or improperly installed. This would allow fuel to evaporate into the - 1999 Chevrolet Astro | Owner's Manual - Page 253
for you. If you get the wrong type, it may not fit properly. This may cause your malfunction indicator lamp to light and your fuel tank and emissions system may be damaged. See "Malfunction Indicator Lamp" in the Index. CAUTION: (Continued) D Dispense gasoline only into D Do not fill a container - 1999 Chevrolet Astro | Owner's Manual - Page 254
yellowblue Checking Things Under the Hood CAUTION: Things that burn can get on hot engine parts and start a fire. These include liquids like gasoline, oil, coolant, brake fluid, windshield washer and other fluids, and plastic or rubber. You or others could be burned. Be careful not to drop or spill - 1999 Chevrolet Astro | Owner's Manual - Page 255
yellowblue Then go to the front of the vehicle and release the secondary hood release. Lift the hood, release the hood prop from its retainer and put the hood prop into the slot in the hood. 6-9 - 1999 Chevrolet Astro | Owner's Manual - Page 256
is what you will see: A. B. C. D. E. Windshield Washer Fluid Fill Location Coolant Fill Location Oil Dipstick Location Transmission Dipstick/Fill Location Engine Air Cleaner/Filter F. G. H. I. Engine Oil Fill Location Brake Master Cylinder Reservoir Power Steering Fluid Reservoir Battery 6-10 - 1999 Chevrolet Astro | Owner's Manual - Page 257
Then lift the hood to relieve pressure on the hood prop. Remove the hood prop from the slot in the hood and return the engine oil dipstick is a yellow ring and is located near the center of the engine compartment. Engine Oil It's a good idea to check your engine oil every time you get fuel. In order - 1999 Chevrolet Astro | Owner's Manual - Page 258
least one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For crankcase capacity, see "Capacities and Specifications" in the Index. NOTICE: Don't add too much oil. If your engine has so much oil that the oil level gets above the cross-hatched area - 1999 Chevrolet Astro | Owner's Manual - Page 259
yellowblue What Kind of Engine Oil to Use Oils recommended for your vehicle can be the Starburst symbol on the front of the oil container. If you have your oil changed for you, be sure the oil put into your engine is American Petroleum Institute certified for gasoline engines. You should also use - 1999 Chevrolet Astro | Owner's Manual - Page 260
D The vehicle is used for delivery service, police, taxi or other commercial application. Driving under these conditions causes engine oil to break down sooner. If any one of these is true for your vehicle, then you need to change your oil and filter every - 1999 Chevrolet Astro | Owner's Manual - Page 261
schedule. Change the oil and filter every 7,500 miles (12 500 km) or 12 months -- whichever occurs first. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower. Engine Cover Removing the Engine Cover 1. Move both front seats as far back as - 1999 Chevrolet Astro | Owner's Manual - Page 262
the instrument panel extension by removing the two nuts that secure it in place. The nuts are located at the bottom of the extension on the driver's and passenger's side corners. 3. Remove the screws located near the top on each side of the extension. Grasp the extension from both sides and gently - 1999 Chevrolet Astro | Owner's Manual - Page 263
yellowblue 4. Disconnect the electrical connectors and set the extension aside. 5. Grasp the top of the heater duct and pull down gently to remove it. 6-17 - 1999 Chevrolet Astro | Owner's Manual - Page 264
two bolts at the engine cover. The bolts are not supposed to come out of the cover, only from the front of the dash. When removing the cover, be careful not to damage the instrument panel or the trim. 7. does not release, use the pull strap on the driver's side above the rear mount. 6-18 - 1999 Chevrolet Astro | Owner's Manual - Page 265
the two nuts to secure the extension in place. Engine Air Cleaner/Filter Refer to the Maintenance Schedule to determine when to replace the air filter and the crankcase ventilation filter. See "Scheduled Maintenance" in the Index. To remove the air filter, lift the hood, unsnap both clips and - 1999 Chevrolet Astro | Owner's Manual - Page 266
50,000 miles (83 000 km). See "Scheduled Maintenance Services" in the Index. NOTICE: If the air cleaner/filter is off, a backfire can cause a damaging engine fire. And, dirt can easily get into your engine, which will damage it. Always have the air cleaner/filter in place when you're driving. 6-20 - 1999 Chevrolet Astro | Owner's Manual - Page 267
. Too much can mean that some of the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire. Be sure to get an accurate reading if you check your transmission fluid. To get the right reading, the fluid should be at normal operating temperature, which is - 1999 Chevrolet Astro | Owner's Manual - Page 268
the brake pedal, move the shift lever through each gear range, pausing for about three seconds in each range. Then, position the shift lever in PARK (P). 1. The transmission dipstick has a red handle and is located near the center of the engine compartment behind the air cleaner. Flip the handle up - 1999 Chevrolet Astro | Owner's Manual - Page 269
push the dipstick back in all the way; then flip the handle down to lock the dipstick in place. NOTICE: We recommend you use only fluid labeled DEXRONR-III, because fluid with that label is made especially for your automatic transmission. Damage caused by fluid other than DEXRONR-III is not covered - 1999 Chevrolet Astro | Owner's Manual - Page 270
the way; then flip the handle down to lock the dipstick in place. All-Wheel Drive If you have an all-wheel-drive vehicle, be sure to perform the lubricant checks described in this section. However, they have two additional systems that need lubrication. Transfer Case When to Check Lubricant Refer - 1999 Chevrolet Astro | Owner's Manual - Page 271
yellowblue Front Axle When to Check and Change Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant and when to change it. See "Scheduled Maintenance Services" in the Index. How to Check Lubricant If the level is below the bottom of the filler plug hole, you'll - 1999 Chevrolet Astro | Owner's Manual - Page 272
Pressure Cap NOTICE: Your radiator cap is a 15 psi (105 kPa) pressure-type cap and must be tightly installed to prevent coolant loss and possible engine damage from overheating. Be sure the arrows on the cap line up with the overflow tube on the radiator filler neck. When you - 1999 Chevrolet Astro | Owner's Manual - Page 273
000 km), whichever occurs first, if you add only DEX-COOLR extended life coolant. The following explains your cooling system and how to add coolant when it is low. If you have a problem with engine overheating, see "Engine Overheating" in the Index. D D D D D Give freezing protection down to -34_F - 1999 Chevrolet Astro | Owner's Manual - Page 274
the proper coolant mixture will. Your vehicle's coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, your engine could get too hot but you wouldn't get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50 - 1999 Chevrolet Astro | Owner's Manual - Page 275
the radiator. Never turn the radiator pressure cap -- even a little -- when the engine and radiator are hot. Add coolant mixture at the recovery tank, but be careful coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Don't spill coolant on - 1999 Chevrolet Astro | Owner's Manual - Page 276
Steering Fluid How to Check Power Steering Fluid When the engine compartment is cool, wipe the cap and the top of the reservoir clean, then unscrew the cap and wipe the dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look at the fluid level - 1999 Chevrolet Astro | Owner's Manual - Page 277
the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn't clean as well as washer fluid. Fill is completely full. Don't use engine coolant (antifreeze) in your windshield washer. It can damage your washer system and paint. Adding Washer Fluid - 1999 Chevrolet Astro | Owner's Manual - Page 278
have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the brake hydraulic system. CAUTION: If you have too much brake fluid, it can spill on the engine. The fluid will burn if the engine is hot enough. You or others could - 1999 Chevrolet Astro | Owner's Manual - Page 279
fluid from a sealed container only. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This will help keep dirt from entering the reservoir. CAUTION: With the wrong kind of fluid in your brake system, your brakes may not work well, or they may not even work - 1999 Chevrolet Astro | Owner's Manual - Page 280
yellowblue NOTICE: D Using the wrong fluid can badly damage brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they'll have to be replaced. Don't let someone put in the wrong kind of fluid. If - 1999 Chevrolet Astro | Owner's Manual - Page 281
you have the front brake pads replaced, have the rear brakes inspected, too. Brake linings should always be replaced as complete axle sets. See "Brake System Inspection" in Section 7 of this manual under Part C "Periodic Maintenance Inspections." Replacing Brake System Parts The braking system on - 1999 Chevrolet Astro | Owner's Manual - Page 282
vehicle for 25 days or more, remove the black, negative (-) cable from the battery. This will help keep your battery from running down. Bulb Replacement For any bulb changing procedure not listed in this section, contact your GM dealer service department. Before replacing any bulbs, make sure all - 1999 Chevrolet Astro | Owner's Manual - Page 283
yellowblue Headlamps Sealed Beam Lamps 1. Remove the four retainer screws and the retainer. 2. Pull the connector out and unplug the lamp. 3. Plug the new lamp into the connector. 4. Reverse Steps 1 and 2 to reinstall the headlamp. 6-37 - 1999 Chevrolet Astro | Owner's Manual - Page 284
yellowblue Composite Headlamps 1. Open the hood. 2. Remove the two screws from the sidemarker/turn signal lamp. 3. Completely remove the sidemarker/turn signal lamp by pulling out the assembly and disconnecting the sidemarker/turn signal lamp sockets from the lamp. 6-38 - 1999 Chevrolet Astro | Owner's Manual - Page 285
yellowblue 4. Remove the screw located behind the corner reflector to remove the entire corner reflector. 5. Remove the remaining three screws; the first one from the corner reflector pocket and the two remaining from the composite assembly. 6-39 - 1999 Chevrolet Astro | Owner's Manual - Page 286
remove from the assembly. Front Turn Signal Lamps 1. Remove the two screws at the inside edge of the parking/turn signal lamp assembly. 2. Remove it is completely tightened. 9. Replace the composite assembly by installing and tightening all of the screws previously removed. 4. Pull the socket out - 1999 Chevrolet Astro | Owner's Manual - Page 287
yellowblue Taillamps 1. Open the rear door. 2. Remove the two screws from behind the door. 3. Pull out the taillamp assembly so you can see the socket. 6-41 - 1999 Chevrolet Astro | Owner's Manual - Page 288
See "Wiper Blade Check" in Section 7 of this manual under Part B "Owner Checks and Services" for more information. To replace your windshield wiper blade inserts, lift the wiper arm away the tabs are locked into position. See "Normal Maintenance Replacement Parts" in the Index for the proper type of - 1999 Chevrolet Astro | Owner's Manual - Page 289
you ever have questions about your tire warranty and where to obtain service, see your GM Warranty booklet for details. CAUTION: (Continued) your tread is badly worn, or if your tires have been damaged, replace them. CAUTION: Poorly maintained and improperly used tires are dangerous. D Overloading - 1999 Chevrolet Astro | Owner's Manual - Page 290
is on the rear edge of the driver's door, shows the correct underinflated. Be sure to put the valve caps back on the valve stems. They help prevent leaks air (underinflation), you can get the following: D Too much flexing D Too much heat D Tire overloading D Bad wear D Bad handling D Bad fuel economy - 1999 Chevrolet Astro | Owner's Manual - Page 291
New Tires" and "Wheel Replacement" later in this section for See "Scheduled Maintenance Services" in the Index adjust the front and rear inflation pressures accident. When you change a wheel, remove any rust or dirt from places where but be sure to use a scraper or wire brush later, if you need to, - 1999 Chevrolet Astro | Owner's Manual - Page 292
designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an "MS" (for mud and snow). If you ever replace - 1999 Chevrolet Astro | Owner's Manual - Page 293
and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type tires available on General Motors passenger cars and light trucks may vary with respect to - 1999 Chevrolet Astro | Owner's Manual - Page 294
from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. this tire is based on straight-ahead braking traction tests, and does not include passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B - 1999 Chevrolet Astro | Owner's Manual - Page 295
your dealer if any of these conditions exist. CAUTION: Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which - 1999 Chevrolet Astro | Owner's Manual - Page 296
can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis. See "Changing a Flat Tire" in the Index for more information. Used Replacement Wheels Tire - 1999 Chevrolet Astro | Owner's Manual - Page 297
use any of these unless this manual says you can. In many uses part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container to clean your vehicle, be sure to follow the manufacturer's warnings and instructions. And always open your doors - 1999 Chevrolet Astro | Owner's Manual - Page 298
immediately or it will set. Special Fabric Cleaning Problems Stains caused by such things as catsup, coffee (black), removed as follows: 1. Carefully scrape off excess stain, then sponge the soiled area with cool water. 2. If a stain remains, follow the multi-purpose interior cleaner instructions - 1999 Chevrolet Astro | Owner's Manual - Page 299
First, clean with cool water and allow to dry completely. 3. If a stain remains, follow instructions for Multi-Purpose Interior Cleaner. Cleaning Vinyl Use warm water and a clean cloth. D Rub with a clean, damp cloth to remove dirt. You may have to do it more than once. D Things like tar, asphalt - 1999 Chevrolet Astro | Owner's Manual - Page 300
be cleaned often. GM Glass Cleaner or a liquid household glass cleaner will remove normal tobacco smoke and dust films on interior glass. (See "Appearance they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. If abrasive cleaners are used - 1999 Chevrolet Astro | Owner's Manual - Page 301
blades and clean them as necessary; replace blades that look worn. Washing Your Vehicle detergents. Be sure to rinse the vehicle well, removing all soap residue completely. You can get GM-approved Follow instructions under "Washing Your Vehicle." Weatherstrips Silicone grease on weatherstrips will - 1999 Chevrolet Astro | Owner's Manual - Page 302
Finish Care Occasional waxing or mild polishing of your vehicle by hand may be necessary to remove residue from the paint finish. You can get GM-approved cleaning products from your dealer. necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter. 6-56 - 1999 Chevrolet Astro | Owner's Manual - Page 303
these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have metal repair or replacement, make sure the body repair shop applies anti-corrosion material to the parts repaired or replaced to restore - 1999 Chevrolet Astro | Owner's Manual - Page 304
Cleans carpets, seats, interior trim, door panels and floor mats Spray on and rinse with water Attracts, absorbs and removes soils on fabric Shines vehicle without scratching Spray on tire shine Removes dust, fingerprints and surface contaminants Removes light scratches and oxidation and protects - 1999 Chevrolet Astro | Owner's Manual - Page 305
yellowblue Vehicle Identification Number (VIN) Service Parts Identification Label You'll find this label on the inside of the rear edge of the passenger's door. It's very helpful if you ever need to order parts. On this label is: This is the legal identifier for your vehicle. It appears on a - 1999 Chevrolet Astro | Owner's Manual - Page 306
yellowblue Electrical System Add-On Electrical Equipment Headlamp Wiring The headlamp wiring is protected by a circuit breaker in the lamp switch. An electrical overload will cause the lamps to go on and off, or in some cases to remain off. If this happens, have your headlamp wiring checked right - 1999 Chevrolet Astro | Owner's Manual - Page 307
wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers and fusible thermal links. This greatly reduces the chance of fires caused by electrical problems. Look at the silver-colored band inside the fuse. If the band is broken or melted, replace - 1999 Chevrolet Astro | Owner's Manual - Page 308
Taillamps, Parking Lamps, Ashtray Lamp, Panel Lights, Trailer Taillamps, Front and Rear Sidemarker Lamps, Door Switch Illumination, Headlamp Switch Illumination, Rear Seat Audio Illumination Air Bag System Wiper Motor, Washer Pump, Upfitter Relay Coil 5 6 7 8 9 Fuse/Circuit Breaker 1 2 3 Usage Stop - 1999 Chevrolet Astro | Owner's Manual - Page 309
Blower Motor, Rear A/C Relay Coil, Front Cont. Temp. Door Motor, HI Blower Relay, Defogger Timer Coil Cigarette Lighter, Door Lock Switches, Dutch Door Release Module Cluster Illum, HVAC Controls, Chime Module, Radio Illumination, Rear Heat Switch Illumination, Rear Wiper/Washer Switch Illumination - 1999 Chevrolet Astro | Owner's Manual - Page 310
the rear of the engine compartment on the driver's side. Lift the hood and open the cover to gain access to this fuse block. Feed AUX B AUX A Usage Upfitter Battery Feed Upfitter Accessory Feed Relay A/C Relay (Rear Heat and A/C) Upfitter-ACCY Relay Starter Enable Relay A/C Enable Relay Fuel Pump - 1999 Chevrolet Astro | Owner's Manual - Page 311
Compressor ATC Active Transfer Case-L Van Oxygen Sensors, Camshaft ENG-I Position Sensor, Mass Air Flow Sensor, Evaporative Emission Canister Purge Solenoid, Linear EGR Valve Solenoid, VCM EGR HI A/C Enable Relay Coil IGN-E LIGHTING BATT IGN A IGN B ABS A/C RR HTR/AC HTD MIR/RR DEFOG Usage Fuel - 1999 Chevrolet Astro | Owner's Manual - Page 312
yellowblue Replacement Bulbs Exterior Lamps Halogen Headlamps - Sealed Beam Halogen Headlamps - Composite Halogen Headlamps - Composite Parking, Turn Signal Lamps Rear, Stoplamps Sidemarker Lamps Back-up Lamps Quantity 2 2 2 2 2 4 2 Trade No. H6054 9006 (Low-Beam) 9005 (High-Beam) 3157NA 2057 194 - 1999 Chevrolet Astro | Owner's Manual - Page 313
Engine ..."VORTEC" 4300 V6 CSFI* RPO ...L35 Firing Order ...1-6-5-4-3-2 Horsepower ...190 at 4,400 rpm Thermostat Specification ...195_F (91_C) *Central Sequential Fuel Injection After refill, the level must be checked. *All quantities are approximate. Crankcase Capacity Quantity* with Filter - 1999 Chevrolet Astro | Owner's Manual - Page 314
yellowblue Front Axle Capacity Front Axle ...2.6 pint (1.2 L) Air Conditioning Refrigerant Capacity Type R-134a R-134a System C-60** C-69*** Quantity* 2.0 lbs. (0.91 kg) 3.0 lbs. (1.36 kg) Rear Axle Capacity Standard Rear Axle ...3.5 pint (1.7 L) Locking Rear Axle ...3.5 pint (1.7 L) *All - 1999 Chevrolet Astro | Owner's Manual - Page 315
dealer. Engine Oil Filter ...AC Type PF52 Air Cleaner ...AC Type A1163C Positive Crankcase Ventilation (PCV) Valve ...AC Type CV769C Spark Plugs ...AC Type 41-932 Spark Plug Gap ...0.060 inches (1.52 mm) Fuel Filter ...AC Type GF481 Thermostat ...GM Part No. 12559051 Wiper Blades (Front) ...Trico - 1999 Chevrolet Astro | Owner's Manual - Page 316
yellowblue NOTES 6-70 - 1999 Chevrolet Astro | Owner's Manual - Page 317
covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety, dependability and emission control performance. 7-2 7-4 7-5 7-5 7-6 7-7 Introduction Part A: Scheduled Maintenance Services Short Trip/City Definition Short Trip/City Intervals Long Trip/Highway - 1999 Chevrolet Astro | Owner's Manual - Page 318
condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect - 1999 Chevrolet Astro | Owner's Manual - Page 319
, so unless you are technically qualified and have the necessary equipment, you should let your dealer's service department or another qualified service center do these jobs. "Part B: Owner Checks and Services" tells you what should be checked and when. It also explains what you can easily do to - 1999 Chevrolet Astro | Owner's Manual - Page 320
needs, you'll know that GM-trained and supported service people will perform the work using genuine GM parts. The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or - 1999 Chevrolet Astro | Owner's Manual - Page 321
, if driving in dusty conditions. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever occurs first). Automatic Transmission Service (severe conditions only). Every 30,000 Miles (50 000 km): Air Cleaner Filter Replacement. Fuel Filter Replacement. Every 50,000 Miles (83 - 1999 Chevrolet Astro | Owner's Manual - Page 322
Spark Plug Wire Inspection. Spark Plug Replacement. Positive Crankcase Ventilation (PCV) Valve Inspection. Every 150,000 Miles (240 000 km): Cooling System Service (or every conditions. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower. 7-6 - 1999 Chevrolet Astro | Owner's Manual - Page 323
first). Drive Axle Service. Tire Rotation. Every 15,000 Miles (25 000 km): Automatic Transmission Service (severe conditions only). Every 30,000 Miles (50 000 km): Fuel Filter Replacement. Air Cleaner Filter Replacement. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever - 1999 Chevrolet Astro | Owner's Manual - Page 324
, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. # Lubricate the front suspension, ball joints and kingpin bushings, steering linkage and transfer case shift linkage, parking brake cable guides, and brake pedal springs. 7-8 - 1999 Chevrolet Astro | Owner's Manual - Page 325
occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 3,000 Miles (5 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs - 1999 Chevrolet Astro | Owner's Manual - Page 326
). (See footnote #.) Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j j j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components - 1999 Chevrolet Astro | Owner's Manual - Page 327
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 1999 Chevrolet Astro | Owner's Manual - Page 328
(35 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 1999 Chevrolet Astro | Owner's Manual - Page 329
(45 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 1999 Chevrolet Astro | Owner's Manual - Page 330
Replace fuel filter. An Emission Control Service. (See footnote[.) j Replace air cleaner filter. An Emission Control Service. j Change automatic transmission fluid and filter ) j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 1999 Chevrolet Astro | Owner's Manual - Page 331
(60 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 1999 Chevrolet Astro | Owner's Manual - Page 332
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 1999 Chevrolet Astro | Owner's Manual - Page 333
every 50,000 miles (83 000 km). j Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote[.) 48,000 Miles (80 000 km) j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control - 1999 Chevrolet Astro | Owner's Manual - Page 334
, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An - 1999 Chevrolet Astro | Owner's Manual - Page 335
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 1999 Chevrolet Astro | Owner's Manual - Page 336
engine accessory drive belt. An Emission Control Service. Replace fuel filter. An Emission Control Service. (See footnote[.) j Replace air cleaner filter. An Emission Control Service. j Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts - 1999 Chevrolet Astro | Owner's Manual - Page 337
(110 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 1999 Chevrolet Astro | Owner's Manual - Page 338
Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if - 1999 Chevrolet Astro | Owner's Manual - Page 339
under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km). Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. An Emission Control Service. (See footnote[.) j Check rear/front axle fluid level and add fluid as needed. Check - 1999 Chevrolet Astro | Owner's Manual - Page 340
(135 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 1999 Chevrolet Astro | Owner's Manual - Page 341
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 1999 Chevrolet Astro | Owner's Manual - Page 342
yellowblue Short Trip/City Scheduled Maintenance 90,000 Miles (150 000 km) (Continued) Replace fuel filter. An Emission Control Service. (See footnote[.) j Replace air cleaner filter. An Emission Control Service. j Rotate tires. See "Tire Inspection and Rotation" in the Index for proper rotation - 1999 Chevrolet Astro | Owner's Manual - Page 343
Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) 99,000 Miles (165 000 km) DATE ACTUAL MILEAGE SERVICED BY: 100,000 Miles (166 000 km) j Inspect spark plug wires. An Emission Control Service. j Replace spark - 1999 Chevrolet Astro | Owner's Manual - Page 344
automatic transmission fluid, change both the fluid and filter. Inspect Positive Crankcase Ventilation (PCV) valve. An Emission Control Service. j j 150,000 Miles (240 000 km) j Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See "Engine - 1999 Chevrolet Astro | Owner's Manual - Page 345
linkage and transfer case shift linkage, parking brake cable guides, and brake pedal springs. + A good time to check your brakes is during tire rotation. See "Brake System Inspection" under "Periodic Maintenance Inspections" in Part C of this schedule. ** Drive axle service (see "Recommended - 1999 Chevrolet Astro | Owner's Manual - Page 346
Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j Change automatic transmission fluid and filter - 1999 Chevrolet Astro | Owner's Manual - Page 347
. (See footnote +.) DATE ACTUAL MILEAGE j j Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 1999 Chevrolet Astro | Owner's Manual - Page 348
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Change automatic transmission fluid and filter if the vehicle is mainly driven under - 1999 Chevrolet Astro | Owner's Manual - Page 349
Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j Change automatic transmission fluid and filter - 1999 Chevrolet Astro | Owner's Manual - Page 350
the fluid and filter. DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and - 1999 Chevrolet Astro | Owner's Manual - Page 351
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 1999 Chevrolet Astro | Owner's Manual - Page 352
engine accessory drive belt. An Emission Control Service. Replace fuel filter. An Emission Control Service. (See footnote[.) j Replace air cleaner filter. An Emission Control Service. j Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts - 1999 Chevrolet Astro | Owner's Manual - Page 353
Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j Change automatic transmission fluid and filter - 1999 Chevrolet Astro | Owner's Manual - Page 354
needed. Check constant velocity joints and axle seals for leaking. (See footnote **.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 1999 Chevrolet Astro | Owner's Manual - Page 355
your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km). Replace fuel filter. An Emission Control Service. (See footnote[.) j Replace air cleaner filter. An Emission Control Service. j Rotate tires. See "Tire Inspection and Rotation" in the Index for - 1999 Chevrolet Astro | Owner's Manual - Page 356
, therefore, haven't changed your automatic transmission fluid, change both the fluid and filter. Inspect Positive Crankcase Ventilation (PCV) valve. An Emission Control Service. DATE ACTUAL MILEAGE 150,000 Miles (240 000 km) j Drain, flush and refill cooling system (or every 60 months since last - 1999 Chevrolet Astro | Owner's Manual - Page 357
are the proper ones, as shown in Part D. Windshield Washer Fluid Level Check Check the Systems" in the Index for further details. At Each Fuel Fill It is important for you or a service station attendant to perform these underhood checks at each fuel fill. Engine Oil Level Check Check the engine - 1999 Chevrolet Astro | Owner's Manual - Page 358
a problem. Check the system and repair if needed. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant specified in Part D. Body Lubrication Service Lubricate all body door hinges, the body hood, fuel door and rear compartment hinges, latches and locks - 1999 Chevrolet Astro | Owner's Manual - Page 359
if the vehicle begins to move. 3. With the engine off, turn the key to the RUN position, but don't start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle's BTSI needs service. 7-43 - 1999 Chevrolet Astro | Owner's Manual - Page 360
PARK (P). D To check the parking brake's holding ability: D The key should come out only in LOCK. Parking Brake and Automatic Transmission PARK (P) Mechanism Check With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the - 1999 Chevrolet Astro | Owner's Manual - Page 361
procedures to perform these services may be found in a service manual. See "Service and Owner Publications" in the Index. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as - 1999 Chevrolet Astro | Owner's Manual - Page 362
inspected more often if your driving habits or conditions result in frequent braking. Drive Axle Service Check rear/front axle fluid level and add as needed. Check constant velocity joints and axle seals for leaking. Transfer Case (All-Wheel Drive) Inspection Every 12 months or at oil change - 1999 Chevrolet Astro | Owner's Manual - Page 363
System Automatic Transmission Key Lock Cylinders Chassis Lubrication Engine Coolant Multi-Purpose Lubricant, SuperlubeR (GM Part No. 12346241 or equivalent). Chassis Lubricant (GM Part No. 12377985 or equivalent) or lubricant meeting requirements of NLGI # 2, Category LB or GC-LB. Hydraulic Brake - 1999 Chevrolet Astro | Owner's Manual - Page 364
Transfer Case Fluid (GM Part No. 12378396). USAGE Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor and Release Pawl Hood and Door Hinges Weatherstrip Conditioning FLUID/LUBRICANT Front and Rear Axle (Standard Differential) Rear Axle (Locking Differential) Automatic Transfer Case - 1999 Chevrolet Astro | Owner's Manual - Page 365
yellowblue Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from "Owner Checks and Services" or "Periodic Maintenance" can be added - 1999 Chevrolet Astro | Owner's Manual - Page 366
yellowblue Maintenance Record DATE ODOMETER READING SERVICED BY MAINTENANCE PERFORMED 7-50 - 1999 Chevrolet Astro | Owner's Manual - Page 367
Here you will find out how to contact Chevrolet if you need assistance. This section also tells you how to obtain service publications and how to report any safety defects to the Canadian Government Reporting Safety Defects to General Motors Ordering Service and Owner Publications in Canada 8- 8-1 - 1999 Chevrolet Astro | Owner's Manual - Page 368
to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer's sales or service departments matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager. 8-2 - 1999 Chevrolet Astro | Owner's Manual - Page 369
dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800- you to call the toll-free number in order to give your inquiry prompt attention. Please if you have a concern. STEP THREE -- Both General Motors and your dealer are committed to making sure you are - 1999 Chevrolet Astro | Owner's Manual - Page 370
charge and your case will generally be heard within 40 days. If you do not agree with the decision given in your case, you may reject to write to Chevrolet, the letter should be addressed to Chevrolet's Customer Assistance Center. United States Chevrolet Motor Division Chevrolet Customer Assistance - 1999 Chevrolet Astro | Owner's Manual - Page 371
Canada General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 1-800-263-3777 (English) 1-800-263-7854 (French) 1-800-263-3830 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-268-6800 If toll free service is not - 1999 Chevrolet Astro | Owner's Manual - Page 372
yellowblue Chevrolet Roadside Assistance Program If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer recommended service providers. Roadside membership is free; however some services may incur costs. Roadside offers two levels of service to - 1999 Chevrolet Astro | Owner's Manual - Page 373
service. Courtesy Transportation will be offered in conjunction with the coverage provided by the Bumper to Bumper New Vehicle Limited Warranty to eligible purchasers of 1999 Chevrolet passenger cars and light be reached Vehicle mileage Description of problem Please refer to the Roadside Assistance - 1999 Chevrolet Astro | Owner's Manual - Page 374
motor vehicles. To enhance your ownership experience, we and our participating dealers are proud to offer Courtesy Transportation, a customer support program for new vehicles. The Courtesy Transportation program is offered to retail purchase/lease customers in conjunction with the Bumper to Bumper - 1999 Chevrolet Astro | Owner's Manual - Page 375
$30.00 per day supported by receipts. This requires for fuel usage service Motors of Canada New Vehicle Limited Warranty, alternative motor vehicle safely. Additional Program Information Courtesy Transportation is available during the Bumper-to-Bumper warranty coverage period, but it is not part - 1999 Chevrolet Astro | Owner's Manual - Page 376
, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800 - 1999 Chevrolet Astro | Owner's Manual - Page 377
Chevrolet Customer Assistance Center P.O. Box 7047 Troy, MI 48007-7047 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 Ordering Service - 1999 Chevrolet Astro | Owner's Manual - Page 378
PUBLICATIONS FOR 1999 CHEVROLET SERVICE MANUALS Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $90.00 TRANSMISSION, TRANSAXLE, TRANSFER CASE UNIT REPAIR MANUAL This manual provides - 1999 Chevrolet Astro | Owner's Manual - Page 379
be applied against the original order. VEHICLE MODEL NAME YEAR 1999 1999 1999 1999 QTY. PRICE EACH* $90.00 $50.00 $20.00 $15.00 TOTAL PRICE 1 9 9 9 G M S H I P T O PUBLICATION FORM NUMBER ITEM DESCRIPTION Service Manual Car & Light Truck Transmission Unit Repair Owner's Manual In Portfolio Owner - 1999 Chevrolet Astro | Owner's Manual - Page 380
yellowblue NOTES 8-14 - 1999 Chevrolet Astro | Owner's Manual - Page 381
Equipment, Adding ...3-29 Audio Systems ...3-9 Automatic Transmission Check ...7-42 Transmission Operation ...2-20 Transmission Fluid ...6-20 AWD, Service Light ...2-68 Axle Front ...6-25 Locking Rear ...2-29 Rear ...6-25 ...6-35 Jump Starting ...5-3 Replacement, Remote Keyless Entry ...2-9 Warnings - 1999 Chevrolet Astro | Owner's Manual - Page 382
Travel ...6-35 Replacing System Parts ...6-35 System Warning Light ...2-62 Trailer ...4-34 Transmission Shift Interlock Check ...7-43 Wear ...6-34 Brakes, Anti-Lock ...4-7 Braking ...4-6 Braking in Emergencies ...4-9 Break-In, New Vehicle ...2-15 BTSI Check ...7-43 Bulb Replacement ...6-36 anadian - 1999 Chevrolet Astro | Owner's Manual - Page 383
Lamps Indicator Light ...2-68 Dead Battery ...5-3 Defects, Reporting Safety ...8-10, 8-11 Defensive Driving ...4-2 Defogger, Rear Window ...3-8 Defrosting ...3-6 Dimensions, Vehicle ...6-69 Disabilities, Persons with ...8-5 Dome Lamps ...2-38 Door Front ...2-4 Locks ...2-6 Rear ...2-4 Sliding - 1999 Chevrolet Astro | Owner's Manual - Page 384
Cleaner Replacement ...6-69 Engine Oil ...6-69 Finish Care ...6-56 Finish Damage ...6-57 First Gear ...2-22 Flashers, Hazard Warning ...5-2 Flat Tire, Changing ...5-19 Fluid Capacities ...6-67, 6-68 Fluids and Lubricants ...7-47 Foreign Countries, Fuel ...6-5 French Language Manual ...ii Front Axle - 1999 Chevrolet Astro | Owner's Manual - Page 385
18 Ignition Positions H ...Ignition Transmission Lock Check ...Inflation, Tire ...Inside Day/Night Rearview Mirror ...Inspections ...Brake System ...Drive Axle ...Engine Cooling System ...Exhaust Systems ...Steering ...Suspension ...Throttle System ...Transfer Case (All-Wheel Drive) ...Instrument - 1999 Chevrolet Astro | Owner's Manual - Page 386
42 Door ...2-6 Ignition Transmission Lock Check ...7-44 Key Lock Cylinder Service ...7-42 Power Door ...2-6 Sliding Door Child Security ...2-11 Lubricants and Fluids ...7-47 Lubrication Service, Body ...7-42 Luggage Carrier ...2-48 Lumbar Controls ...1-3 aintenance, Normal Replacement Parts ...6-69 - 1999 Chevrolet Astro | Owner's Manual - Page 387
Maintenance Inspections ...7-45 Power Accessory Outlet ...2-51 Door Locks ...2-6 Option Fuses ...6-60 Seat ...1-3 Steering ...4-9 Steering Fluid ...6-30 Windows ...2-29 Pregnancy, Use of Safety Belts ...1-25 Problems on the Road ...5-1 Publications, Service and Owner ...8-11, 8-12 Paint Spotting - 1999 Chevrolet Astro | Owner's Manual - Page 388
Front Seatbacks ...1-4 Recommended Fluids and Lubricants ...7-47 Recovery Tank, Coolant ...5-12 Recreational Vehicle Towing ...4-27 Refrigerants, Air Conditioning ...6-68 Regulator, Fuel ...2-18 Remote Compact Disc Player ...3-23 Removable Rear Seats ...1-8 R Replacement Bulbs ...6-66 Parts - 1999 Chevrolet Astro | Owner's Manual - Page 389
Front ...1-2 Manual Lumbar Support ...1-3 Power ...1-3 Rear ...1-6 Removable Rear ...1-8 Restraint Systems ...1-1 Seat Controls ...1-2 Securing a Child Restraint ...1-52, 1-54, 1-56 Two-Way Manual ...1-2 Second Gear ...2-22 Security Light ...2-67 Service ...6-2 AWD Light ...2-68 Bulletins, Ordering - 1999 Chevrolet Astro | Owner's Manual - Page 390
Specifications and Capacities ...6-67 Speech Impaired, Customer Assistance ...8-4 Speedometer ...2-59 Stains, Cleaning ...6-52 Starter Switch Check ...7-43 Starting Your Engine ...2-17 Steam 41 Inspection and Rotation ...6-45 Loading ...4-28 Pressure ...6-44 Taillamp Bulb Replacement ...6-41 9-10 - 1999 Chevrolet Astro | Owner's Manual - Page 391
Brakes ...4-34 Driving on Grades ...4-37 Driving with ...4-35 Hitches ...4-34 Maintenance When Towing ...4-38 Parking on Hills ...4-38 Safety Chains ...4-34 Tongue Weight ...4-33 Total Weight on Tires ...4-33 Towing ...4-30 Turn Signals ...4-37 Weight ...4-32 Wiring Harness ...4-39 Transmission - 1999 Chevrolet Astro | Owner's Manual - Page 392
33 Fluid ...6-31 Fluid Level Check ...7-41 Rear ...2-34 Windshield Wipers ...2-33 Blade Replacement ...6-42 Cleaning the Blades ...6-54 Fuses ...6-60 Winter Driving ...4-24 Wiper Blade Check ...7-42 Wiper Blades, Cleaning ...6-54 Wiring, Headlamp ...6-60 Wrecker Towing ...5-7 Wrench, Wheel ...5-21
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yellow
blue
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The 1999 Chevrolet Astro Owner’s Manual
1
-
1
Seats and Restraint Systems
This section tells you how to use your seats and safety belts properly. It also explains the air bag system.
2
-
1
Features and Controls
This section explains how to start and operate your vehicle.
3
-
1
Comfort Controls and Audio Systems
This section tells you how to adjust the ventilation and comfort controls and how to operate your audio system.
4
-
1
Your Driving and the Road
Here you’ll find helpful information and tips about the road and how to drive under different conditions.
5
-
1
Problems on the Road
This section tells you what to do if you have a problem while driving, such as a flat tire or overheated engine, etc.
6
-
1
Service and Appearance Care
Here the manual tells you how to keep your vehicle running properly and looking good.
7
-
1
Maintenance Schedule
This section tells you when to perform vehicle maintenance and what fluids and lubricants to use.
8
-
1
Customer Assistance Information
This section tells you how to contact Chevrolet for assistance and how to get service and owner publications.
It also gives you information on “Reporting Safety Defects” on page 8
-
10.
9
-
1
Index
Here’s an alphabetical listing of almost every subject in this manual. You can use it to quickly find
something you want to read.