2002 Chevrolet Astro Owner's Manual
2002 Chevrolet Astro Manual
2002 Chevrolet Astro manual content summary:
- 2002 Chevrolet Astro | Owner's Manual - Page 1
- 2002 Chevrolet Astro | Owner's Manual - Page 2
2002 Chevrolet Astro Owner's Manual Litho in U.S.A. Part Number C2210 A First Edition ECopyright General Motors Corporation 6/27/01 All Rights Reserved i - 2002 Chevrolet Astro | Owner's Manual - Page 3
We support voluntary technician certification. GENERAL MOTORS, GM, the GM Emblem, CHEVROLET, the CHEVROLET Emblem and the name ASTRO are registered trademarks of General Motors Corporation. This manual includes the latest information at the time it was printed. We reserve the right to make changes - 2002 Chevrolet Astro | Owner's Manual - Page 4
from beginning to end when they first receive their new vehicle. If you do this, it will help you learn about the features and controls for your vehicle. In this manual, you'll find that pictures and words work together to explain things quickly. CAUTION: These mean there is something that could - 2002 Chevrolet Astro | Owner's Manual - Page 5
see CAUTION and NOTICE warnings in different colors or in different words. You'll also see warning labels on your vehicle. They use the same words, CAUTION or NOTICE. D D D D "Engine Compartment Overview" "Instrument Panel" "Comfort Controls" "Audio Systems" Also see "Warning Lights and Gages" in - 2002 Chevrolet Astro | Owner's Manual - Page 6
These are some examples of vehicle symbols you may find on your vehicle: v - 2002 Chevrolet Astro | Owner's Manual - Page 7
Model Reference This manual covers these models: Cargo Van Passenger Van vi - 2002 Chevrolet Astro | Owner's Manual - Page 8
1-17 1-18 1-18 1-26 1-27 1-27 1-34 Seats and Seat Controls Safety Belts: They're for Everyone Here Are Questions Many People Ask About Safety Belts -- and the Answers How to Wear Safety Belts Properly Driver Position Safety Belt Use During Pregnancy Right Front Passenger Position Air Bag System Rear - 2002 Chevrolet Astro | Owner's Manual - Page 9
and bench seats, power seats and head restraints. Two-Way Front Seat The bucket seats can be adjusted forward or rearward using the lever located under the front of the seat. Manual Front Seats CAUTION: You can lose control of the vehicle if you try to adjust a manual driver's seat while the - 2002 Chevrolet Astro | Owner's Manual - Page 10
, there will be a control pad located on the inboard side of the driver's seat. If your vehicle has this feature, there will be a knob located on the inboard side of the driver's and passenger's bucket seats. Turn the knob toward the front of the vehicle to increase lumbar support. Turn the knob - 2002 Chevrolet Astro | Owner's Manual - Page 11
Reclining Seatbacks There is a lever located on the inside of the seat to adjust the seatback. You can adjust the seatback by lifting the lever and leaning back. Release the lever to lock the seatback where you want it. Pull up on the lever, lean forward and the seatback will go to an upright - 2002 Chevrolet Astro | Owner's Manual - Page 12
job when you're reclined like this. The shoulder belt can't do its job because it won't be against your body. Instead, it will be in front of you. In a in motion, have the seatback upright. Then sit well back in the seat and wear your safety belt properly. Head restraints are fixed on some models - 2002 Chevrolet Astro | Owner's Manual - Page 13
Seatback Latches The seatback lever is located on the right rear of your seat. After the latch has been released, push the seatback toward the front of the vehicle until it locks into place. To raise the seatback, unlock the seatback latch by pushing up on the lever while pushing down on the upper - 2002 Chevrolet Astro | Owner's Manual - Page 14
it. Then release the lever and try to move the seat with your body, to make sure the seat is locked into place. Your vehicle may have rear bucket seats with an adjustment release bar located under the front of the seats. These seats can be adjusted forward or rearward with the release bar. Pull - 2002 Chevrolet Astro | Owner's Manual - Page 15
To raise or lower the center console, press the button located between the beverage holders. Sit in the center seating position only when the console is in an upright and locked position. For details about headrests, see "Head Restraints" in this section. To adjust your seatback, pull up on the - 2002 Chevrolet Astro | Owner's Manual - Page 16
2. If you have a safety belt guide on your seat, pull the safety belt all the way out through the guide. 3. To store the safety belt while the second row bench seat is removed, pull the belt out the seatback latch on the right rear of the seat. Push the seatback down until it locks into place. 1-9 - 2002 Chevrolet Astro | Owner's Manual - Page 17
. The latches are near the floor on the rear legs of the seat. 6. Lift up on the rear of the seat to remove the seat assembly from the rear latch pins. Then, pull back and lift the seat out of the vehicle. Your seat release latch lever is operated with a two-stage mechanism. To fully - 2002 Chevrolet Astro | Owner's Manual - Page 18
Replacing the Rear Seats 1. Lower the seat into position. Make sure the front retainers are hooked onto the anchor pins. 2. Pull the seat down to latch the rear retainers. Make sure the seat is locked in by pulling up and down on the seat. CAUTION: A seat that isn't locked into place properly can - 2002 Chevrolet Astro | Owner's Manual - Page 19
Make sure the seatback is locked when it is back in the upright position. If you are replacing the center seat, connect the right lap-shoulder belt to the attachment on the seat cushion. If you have a safety belt guide on your seat, pull the belt through the guide before reattaching the lap-shoulder - 2002 Chevrolet Astro | Owner's Manual - Page 20
Safety Belts: They're for Everyone This part of the manual tells you how to use safety belts properly. It also tells you some things you should not do with safety belts. And it explains the air bag system. CAUTION: It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle - 2002 Chevrolet Astro | Owner's Manual - Page 21
! Why Safety Belts Work When you ride in or on anything, you go as fast as it goes. Take the simplest vehicle. Suppose it's just a seat on wheels. 1-14 - 2002 Chevrolet Astro | Owner's Manual - Page 22
Put someone on it. Get it up to speed. Then stop the vehicle. The rider doesn't stop. 1-15 - 2002 Chevrolet Astro | Owner's Manual - Page 23
The person keeps going until stopped by something. In a real vehicle, it could be the windshield ... or the instrument panel ... 1-16 - 2002 Chevrolet Astro | Owner's Manual - Page 24
the future. But they are supplemental systems only; so they work with safety belts -- not instead of them. Every air bag system ever offered for sale has required the use of safety belts. Even if you're in a vehicle that has air bags, you still have to buckle up to get - 2002 Chevrolet Astro | Owner's Manual - Page 25
in your vehicle, see the part of this manual called "Children." Follow those rules driver position. Driver Position This part describes the driver's restraint system. Lap-Shoulder Belt The driver has a lap-shoulder belt. Here's how to wear it properly. 1. Close and lock the door. 2. Adjust the seat - 2002 Chevrolet Astro | Owner's Manual - Page 26
be able to unbuckle the safety belt quickly if you ever had to. The lap part of the belt should be worn low and snug on the hips, just touching the across the chest. These parts of the body are best able to take belt restraining forces. The safety belt locks if there's a sudden stop or a crash. 1- - 2002 Chevrolet Astro | Owner's Manual - Page 27
You can move the adjuster up just by pushing up on the shoulder belt guide. After you move the adjuster to where you want it, try to move it down without pushing in to make sure it has locked into position. Adjust the height so that the shoulder portion of the belt is - 2002 Chevrolet Astro | Owner's Manual - Page 28
your shoulder belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. A: The shoulder belt is too loose. It won't give nearly as much protection this way. 1-21 - 2002 Chevrolet Astro | Owner's Manual - Page 29
Q: What's wrong with this? CAUTION: You can be seriously injured if your belt is buckled in the wrong place like this. In a crash, the belt would go up over your abdomen. The belt forces would be there, not at the pelvic bones. This could cause serious internal injuries. Always buckle your belt - 2002 Chevrolet Astro | Owner's Manual - Page 30
Q: What's wrong with this? CAUTION: You can be seriously injured if your belt goes over an armrest like this. The belt would be much too high. In a crash, you can slide under the belt. The belt force would then be applied at the abdomen, not at the pelvic bones, and that could cause serious or - 2002 Chevrolet Astro | Owner's Manual - Page 31
Q: What's wrong with this? CAUTION: You can be seriously injured if you wear the shoulder belt under your arm. In a crash, your body would move too far forward, which would increase the chance of head and neck injury. Also, the belt would apply too much force to the - 2002 Chevrolet Astro | Owner's Manual - Page 32
. If a belt is twisted, make it straight so it can work properly, or ask your dealer to fix it. A: The belt is twisted across the body. 1-25 - 2002 Chevrolet Astro | Owner's Manual - Page 33
push the button on the buckle. The belt should go back out of the way. Before you close the door, be sure the belt is out of the way. If you slam the door on it, you can damage both the belt and your vehicle. A pregnant woman should wear a lap-shoulder belt - 2002 Chevrolet Astro | Owner's Manual - Page 34
restraint locking feature. If this happens, just let the belt go back all the way and start again. Air Bag System This part explains the air bag system. Your vehicle has air bags -- one air bag for the driver and another air bag for the right front passenger. Frontal air bags are designed to help - 2002 Chevrolet Astro | Owner's Manual - Page 35
Safety belts help keep you in position before and during a crash. Always wear your safety belt, even with air bags. The driver should sit as far back as possible while still maintaining control of the children properly in your vehicle. To read how, see the part of this manual called "Children." 1-28 - 2002 Chevrolet Astro | Owner's Manual - Page 36
light on the instrument panel, which shows AIR BAG or the air bag symbol. The system checks the air bag electrical system for malfunctions. The light tells you if there is an electrical problem. See "Air Bag Readiness Light" in the Index for more information. Where are the air bags? The driver - 2002 Chevrolet Astro | Owner's Manual - Page 37
air bag must be kept clear. Don't put anything between an occupant and an air bag, and don't attach or put anything on the steering wheel hub or on or near any other air bag covering. The right front passenger's air bag is in the instrument panel on the passenger's side. 1-30 - 2002 Chevrolet Astro | Owner's Manual - Page 38
the inflator, which inflates the air bag. The inflator, air bag and related hardware are all part of the air bag modules inside the steering wheel and in the instrument panel in front of the right front passenger. How does an air bag restrain? In moderate to severe frontal or near-frontal collisions - 2002 Chevrolet Astro | Owner's Manual - Page 39
may not even realize the air bag inflated. Some components of the air bag module -- the steering wheel hub for the driver's air bag, or the instrument panel for the right front passenger's bag -- will be hot for a short time. The parts of the bag that come into contact with you may be warm, but not - 2002 Chevrolet Astro | Owner's Manual - Page 40
: NOTICE: If you damage the covering for the driver's or the right front passenger's air bag, the bag may not work properly. You may have to replace the air bag module in the steering wheel or both the air bag module and the instrument panel for the right front passenger's air bag. Do not open or - 2002 Chevrolet Astro | Owner's Manual - Page 41
bags from working properly in a crash. Is there anything I might add to the front of the vehicle that could keep the air bags from working properly? Yes. If you add Procedure in this manual. See "Customer Satisfaction Procedure" in the Index. Rear Seat Outside Passenger Positions Q: A: 1-34 - 2002 Chevrolet Astro | Owner's Manual - Page 42
Lap-Shoulder Belt These positions have lap-shoulder belts. Here's how to wear one properly. If the belt stops before it reaches the buckle, tilt the latch plate and keep pulling until you can buckle it. Pull up on the latch plate to make sure it is secure. 1. Pick up the latch plate and pull the - 2002 Chevrolet Astro | Owner's Manual - Page 43
down on the buckle end of the belt as you pull up on the shoulder part. The lap part of the belt should be worn low and snug on the hips, just touching the shoulder belt should go over the shoulder and across the chest. These parts of the body are best able to take belt restraining forces. 1-36 - 2002 Chevrolet Astro | Owner's Manual - Page 44
The safety belt locks if there's a sudden stop or a crash. CAUTION: You can be seriously hurt if your shoulder belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. To unlatch the belt, just push the button on - 2002 Chevrolet Astro | Owner's Manual - Page 45
This feature will provide added safety belt comfort for older children who have outgrown booster seats and for small adults. When installed on a shoulder belt, the comfort guide better positions the belt away from the neck and head. To provide added safety belt comfort for children who have outgrown - 2002 Chevrolet Astro | Owner's Manual - Page 46
and past the belt. The elastic cord must be under the belt. Then, place the guide over the belt, and insert the two edges of the belt into the slots of the guide. 3. Be sure that the belt is not twisted and it lies flat. The elastic cord must be under the - 2002 Chevrolet Astro | Owner's Manual - Page 47
as described in "Rear Seat Outside Passenger Positions" earlier in this section. Make sure that the shoulder belt crosses the shoulder. To remove and store the comfort guides, squeeze the belt edges together so that you can take them out of the guides. Slide the guide onto the storage clip. 1-40 - 2002 Chevrolet Astro | Owner's Manual - Page 48
seats, someone can sit in the center positions. To make the belt shorter, pull its free end as shown until the belt is snug. Buckle, position and release it the same way as the lap part if you ever had to. When you sit in a center seating position, you have a lap safety belt, which has no retractor - 2002 Chevrolet Astro | Owner's Manual - Page 49
and in every Canadian province says children up to some age must be restrained while in a vehicle. Infants and Young Children (Except Cargo Vans) Every time infants and young children ride in vehicles, they should have the protection provided by the appropriate restraint. Young children should not - 2002 Chevrolet Astro | Owner's Manual - Page 50
CAUTION: (Continued) For example, in a crash at only 25 mph (40 km/h), a 12-lb. (5.5 kg) baby will suddenly become a 240-lb. (110 kg) force on a person's arms. A baby should be secured in an appropriate restraint. CAUTION: Children who are up against, or very close to, any air bag when it inflates - 2002 Chevrolet Astro | Owner's Manual - Page 51
including support for the head and neck. This is necessary because a newborn infant's neck is weak and its head weighs so much compared with the rest of its body. In a crash, an infant in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part - 2002 Chevrolet Astro | Owner's Manual - Page 52
Infants and Young Children (Cargo Vans) CAUTION: The body structure of a young child is quite unlike that settle up around the child's abdomen. In a crash, the belt would apply force on a body area that's unprotected by any bony structure. This alone could cause serious or fatal injuries. Young - 2002 Chevrolet Astro | Owner's Manual - Page 53
including support for the head and neck. This is necessary because a newborn infant's neck is weak and its head weighs so much compared with the rest of its body. In a crash, an infant in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part - 2002 Chevrolet Astro | Owner's Manual - Page 54
CAUTION: People should never hold a baby in their arms while riding in a vehicle. A baby doesn't weigh much -- until a crash. During a crash a baby will become so heavy it is not possible to hold it. For example, in a crash at only 25 mph (40 km/h), a 12-lb. (5.5 kg) baby will suddenly become a 240- - 2002 Chevrolet Astro | Owner's Manual - Page 55
car bed (A), a special bed made for use in a motor vehicle, is an infant restraint system designed to restrain or head rests toward the center of the vehicle. A rear-facing infant seat (B) provides restraint with the seating surface against the back of the infant. The harness system holds the - 2002 Chevrolet Astro | Owner's Manual - Page 56
or shelf-like shields. A booster seat (F-G) is a child restraint designed to improve the fit of the vehicle's safety belt system. Some booster seats have a shoulder belt positioner, and some high-back booster seats have a five-point harness. A booster seat can also help a child to see out the - 2002 Chevrolet Astro | Owner's Manual - Page 57
, seat, or position children. A built-in child restraint system is a permanent part of the motor vehicle. An add-on child restraint system is a portable one, which is purchased by the vehicle's owner. For many years, add-on child restraints have used the adult belt system in the vehicle. To help - 2002 Chevrolet Astro | Owner's Manual - Page 58
Restraint (Except Cargo Vans) Accident statistics show that children are safer if they are restrained in the rear rather than the front seat. General Motors, therefore, recommends that child restraints be secured in a rear seat including an infant riding in a rear-facing infant seat, a child riding - 2002 Chevrolet Astro | Owner's Manual - Page 59
Cargo Vans) The child restraint must be secured properly in the passenger seat. Never put a rear-facing child restraint in this vehicle. Here's why: Top Strap Some child restraints have a top strap, or "top tether." It can help sure to read and follow the instructions for your child restraint. If - 2002 Chevrolet Astro | Owner's Manual - Page 60
. Tighten the top strap when and as the child restraint manufacturer's instructions say. If your vehicle is a cargo van, the anchoring point for a top strap is located at the rear of the seat cushion on the right front passenger's seat spacer bar. Anchor the top strap through the two slots. In - 2002 Chevrolet Astro | Owner's Manual - Page 61
an anchor bracket is located at the rear of the seat cushion near the top rear of the seat leg for the right outboard seating position. If you have adjustable head restraints, raise the head restraint and route the top strap under it. Passenger Van Bucket Seats Passenger Van Bench Seat (Second row - 2002 Chevrolet Astro | Owner's Manual - Page 62
lap-shoulder belt. See the earlier part about the top strap if the child restraint has one. Be sure to follow the instructions that came with the child restraint. Secure the child in the child restraint when and as the instructions say. 1. Put the restraint on the seat. 2. Pick up the latch plate - 2002 Chevrolet Astro | Owner's Manual - Page 63
up on the shoulder belt while you push down on the child restraint. If you're using a forward-facing child restraint, you may find it helpful to use your knee to push down on the child restraint as you tighten the belt. 5. Push and pull the child restraint in different directions - 2002 Chevrolet Astro | Owner's Manual - Page 64
Securing a Child Restraint in a Center Seat Position (Bench Seat) You'll be using the lap belt. Be sure to follow the instructions that came with the child restraint. Secure the child in the child restraint when and as the instructions say. See the earlier part about the top strap if the child - 2002 Chevrolet Astro | Owner's Manual - Page 65
safety belt through or around the restraint. The child restraint instructions will show you how. 4. Buckle the belt. Make sure the child restraint. If you're using a forward-facing child restraint, you may find it helpful to use your knee to push down on the child restraint as you tighten the belt. - 2002 Chevrolet Astro | Owner's Manual - Page 66
or killed if the front passenger's air bag inflates. This is because the back of the rear-facing child restraint would be very close to the inflating air bag. If your vehicle is a passenger van, always secure a rear-facing child restraint in a rear seat. If your vehicle is a cargo van, do not use - 2002 Chevrolet Astro | Owner's Manual - Page 67
the earlier part about the top strap if the child restraint has one. Be sure to follow the instructions that came with the child restraint. Secure the child in the child restraint when and as the instructions say. 1. Because your vehicle has a right front passenger air bag, always move the seat as - 2002 Chevrolet Astro | Owner's Manual - Page 68
the lap belt all the way out of the retractor to set the lock. 6. To tighten the belt, feed the lap belt back into the retractor while you push down on the child restraint. You may find it helpful to use your knee to push down on the child restraint as you - 2002 Chevrolet Astro | Owner's Manual - Page 69
statistics show that children are safer if they are restrained in the rear seat. In a crash, children who are not buckled up can strike other children need to use safety belts properly. Older children who have outgrown booster seats should wear the vehicle's safety belts. If you have the choice, a - 2002 Chevrolet Astro | Owner's Manual - Page 70
belt still is on the child's shoulder, so that in a crash the child's upper body would have the restraint that belts provide. If the child is sitting in a rear seat outside position, see "Rear Safety Belt Comfort Guides" in the Index. If the child is so small that the shoulder belt is still - 2002 Chevrolet Astro | Owner's Manual - Page 71
CAUTION: Never do this. Here a child is sitting in a seat that has a lap-shoulder belt, but the shoulder part is behind the child. If the child wears the belt in this way, in a crash the child might slide under the belt. The belt's force - 2002 Chevrolet Astro | Owner's Manual - Page 72
for the seat it is made to fit. To wear it, just attach it to the regular safety belt. Checking Your Restraint Systems Now and then, make sure the safety belt reminder light and all air bag covers, and have them repaired or replaced. (The air bag system does not need regular maintenance.) 1-65 - 2002 Chevrolet Astro | Owner's Manual - Page 73
if worn during a more severe crash, then you need new parts. If you ever see a label on the driver's or the right front passenger's safety belt that says to replace the belt, be sure to do so. Then the new belt will be there to help protect you in a collision. You would see this label - 2002 Chevrolet Astro | Owner's Manual - Page 74
braking. Also explained are the instrument panel and the warning systems that tell you if everything is working properly -- and what to do if you have a problem. 2-2 2-4 2-6 2-6 2-8 2-10 2-13 2-16 2-17 2-18 2-18 2-19 2-20 2-22 2-23 2-26 2-27 2-30 2-30 Windows Keys Front Doors Rear Doors Door Locks - 2002 Chevrolet Astro | Owner's Manual - Page 75
Windows CAUTION: Leaving children in a vehicle with the windows closed is dangerous. A child can be overcome by the extreme heat and can suffer permanent injuries or even death from heat stroke. Never leave a child alone in a vehicle, especially with the windows closed in warm or hot weather. 2-2 - 2002 Chevrolet Astro | Owner's Manual - Page 76
Lightly tap the switch to open the window slightly. Power Windows (Option) If you have power windows, the controls are located on each of the front doors. The driver's door also has a switch for the front passenger window. Your power windows will not work unless the ignition is in RUN or ACCESSORY - 2002 Chevrolet Astro | Owner's Manual - Page 77
Keys CAUTION: Leaving children in a vehicle with the ignition key is dangerous for many reasons. A child or others could be badly injured or even killed. They could operate the power windows or other controls or even make the vehicle move. Don't leave the keys in a vehicle with children. 2-4 - 2002 Chevrolet Astro | Owner's Manual - Page 78
has one double-sided key for the ignition and door locks. It will fit with either side up. NOTICE: Your vehicle has a number of new features that can help prevent theft. But you can have a lot of trouble getting into your vehicle if you ever lock your keys inside. You may even have to damage - 2002 Chevrolet Astro | Owner's Manual - Page 79
Front Doors To open a front door from the outside, grasp the handle and pull the door open. To open a front door from the inside, pull the lever toward you and push the door open. Rear Doors If you have the "Dutch doors," you must open the hatch first. See "Hatch Release" in the Index. Rear doors - 2002 Chevrolet Astro | Owner's Manual - Page 80
pull on the latch release handle located on the inside of the door. To fully open the rear doors, push in on the clip and lift the check assembly up off the mounting bracket. To close the rear doors, close the driver's side door first. Check to make sure both doors are completely closed. The rear - 2002 Chevrolet Astro | Owner's Manual - Page 81
if equipped. For more information, see "Keyless Entry System" in the Index. To lock the front doors and sliding side door from the inside, slide the manual lock levers down. To unlock the front doors and the sliding side door from the inside, slide the manual lock levers up. When the red mark on the - 2002 Chevrolet Astro | Owner's Manual - Page 82
(P). The following instructions detail how to program your door locks. To enter the program mode you need to do the following: The power door lock switch will lock or unlock the rear hatch and Dutch doors. See "Hatch Release" in the Index. When a door is locked, the inside door handle will not open - 2002 Chevrolet Astro | Owner's Manual - Page 83
may cause undesired operation. D All doors lock/Only the driver's door unlocks: Press the lock side of the power lock switch on the door panel once and then the unlock side once. D All doors lock/All doors unlock: Press the lock side of the power lock switch on the door panel once, and then the - 2002 Chevrolet Astro | Owner's Manual - Page 84
. See the instructions that follow. qualified technician for service. D Check the location. Other vehicles or objects may be D Check to determine if battery replacement is D If you're still having trouble, see your dealer or a If you press UNLOCK again within three seconds, all doors will unlock - 2002 Chevrolet Astro | Owner's Manual - Page 85
in any location. If you have to get close to your vehicle before the transmitter works, it's probably time to change the battery. Matching Transmitter to it. NOTICE: When replacing the battery, use care not to touch any of the circuitry. Static from your body transferred to these surfaces may - 2002 Chevrolet Astro | Owner's Manual - Page 86
the top. 2. Remove the battery and replace it with a new one, making sure the positive (+) side of the battery is facing down. Use one PanasonicR three-volt, type CR2032, or equivalent battery. 3. Snap the top and bottom together. To open the sliding side door, pull the handle toward the back and - 2002 Chevrolet Astro | Owner's Manual - Page 87
a sliding door security lock that helps to prevent young children or other passengers from opening the sliding door using the inside door handle. There are two labels on your vehicle to remind you that you have this feature. One can be seen from the outside on your sliding door. It is located near - 2002 Chevrolet Astro | Owner's Manual - Page 88
Canceling the Sliding Door Security Lock To cancel the security lock, do the following: 1. Unlock the door and open it from the outside. 2. Move the lever all the way down. CAUTION: If your vehicle is facing downward on a steep grade (15 percent or more), the door may not stay open and could slam - 2002 Chevrolet Astro | Owner's Manual - Page 89
or rear doors open or if electrical wiring or other cable connections must pass through the seal between the body and the rear hatch or rear doors: D See "Comfort Controls" in the Index. D If you have air outlets on or under the instrument panel, open them all the way. See "Engine Exhaust" in the - 2002 Chevrolet Astro | Owner's Manual - Page 90
Always do this. Your steering wheel will be locked, and so will your ignition and transmission. Also remember to lock the doors. Parking at Night To open the hatch, unlock it, then press the button and lift the handle located in the center of the door. To lock the power lock system from the outside - 2002 Chevrolet Astro | Owner's Manual - Page 91
so. During this time your new brake linings aren't yet broken in. Hard stops with new linings can mean premature wear and earlier replacement. Follow this breaking-in guideline every time you get new brake linings. D Don't tow a trailer during break-in. See "Towing a Trailer" in the Index for more - 2002 Chevrolet Astro | Owner's Manual - Page 92
position for long periods of time. Prolonged operation of accessories in the ACCESSORY position could drain your battery and prevent you from starting your vehicle. B (LOCK): This position locks your ignition, steering wheel and transmission. It's a theft-deterrent feature. You will only be able - 2002 Chevrolet Astro | Owner's Manual - Page 93
is in RUN or ACCESSORY. Once the key is turned from RUN to OFF, these features will continue to work for up to 20 minutes or until a door is opened. NOTICE: Don't try to shift to PARK (P) if your vehicle is moving. If you do, you could damage the transmission. Shift to PARK - 2002 Chevrolet Astro | Owner's Manual - Page 94
If you add electrical parts or accessories, you could change the way the engine operates. Before adding electrical equipment, check with your dealer. If you don't, your engine might not perform properly. Fuel Regulator You have a fuel regulator that shuts the fuel off when the engine reaches 5,600 - 2002 Chevrolet Astro | Owner's Manual - Page 95
0_F (-18_C) or colder, the engine coolant heater can help. You'll get easier starting and better fuel economy during engine warm-up. 3. Plug it into a normal, grounded 110-volt AC outlet. CAUTION: Plugging the cord into an ungrounded outlet could cause an electrical shock. Also, the wrong kind of - 2002 Chevrolet Astro | Owner's Manual - Page 96
Index. If you're pulling a trailer, see "Towing a Trailer" in the Index. Ensure the shift lever is fully in PARK (P) before starting the engine. Your vehicle has an automatic transmission shift lock control system. You have to fully apply your regular brakes before you can shift from PARK (P) when - 2002 Chevrolet Astro | Owner's Manual - Page 97
dangerous. Unless your foot is firmly on the brake pedal, your vehicle could move very rapidly. You could lose control and hit people or objects. Don't shift out of PARK (P) or NEUTRAL (N) while your engine is racing. NOTICE: Damage to your transmission caused by shifting out of PARK (P) or NEUTRAL - 2002 Chevrolet Astro | Owner's Manual - Page 98
position gives you more power but lower fuel economy. You can use SECOND (2) on hills. It can help control your speed as you go down steep mountain roads, but then you would also want to use your brakes off and on. If you manually select SECOND (2), the transmission will drive in second gear. You - 2002 Chevrolet Astro | Owner's Manual - Page 99
operation, press the button again. The indicator light on the instrument panel cluster will go out. See "Tow/Haul Mode" in the Index for more information. To release the parking brake, hold the regular brake pedal down. Pull the brake release lever located on the lower left side of the steering - 2002 Chevrolet Astro | Owner's Manual - Page 100
brake on can cause your rear brakes to overheat. You may have to replace them, and you could also damage other parts of your vehicle. If you are towing a trailer and are parking on a hill, see "Towing with the parking brake firmly set. Your vehicle can roll. If you have left the engine running, the - 2002 Chevrolet Astro | Owner's Manual - Page 101
2. Move the shift lever into PARK (P) like this: D Move the lever up as far as it will go. D Pull the lever toward you. 3. Turn the ignition key to LOCK. 4. Remove the key and take it with you. If you can remove the key from your ignition, your vehicle is in PARK (P). 2-28 - 2002 Chevrolet Astro | Owner's Manual - Page 102
force on the parking pawl in the transmission. You may find it difficult to pull the shift lever out of PARK (P). This is called "torque lock." To prevent torque lock, set the parking brake and then shift into PARK (P) properly before you leave the driver's seat. To find out how, see "Shifting Into - 2002 Chevrolet Astro | Owner's Manual - Page 103
Your vehicle has an automatic transmission shift lock control system. You have to fully apply your regular brake before you can shift from PARK (P) when the ignition is in RUN. See "Automatic Transmission" in the Index. If you cannot shift out of PARK (P), ease pressure on the shift lever -- push - 2002 Chevrolet Astro | Owner's Manual - Page 104
. But if you ever have to, here are some things to know. CAUTION: Idling the engine with the climate control system off could allow dangerous exhaust into your vehicle. See the earlier Caution under "Engine Exhaust." Also, idling in a closed-in place can let deadly carbon monoxide (CO) into your - 2002 Chevrolet Astro | Owner's Manual - Page 105
your parking brake and move the shift lever to PARK (P). Follow the proper steps to be sure your vehicle won't move. See "Shifting Into PARK (P)" in the Index. If you're pulling a trailer, see "Towing a Trailer" in the Index. All-Wheel Drive (Option) If your vehicle has all-wheel drive, your engine - 2002 Chevrolet Astro | Owner's Manual - Page 106
. Turn Signal/Multifunction Lever The lever on the driver's side of the steering column includes the following: The lever that allows you to tilt the steering wheel is located on the left side of the steering column. To tilt the wheel, hold the steering wheel and pull the lever. Move the steering - 2002 Chevrolet Astro | Owner's Manual - Page 107
and other drivers won't see your turn signal. If a bulb is burned out, replace it to help avoid an accident. If the arrows don't go on at all when you signal a turn, check the fuse (see"Fuses and Circuit Breakers" in the Index) and for burned-out bulbs. If you have a trailer towing option with - 2002 Chevrolet Astro | Owner's Manual - Page 108
indicator light located on the instrument panel cluster also will be on. Windshield Wipers To operate the windshield wipers turn the band, located on the multifunction lever, upward or downward. Flash-to-Pass This feature lets you use your high-beam headlamps to signal a driver in front of you - 2002 Chevrolet Astro | Owner's Manual - Page 109
at high speed. DELAY:Turn the band to one of the five delay settings located between OFF and LOW, to choose the delayed wiping cycle. The closer the band be. For fewer wipes choose a setting closer to LOW. Use this setting for light rain and snow. Be sure to clear ice and snow from the wiper blades - 2002 Chevrolet Astro | Owner's Manual - Page 110
control the rear window washer/wiper using a switch located on the instrument panel, next to the audio system. For delay wiping, slide the switch up to the center position next to the word DELAY on the rear wiper control fluid bottle as the front windshield washer. If check the fluid level. To turn the wiper - 2002 Chevrolet Astro | Owner's Manual - Page 111
your foot on the accelerator. This can really help on long trips. Cruise control does not work at speeds below about 25 mph (40 km/h). When you apply your brakes, the cruise control shuts off. Setting Cruise Control CAUTION: If you leave your cruise control switch on when you're not using cruise - 2002 Chevrolet Astro | Owner's Manual - Page 112
Speed Suppose you set your cruise control at a desired speed and then you apply the brake. This, of course, shuts off the cruise control. But you don't need to reset it. Once you're going about 25 mph (40 km/h) or more, you can move the cruise control switch from ON to R/A briefly. Increasing - 2002 Chevrolet Astro | Owner's Manual - Page 113
this to be too much trouble and don't use cruise control on steep hills. Ending Cruise Control There are two ways to turn off the cruise control: Exterior Lamps The exterior lamp control is located on the driver's side of the instrument panel. D Step lightly on the brake pedal. D Move the cruise - 2002 Chevrolet Astro | Owner's Manual - Page 114
light sensor sees a change in lighting lasting longer than the delay. To idle your vehicle with the automatic headlamp system off, set the parking brake Sidemarker Lamps Taillamps License Plate Lamps Instrument Panel Lights Ashtray Lamp (Headlamps): Turning the control to this position turns on the - 2002 Chevrolet Astro | Owner's Manual - Page 115
, the exterior lamp control is OFF. the automatic transmission is not in PARK (P), the light sensor determines it is daytime and the parking brake is released. When the DRL are on, only your DRL lamps will be on. The taillamps, sidemarker and other lamps won't be on. Your instrument panel won't be - 2002 Chevrolet Astro | Owner's Manual - Page 116
of the instrument panel lights. The thumbwheel for this feature is located to the right of the exterior lamps control. Turn the thumbwheel up to brighten the lights or down to dim them. When the thumbwheel is moved to the first position, the radio display and transmission selection display will - 2002 Chevrolet Astro | Owner's Manual - Page 117
door is opened or closed. You can use the DOME OVERRIDE button, located near the exterior lamp control, to set the dome lamps to come on automatically when a door you open a door. Battery Run-Down Protection This feature shuts off the dome, courtesy, vanity, reading and glove box lights if they are - 2002 Chevrolet Astro | Owner's Manual - Page 118
(toward you) for night driving. Power Remote Control Rearview Mirrors (If Equipped) Outside Manual Adjust Rearview Mirrors Adjust your outside rearview mirrors control to L for the driver's side mirror or to R for the passenger's side mirror. Then use the arrows located on the four-way control pad - 2002 Chevrolet Astro | Owner's Manual - Page 119
mirror's surface is curved so you can see more from the driver's seat. Storage Compartments CAUTION: A convex mirror can make things (like . Check your inside mirror or glance over your shoulder before changing lanes. Your front storage compartment/glove box is at the center of the engine cover - 2002 Chevrolet Astro | Owner's Manual - Page 120
If you have an optional sliding tray storage compartment, it is located under the front passenger's seat. To open the compartment, move the latch in the top handle and pull the tray forward. If you have rear storage compartments, pull up on the lid to open the cover. 2-47 - 2002 Chevrolet Astro | Owner's Manual - Page 121
on the passenger's side of the engine cover console. The overhead console includes reading lamps, a compartment for a garage door opener, a trip computer, a the ignition is in RUN, ACCESSORY or when Retained Accessory Power (RAP) is active. See "Retained Accessory Power" in the Index. 2-48 - 2002 Chevrolet Astro | Owner's Manual - Page 122
the reading lamps on and off. Installing a Garage Door Opener If you have a garage door opener, the front overhead compartment can be used to conveniently store the opener. 1. To install the garage door opener, first open the compartment door by pressing the latch forward. 2. Peel the protective - 2002 Chevrolet Astro | Owner's Manual - Page 123
you press the button. Your vehicle may be equipped with a HomeLinkR Transmitter. For more information, see "HomeLinkR Transmitter" in the Index. With the garage door opener positioned properly and the right number of pegs in place, you should only have to press the button slightly to operate the - 2002 Chevrolet Astro | Owner's Manual - Page 124
and the current temperature every eight seconds. This is a warning to the driver that road conditions may be icy, and that appropriate precautions should be taken. The compass is self-calibrating, so it does not need to be manually - 2002 Chevrolet Astro | Owner's Manual - Page 125
, the difference between the two can be great enough to cause false compass readings. If this happens, follow these instructions to set the variance for your particular location: 1. Find your location on the zone map. Record your zone number. 2. Press and hold both the MODE and the US/MET buttons - 2002 Chevrolet Astro | Owner's Manual - Page 126
. D RANGE: The display indicates the estimated distance that can be travelled with the remaining fuel in the tank, based on the fuel economy for the last few hours of driving. is displayed. D FUEL USED: The fuel used since the last reset D AVG SPEED (Average Speed): The average speed since the - 2002 Chevrolet Astro | Owner's Manual - Page 127
rear of your vehicle to help keep small loads, like noise reduction, locate the front and rear crossrails in line with the two center supports. NOTICE: Loading cargo that weighs more or loss of cargo as you're driving, check now and then to make sure the luggage carrier and cargo are still securely - 2002 Chevrolet Astro | Owner's Manual - Page 128
The front ashtray is located above the passenger's side front cupholder. To remove the front ashtray, open it and gently pull it slightly past its stop. To remove the ashtray on the sliding door, open it, then press down on the inside tab and pull it out. You may have another ashtray on the driver - 2002 Chevrolet Astro | Owner's Manual - Page 129
on the outlet cover to remove it and follow the proper installation instructions that are included with any electrical equipment that you install. The accessory power outlet is located on the passenger's side of the front storage compartment. These circuits are protected by a fuse and have maximum - 2002 Chevrolet Astro | Owner's Manual - Page 130
that people and objects are clear of the garage door you are programming. This device complies with Part 15 of the FCC Rules. Operation is subject to new battery be installed in your hand-held transmitter for quicker and more accurate transmission of the radio frequency. Your vehicle's engine should - 2002 Chevrolet Astro | Owner's Manual - Page 131
the "Learn" or "Smart" button on the garage door opener motor head unit. The exact location and color will vary by garage door opener brand. If you have difficulty finding the Learn or Smart button, refer to your garage door opener owner's manual or contact the manufacturer of HomeLink at 1-800-355 - 2002 Chevrolet Astro | Owner's Manual - Page 132
the garage door. If after following these instructions, you still have problems training the garage door opener, two outside buttons until the indicator light begins to flash (approximately 20 seconds seconds until HomeLink is trained. Accessories Accessories for the HomeLink Transmitter are - 2002 Chevrolet Astro | Owner's Manual - Page 133
The Instrument Panel - Your Information System 2-60 - 2002 Chevrolet Astro | Owner's Manual - Page 134
Panel Brightness Thumbwheel C. Multifunction Lever D. Hazard Warning Flasher Button E. Transmission Shift Lever F. Ignition Switch G. Rear Defogger Button (Option) H. Comfort Controls I. Rear A/C Control (Option) J. Rear Heater Control (Option) K. Rear Washer/Wiper Switch (Option) L. Front - 2002 Chevrolet Astro | Owner's Manual - Page 135
Instrument Panel Cluster Your instrument panel cluster is designed to let you know at a glance how your vehicle is running. You'll know how fast you're going, about how much fuel you've used, and many other things you'll need to know to drive safely and economically. United States version shown, - 2002 Chevrolet Astro | Owner's Manual - Page 136
This part describes the warning lights and gages that may be on your vehicle. The pictures will help you to locate them. Warning lights and gages can signal that something is wrong before it becomes serious enough to cause an expensive repair or replacement. Paying attention to your warning lights - 2002 Chevrolet Astro | Owner's Manual - Page 137
warning lights and gages. They're a big help. Air Bag Readiness Light There is an air bag readiness light on the instrument panel, which shows AIR BAG or the air bag symbol. The system checks the air bag's electrical system for malfunctions. The light tells you if there is an electrical problem - 2002 Chevrolet Astro | Owner's Manual - Page 138
while you are driving, you may have a problem with the electrical charging system. It could indicate that you have a loose accessory drive belt, or another electrical problem. Have it checked right away. Driving while this light is on could drain your battery. If you must drive a short distance with - 2002 Chevrolet Astro | Owner's Manual - Page 139
must drive, turn off all unnecessary accessories. Readings in either warning zone indicate a possible problem in the electrical system. Have the vehicle serviced as soon as possible. Brake System Warning Light When the ignition is on, the brake system warning light will come on when you set your - 2002 Chevrolet Astro | Owner's Manual - Page 140
floor. It may take longer to stop. If the light is still on, have the vehicle towed for service. See "Towing Your Vehicle" in the Index. Anti-Lock Brake System Warning Light With the anti-lock brake system, this light will come on when you start your engine and may stay on for several seconds. That - 2002 Chevrolet Astro | Owner's Manual - Page 141
temperature. If the gage pointer moves to the red area, your engine is too hot! Malfunction Indicator Lamp (Service Engine Soon Light in the United States or Check Engine Light in Canada) United States It means that your engine coolant has overheated. If you have been operating your vehicle under - 2002 Chevrolet Astro | Owner's Manual - Page 142
made to the engine, transmission, exhaust, intake or fuel system of your vehicle or the replacement of the original tires with other than those of the same Tire Performance Criteria (TPC) can affect your vehicle's emission controls and may cause the SERVICE ENGINE SOON or CHECK ENGINE light to come - 2002 Chevrolet Astro | Owner's Manual - Page 143
diagnosis and service may be required. D D D D Reducing vehicle speed. Avoiding hard accelerations. Avoiding steep uphill grades. If you are towing a trailer, reduce the amount of cargo being hauled as soon as it is possible. D Light On Steady -- An emission control system If the light stops - 2002 Chevrolet Astro | Owner's Manual - Page 144
tank of the proper fuel to turn the light off. If none of the above steps have made the light turn off, have your dealer or qualified service center check the vehicle. Your dealer has the proper test equipment and diagnostic tools to fix any mechanical or electrical problems that may have developed - 2002 Chevrolet Astro | Owner's Manual - Page 145
to help your vehicle pass an inspection: Your vehicle will not pass this inspection if the SERVICE ENGINE SOON or CHECK ENGINE light is on or not working properly. Your vehicle will not pass this inspection if the OBD (on-board diagnostic) system determines that critical emission control systems - 2002 Chevrolet Astro | Owner's Manual - Page 146
that it catches fire. You or others could be burned. Check your oil as soon as possible and have your vehicle serviced. This light will come on briefly when you turn the key to START. NOTICE: Damage to your engine from neglected oil problems can be costly and is not covered by your warranty. The - 2002 Chevrolet Astro | Owner's Manual - Page 147
Service AWD Light (If Equipped) This light should come on briefly when you turn on the ignition, as a check to show you it is working. Tow/Haul Light This light should come on when the tow/haul mode has been selected. The SERVICE AWD light comes on to indicate that there may be a problem with the - 2002 Chevrolet Astro | Owner's Manual - Page 148
come on briefly when you are starting the engine. Fuel Gage If the light comes on and stays on while you are driving, check your various gages to see if they are in the warning zones. United States Canada The fuel gage tells you approximately how much fuel you have remaining when the ignition is - 2002 Chevrolet Astro | Owner's Manual - Page 149
some owners ask about. None of these indicate a problem with your fuel gage: Low Fuel Light The LOW FUEL light will come on briefly when you are starting the engine. D At the gas station, the gas pump shuts off before the gage reads full. D The fuel tank will take either a little more or a little - 2002 Chevrolet Astro | Owner's Manual - Page 150
(If Equipped) AM-FM Stereo with Cassette Tape and Compact Disc Player with Radio Data System (RDS) and Automatic Tone Control (If Equipped) Rear Seat Audio (If Equipped) Remote Compact Disc Player (If Equipped) Theft Deterrent Feature (If Equipped) Theft Deterrent Feature RDS Radios (If Equipped - 2002 Chevrolet Astro | Owner's Manual - Page 151
vehicle. Your vehicle also has a flow-through ventilation system described later in this section. Fan Knob The fan know is located on the left of the control panel. This control has four positions. To increase airflow, turn the knob toward HI. To decrease airflow, move it toward LO. Temperature - 2002 Chevrolet Astro | Owner's Manual - Page 152
some going to the floor ducts and front side windows. Heating/Air Conditioning System (If Equipped) If your vehicle has air conditioning, your heating/air conditioning controls will look like this. Fan Knob The fan knob is located on the left of the control panel. This knob has four positions. To - 2002 Chevrolet Astro | Owner's Manual - Page 153
controls the temperature of the air flowing into your vehicle. Turn the knob clockwise for warmer air. Turn the knob counterclockwise for cooler air. Function Knob This knob is located vents on your instrument panel. The air conditioning compressor windshield and at the front side windows. (Blend): - 2002 Chevrolet Astro | Owner's Manual - Page 154
. Turn the thumbwheel to OFF to turn the system off. You may have rear air conditioning. The rear air conditioning thumbwheel is located to the right of the heater controls. Turn the thumbwheel toward HIGH for higher airflow in the rear area. Turn the switch to OFF to turn the system off - 2002 Chevrolet Astro | Owner's Manual - Page 155
lines to circulate. The rear air conditioning system will only send cooled air if the front system is on. It can still be used to circulate air, even if the front system is off. When the air conditioning, defrost or blend is on, you may notice a slight increase or decrease in engine control toward - 2002 Chevrolet Astro | Owner's Manual - Page 156
window will have lines running across the glass. These lines heat your window. For best results, clear the window of as much snow or ice as possible before using the rear window defogger. To turn on the rear window defogger, find the button located to the left of the heater controls with the defog - 2002 Chevrolet Astro | Owner's Manual - Page 157
outside air through your vehicle. Air will flow through the instrument panel vents. Your vehicle's flow-through ventilation system supplies outside air to will flow into the front air inlet grilles at the base of the windshield, through the vehicle and out the rear air exhaust valve. Outside air - 2002 Chevrolet Astro | Owner's Manual - Page 158
have adjustable vents in the rear of the vehicle to help direct the airflow. The rear air conditioning vents are located in the headliner at the rear of the vehicle. The rear heating vents are located next to the second and third seat on the driver's side of the vehicle, near the floor. You can - 2002 Chevrolet Astro | Owner's Manual - Page 159
yourself with it first. Find out what your audio system can do and how to operate all of its controls to be sure you're getting the most out of the advanced engineering that went into it. Setting the Clock for Systems with Radio Data System Press and hold the HR button - 2002 Chevrolet Astro | Owner's Manual - Page 160
AM-FM Stereo Finding a Station AM-FM: Press this knob to switch between AM, FM1 and FM2. The display shows your selection. TUNE: Turn this knob to tune in radio stations. SEEK : Press the right or left arrow to seek to the next or previous station and stay there. SCAN : Press both SCAN arrows. SCAN - 2002 Chevrolet Astro | Owner's Manual - Page 161
decrease the treble. Adjusting the Speakers (Balance/Fade) BAL (Balance): Turn the control ring behind the upper knob to move the sound to the left or right between the speakers. FADE: Turn the control ring behind the lower knob to move the sound to the front or rear speakers. The middle position balances - 2002 Chevrolet Astro | Owner's Manual - Page 162
you as you drive. If you don't want to use SCV, turn the control all the way down. RECALL: Pressing this button will display the station being FM1 and FM2. The display will show your selection. TUNE: Press this knob lightly so it extends. Turn it to choose radio stations. Push the knob back into its - 2002 Chevrolet Astro | Owner's Manual - Page 163
SEEK : Press the right or left arrow to seek to the next station or previous station and stay there. The radio will seek to stations with a strong signal only. The sound will mute while seeking. To scan stations, press and hold either SEEK arrow for two seconds until SCAN appears on the display. The - 2002 Chevrolet Astro | Owner's Manual - Page 164
one of these program types. To return the bass and treble to the manual mode, either press and release the AUTO TONE button until the display goes speakers. FADE: Press this knob lightly so it extends. Turn the knob clockwise to adjust the sound to the front speakers and counterclockwise for the - 2002 Chevrolet Astro | Owner's Manual - Page 165
. AM FM: Press this button to listen to the radio when playing a CD. The CD symbol will still display but the word CD will be replaced with either AM, FM1 or FM2. If the radio is turned off, the disc stays in the player and will resume playing at the point - 2002 Chevrolet Astro | Owner's Manual - Page 166
be for one of the following reasons: AM-FM Stereo with Cassette Tape and Compact Disc Player with Radio Data System (RDS) and Automatic Tone Control (If Equipped) D If you're driving on a very rough road. When the road becomes smooth the disc should play. normal, the disc should play. D If - 2002 Chevrolet Astro | Owner's Manual - Page 167
Set the volume at the desired level. Press this button to select LOW, MEDIUM or HIGH. AVOL will appear on the display. Each higher volume setting allows for more volume compensation at faster vehicle speeds. Then as you drive, automatic volume increases the volume as necessary to overcome noise at - 2002 Chevrolet Astro | Owner's Manual - Page 168
to the middle position. To adjust all tone and speaker controls to the middle position, push and hold the AUDIO knob when no tone or speaker control is displayed. The radio will produce one beep and types. To return the bass and treble to the manual mode, press and release the AUDIO knob. 3-19 - 2002 Chevrolet Astro | Owner's Manual - Page 169
move the sound to the left speakers. To adjust the fade to the front and rear speakers, push and release the AUDIO knob until FADE appears on you are currently tuned to. You can use RDS to display program information and to control your radio. With RDS, the radio can do the following: D Seek only to - 2002 Chevrolet Astro | Owner's Manual - Page 170
the desired program type, NONE will appear on the display and the radio will return to the last station you were listening to. AM FM (Alternate Frequency): Alternate frequency allows the radio to switch to a stronger station with the same program type. Press and hold AM FM for two seconds to turn - 2002 Chevrolet Astro | Owner's Manual - Page 171
Alert warns of message. If the whole message does not appear on the display, parts of the message will appear every three seconds until the message is completed will flash on the display when seeking for a station that supports traffic interrupt. When the traffic interrupt feature is on, TRAF - 2002 Chevrolet Astro | Owner's Manual - Page 172
the dealership for service. LOCKED: This message is displayed when the THEFTLOCKR system has locked up. You must return to the dealership for service. Playing a over. While the tape is playing, use the VOL, AUDIO and SEEK controls just as you do for the radio. The display will show TAPE and - 2002 Chevrolet Astro | Owner's Manual - Page 173
You may select stations during reverse operation by using the TUNE, DISP and SEEK. 4 FWD (Forward): Press this pushbutton to advance quickly to another part of the tape. Press this pushbutton again to return to playing speed. The radio will play the last selected station while the tape advances. The - 2002 Chevrolet Astro | Owner's Manual - Page 174
Cassette Tape Messages CHK TAPE (Check Tape): If CHK TAPE appears on the radio display, the tape won't play because of one of the following errors. Playing a Compact Disc Insert a disc - 2002 Chevrolet Astro | Owner's Manual - Page 175
3 REV (Reverse): Press and hold this pushbutton to reverse quickly within a track. Press and hold this pushbutton for less than two seconds to reverse at six times the normal playing speed. Press and hold it for more than two seconds to reverse at 17 times the normal playing speed. Release it to - 2002 Chevrolet Astro | Owner's Manual - Page 176
rear seat passengers may listen to a CD through headphones while the driver listens to the radio through the front speakers. The rear seat passengers have control of the volume for each set of headphones. Be aware that the front seat audio controls always override the rear seat audio controls. 3-27 - 2002 Chevrolet Astro | Owner's Manual - Page 177
You may operate the rear seat audio functions even when the primary radio power is off. VOL (Volume): Press this knob lightly so it extends. Turn between AM, FM1 and FM2. If the front passengers are already listening to AM FM, the RSA controller will not switch between the bands and cannot change - 2002 Chevrolet Astro | Owner's Manual - Page 178
P.SET PROG (Preset Program): The front passengers must be listening to something different for each of these functions to work: Remote Compact Disc Player (If Equipped) D Press this button to scan - 2002 Chevrolet Astro | Owner's Manual - Page 179
remove the disc from the player. All of the compact disc functions are controlled by the radio buttons except for EJECT. When a disc is in the player within a track. As the CD reverses, elapsed time will be displayed to help you find the correct passage. FWD (6): Press and hold this button to - 2002 Chevrolet Astro | Owner's Manual - Page 180
Activating the Theft-Deterrent Feature The instructions which follow explain how to enter your place separate from the vehicle. 2. Turn the ignition to ACCESSORY or RUN. 3. Turn the radio off. 4. Press the indicate a locked condition anytime battery power has been interrupted. If your battery loses - 2002 Chevrolet Astro | Owner's Manual - Page 181
your dealer. Disabling the Theft-Deterrent Feature Enter your secret code as follows; pause no more than 15 seconds between steps: 1. Turn the ignition to ACCESSORY or RUN. 2. Turn the radio off. 3. Press the 1 and 4 pushbuttons at the same time. Hold them down until SEC shows on the display. 3-32 - 2002 Chevrolet Astro | Owner's Manual - Page 182
radio will remain secured until the correct code is entered. When battery power is removed and later applied to a secured radio, the and LOCKED will be displayed. When the radio and vehicle are turned off, the blinking red light indicates lines. Try reducing the treble to reduce this noise if you ever - 2002 Chevrolet Astro | Owner's Manual - Page 183
with the operation of your vehicle's engine, Delphi Electronics radio or other systems , check with your dealer and be sure to check federal control on your radio to a safe sound level before your hearing adapts to it. To help avoid hearing loss or damage do the following: 1. Adjust the volume control - 2002 Chevrolet Astro | Owner's Manual - Page 184
. The recommended cleaning cassette is available through your dealer (GM Part No. 12344789). When cleaning the cassette tape player with the from being ejected, use the following steps: 1. Turn the ignition to RUN or ACCESSORY. 2. Turn the radio off. 3. Press and hold the TAPE CD button for five - 2002 Chevrolet Astro | Owner's Manual - Page 185
in good condition before you have your tape player serviced. Care of Your Compact Disc Player The use of bent, as it might be by vandals, you should replace it. Check every once in a while to be sure the mast the signal surface when handling discs. Pick up discs by grasping the outer edges or the - 2002 Chevrolet Astro | Owner's Manual - Page 186
Braking Steering Off-Road Recovery Passing Loss of Control Driving at Night Driving in Rain and on Wet Roads 4-19 4-20 4-21 4-22 4-22 4-24 4-27 4-28 4-31 City Driving Freeway Driving Before Leaving on a Long Trip Highway Hypnosis Hill and Mountain Roads Winter Driving Recreational Vehicle Towing - 2002 Chevrolet Astro | Owner's Manual - Page 187
never know when the vehicle in front of you is going to brake or turn suddenly. Defensive driving requires that a driver concentrate on the driving task. and can even cause a collision, with resulting injury. Ask a passenger to help do things like this, or pull off the road in a safe place to - 2002 Chevrolet Astro | Owner's Manual - Page 188
leading highway safety problem is for people never to drink alcohol and then drive. But what if people do? How much is "too much" if the driver plans to drive? 's body weight D The amount of food that is consumed before and during drinking Police records show that almost half of all motor vehicle - 2002 Chevrolet Astro | Owner's Manual - Page 189
generally will reach a higher BAC level than a man of her same body weight when each has the same number of drinks. The law in , it is 0.05 percent in both France and Germany. The BAC limit for all commercial drivers in the United States is 0.04 percent. The BAC will be over 0.10 percent after three - 2002 Chevrolet Astro | Owner's Manual - Page 190
The body takes about an hour to rid itself of the alcohol in one drink. , especially injuries to the brain, spinal cord or heart. This means that when anyone who has been drinking -- driver or passenger -- is in a crash, that person's chance of being killed or permanently disabled is higher than if - 2002 Chevrolet Astro | Owner's Manual - Page 191
3/4 of a second. But that's only an average. It might be less with one driver and as long as two or three seconds or more with another. Age, physical condition, alertness, coordination and eyesight all play a part. So do alcohol, drugs and frustration. But even in 3/4 of a second, a vehicle moving - 2002 Chevrolet Astro | Owner's Manual - Page 192
to push. Anti-Lock Brake System (ABS) Your vehicle has anti-lock brakes. ABS is an advanced electronic braking system that will help prevent a braking skid. When you start your engine and begin to drive away, your anti-lock brake system will check itself. You may hear a momentary motor or clicking - 2002 Chevrolet Astro | Owner's Manual - Page 193
ABS: A computer senses that wheels are slowing down. If one of the wheels is about to stop rolling, the computer will separately work the brakes at each front wheel and at both rear wheels. As you brake, your computer keeps receiving updates on wheel speed and controls braking pressure accordingly - 2002 Chevrolet Astro | Owner's Manual - Page 194
Lock Don't pump the brakes. Just hold the brake pedal down firmly and let anti-lock work for you. You may feel the brakes vibrate, or you may notice some noise, but this is normal. Steering Tips Driving on Curves It's important to take curves at a reasonable speed. A lot of the "driver lost control - 2002 Chevrolet Astro | Owner's Manual - Page 195
slow down. Speed limit signs near curves warn that you should adjust your speed. Of do it before you enter the curve, while your front wheels are straight ahead. Try to adjust your speed so parked cars and stops right in front of you. You can avoid these problems by braking -- if you can stop in - 2002 Chevrolet Astro | Owner's Manual - Page 196
like this requires close attention and a quick decision. If you are holding the steering wheel at the recommended 9 and 3 o'clock positions, you can turn it a full 180 turn the steering wheel up to one-quarter turn until the right front tire contacts the pavement edge. Then turn your steering - 2002 Chevrolet Astro | Owner's Manual - Page 197
frustration or anger can suddenly put the passing driver face to face with the worst of all vehicle. Remember to glance over your shoulder and check the blind spot. D When it looks like cars are lined up to pass a slow vehicle, wait D Watch for traffic signs, pavement markings and lines. If - 2002 Chevrolet Astro | Owner's Manual - Page 198
control of the vehicle. Defensive drivers avoid most skids by taking reasonable care suited to existing conditions, and by not "overdriving" those conditions. But skids are always possible. The three types of skids correspond to your vehicle's three control systems. In the braking skid, your wheels - 2002 Chevrolet Astro | Owner's Manual - Page 199
you have any doubt. Remember: Any anti-lock brake system (ABS) helps avoid only the braking skid. Driving at Night Night driving is more dangerous than day driving. One reason is that some drivers are likely to be impaired -- by alcohol or drugs, with night vision problems, or by fatigue. 4-14 - 2002 Chevrolet Astro | Owner's Manual - Page 200
moving; that way, it's easier to pick out dimly lighted objects. Just as your headlamps should be checked regularly for proper aim, so should your eyes be examined regularly. Some drivers suffer from night blindness -- the inability to see in dim light -- and aren't even aware of it. No one can - 2002 Chevrolet Astro | Owner's Manual - Page 201
and on Wet Roads Rain and wet roads can mean driving trouble. On a wet road, you can't stop, accelerate or keep your windshield washer tank filled with washer fluid. Replace your windshield wiper inserts when they show signs of streaking or missing areas on the windshield, or when strips of rubber - 2002 Chevrolet Astro | Owner's Manual - Page 202
could lose control of the vehicle. After driving through a large puddle of water or a car wash, apply your brake pedal lightly until your brakes work normally. or even going through some car washes can cause problems, too. The water may affect your brakes. Try to avoid puddles. But if you can't, try - 2002 Chevrolet Astro | Owner's Manual - Page 203
not have much tread or if the pressure in one or more is low. It other vehicle occupants could drown. Don't ignore police warning signs, and otherwise be very cautious about trying to water can come in through your engine's air intake and badly damage your engine. Never drive through water that is - 2002 Chevrolet Astro | Owner's Manual - Page 204
. You'll save time and energy. See the next part, "Freeway Driving." D Treat a green light as a warning signal. A traffic light is there because the corner is busy enough to need it. When a light turns green, and just before you start to move, check both ways for vehicles that have not cleared the - 2002 Chevrolet Astro | Owner's Manual - Page 205
right lane unless you want to pass. Before changing lanes, check your mirrors. Then use your turn signal. Just before the right. Drive at the same speed most of the other drivers are driving. Too-fast or too-slow driving breaks a smooth . If you miss your exit, do not, under any circumstances, stop and back - 2002 Chevrolet Astro | Owner's Manual - Page 206
: Are they in good shape? D Fuel, Engine Oil, Other Fluids: Have you checked all levels? Before Leaving on a Long service, have it done before starting out. Of course, you'll find experienced and able service experts in GM dealerships all across North America. They'll be ready and willing to help - 2002 Chevrolet Astro | Owner's Manual - Page 207
it just plain falling asleep at the wheel? Call it highway hypnosis, lack of the tires on the road, the drone of the engine, and the rush of the wind against the vehicle moving. Scan the road ahead and to the sides. Check your mirrors and your instruments frequently. or parking area and service 4-22 - 2002 Chevrolet Astro | Owner's Manual - Page 208
Check all fluid levels and also the brakes, tires, cooling system and transmission. These parts can work hard on mountain roads. thing to know is this: let your engine accident. You may see highway signs on mountains that warn of special problems. Examples are long grades, passing or no-passing - 2002 Chevrolet Astro | Owner's Manual - Page 209
outer clothing, a small shovel, a flashlight, a red cloth and reflective warning triangles. And, if you will be driving under severe conditions, include a small sand, a piece of old carpet or a couple of burlap bags to help provide traction. Be sure you properly secure these items in your vehicle. - 2002 Chevrolet Astro | Owner's Manual - Page 210
caution. Accelerate gently. Try not to break the fragile traction. If you accelerate too fast, the drive wheels will spin and polish the surface under the tires even more. Your anti-lock brakes improve your vehicle's stability when you make a hard stop on a slippery road. Even though you have an - 2002 Chevrolet Astro | Owner's Manual - Page 211
wrap a blanket around you. If you have no blankets or extra clothing, make body insulators from newspapers, burlap bags, rags, floor mats -- anything you can wrap for sure that you are near help and you can hike through the snow. Here are some things to do to summon help and keep yourself and your - 2002 Chevrolet Astro | Owner's Manual - Page 212
is blocking your exhaust pipe. And check around again from time to time to be sure snow doesn't collect there. Open a window just a little on the side of the vehicle that's away from the wind. This will help keep CO out. Run your engine only as long as you must. This saves fuel. When you - 2002 Chevrolet Astro | Owner's Manual - Page 213
edge of the driver's door. The label shows the size of your original tires and the inflation pressures needed to obtain the gross weight capacity of your vehicle. This is called the Gross Vehicle Weight Rating (GVWR). The GVWR includes the weight of the vehicle, all occupants, fuel, cargo and tongue - 2002 Chevrolet Astro | Owner's Manual - Page 214
front or rear GAWR. If you do, parts on your vehicle can break, and it can change the way your vehicle handles. These could cause you to lose control and crash. Also, overloading can shorten the life of your vehicle. Using heavier suspension things in the cargo area of your of the seats. D Don't - 2002 Chevrolet Astro | Owner's Manual - Page 215
can carry. Be sure to include the weight of the people inside as part of your load. If you added any accessories or equipment after your vehicle left the factory, remember to subtract the of the vehicle and the trailer it tows. This rating is called the Gross Combination Weight Rating (GCWR). 4-30 - 2002 Chevrolet Astro | Owner's Manual - Page 216
part, and see your dealer for important information about towing a trailer with your vehicle. Additional rear axle maintenance is required for a vehicle used to tow a trailer. See "Scheduled Maintenance Services Trailering means changes in handling, durability and fuel economy. Successful, safe - 2002 Chevrolet Astro | Owner's Manual - Page 217
this information can be state or provincial police. tow a trailer, don't drive over 50 mph (80 km/h) and don't make starts at full throttle. This helps your engine and other parts of your vehicle wear in at the heavier loads. the transmission to THIRD (3) or, if necessary, a lower gear selection - 2002 Chevrolet Astro | Owner's Manual - Page 218
D When driving in parking lots. Operating in the tow/haul mode when not pulling a heavy trailer will not cause damage to the vehicle, but you may experience reduced fuel economy and undesirable performance from the engine and transmission. The tow/haul mode should be used only when pulling a heavy - 2002 Chevrolet Astro | Owner's Manual - Page 219
The following chart shows how much your trailer can weigh, based upon your vehicle model and options. Vehicle Two-Wheel Drive (Cargo) Two-Wheel Drive (Passenger) All-Wheel Drive (Cargo) All-Wheel Drive (Passenger) Axle Ratio 3.42 3.73 3.42 3.73 3.42 3.73 3.42 3.73 Max. Trailer Wt. (lbs.) (kg.) 5,300 - 2002 Chevrolet Astro | Owner's Manual - Page 220
Maximum trailer weight is calculated assuming the driver and one passenger are in the tow vehicle and it has all the required trailering equipment. The weight of additional optional equipment, passengers and cargo in the tow vehicle must be subtracted from the maximum trailer weight. You can ask - 2002 Chevrolet Astro | Owner's Manual - Page 221
of the driver's door or see handling when you're driving. your vehicle when you install a trailer hitch? D Will you have to make any holes in the body of If you do, then be sure to seal the holes later when you remove the hitch. If you don't seal them, deadly carbon monoxide (CO) from your exhaust - 2002 Chevrolet Astro | Owner's Manual - Page 222
your rig. Never allow safety chains to drag on the ground. Trailer Brakes If your trailer weighs more than 1,000 lbs. (450 kg) loaded, then it needs its own brakes -- and they must be adequate. Be sure to read and follow the instructions for the trailer brakes so you'll be able to install, adjust - 2002 Chevrolet Astro | Owner's Manual - Page 223
), safety chains, electrical connector, lamps, tires and mirror adjustment. If the trailer has electric brakes, start your vehicle and trailer moving and then apply the trailer brake controller by hand to be sure the brakes are working. This lets you check your electrical connection at the - 2002 Chevrolet Astro | Owner's Manual - Page 224
a trailer. This can help you avoid situations that require heavy braking and sudden turns. Making 'll need more passing distance up ahead when you're towing a trailer. And, because you're a good deal lane. Backing Up Hold the bottom of the steering wheel with one hand. Then, to move the trailer - 2002 Chevrolet Astro | Owner's Manual - Page 225
to turn, change lanes or stop. When towing a trailer, the arrows on your instrument panel will flash for turns even if the bulbs on the trailer are burned out. Thus, you may think drivers behind you are seeing your signal when they are not. It's important to check occasionally to be sure the trailer - 2002 Chevrolet Astro | Owner's Manual - Page 226
. Things that are especially important in trailer operation are automatic transmission fluid (don't overfill), engine oil, axle lubricant, belt, cooling system and brake system. Each of these is covered in this manual, and the Index will help you find them quickly. If you're trailering, it's a good - 2002 Chevrolet Astro | Owner's Manual - Page 227
of the vehicle near the rear wheel well. This harness has a 30 amp battery feed wire and no connector, and should be wired by a qualified electrical technician. After choosing an aftermarket trailer mating connector pair, have the technician attach one connector to the eight-wire trailer harness - 2002 Chevrolet Astro | Owner's Manual - Page 228
Road Here you'll find what to do about some problems that can occur on the road. 5-2 5-3 5-3 5-7 5-7 Hazard Warning Flashers Other Warning Devices Jump Starting Towing Your Vehicle Engine Overheating 5-10 5-17 5-17 5-18 5-33 Cooling System Engine Fan Noise If a Tire Goes Flat Changing a Flat Tire If - 2002 Chevrolet Astro | Owner's Manual - Page 229
The hazard warning flasher button is located on top of the steering column. Your hazard warning flashers work no matter what position your key is in, and even if the key isn't in. Your hazard warning flashers let you warn others. They also let police know you have a problem. Your front and rear - 2002 Chevrolet Astro | Owner's Manual - Page 230
looks clear or light yellow. Replace the battery when there is a clear or light yellow hydrometer and a cranking complaint. Trying to start your vehicle by pushing or pulling it won't work, and it could damage your vehicle. 1. Check the other vehicle. It must have a 12-volt battery with a negative - 2002 Chevrolet Astro | Owner's Manual - Page 231
(P) and a manual transmission in NEUTRAL. 3. Turn off the ignition on both vehicles. Unplug unnecessary accessories plugged into the cigarette lighter or accessory power outlets. Turn off all lamps that aren't needed as well as radios. This will avoid sparks and help save both batteries. In addition - 2002 Chevrolet Astro | Owner's Manual - Page 232
your hands away from moving parts once the engine is running. 5. Check that the jumper cables don't have loose or missing insulation. If they do, damage the battery and maybe other parts, too. And don't connect the negative (-) cable to the negative (-) terminal on the dead battery because this - 2002 Chevrolet Astro | Owner's Manual - Page 233
or to a remote negative (-) terminal on the vehicle with the dead battery. 9. Connect the other end of the negative (-) cable at least 18 inches (45 cm) away from the dead battery, but not near engine parts that move. The electrical connection is just as good there, and the chance of sparks getting - 2002 Chevrolet Astro | Owner's Manual - Page 234
cable from the vehicle with the good battery. 4. Disconnect the red positive (+) cable from the other vehicle. Towing Your Vehicle Jumper Cable Removal A. Heavy, Unpainted Metal Engine Part B. Good Battery C. Dead Battery Consult your dealer or a professional towing service if you need to have your - 2002 Chevrolet Astro | Owner's Manual - Page 235
overheated, the liquids in it can catch fire. You or others could be badly burned. Stop your engine if it overheats, and get out of the vehicle until the engine is cool. NOTICE: If your engine catches fire because you keep driving with no coolant, your vehicle can be badly damaged. The costly - 2002 Chevrolet Astro | Owner's Manual - Page 236
at least three minutes while you're parked. If you still have the warning, turn off the engine and get everyone out of the vehicle until it cools down. You may decide not to lift the hood but to get service help right away. D D D D Climb a long hill on a hot day. Stop after high-speed - 2002 Chevrolet Astro | Owner's Manual - Page 237
on a level surface. The coolant level should be at the ADD mark. If it isn't, you may have a leak at the pressure cap or in the radiator hoses, heater hoses, radiator, water pump or somewhere else in the cooling system. A. Coolant Recovery Tank B. Radiator Pressure Cap C. Engine Cooling Fan 5-10 - 2002 Chevrolet Astro | Owner's Manual - Page 238
seems to be no leak, start the engine again. The engine cooling fan speed should increase when idle speed is doubled by pushing the accelerator pedal down. If it doesn't, your vehicle needs service. Turn off the engine. NOTICE: Engine damage from running your engine without coolant isn't covered - 2002 Chevrolet Astro | Owner's Manual - Page 239
problem yet, but the coolant level isn't at the ADD mark, add a 50/50 mixture of clean, drinkable water and DEX-COOLR engine coolant at the coolant recovery tank. See "Engine engine, radiator, heater core and other parts. engine could get too hot but you wouldn't get the overheat warning. Your engine - 2002 Chevrolet Astro | Owner's Manual - Page 240
engine parts are hot enough. Don't spill coolant on a hot engine. When the coolant in the coolant recovery tank is at the ADD mark, start your vehicle. If the overheat warning pressure cap, is hot. Wait for the cooling system and radiator pressure cap to cool if you ever have to turn the pressure - 2002 Chevrolet Astro | Owner's Manual - Page 241
radiator hose, is no longer hot. 2. Then keep turning the pressure cap, but now push down as you turn it. Remove the pressure cap. 1. Turn the pressure cap slowly counterclockwise until it first stops. (Don't press down while turning the pressure cap.) If you hear a hiss, wait for that to stop - 2002 Chevrolet Astro | Owner's Manual - Page 242
3. Fill the radiator with the proper DEX-COOLR coolant mixture, up to the base of the filler neck. See "Engine Coolant" in the Index for more information about the proper coolant mixture. 4. Then fill the coolant recovery tank to the ADD mark. 5. Put the cap - 2002 Chevrolet Astro | Owner's Manual - Page 243
8. Then replace the pressure cap. At any time during this procedure if coolant begins to flow out of the filler neck, reinstall the pressure cap. Be sure the arrow on the pressure cap lines up like this. 6. Start the engine and let it run until you can feel the upper radiator hose getting hot. - 2002 Chevrolet Astro | Owner's Manual - Page 244
. This improves fuel economy and reduces fan noise. Under heavy vehicle loading, trailer towing and/or high outside temperatures, the fan speed increases when the clutch engages. So you may hear an increase in fan noise. This is normal and should not be mistaken as the transmission slipping or - 2002 Chevrolet Astro | Owner's Manual - Page 245
, avoid further tire and wheel damage by driving slowly to a level place. Turn on your hazard warning flashers. CAUTION: Changing a help prevent the vehicle from moving: 1. Set the parking brake firmly. 2. Put the shift lever in PARK (P). 3. Turn off the engine. 4. Put the wheel blocks at the front - 2002 Chevrolet Astro | Owner's Manual - Page 246
by turning the top nut counterclockwise. Remove the nut and washer, then pull the wheel blocks off the bolt. 3. Push down on the bolt and remove the hooked end from the slot. Slide the jack toward the front of the vehicle and lift it from the mounting. Remove the extension and the - 2002 Chevrolet Astro | Owner's Manual - Page 247
The ratchet has an UP side. It also has a DOWN side. Your compact spare tire is stored underneath the rear of your vehicle. You will use the ratchet and extension to lower the compact spare tire. 4. Attach the ratchet, with the DOWN side facing you, to the extension. The extension has a socket - 2002 Chevrolet Astro | Owner's Manual - Page 248
an angle through the hole in the rear door frame, above the bumper. Be sure the flat end connects into the hoist shaft. 7. When the tire has been lowered, tilt the retainer plate at the end of the cable and pull it through the wheel opening. 8. Pull the tire out from under - 2002 Chevrolet Astro | Owner's Manual - Page 249
You will have to take off hub caps or wheel nut caps to reach your wheel nuts. The tools you'll be using include the jack (A), wheel blocks (B), extension (C) and ratchet (D). Styled Steel Wheel Shown If you have the styled steel wheel or aluminum wheel with plastic nut caps, loosen the plastic nut - 2002 Chevrolet Astro | Owner's Manual - Page 250
and Installing the Spare Tire 2. With the DOWN side facing you, use the ratchet and socket to loosen all the wheel nuts. Don't remove them yet. 1. Before you start, block the front and rear of the tire farthest away from the one being changed. Then put your compact spare tire near the - 2002 Chevrolet Astro | Owner's Manual - Page 251
4. Attach the ratchet to the extension with the UP side facing you. 5. Turn the ratchet clockwise. That will raise the jack lift head a little. 6. Position the jack under the vehicle. 5-24 - 2002 Chevrolet Astro | Owner's Manual - Page 252
Front Position A. Front Jack Location B. Jack C. Ratchet and Extension B. Jack Rear Position A. Rear Jack Location C. Ratchet and Extension 5-25 - 2002 Chevrolet Astro | Owner's Manual - Page 253
jacked up is dangerous. If the vehicle slips off the jack, you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack. CAUTION: Raising your vehicle with the jack improperly positioned can damage the vehicle and even make the vehicle fall. To - 2002 Chevrolet Astro | Owner's Manual - Page 254
for the compact spare tire to fit underneath the wheel well. 8. Remove all the wheel nuts and take off the flat tire. Rust or dirt on the wheel, or on the parts to which it is fastened, can make the wheel nuts become loose after a time. The wheel could come off and cause an accident. When - 2002 Chevrolet Astro | Owner's Manual - Page 255
. 10. Put on the compact spare tire. Put the nuts on by hand. Make sure the cone-shaped end is toward the wheel. Tighten each nut by hand until the wheel is held against the hub. If a nut can't be turned by hand, use the extension and see your dealer as soon - 2002 Chevrolet Astro | Owner's Manual - Page 256
: Improperly tightened wheel nuts can lead to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel nuts in the Be sure to use the correct wheel nuts. If you have to replace them, be sure to get new GM original equipment wheel nuts. Stop somewhere as soon as - 2002 Chevrolet Astro | Owner's Manual - Page 257
through the hole in the rear door frame, above the bumper. Keep Replace the compact spare tire with a full-size tire as soon as you can. See "Compact Spare Tire" in the Index. See the storage instructions the wheel opening. Make sure it is fully seated across the underside of the wheel. Attach the - 2002 Chevrolet Astro | Owner's Manual - Page 258
new, it can lose air after a time. Check the inflation pressure regularly. It should be 60 psi (420 kPa your full-size tire repaired or replaced where you want. Of course, it's best to replace your spare with a full-size wheel wrench to tighten the cable. Return the jacking equipment to its proper - 2002 Chevrolet Astro | Owner's Manual - Page 259
: When the compact spare is installed, don't take your vehicle through an automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle. Don't use your compact spare on other vehicles. And don't mix your - 2002 Chevrolet Astro | Owner's Manual - Page 260
, and you or others could be injured. And, the transmission or other parts of the vehicle can overheat. That could cause an engine compartment fire or other damage. When you're stuck, spin the wheels as little as possible. Don't spin the wheels above 35 mph (55 km/h) as shown on the speedometer - 2002 Chevrolet Astro | Owner's Manual - Page 261
Checking Things Under the Hood Engine Oil Engine Air Cleaner/Filter Automatic Transmission Fluid Rear Axle Engine Coolant Radiator Pressure Cap Power Steering Fluid Windshield Washer Fluid Brakes Battery 6-40 6-46 6-47 6-56 6-56 6-60 6-61 6-62 6-62 6-62 6-64 6-65 6-66 6-72 6-73 6-74 Bulb Replacement - 2002 Chevrolet Astro | Owner's Manual - Page 262
get genuine GM parts and GM-trained and supported service people. We hope you'll want to keep your GM vehicle all GM. Genuine GM parts have one of these marks: Doing Your Own Service Work If you want to do some of your own service work, you'll want to use the proper service manual. It tells - 2002 Chevrolet Astro | Owner's Manual - Page 263
service work on a vehicle without knowing enough about it. D Be sure you have sufficient knowledge, experience, the proper replacement parts engine. A little pinging noise when you accelerate or drive uphill is considered normal. This does not indicate a problem exists or that a higher-octane fuel - 2002 Chevrolet Astro | Owner's Manual - Page 264
better vehicle performance and engine protection. Gasolines meeting these specifications could provide improved driveability and emission control system performance compared to other gasolines. In Canada, look for the "Auto Makers' Choice" label on the fuel pump. California Fuel If your vehicle is - 2002 Chevrolet Astro | Owner's Manual - Page 265
occurs, return to your authorized GM dealer for service. To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent engine and fuel system deposits from forming, allowing your emission control system to work properly. You should not have - 2002 Chevrolet Astro | Owner's Manual - Page 266
The fuel cap is located behind a hinged door on the driver's side of your vehicle. To remove the fuel cap, turn it slowly to the left (counterclockwise). The fuel cap has a spring in it; if you let go of the cap too soon, it will spring back to the right. 6-6 - 2002 Chevrolet Astro | Owner's Manual - Page 267
likely in hot weather. Open the fuel cap slowly and wait for any "hiss in the Index. When you put the fuel cap back on, turn it to the right (clockwise diagnostic system can determine if the fuel cap has been left off or improperly installed. This would allow fuel If you need a new fuel cap, be sure to get - 2002 Chevrolet Astro | Owner's Manual - Page 268
be maintained until the filling is complete. D Don't smoke while pumping gasoline. Checking Things Under the Hood CAUTION: Things that burn can get on hot engine parts and start a fire. These include liquids like fuel, oil, coolant, brake fluid, windshield washer and other fluids, and plastic or - 2002 Chevrolet Astro | Owner's Manual - Page 269
Hood Release 2. Then go to the front of the vehicle and release the secondary hood release. To open the hood, do the following: 1. Pull the handle located inside the vehicle on the lower driver's side of the kick panel. 6-9 - 2002 Chevrolet Astro | Owner's Manual - Page 270
Before closing the hood, be sure all the filler caps are on properly. Then lift the hood to relieve pressure on the hood prop and remove the hood prop from the slot in the hood. Return the prop to its retainer. 3. Lift the hood, release - 2002 Chevrolet Astro | Owner's Manual - Page 271
Overview When you open the hood, this is what you will see: A. Windshield Washer Fluid B. Engine Coolant C. Engine Oil Dipstick D. Transmission Dipstick E. Engine Air Cleaner/Filter F. Engine Oil Fill G. Brake Master Cylinder Reservoir H. Power Steering Fluid Reservoir I. Battery 6-11 - 2002 Chevrolet Astro | Owner's Manual - Page 272
Checking Engine Oil It's a good idea to check your engine oil every time you get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on level ground. The engine oil dipstick has a yellow ring and is located near the center of the engine compartment. See "Engine - 2002 Chevrolet Astro | Owner's Manual - Page 273
or below the ADD line, then you'll need to add at least one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For engine oil crankcase capacity, see "Capacities and Specifications" in the Index. The engine oil fill cap is located on the valve - 2002 Chevrolet Astro | Owner's Manual - Page 274
What Kind of Engine Oil to Use Oils recommended for your vehicle can be the starburst symbol on the front of the oil container. If you have your oil changed for you, be sure the oil put into your engine is American Petroleum Institute certified for gasoline engines. You should also use the - 2002 Chevrolet Astro | Owner's Manual - Page 275
as frequent driving in stop-and-go traffic). D You frequently tow a trailer or use a carrier on top of your vehicle. D The vehicle is used for delivery service, police, taxi or other commercial application. Driving under these conditions causes engine oil to break down sooner. If any one of these - 2002 Chevrolet Astro | Owner's Manual - Page 276
streams or bodies of water. Instead, recycle it by taking it to a place that collects used oil. If you have a problem properly disposing of your used oil, ask your dealer, a service station or a local recycling center for help. Engine Cover Removing the Engine Cover 1. Move both front seats as far - 2002 Chevrolet Astro | Owner's Manual - Page 277
2. Remove the instrument panel extension by removing the two nuts that secure it in place. The nuts are located at the bottom of the extension on the driver's and passenger's side corners. 3. Remove the screws located near the top on each side of the extension. Grasp the extension from both sides - 2002 Chevrolet Astro | Owner's Manual - Page 278
4. Disconnect the electrical connectors and set the extension aside. 5. Grasp the top of the heater duct and pull down gently to remove it. 6-18 - 2002 Chevrolet Astro | Owner's Manual - Page 279
6. Loosen the two bolts on the engine cover. The bolts are not supposed to come out of the cover, only from the front of the dash. When removing the cover, be careful not to damage the instrument panel or the trim. 7. Disconnect the AM radio ground strap. 8. Grasp the bottom of the cover and - 2002 Chevrolet Astro | Owner's Manual - Page 280
the latches. 2. Tighten the two bolts located on the engine cover to reinstall the cover to the front of the dash. 3. Put the heater duct over the engine cover studs. Push up on the duct gently until it snaps into place. 4. Reconnect the electrical connectors. 5. Reconnect the AM radio ground strap - 2002 Chevrolet Astro | Owner's Manual - Page 281
the cover. 3. Change the filter. 4. Snap both clips to secure the engine air cleaner/filter cover. Be sure the engine air cleaner/filter cover is correctly positioned to seal out dust and contaminants that are harmful to your engine. Operating the engine with the air cleaner/filter off can cause you - 2002 Chevrolet Astro | Owner's Manual - Page 282
the fluid and filter every 50,000 miles (83 000 km). See "Scheduled Maintenance Services" in the Index. NOTICE: Too much or too little fluid can damage your transmission. Too much can mean that some of the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire - 2002 Chevrolet Astro | Owner's Manual - Page 283
before checking the transmission fluid level if you have been driving: D D D D When outside temperatures are above 90_F (32_C). At high speed for quite a while. In heavy traffic -- especially in hot weather. While pulling a trailer. If it's colder than 50_F (10_C), you may have to idle the engine - 2002 Chevrolet Astro | Owner's Manual - Page 284
the HOT area or cross-hatched area for a hot check. The transmission dipstick has a red handle and is located near the center of the engine compartment behind the air cleaner. See "Engine Compartment Overview" in the Index for more information on location. 4. If the fluid level is in the acceptable - 2002 Chevrolet Astro | Owner's Manual - Page 285
transmission fluid to use. See "Recommended Fluids and Lubricants" in the Index. Add fluid only after checking the transmission fluid while it is hot. (A cold check to Check." D When the correct fluid level is obtained, push the dipstick back in all the way; then flip the handle down to lock the - 2002 Chevrolet Astro | Owner's Manual - Page 286
Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant. See "Scheduled Maintenance Services" in the Index. How to Check Lubricant To get an accurate reading, the vehicle should be on a level surface. If the level is below the bottom of the filler plug hole, - 2002 Chevrolet Astro | Owner's Manual - Page 287
All-Wheel Drive Lubricant checks in this section also apply to these vehicles. However, there are two additional systems that need lubrication. Transfer Case When to Check Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant. See "Periodic Maintenance - 2002 Chevrolet Astro | Owner's Manual - Page 288
Front Axle When to Check and Change Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant and when to change it. See "Scheduled Maintenance Services" in the Index. How to Check Lubricant To get an accurate reading, the vehicle should be on a level surface. If the - 2002 Chevrolet Astro | Owner's Manual - Page 289
how to add coolant when it is low. If you have a problem with engine overheating, see "Engine Overheating" in the Index. A 50/50 mixture of clean, 265_F (129_C). Protect against rust and corrosion. Help keep the proper engine temperature. Let the warning lights and gages work as they should. 6-29 - 2002 Chevrolet Astro | Owner's Manual - Page 290
the engine, radiator, heater core and other parts. If you have to add coolant more than four times a year, have your dealer check your cooling plain water or the wrong mixture, your engine could get too hot but you wouldn't get the overheat warning. Your engine could catch fire and you or others - 2002 Chevrolet Astro | Owner's Manual - Page 291
's side at the front. See "Engine Compartment Overview" in the Index for more information on location. If you need more coolant, add the proper DEX-COOLR coolant mixture at the coolant recovery tank. Adding Coolant CAUTION: Turning the radiator pressure cap when the engine and radiator are hot - 2002 Chevrolet Astro | Owner's Manual - Page 292
recovery tank, but be careful not to spill it. Radiator Pressure Cap The radiator pressure cap is located in the engine compartment on the passenger's side of the vehicle. CAUTION: You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the - 2002 Chevrolet Astro | Owner's Manual - Page 293
Fluid It is not necessary to regularly check power steering fluid unless you suspect there is a leak in the system or you hear an unusual noise. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. See "Engine Compartment Overview" in the Index for reservoir - 2002 Chevrolet Astro | Owner's Manual - Page 294
, D follow the manufacturer's instructions for adding water. Don't damage your washer fluid tank and other parts of the washer system. Also, water located in the engine compartment on the passenger's side of the vehicle. See "Engine Compartment Overview" in the Index for more information on location - 2002 Chevrolet Astro | Owner's Manual - Page 295
a leak. If you add fluid when your linings are worn, then you'll have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the brake hydraulic system. CAUTION: If you have too much brake fluid, it can spill on the engine. The - 2002 Chevrolet Astro | Owner's Manual - Page 296
all. This could cause a crash. Always use the proper brake fluid. You can check the brake fluid without taking off the cap. Just look at the brake fluid reservoir. The fluid level should be above MIN. If it isn't, have your brake system checked to see if there is a leak. After work is done on the - 2002 Chevrolet Astro | Owner's Manual - Page 297
For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they'll have to be replaced. Don't let someone put in the wrong kind of fluid. If you spill brake fluid on your vehicle's painted surfaces, the paint finish can be - 2002 Chevrolet Astro | Owner's Manual - Page 298
changing. When you have the front brake pads replaced, have the rear brakes inspected, too. Brake linings should always be replaced as complete axle sets. See "Brake System Inspection" in Section 7 of this manual under Part C "Periodic Maintenance Inspections." Brake Adjustment Every time you make - 2002 Chevrolet Astro | Owner's Manual - Page 299
it's time for a new battery, get one that has the replacement number shown on the original battery's label. We recommend an ACDelco battery. See "Engine Compartment Overview" in the Index for battery location. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds - 2002 Chevrolet Astro | Owner's Manual - Page 300
Headlamps Sealed Beam Headlamp 1. Remove the four retainer screws and the retainer. Halogen Bulbs CAUTION: Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package. 6-40 - 2002 Chevrolet Astro | Owner's Manual - Page 301
2. Pull the connector out and unplug the lamp. Composite Headlamps 1. Open the hood. 2. Remove the two screws from the sidemarker/turn signal lamp. 3. Plug the new lamp into the connector. 4. Reverse Steps 1 and 2 to reinstall the headlamp. 6-41 - 2002 Chevrolet Astro | Owner's Manual - Page 302
4. Remove the screw located behind the corner reflector to remove the entire corner reflector. 3. Completely remove the sidemarker/turn signal lamp by pulling out the assembly and disconnecting the sidemarker/turn signal lamp sockets from the lamp. 6-42 - 2002 Chevrolet Astro | Owner's Manual - Page 303
7. Turn the halogen bulb counterclockwise to remove it from the assembly. 8. Install the new bulb into the composite assembly by turning it clockwise until it is completely tightened. 5. Remove the remaining three screws: the first one from the corner reflector pocket and the two remaining from the - 2002 Chevrolet Astro | Owner's Manual - Page 304
Front Turn Signal Lamps 1. Remove the two screws at the inside edge of the parking/turn signal lamp the socket. 7. Put the socket back into the lamp assembly and turn it clockwise until it locks. 8. Put the parking/turn signal lamp assembly back into the vehicle and tighten the screws. 6-44 - 2002 Chevrolet Astro | Owner's Manual - Page 305
Taillamps 1. Open the rear door. 2. Remove the two screws from behind the door. 3. Pull out the taillamp assembly so you can see the socket. 6-45 - 2002 Chevrolet Astro | Owner's Manual - Page 306
"Wiper Blade Check" in the Index for more information. To replace your windshield wiper blade inserts, do the following: 5. Remove the old bulb from the socket and replace it with a sure the tabs are locked into position. See "Normal Maintenance Replacement Parts" in the Index for the proper type of - 2002 Chevrolet Astro | Owner's Manual - Page 307
could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are at the recommended pressure. Worn, old tires can cause accidents. If your tread is badly worn, or if your tires have been damaged, replace them. CAUTION: - 2002 Chevrolet Astro | Owner's Manual - Page 308
quality pocket-type gage to check tire pressure. You can't tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they're underinflated. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt - 2002 Chevrolet Astro | Owner's Manual - Page 309
the tires have been rotated, adjust the front and rear inflation pressures as shown on the Certification/Tire label. Make certain that all wheel nuts are properly tightened. See "Wheel Nut Torque" in the Index. CAUTION: Rust or dirt on a wheel, or on the parts to which it is fastened, can make - 2002 Chevrolet Astro | Owner's Manual - Page 310
It's Time for New Tires One way to tell when it's time for new tires is to check the treadwear indicators, which will appear when your tires have only 1/16 inch (1.6 mm) or less tire has a puncture, cut or other damage that can't be repaired well because of the size or location of the damage. 6-50 - 2002 Chevrolet Astro | Owner's Manual - Page 311
that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an - 2002 Chevrolet Astro | Owner's Manual - Page 312
Motors passenger cars and light trucks habits, service practices and controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on straight-ahead braking - 2002 Chevrolet Astro | Owner's Manual - Page 313
dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning - 2002 Chevrolet Astro | Owner's Manual - Page 314
the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement. NOTICE: The wrong wheel can also cause problems with bearing - 2002 Chevrolet Astro | Owner's Manual - Page 315
fail suddenly and cause a crash. If you have to replace a wheel, use a new GM original equipment wheel. NOTICE: Use tire chains only where legal and only when securely fastened. Drive slowly and follow the chain manufacturer's instructions. If you can hear the chains contacting your vehicle, stop - 2002 Chevrolet Astro | Owner's Manual - Page 316
a match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container to clean your vehicle, be sure to follow the manufacturer's warnings and instructions. And always open your doors or windows when you're cleaning - 2002 Chevrolet Astro | Owner's Manual - Page 317
Using Cleaner on Fabric 1. Vacuum and brush the area to remove any loose dirt. 2. Always clean a whole trim panel or section. Mask surrounding trim along stitch or welt lines. 3. Follow the directions on the container label. 4. Apply cleaner with a clean sponge. Don't saturate the material and don - 2002 Chevrolet Astro | Owner's Manual - Page 318
Cleaning Vinyl Use warm water and a clean cloth. Cleaning the Top of the Instrument Panel Use only mild soap and water to clean the top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through - 2002 Chevrolet Astro | Owner's Manual - Page 319
by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn. NOTICE: Don't use abrasive cleaners on glass, because they may cause scratches. Avoid placing - 2002 Chevrolet Astro | Owner's Manual - Page 320
an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle. Cleaning the Outside and a car washing soap to clean exterior lamps and lenses. Follow instructions under "Washing Your Vehicle." Washing Your Vehicle The best way to - 2002 Chevrolet Astro | Owner's Manual - Page 321
help to keep the paint finish looking new by keeping your vehicle garaged or covered whenever possible. Cleaning Aluminum Wheels (If Equipped) Keep your wheels clean towel. A wax may then be applied. The surface of these wheels is similar to the painted surface of your vehicle. Don't use strong - 2002 Chevrolet Astro | Owner's Manual - Page 322
replacement parts will provide the corrosion protection while maintaining the warranty. NOTICE: When applying a tire dressing always take care to wipe off any overspray or splash from all painted surfaces on the body or wheels service outlets. Larger areas of finish damage can be corrected in your - 2002 Chevrolet Astro | Owner's Manual - Page 323
Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least - 2002 Chevrolet Astro | Owner's Manual - Page 324
GM Vehicle Care/Appearance Materials 6-64 - 2002 Chevrolet Astro | Owner's Manual - Page 325
the inside of the rear edge of the passenger's door. It's very helpful if you ever need to order parts. On this label is: This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel, on the driver's side. You can see it if you look through - 2002 Chevrolet Astro | Owner's Manual - Page 326
the wiper will stop until the motor cools. If the overload is caused by some electrical problem and not snow, etc., be sure to get it fixed. Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too - 2002 Chevrolet Astro | Owner's Manual - Page 327
, if it is the correct amperage. Replace it as soon as you can. There are two fuse blocks in your vehicle: one is inside the vehicle and one is in the engine compartment. Instrument Panel Fuse Block The fuse block is located on the lower portion of the instrument panel on the driver's side. 6-67 - 2002 Chevrolet Astro | Owner's Manual - Page 328
Panel Lights, Trailer Taillamps, Front and Rear Sidemarker Lamps, Door Switch Illumination, Headlamp Switch Illumination, Rear Seat Audio Illumination, TBC Module 4 5 6 7 8 9 Fuse/Circuit Breaker 1 Usage Stop/Turn/Hazard Lamps, Center High Mounted Stop Lamp, Anti-Lock Brakes Radio Accy, RR Seat - 2002 Chevrolet Astro | Owner's Manual - Page 329
Air Bag System Not Used L, M1, M2 Blower Motor, Rear A/C Relay Coil, Front Cont. Temp. Door Motor, HI Blower Relay, Defogger Timer Coil Cigarette Lighter, Door Lock Switches, Dutch Door Release Module Cluster Illum, HVAC Controls, Chime Module, Radio Illumination, Rear Heat Switch Illumination, Rear - 2002 Chevrolet Astro | Owner's Manual - Page 330
rear of the engine compartment on the driver's side of the vehicle. Lift the hood and open the cover to gain access to this fuse block. A fuse puller is included in the underhood fuse block. You will also find spare fuses. Feed AUX B AUX A Usage Upfitter Battery Feed Upfitter Accessory Feed 6-70 - 2002 Chevrolet Astro | Owner's Manual - Page 331
, Coil Driver Module (EST), Ignition Coil Not Used Right Headlamp Left Headlamp Not Used Not Used Upfitter Battery Power Stud, Trailer Wiring Harness UPFITTER-ACCY Upfitter Accessory Relay Spare Not used Spare Not used Spare Not used ECM-1B Fuel Pump Relay and Motor, VCM, Oil Pressure Switch/Sender - 2002 Chevrolet Astro | Owner's Manual - Page 332
, Auxiliary Power Fuse, Cigarette Lighter Fuse, Radio Battery Fuse Starter Relay, Ignition Switch Ignition Switch Electronic Brake Control Module Not Used Radio Accy, Power Windows Rear Window Defogger, HVAC Control Head Replacement Bulbs Halogen Headlamps Sealed Beam Halogen Headlamps Composite - 2002 Chevrolet Astro | Owner's Manual - Page 333
appropriate level or as recommended in this manual. English and metric conversions are given. See refrigerant charge label under Engine Oil with Filter ...4.5 quarts (4.3 L) Fuel Tank ...27.0 U.S. gallons (101.8 L) Transmission Fluid (Drain and Refill) ...5.0 quarts (4.7 L) Differential Fluid Front - 2002 Chevrolet Astro | Owner's Manual - Page 334
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was built, or if you have any questions, please contact your GM truck dealer. Engine Oil Filter ...PF47* Engine Air Cleaner/Filter ...A1163C* Positive Crankcase Ventilation (PCV) Valve - 2002 Chevrolet Astro | Owner's Manual - Page 335
, dependability and emission control performance. 7- 2 7- 4 7- 8 7- 31 Introduction Part A: Scheduled Maintenance Services Short Trip/City Scheduled Maintenance Long Trip/Highway Scheduled Maintenance 7- 44 7- 48 7- 50 7- 52 Part B: Owner Checks and Services Part C: Periodic Maintenance Inspections - 2002 Chevrolet Astro | Owner's Manual - Page 336
tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, for details. Maintenance intervals, checks, inspections and recommended fluids and lubricants as prescribed in this manual are necessary to keep your - 2002 Chevrolet Astro | Owner's Manual - Page 337
and have the necessary equipment, you should let your dealer's service department or another qualified service center do these jobs. "Part B: Owner Checks and Services" tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition - 2002 Chevrolet Astro | Owner's Manual - Page 338
needs, you'll know that GM-trained and supported service people will perform the work using genuine GM parts. The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or - 2002 Chevrolet Astro | Owner's Manual - Page 339
, if driving in dusty conditions. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever occurs first). Automatic Transmission Service (severe conditions only). Every 30,000 Miles (50 000 km): Engine Air Cleaner Filter Replacement. Fuel Filter Replacement. Every 50,000 Miles (83 - 2002 Chevrolet Astro | Owner's Manual - Page 340
Replacement. Positive Crankcase Ventilation (PCV) Valve Inspection. Every 150,000 Miles (240 000 km): Cooling System Service (or every 60 months, whichever occurs first). These intervals only summarize maintenance services vehicle is used for trailer towing, driven in a dusty area or used - 2002 Chevrolet Astro | Owner's Manual - Page 341
Drive Axle Fluid Check. Tire Rotation. Every 15,000 Miles (25 000 km): Automatic Transmission Service (severe conditions only). Every 30,000 Miles (50 000 km): Fuel Filter Replacement. Engine Air Cleaner Filter Replacement. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever - 2002 Chevrolet Astro | Owner's Manual - Page 342
that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. # Lubricate the front suspension, ball joints and kingpin bushings, steering linkage and transfer case shift linkage, parking brake cable guides, and brake pedal springs. + A good time - 2002 Chevrolet Astro | Owner's Manual - Page 343
#.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 3,000 Miles (5 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 344
j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 9,000 Miles (15 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 345
Replace filter if necessary. An Emission Control Service. (See footnote [.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake - 2002 Chevrolet Astro | Owner's Manual - Page 346
(30 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 2002 Chevrolet Astro | Owner's Manual - Page 347
(40 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 2002 Chevrolet Astro | Owner's Manual - Page 348
fluid as needed. Check constant velocity joints and axle seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Replace fuel filter. 30,000 Miles (50 000 km) DATE ACTUAL MILEAGE SERVICED BY: 7-14 - 2002 Chevrolet Astro | Owner's Manual - Page 349
or higher. - In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km). j Rotate tires. See "Tire Inspection - 2002 Chevrolet Astro | Owner's Manual - Page 350
j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 33,000 Miles (55 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 351
j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 39,000 Miles (65 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 352
seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven 45,000 Miles (75 000 km) DATE ACTUAL MILEAGE SERVICED BY: under - 2002 Chevrolet Astro | Owner's Manual - Page 353
case fluid. DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid - 2002 Chevrolet Astro | Owner's Manual - Page 354
j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 57,000 Miles (95 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 355
and add fluid as needed. Check constant velocity joints and axle seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 2002 Chevrolet Astro | Owner's Manual - Page 356
j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 63,000 Miles (105 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 357
j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. 69,000 Miles (115 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate - 2002 Chevrolet Astro | Owner's Manual - Page 358
Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter - 2002 Chevrolet Astro | Owner's Manual - Page 359
(130 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 2002 Chevrolet Astro | Owner's Manual - Page 360
(140 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 2002 Chevrolet Astro | Owner's Manual - Page 361
and add fluid as needed. Check constant velocity joints and axle seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 2002 Chevrolet Astro | Owner's Manual - Page 362
Short Trip/City Scheduled Maintenance 90,000 Miles (150 000 km) (Continued) Replace fuel filter. An Emission Control Service. (See footnote [.) j Replace engine air cleaner filter. An Emission Control Service. j Rotate tires. See "Tire Inspection and Rotation" in the Index for proper rotation - 2002 Chevrolet Astro | Owner's Manual - Page 363
(160 000 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as - 2002 Chevrolet Astro | Owner's Manual - Page 364
An Emission Control Service. j Replace spark plugs. An Emission Control Service. j If you haven't used your vehicle under severe service conditions listed j j 100,000 Miles (166 000 km) DATE ACTUAL MILEAGE SERVICED BY: previously and, therefore, haven't changed your automatic transmission fluid - 2002 Chevrolet Astro | Owner's Manual - Page 365
that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. # Lubricate the front suspension, ball joints and kingpin bushings, steering linkage and transfer case shift linkage, parking brake cable guides, and brake pedal springs. + A good time - 2002 Chevrolet Astro | Owner's Manual - Page 366
(12 500 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid - 2002 Chevrolet Astro | Owner's Manual - Page 367
footnote +.) 22,500 Miles (37 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed - 2002 Chevrolet Astro | Owner's Manual - Page 368
and add fluid as needed. Check constant velocity joints and axle seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 2002 Chevrolet Astro | Owner's Manual - Page 369
rotation pattern and additional information. (See footnote +.) j Replace fuel filter. An Emission Control Service. (See footnote [.) j Replace engine air cleaner filter. An Emission Control Service. 37,500 Miles (62 500 km) j Change engine oil and filter (or every 12 months, whichever occurs first - 2002 Chevrolet Astro | Owner's Manual - Page 370
An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. j Change automatic transmission fluid and filter if the - 2002 Chevrolet Astro | Owner's Manual - Page 371
case fluid. DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid - 2002 Chevrolet Astro | Owner's Manual - Page 372
level and add fluid as needed. Check constant velocity joints and axle seals for leaking. For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Change automatic transmission fluid and filter if the vehicle is mainly driven - 2002 Chevrolet Astro | Owner's Manual - Page 373
(112 500 km) DATE ACTUAL MILEAGE SERVICED BY: j Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front axle fluid level and add fluid - 2002 Chevrolet Astro | Owner's Manual - Page 374
km) (Continued) Change automatic transmission fluid and filter if the vehicle is mainly engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. j Lubricate chassis components (or every 12 months, whichever occurs first). (See footnote #.) j Check rear/front - 2002 Chevrolet Astro | Owner's Manual - Page 375
and add fluid as needed. Check constant velocity joints and axle seals for leaking. j For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). j Change automatic transmission fluid and filter if the vehicle is mainly driven - 2002 Chevrolet Astro | Owner's Manual - Page 376
Long Trip/Highway Scheduled Maintenance 90,000 Miles (150 000 km) (Continued) Replace fuel filter. An Emission Control Service. (See footnote [.) j Replace engine air cleaner filter. An Emission Control Service. j Rotate tires. See "Tire Inspection and Rotation" in the Index for proper rotation - 2002 Chevrolet Astro | Owner's Manual - Page 377
An Emission Control Service. j Replace spark plugs. An Emission Control Service. j If you haven't used your vehicle under severe service conditions listed j j 100,000 Miles (166 000 km) DATE ACTUAL MILEAGE SERVICED BY: previously and, therefore, haven't changed your automatic transmission fluid - 2002 Chevrolet Astro | Owner's Manual - Page 378
Part B: Owner Checks and Services Listed in this part are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids - 2002 Chevrolet Astro | Owner's Manual - Page 379
Transmission Fluid" in the Index. A fluid loss may indicate a problem. Check the system and repair if needed. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant specified in Part D. Body Lubrication Service Lubricate all body door hinges, the body - 2002 Chevrolet Astro | Owner's Manual - Page 380
Transmission Shift Lock Control System Check CAUTION: When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below. 1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake - 2002 Chevrolet Astro | Owner's Manual - Page 381
in PARK (P). D To check the parking brake's holding ability: D The key should come out only in LOCK. Parking Brake and Automatic Transmission PARK (P) Mechanism Check With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until - 2002 Chevrolet Astro | Owner's Manual - Page 382
service manual. See "Service and Owner Publications" in the Index. Steering, Suspension and Front Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines - 2002 Chevrolet Astro | Owner's Manual - Page 383
Inspection Inspect the complete fuel system for damage or leaks. Transfer Case and Front Axle (All-Wheel Drive) Inspection Every 12 months or at engine oil change intervals, check front axle and transfer case and add lubricant when necessary. A fluid loss could indicate a problem; check and have it - 2002 Chevrolet Astro | Owner's Manual - Page 384
GC-LB. GM Power Steering Fluid (GM Part No. 1052884 - 1 pint, 1050017 - 1 quart, or equivalent). DEXRONR-III Automatic Transmission Fluid. Engine Coolant Power Steering System Automatic Transmission Key Lock Cylinders Multi-Purpose Lubricant, SuperlubeR (GM Part No. 12346241 or equivalent). 7-50 - 2002 Chevrolet Astro | Owner's Manual - Page 385
, Secondary Latch, Pivots, Spring Anchor and Release Pawl Hood and Door Hinges Weatherstrip Conditioning FLUID/LUBRICANT AUTO-TRAK II Fluid (GM Part No. 12378508). Front Wheel Bearings LubriplateR Lubricant Aerosol (GM Part No. 12346293 or equivalent) or lubricant meeting requirements of NLGI - 2002 Chevrolet Astro | Owner's Manual - Page 386
Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from "Owner Checks and Services" or "Periodic Maintenance" can be added on the - 2002 Chevrolet Astro | Owner's Manual - Page 387
Maintenance Record DATE ODOMETER READING SERVICED BY MAINTENANCE PERFORMED 7-53 - 2002 Chevrolet Astro | Owner's Manual - Page 388
Maintenance Record DATE ODOMETER READING SERVICED BY MAINTENANCE PERFORMED 7-54 - 2002 Chevrolet Astro | Owner's Manual - Page 389
Section 8 Customer Assistance Information Here you will find out how to contact Chevrolet if you need assistance. This section also tells you how to obtain service publications and how to report any safety defects. 8-2 8-4 8-4 8-5 8-6 8-8 Customer Satisfaction Procedure Customer Assistance for Text - 2002 Chevrolet Astro | Owner's Manual - Page 390
to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer's sales or service departments. matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager. 8-2 - 2002 Chevrolet Astro | Owner's Manual - Page 391
the dealership without further help, contact the Chevrolet Customer Assistance Center by Motor Vehicle Arbitration Plan (CAMVAP). The BBB Auto Line panel and visible through the windshield.) D Dealership name and location D Vehicle delivery date and present mileage When contacting Chevrolet - 2002 Chevrolet Astro | Owner's Manual - Page 392
number or write them at the following address: BBB Auto Line Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite write to Chevrolet, the letter should be addressed to Chevrolet's Customer Assistance Center. United States Chevrolet Motor Division Chevrolet Customer Assistance - 2002 Chevrolet Astro | Owner's Manual - Page 393
, can reimburse you up to $1,000 toward aftermarket driver or passenger adaptive equipment you may require for your vehicle (hand controls, wheelchair/scooter lifts, etc.). All Overseas Locations Please contact the local General Motors Business Unit. Mexico, Central America and Caribbean Islands - 2002 Chevrolet Astro | Owner's Manual - Page 394
. As the owner of a 2002 Chevrolet, membership in Roadside Assistance is free. D Toll-free number, 1-800-CHEV-USA (243-8872), text telephone (TTY) users, call 1-888-889-2438 D Free towing for warranty repairs D Basic over-the-phone technical advice D Available dealer services at reasonable costs - 2002 Chevrolet Astro | Owner's Manual - Page 395
retail lease customers operating 2002 and newer Chevrolet vehicles for a period of 3 years/36,000 miles (60 000 km), whichever occurs first. All Courtesy Care services must be pre-arranged by Chevrolet Roadside or dealer service management. Basic Care and Courtesy Care are not part of or included in - 2002 Chevrolet Astro | Owner's Manual - Page 396
help minimize your inconvenience. If your vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions - 2002 Chevrolet Astro | Owner's Manual - Page 397
Warranty service can generally be completed while you wait. However, if you are unable to wait Chevrolet helps minimize supported by original receipts. Additional Program Information Courtesy Transportation is available during the Bumper-to-Bumper warranty coverage period, but it is not part - 2002 Chevrolet Astro | Owner's Manual - Page 398
options, such as shuttle service, may not be available the General Motors of Canada New Vehicle Limited Warranty, alternative transportation campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or General Motors. To contact NHTSA, you may either call - 2002 Chevrolet Astro | Owner's Manual - Page 399
(or Transport Canada) in a situation like this, we certainly hope you'll notify us. Please call us at 1-800-222-1020, or write: Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 - 2002 Chevrolet Astro | Owner's Manual - Page 400
PUBLICATIONS ORDERING INFORMATION Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $120.00 Owner's Information Owner publications are written specifically for owners
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