2003 Chevrolet Express Van Owner's Manual
2003 Chevrolet Express Van Manual
2003 Chevrolet Express Van manual content summary:
- 2003 Chevrolet Express Van | Owner's Manual - Page 1
- 2003 Chevrolet Express Van | Owner's Manual - Page 2
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GM Emblem, CHEVROLET, the CHEVROLET Emblem and the name CHEVY EXPRESS are registered trademarks of General Motors Corporation. This manual includes the back of the manual. It's an alphabetical list of what's in the manual, and the page number where you'll find it. Litho in U.S.A. Part No. C2314 A - 2003 Chevrolet Express Van | Owner's Manual - Page 4
a number of safety cautions in this book. We use a box and the word CAUTION to tell you about things that cou!d hurt orotherpeople. In the caution area, we tell you what the hazard is. Then we tell you what to do to help avoid or reduce the hazard. Please read these cautions. If you don't, you or - 2003 Chevrolet Express Van | Owner's Manual - Page 5
your vehicle. Many times, this damage would not be covered by your warranty, and it could be costly. to help avoid the damage. When you read other manuals, you might see CAUTION and NOTICE warnings in a specific name of a component, gage or indicator reference the following topics: Seats and - 2003 Chevrolet Express Van | Owner's Manual - Page 6
SPARK OR FLAME COULD EXPLODE BATERY DO NOTINSTALLA FORWARD-FACING CHILD RESTRAINT IN THIS SEATING POSITION OWNERS MANUAL '\b I COMPLETELY THEN SECURE CHILD SEAT DAYTIME 9.0 RUNNING ..9 LAMPS @**o ENGINE OIL PRESSURE SERVICE POWER WINDOW 1 1 9 n DOOR LOCK UNLOCK LAMPS $0 ANTI-LOCK BRAKES - 2003 Chevrolet Express Van | Owner's Manual - Page 7
Model Reference This manual covers these models: Cargo Van Passenger Van I Cab and Chassis vi - 2003 Chevrolet Express Van | Owner's Manual - Page 8
, 4th and 5th Row) ...1-58 Securing a Child Restraint in the Right Front Seat Position ...1-59 Front Seats ...l -3 Manual Seats ...1-3 Power Seat ...1-4 Reclining Seatbacks ...1-4 Rear Seats ...1-6 Rear Seat Operation ...1-6 Safety Belts ...1-10 Safety Belts: They Are for Everyone ...1-10 Questions - 2003 Chevrolet Express Van | Owner's Manual - Page 9
Section 1 Seats and Restraint Systems ~ Air Bag System ...1-64 Sewicing Your Bag-Equipped Air How Does an Air Bag Restrain? ...1-70 Checking Your Restraint Systems ...1-77 Replacing Restraint System Parts After a What You Will See Afteran Air Bag Inflates? ...1-70 Air Bag Off Switch ...1-72 Crash - 2003 Chevrolet Express Van | Owner's Manual - Page 10
to where you want it and then release the lever. Try to move the seat with your body, to make sure the seat is locked into place. adjust a manual driver's seat while the vehicle is moving. The sudden movement could startle and confuse you, or make you push a pedal when you don't want to. Adjust - 2003 Chevrolet Express Van | Owner's Manual - Page 11
has a power seat on the driver's or passenger's side, you can adjust it with these controls located at the front center of the seat cushion. To adjust the seatback, lift the front of the lever, which is located on the inboard side of the seat cushion. Move the seatback with your body and release - 2003 Chevrolet Express Van | Owner's Manual - Page 12
reclined like this. The shoulder belt can't do its job because it won't be against your body. Instead, it will be in front of you. In a crash you could go into it upright. Then sit well back in the seat andwear your safety belt properly. But don't have a seatback reclined if your vehicle is - 2003 Chevrolet Express Van | Owner's Manual - Page 13
are two pins located on the inboard sides of the rear seats. If the vehicle has floor mats, the pins will be will look like this: 1. Disconnect the quick release latch plates for the lap shoulder belts on the bench seat to be removed. To do this, press the tip of a key into the release hole of the - 2003 Chevrolet Express Van | Owner's Manual - Page 14
belt latch by attaching the clip on the safety belt latch to the trim just inside the side door. For the remaining rear seats, stow the safety belt latch plate on the clip at the window trim. 2. Pull the pin handle up which will loosen the pin from the retaining clip. 3. Once the - 2003 Chevrolet Express Van | Owner's Manual - Page 15
. Possible slight seat pushing may be needed to line up the pin with the base. Remember, each pin has its own side. The pin with the white handle marked "R" must be installed on the passenger's side and the pin with the black handle marked "L" on the driver's side. A safety be...hat is - 2003 Chevrolet Express Van | Owner's Manual - Page 16
is in the retaining clip. 6. If the vehicle has a floor mat, put the flap back to its original position. 7. Repeat this procedure for the other seat base. 8. Connect the quick-release latch plates for the lap-shoulder belts by inserting the latch plates into the buckles attached at the outboard - 2003 Chevrolet Express Van | Owner's Manual - Page 17
part of the manual tells you how to use safety belts properly. It also tells you some things you should not do with safety belts. It is extremely dangerous to ride ina cargo with seats and safety belts. Be sure everyone in your vehicle is ina seat and passengers' belts are fastened properly too. 1-10 - 2003 Chevrolet Express Van | Owner's Manual - Page 18
years of safety belts in vehicles, the facts are clear. In most crashes buckling up does matter...a lot! Take the simplest vehicle. Suppose it's just a seat on wheels. 1-11 - 2003 Chevrolet Express Van | Owner's Manual - Page 19
(D 3 - 2003 Chevrolet Express Van | Owner's Manual - Page 20
I The person keeps going until stopped by something. In a real vehicle, it could be the windshield ... or the instrument panel ... 1-13 - 2003 Chevrolet Express Van | Owner's Manual - Page 21
the future. But they are supplemental systems only; so they work with safety belts - not instead of them. Every air bag system ever offered for sale has required the use of safety belts. Even if you're in a vehicle that has air bags, you still have to buckle up to get - 2003 Chevrolet Express Van | Owner's Manual - Page 22
should I wear safety belts? How to Wear Safety Belts Properly This part is only for people of adult size. Be aware that there are in an l accident - even one that isn't your fault - y o ~and your passengers can be hurt. Being a good driver doesn't protect you from things beyond your control, - 2003 Chevrolet Express Van | Owner's Manual - Page 23
Driver Position This part describes the driver's restraint system. Lap-Shoulder Belt The driver has a lap-shoulder belt. Here's how to wear it properly. 1. Close and lock the door. 2. Adjust the seat so you can sit up straight. To see how, see "Seats" in the Index. 3. Pick up the latch plate and - 2003 Chevrolet Express Van | Owner's Manual - Page 24
end of the belt as you pull up on the shoulder belt. The lap part of the belt should be worn low and snug on the hips, just shoulder belt should go over the shoulder and across the chest. These parts of the body are best able to take belt restraining forces. The safety belt locks if there's a sudden - 2003 Chevrolet Express Van | Owner's Manual - Page 25
move it down, pull on the center adjuster control labeled PULL. You can move the adjuster up just by pushing up on the shoulder belt guide. ---.After you move the adjuster to where want you it, try to move it down without pushing in to make sure it has locked into - 2003 Chevrolet Express Van | Owner's Manual - Page 26
your shoulder belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. A: The shoulder belt is too loose. It won't give nearly as much protection this way. 1-19 - 2003 Chevrolet Express Van | Owner's Manual - Page 27
Q: What's wrong with this? 1 You can be seriously injured i our belt is buckled in the wrong place like-this. In a crash, the belt would go up over your abdomen. The belt forces would bethere, not at the pelvic bones. This could cause serious internal injuries. Always buckle your belt into the - 2003 Chevrolet Express Van | Owner's Manual - Page 28
Q: What's wrong with this? You can be seri~uslyinjured if your belt goes over an armrest like this. The belt would be much too high. In a crash, you can slide under the belt. The belt force would then be applied at the abdomen, not at the pelvic bones, and that - 2003 Chevrolet Express Van | Owner's Manual - Page 29
Q: What's wrong with this? You can be seriously injured if you wear the shoulder belt under your arm. In a crash, your body would move too far forward, which would increase the chance of head and neck injury. Also, the belt would apply too much force to the - 2003 Chevrolet Express Van | Owner's Manual - Page 30
. If a belt is twisted, make it straight so it can work properly, or ask your dealer to fix it. 1 I I I 1 I I 1 I I I J A: The belt is twisted across the body. 1-23 - 2003 Chevrolet Express Van | Owner's Manual - Page 31
push the button on the buckle. The belt should go back out of the way. Before you close the door, be sure the belt is out of the way. If you slam the door on it, you can damage both the belt and your vehicle. A pregnant woman should wear a lap-shoulder belt - 2003 Chevrolet Express Van | Owner's Manual - Page 32
start again. If your vehicle has a second row bench seat, someone can sit in the center position. When you sit in the center position in the second row bench seat, you have a lap-shoulder belt which works the same way as the rear seat outside passengers' belts. To learn how to wear a lap-shoulder - 2003 Chevrolet Express Van | Owner's Manual - Page 33
Center Passenger Position (3rd, 4th and 5th Row) Lap Belt If your vehicle has third, fourth or fifth row bench seats, someone can sit in the center positions. When you sit in a center seating position in the third, fourth or fifth row, you have a lap safety belt, which has no retractor. To make - 2003 Chevrolet Express Van | Owner's Manual - Page 34
Seat Outside Passenger Positions part of a lap-shoulder belt. If the belt isn't long enough, see Safety Belt Extender on page 7-33. Make sure the release button on the buckle is positioned so you would be able to unbuckle the safety belt quickly if you ever had to. The positions next to the windows - 2003 Chevrolet Express Van | Owner's Manual - Page 35
it is secure. When the shoulder belt is pulled out all the way you will engage the child restraint locking feature. 3. To make the lap part tight, pull down on the buckle end of the belt as you pull up on the shoulder - 2003 Chevrolet Express Van | Owner's Manual - Page 36
at your abdomen. This could cause serious or even fatal injuries. The shoulder belt should go over the shoulder and across the chest. These parts of the body are best able to take belt restraining forces. The safety belt locks if there's a sudden stop or a crash. To unlatch the belt, just push - 2003 Chevrolet Express Van | Owner's Manual - Page 37
and for small adults. When installed on a shoulder belt, the comfort guide better positions the belt away from the neck and head. There is one guide available for each outside passenger position in the rear seats. To provide added safety belt comfort for children who have outgrown child restraints - 2003 Chevrolet Express Van | Owner's Manual - Page 38
- 2003 Chevrolet Express Van | Owner's Manual - Page 39
I ~ 4. Buckle, position and release the safety belt as described in Rear Seat Passengers on page 1-27. Make sure that the shoulder belt crosses the shoulder. To remove and store the comfort guides, squeeze the belt edges together so that you can take them out of the guides. 1-32 - 2003 Chevrolet Express Van | Owner's Manual - Page 40
label located on the rear edge of the driver's door. See Loading Your Vehicle on page 4-30 for more seat it is made to fit. To wear it, just attach it to the regular safety belt. The safety belt pretensioners are located on the buckle end of the safety belts for the driver and right front passenger - 2003 Chevrolet Express Van | Owner's Manual - Page 41
neck. The lap belt should fit snugly below the hips, just touching the top of the thighs. It should never be worn over the abdomen, which Accident statistics show that children are safer if they are restrained in the rear seat. In a crash, children who are not buckled up can strike other people - 2003 Chevrolet Express Van | Owner's Manual - Page 42
the shoulder belt is very close to the child's face or neck? A: If the child is seated in a rear outside seat position, move the child toward the center of the vehicle. See Rear Safety Belt Comfort Guides for Children and Small Adults on page 1-30. I f the child is sitting in the second row - 2003 Chevrolet Express Van | Owner's Manual - Page 43
should not use the vehicle's safety belts without an additional restraint, unless there is no other choice. Never do this. Here a child is sitting in a seat that has a lap-shoulder belt, but the shoulder part is behind the child. If the child wears the beltin CAUTION: (Continued) 1-36 - 2003 Chevrolet Express Van | Owner's Manual - Page 44
Cargo Vans with a Passenger Air Bag and an Air Bag Off Switch, Passenger Vans and Cab and Chassis Models People should never hold a baby in their arms while riding in a vehicle. A baby doesn't weigh much until a crash. During a crash a - 2003 Chevrolet Express Van | Owner's Manual - Page 45
can provide. ~ Q: What are the different types of add-on child restraints? A: Add-on child restraints, which are purchased by the vehicle's owner, are available in four basic types. Selection of a particular restraint should take into consideration not only the child's weight, height, and age but - 2003 Chevrolet Express Van | Owner's Manual - Page 46
including support for the head and neck. This is necessary because a newborn infant's neck is weak and its head weighs so much compared with the rest of its body. In a crash, an infant in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part - 2003 Chevrolet Express Van | Owner's Manual - Page 47
Cargo Vans with a Passenger Air Bag and without an Air Bag Off Switch is weak and its head weighs so much compared with the rest of its body. Ina crash, an infant in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part an of infant's body, - 2003 Chevrolet Express Van | Owner's Manual - Page 48
up around the child's abdomen. In a crash, the belt would appiy force on a body area that's unprotected by any bony structure. This alone could cause serious or fatal injuries. Young children always should be secured in appropriate child restraints. - 2003 Chevrolet Express Van | Owner's Manual - Page 49
a child on a continuous flat surface. Make sure that the infant's head rests toward the center of the vehicle. A rear-facing infant seat (B) provides restraint with the seating surface against the back of the infant. The harness system holds the infant in place and, in a crash, acts to keep the - 2003 Chevrolet Express Van | Owner's Manual - Page 50
-like shields. A booster seat (F-G) is a child restraint designed to improve the fit of the vehicle's safety belt system. Some booster seats have a shoulder belt positioner, and some high-back booster seats have a five-point harness. A booster seat can also help a child to see out the window. 1-43 - 2003 Chevrolet Express Van | Owner's Manual - Page 51
designed for use in a motor vehicle to restrain, seat, or position children. A built-in child restraint system is a permanent part of the motor vehicle. An add-on child restraint system is a portable one, which is purchased by the vehicle's owner. For many years, add-on child restraints have used - 2003 Chevrolet Express Van | Owner's Manual - Page 52
Where to Put the Restraint Passenger Vans without an Air Bag Off Switch Accident statistics show that children are safer if they are restrained in the rear rather than the front seat. We, therefore, recommend that child restraints be secured in a rear seat including an infant riding in a rear-facing - 2003 Chevrolet Express Van | Owner's Manual - Page 53
Passenger Vans with an Air Bag Off Switch Accident statistics show that children are safer if they are restrained in the rear rather than the front seat. We, therefore, recommend that child restraints be secured in a rear seat, including an infant riding in a rear-facing infant seat, a child riding - 2003 Chevrolet Express Van | Owner's Manual - Page 54
Cargo Vans and Cab and Chassis Models without an Air Bag Off Switch The child restraint must be secured properly in the right front passenger seat. If your vehicle has a passenger air bag, never use a rear-facing child restraint in this vehicle Here's why: A L...ld ...a rear-facir., child restrc...t - 2003 Chevrolet Express Van | Owner's Manual - Page 55
Cargo Vans and Cab and Chassis Models with an Air Bag Off Switch The child restraint must be secured properly in the right front passenger seat. If you need to secure a rear-facing child restraint in the right front passenger's seat, turn off the passenger's air bag. See Air Bag Off Switch on page - 2003 Chevrolet Express Van | Owner's Manual - Page 56
the restraint unless it is anchored properly. If the child restraint does not have a top strap, one can be obtained, in kit form, for many child restraints. Ask the child restraint manufacturer whether or not a kit is available. In Canada, the law requires that forward-facing child restraints have - 2003 Chevrolet Express Van | Owner's Manual - Page 57
when and as the child restraint manufacturer's instructions say. Passenger and Cargo Van Models If your vehicle is a passenger van with rear seats, an anchor bracket for a top strap is located at the rear of the seat cushion for each three-passenger rear bench seat. Don't use a child restraint with - 2003 Chevrolet Express Van | Owner's Manual - Page 58
system. If it does, you'll find two sets of anchors (A) in the second row of seats in the driver and passenger side seating positions, where the seatback meets the seat cushion. Passenger Van 3-Passenger Rear Seats Anchor the top strap to this bracket. For the second row only, in the left outboard - 2003 Chevrolet Express Van | Owner's Manual - Page 59
In order to use the system, you need either a forward-facing child restraint that has attaching points (B) at its base and a top tether anchor (C), or a rear-facing child restraint that has attaching points (B), as shown here. With this system, use the LATCH system instead of the vehicle's - 2003 Chevrolet Express Van | Owner's Manual - Page 60
to use, where the bottom of the seatback meets the back of the seat cushion. 2. Put the child restraint on the seat. 3. Attach the anchor points on the child restraint to the anchors in the vehicle. The child restraint instructions will show you how. 4. If the child restraint is forward-facing - 2003 Chevrolet Express Van | Owner's Manual - Page 61
that came with the child restraint. Secure the child in the child restraint when and as the instructions say. 1. Put the restraint on the seat. 2. Pick up the latch plate, and run the lap and shoulder portions of the vehicle's safety belt through or around the restraint. The child restraint - 2003 Chevrolet Express Van | Owner's Manual - Page 62
3. Buckle the belt. Make sure the release button is positioned so you would be able to unbuckle the safety belt quickly if you ever had to. 4. Pull the rest of the shoulder belt all the way out of the retractor to set the lock. 1-55 - 2003 Chevrolet Express Van | Owner's Manual - Page 63
let it go back all the way. The safety belt will move freely again and be ready to work for an adult or larger child passenger. 1-56 - 2003 Chevrolet Express Van | Owner's Manual - Page 64
Row) You'll be using a lap-shoulder belt which works the same way as the safety belts in the rear outside seat positions. To learn how to secure a child restraint with a lap-shoulder belt, refer to the instructions in Securing a Child Restraint in a Rear Outside Seat Position on page 1-54. 1-57 - 2003 Chevrolet Express Van | Owner's Manual - Page 65
that came with the child restraint. Secure the child in the child restraint when and as the instructions say. See Top Strap on page 1-49 if the child restraint has one. 2. Put the restraint on the seat. 3. Run the vehicle's safety belt through or around the restraint. The child restraint - 2003 Chevrolet Express Van | Owner's Manual - Page 66
the child restraint, just unbuckle the vehicle's safety belt. It will be ready to work for an adult or larger child passenger. Securing a Child Restraint in the Right Front Seat Position 4. Buckle the belt. Make sure the release button is positioned so you would be able to unbuckle the safety belt - 2003 Chevrolet Express Van | Owner's Manual - Page 67
bag switch, be off sure to turn off the air bag before using a rear-facing child restraint in the right front seat position. If your vehicle is a cargo van with a right front passenger air bag but does not have an air bagoff switch, do not use a rear-facing child restraint in this vehicle. If - 2003 Chevrolet Express Van | Owner's Manual - Page 68
the child restraint. Secure the child in the child restraint when and as the instructions say. 1. If your vehicle has a passenger air bag and an air bag off switch, and you are using a rear-facing child restraint in this seat, make sure the air bag is turned off. See Air Bag Off Switch - 2003 Chevrolet Express Van | Owner's Manual - Page 69
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restraint as you tighten the belt. 7. Push and pull the child restraint in different directions to be sure it is secure. If the right front passenger's air bag is turned off for a person who isn't in a risk group identified by the national government, that person won't have the extra protection of - 2003 Chevrolet Express Van | Owner's Manual - Page 71
vehicle has an air bag for the driver only. If it says AIR BAG on the middle part of the steering wheel, but there is no right front passenger seat, your vehicle has an air bag for the driver only. Frontal air bags are designed to help reduce the risk of injury from - 2003 Chevrolet Express Van | Owner's Manual - Page 72
i a ut: severely injured or killGd in a crash ~ can l if you aren't wearing your safety belt - even if you have air bags. Wearing your safety belt during a crash helps reduce your chanceof hitting things inside the vehicle or being ejected from it. Air bags are designed to work with safety belts, - 2003 Chevrolet Express Van | Owner's Manual - Page 73
for malfunctions. The light tells you if there is an electrical problem. See Air Bag Readiness Light on page 3-27 for more information . Always secure children properly in your vehicle.To read how, see the parts of this manual called "Older Children" and "Infants and Young Children". Where Are the - 2003 Chevrolet Express Van | Owner's Manual - Page 74
If your vehicle has one, the right front passenger's air bag is in the instrument pan on the passenger's side. an If something is between an occupant it air bag, the bag might not inflate attach or put anything on the steering wheel hub or on or near any other air bag covering. -~~.-. 1-67 - 2003 Chevrolet Express Van | Owner's Manual - Page 75
km/h). The threshold level can vary, however, with specific vehicle design, so that it can be somewhat above label on the rear edge of the driver's door. See Loading Your Vehicle on page 4-30 for damage to a vehicle or because of what the repair costs were. Inflation is determined by the angle of - 2003 Chevrolet Express Van | Owner's Manual - Page 76
km/h). The threshold level can vary, however, with specific vehicle design, so that it can be somewhat above of both the driver and passenger front seats. The seat position sensors provide information which to a vehicle or because of what the repair costs were. Inflation is determined by the angle - 2003 Chevrolet Express Van | Owner's Manual - Page 77
bag, or the instrument panel for the right front passenger's bag - will be hot for a short time. The parts of the bag that come into contact with you may distribute the force of the impact more evenly over the occupant's upper body, stopping the occupant more gradually. But air bags would not help - 2003 Chevrolet Express Van | Owner's Manual - Page 78
another crash. A new system will include air bag modules and possibly other parts. The service manual for your vehicle covers the need to replace other parts. Notice: If you damage the covering for the driver's or the right front passenger's air bag, the bag may not work properly. You may have to - 2003 Chevrolet Express Van | Owner's Manual - Page 79
the GVWR on the certificationhire label on the rear edge of the driver's door. See Loading Your Vehicle on page 4-30 for more information. You can passenger's air bag. This switch should only be turned to AIR BAG OFF if the person in the right front passenger's position is a member of a passenger - 2003 Chevrolet Express Van | Owner's Manual - Page 80
the child's condition. Child age 1 to 12. A child age 7 to 72 must ride in the front seat because: 0 my vehicle has no rear seat; although children ages 1 to 12 ride in the rear seat(s) whenever possible, children ages 1 to 12 sometimes must ride in thefront because no space is available in the - 2003 Chevrolet Express Van | Owner's Manual - Page 81
able to inflate and help protect the person sitting there. Don't turn off the passenger's air bag unless the person sitting there is in a risk group. See "Air Bag Off Switch'' in the Index. To turn off the right front passenger's air bag, insert your ignition key into the switch, push in, and - 2003 Chevrolet Express Van | Owner's Manual - Page 82
air bag risk group sit in the right front passenger's position (for example, don't secure a rear-facing child restraint in your vehicle) until you have your vehicle serviced. To turn the right front passenger's air bag on again, insert your ignition key into the switch, push in, and move the - 2003 Chevrolet Express Van | Owner's Manual - Page 83
affect how your vehicle should be serviced. There are parts of the air bag system in several places around your vehicle. You don't want the system to inflate while someone is working on your vehicle. Your dealer and the service manual have information about servicing your vehicle and the air bag - 2003 Chevrolet Express Van | Owner's Manual - Page 84
loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Torn or frayed safety belts may opened or broken air bag covers, and have them repaired OF repfaced. (The air bag system does not need regular maintenance.) 1-77 - 2003 Chevrolet Express Van | Owner's Manual - Page 85
or damaged, replace them. Collision damage also may mean you will need to have LATCH system, safety belt, safety belt pretensioner or seat parts repaired or replaced. New parts and repairs may be necessary even if the belt or LATCH system wasn't being used at the time of the collision. If an air bag - 2003 Chevrolet Express Van | Owner's Manual - Page 86
Your Engine ...2.21 Engine Coolant Door Locks ...2.7 Power Door Locks ...2.8 Last Door Closed Locking ...2.8 Rear Door Security Locks ...2.9 Lockout Protection ...2.10 Sliding Side Door ...2-1 1 60/40 Swing-Out Side Door ...2.13 Rear Doors ...2.14 Windows ...2.16 ...2.16 Manual Windows Power Windows - 2003 Chevrolet Express Van | Owner's Manual - Page 87
Keys 2-2 - 2003 Chevrolet Express Van | Owner's Manual - Page 88
door locks. It will fit with either side up. Notices Your vehicle has a number of features that can help prevent theft. You can have a lot of trouble new vehicle is delivered, the dealer provides the owner with a pair of identical keys and a Canada. This device complies with Part 15 of the FCC Rules - 2003 Chevrolet Express Van | Owner's Manual - Page 89
Entry System Operation on page 2-4. If you are still having trouble, see your dealer or a qualified technician for service. 2-4 Pressing this button once will lock all of the doors. The parking lamps will flash and the interior lamps will turn on briefly. Press LOCK again within five seconds - 2003 Chevrolet Express Van | Owner's Manual - Page 90
door. The parking lamps will flash twice and the interior lamps will turn on. Press UNLOCK again within five seconds to unlock the remaining doors f 4 (Cargo Door): Press this button to unlock the cargo doors only. Resynchronization door locks should cycle to confirm synchronization. If the - 2003 Chevrolet Express Van | Owner's Manual - Page 91
it's probably time to change the battery. Notice: When replacing the battery, use care not to touch any of the circuitry. Static from your body transferred to these surfaces may damage the transmitter. TO replace the battery in the keyless entry transmitter, do the following: 1. Use an object like - 2003 Chevrolet Express Van | Owner's Manual - Page 92
System on page 2-3 for more information. From the outside, use your key. 'x-'-- Unlocked doors can be dangerous. Passengers - especially children - can a easily open the doors and fall out of moving vehicle. When a door is locked, the handle won't open it. You increase the chance of being thrown - 2003 Chevrolet Express Van | Owner's Manual - Page 93
will lock and then re-lock again after the cargo door is closed. If the cargo door is not closed within several minutes, the re-lock will not occur. Press the bottom side of the power door lock switch to lock all the doors at once. Press the top side of the power door lock switch to unlock all the - 2003 Chevrolet Express Van | Owner's Manual - Page 94
so they can't be opened from the inside by passengers. Right-hand 60/40 Swing-Out Side Door Move the button to the left to engage the security feature. Move the button to the right to return the door locks to normal operation. w Rear Cargo Door Move the lever down to engage the security feature - 2003 Chevrolet Express Van | Owner's Manual - Page 95
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toward the rear of the vehicle. Then, slide the door toward the rear of the vehicle to open it. To close the sliding door from inside, grasp the inside handle and slide the door toward the front of the vehicle to a closed position. Make sure the door is completely closed before driving away. 2-12 - 2003 Chevrolet Express Van | Owner's Manual - Page 98
60/40Swing-Out Side Door To open the front portion of a 60/40 door from the outside, pull out on the handle and pull it toward you. To open the front portion of a 60/40 door from the inside, pull the handle toward you and push open the door. 2-13 - 2003 Chevrolet Express Van | Owner's Manual - Page 99
the check strap will automatically re-engage. 2-14 Unlockel. Joors cat. Je c-.lgerous. Passengers - especially children - can easily open the doors and fall out of a moving vehicle. When a door is locked, the handle won't open it. You increase the chance of being thrown outof the vehicle in a crash - 2003 Chevrolet Express Van | Owner's Manual - Page 100
you to open the passenger's side rear door first. To open the driver's side rear door, pull the latch release at the inside edge of the door. To close the rear doors, close the driver side rear door first. Then, close the passenger side rear door. Check to make sure both doors are completely closed - 2003 Chevrolet Express Van | Owner's Manual - Page 101
by the extreme heat and can suffer permanent injuries or even death from heat stroke. Never leave a child alone in a vehicle, especially with the windows closed in warm or hot weather. Manual Windows To operate your manual windows, turn the hand crank on each door to raise or lower your side - 2003 Chevrolet Express Van | Owner's Manual - Page 102
Windows The driver's door has a switch for the passenger window as well. Your power windows will work when the ignition has been turned to RUN or ACCESSORY, or when Retained Accessory Power (RAP) is active. See Ignition Positions on page 2-20. Press the rear of the switch with the power window - 2003 Chevrolet Express Van | Owner's Manual - Page 103
0 < 5 v) (D e I . s 3 (P o_ (D s 0 S rc - 2003 Chevrolet Express Van | Owner's Manual - Page 104
, you will be able to restart the engine if you turn the engine off. However, your Passlock@ system is not working properly and must be serviced by your dealer. Your vehicle is not protected by Passlock@ at this time. You may also want to check the fuse. See Fuses and Circuit Breakers on page 5-96 - 2003 Chevrolet Express Van | Owner's Manual - Page 105
only with your hand. Using a tool to forceit could break the key or the ignition switch. If none these works, of then your vehicle needs service. 2-20 - 2003 Chevrolet Express Van | Owner's Manual - Page 106
as your engine gets warm. Retained Accessory Power (RAP) Your vehicle is equipped with a Retained Accessory Power (RAP) feature which will allow certain features of your vehicle to continue to work up to 10 minutes after the ignition key is turned to LOCK. Your radio and power windows will work - 2003 Chevrolet Express Van | Owner's Manual - Page 107
or six seconds. This clears the extra gasoline from the engine. Notice: Your engine is designed to work with the electronics in your vehicle. If you add electrical parts or accessories, you could change the way the engine operates. Before addingelectrical equipment, check with your dealer. If you - 2003 Chevrolet Express Van | Owner's Manual - Page 108
cord as it was before to keep it away from moving engine parts. If you don't, it could be damaged. The cord for the engine coolant heater is located on the driver's side of the engine compartment and is attached to the hose for the power steering reservoir. 3. PI it into a normal, grounded 110-vol - 2003 Chevrolet Express Van | Owner's Manual - Page 109
If You Are Stuck: In Sand, Mud, Ice or Snow on page 4-28. Don't leave your vehicle when the engine is running unless you have to. If you have left the engine running, the vehicle can move suddenly. You or others could be injured. To be sure your vehicle won't move, even - 2003 Chevrolet Express Van | Owner's Manual - Page 110
the next gear and have more power. Shifting into a drive gear while your engine is "racing" (running at high speed) is dangerous. Unless to use your brakes off and on. If you manually select SECOND (2), the transmission will drive in SECOND (2). engine racing isn't covered by your warranty. 2-25 - 2003 Chevrolet Express Van | Owner's Manual - Page 111
hill. All-Wheel Drive If your vehicle has all-wheel drive, your engine's driving power is sent to all four wheels for extra traction when needed. This is . You may have to replace them, and you could also damage other parts of your vehicle. Always check to be sure your parking brake is fully - 2003 Chevrolet Express Van | Owner's Manual - Page 112
your vehicle if the shift lever is not fully inPARK (P) with the parking brake firmly set. Your vehicle can roll. If you have left the engine running, the vehicle can move suddenly. You or others could be injured. To be sure your vehicle won't move, even when you're on fairly - 2003 Chevrolet Express Van | Owner's Manual - Page 113
ignition key to LOCK. It can be dangerous toleave your vehicle with the engine running. Your vehicle could move suddenly if the shift lever is not fully in vehicle is in PARK (P). If you have to leave your vehicle with the engine running, be sure your vehicle is in PARK (P) and your parking brake - 2003 Chevrolet Express Van | Owner's Manual - Page 114
PARK (P). This is called "torque lock." To prevent torque lock, set the parking brake and then shift into PARK (P) properly before you leave the driver's seat. To find out how, see Shifting Into Park (P) on page 2-27. When you are ready to drive, move the shift lever out of PARK (P) before - 2003 Chevrolet Express Van | Owner's Manual - Page 115
Engine Exhr-'. Engine driving over high points on the road or over road debris. Repairs weren't parts under your vehicle and ignite. Don't park over papers, leaves, dry grass or other things that can burn. If you ever suspect exhaust i coming into s your vehicle: Drive it only with all the windows - 2003 Chevrolet Express Van | Owner's Manual - Page 116
is at the highest setting. One place this can happen is a garage. Exhaust - with CO - can come in easily. NEVER park in a garage with the engine running. Another closed-in place can be a blizzard. See "Winter Driving" in the Index. It G,.I be dan=-.--- to get out of 1 -4r veh---e if the - 2003 Chevrolet Express Van | Owner's Manual - Page 117
have a cargo van without the rear door glass, your vehicle may not have a rearview mirror. Outside Remote Control Mirror If your vehicle has power mirrors, they can be adjusted from inside the vehicle. Select the mirror you want to move by turning the knob clockwise to adjust the passenger's side - 2003 Chevrolet Express Van | Owner's Manual - Page 118
Outside Camper-Type Mirrors If your vehicle is equipped with the camper-type mirrors, they can be adjusted so you can have a clear view of any objects behind you. 1. To adjust the mirrors when towing a trailer, turn the mirror by pushing the mirror head toward the front of the vehicle. 2-33 - 2003 Chevrolet Express Van | Owner's Manual - Page 119
outboard and adjust the mirror surface as needed. Outside Power Mirrors If you have power mirrors, they can be adjusted from inside the vehicle. Select the mirror you want to move by turning the knob clockwise to adjust the passenger's side mirror and counterclockwise to adjust the driver's side - 2003 Chevrolet Express Van | Owner's Manual - Page 120
Outside Convex Mirror Your passenger's side mirror may be convex. A convex mirror's surface is curved so you can see more from the dri T'S seat. Outside Heated Mirrors Your mirrors are activated. Your rear window defogger comes on whenever the heated mirrors are on. If your vehicle has a rear - 2003 Chevrolet Express Van | Owner's Manual - Page 121
plan is included in the price of your vehicle. You can upgrade or extend your Onstar@ services to meet your needs. A complete Onstar@ user's guide and the terms and conditions of the Onstar@ Subscription Service Agreement are included in your vehicle's glove box literature. For more information - 2003 Chevrolet Express Van | Owner's Manual - Page 122
about Onstar@ Personal Calling, refer to the Onstar@ user's guide in your vehicle's glove box, or call Onstar@ at 1-888-4-ONSTAR (1-888-466-7827). vehicle's speakers. A completed Subscription Service Agreement is required prior to delivery of Onstar@ services and prepaid calling minutes are also - 2003 Chevrolet Express Van | Owner's Manual - Page 123
down on the inside portion of the handle. The compartment will open automatically. Storage compartments may also be included on the inside of each front door. 2-38 - 2003 Chevrolet Express Van | Owner's Manual - Page 124
Six-Disc CD ...3-59 Rear Seat Audio (RSA) ...3-69 Theft- Hazard Warning Flashers Other Warning Devices ...35 . Horn ...3.5 Tilt Wheel ...3.5 Turn SignaVMultifunction Lever ...3.6 Exterior Lamps ...3.12 Interior Lamps ...3.14 Accessory Power Engine Coolant Temperature Gage ...3.32 Malfunction Indicator Lamp ...3. - 2003 Chevrolet Express Van | Owner's Manual - Page 125
Instrument Panel Overview A B C D A E F A A I G H I J K J - 2003 Chevrolet Express Van | Owner's Manual - Page 126
SignaVMultifunction Lever Instrument Panel Cluster ShiftLever Climate Control System AudioSystem G. Headlamp and Parking Lamp Controls H. Tow/Haul Mode Button I. Rear Heating System (If Equipped) J. Accessory Power Outlets/Cigarette Lighter K. Storage Compartment 3-3 - 2003 Chevrolet Express Van | Owner's Manual - Page 127
flasher button is located at the top of the steering column. I Your hazard warning flashers work no matter off. When the hazard warning flashers are on, your turn signals won't work. Your hazard warning flashers let you warn others. They also let police know you have a problem. Your front and - 2003 Chevrolet Express Van | Owner's Manual - Page 128
Other Warning Devices If you carry reflective triangles, you can use them to warn others. Set one up at the side of the road about 300 feet (100 m) behind your vehicle. Tilt Wheel A tilt steering wheel allows you to adjust the steering wheel before you drive. You can also raise it to the highest - 2003 Chevrolet Express Van | Owner's Manual - Page 129
it to help avoid an accident. If the arrows don't go on at all when you signal a turn, check for burned-out bulbs or a blown fuse. See Fuses and Circuit Breakers on page 5-96. 3-6 - 2003 Chevrolet Express Van | Owner's Manual - Page 130
the turn signal lever to the off position. Flash-To-Pass Feature This feature allows you to use your high-beam headlamps to signal a driver in front of you that you want to pass. It works even if Turn the band to choose the delay time. The closer to the top of the lever, the shorter the delay. 3-7 - 2003 Chevrolet Express Van | Owner's Manual - Page 131
topof the multifunction lever. To spray washer fluid on the windshield, push the paddle. The wipers will clear the window and then either stop or return to your preset speed. 6(Washer Fluid): There 0 (High Speed): For o (Off): To stop the wipers, move the band to off. Be sure to clear ice and - 2003 Chevrolet Express Van | Owner's Manual - Page 132
Cruise Control Your vehicle may have cruise control. 0(Off): This position turns the system off. I With cruise control, you can maintain a speed of about 25 mph (40 km/h) or more without keeping your foot on the accelerator. This can really help on long trips. Cruise control does not work at - 2003 Chevrolet Express Van | Owner's Manual - Page 133
uise Control Resuming a Set Speed Suppose you set your cruise control at a desired speed and then you apply the brake. This, of course, disengages the cruise control. But you don't need to reset it. If you leave your cruise cont or- -!hen 1 - J r e not using cruise, you might hit a button and go - 2003 Chevrolet Express Van | Owner's Manual - Page 134
gear to keep your speed down. Of course, applying the brake takes you out of cruise control. Many drivers find this to be too much trouble and don't use cruise control on steep hills. 0 Reducing Speed While Using Cruise Control 0 Ending Cruise Control There are two ways to turn off the - 2003 Chevrolet Express Van | Owner's Manual - Page 135
position will turn on the headlamps together with the parking lamps and turn off the daytime running lamps. You can switch your headlamps from high to low-beam by pulling the turn signaVhigh-beam lever toward you. A circuit breaker protects your headlamps. If you have an electrical overload, your - 2003 Chevrolet Express Van | Owner's Manual - Page 136
A reminder chime will sound when your control is turned to the headlamps or parking lamps position, your key isout of the ignition, and your driver's door is open. To disable the chime, turn the control to the Daytime Running Lamp (DRL) position and then back to the parking lamps or headlamps - 2003 Chevrolet Express Van | Owner's Manual - Page 137
make your instrument panel brighter. Turn the knob all the way up to turn on the interior lamps. Press the knob back into its stored position. Your vehicle's center high-mounted stoplamp is located above the rear doors at the center of the vehicle. If items are loaded on the roof of the - 2003 Chevrolet Express Van | Owner's Manual - Page 138
dome override button is in the out position. I f the dome override button is pressed in, the lamps will not come on. When the door is closed, the interior lamps will remain on for a period of fifteen seconds or until the vehicle is started. Reading Lamps To turn the lamps off press the - 2003 Chevrolet Express Van | Owner's Manual - Page 139
's and passenger's side of the front storage compartment. These circuits are protected by a fuse and have maximum current levels. Certain power accessory plugs may not be compatible to the power accessory outlet and could result in blown vehicle or adapter fuses. If you experience a problem, see - 2003 Chevrolet Express Van | Owner's Manual - Page 140
the windshield. ;4 (Floor): This mode directs most of the air to the floor outlets with some air directed to the outboard outlets (for the side windows) and some air directed to the windshield. The right knob can also be used to select the defrost mode. Information on defogging and defrosting can - 2003 Chevrolet Express Van | Owner's Manual - Page 141
to adjust the amount of air flowing into the rear of the vehicle, from the front-seating area. This feature works with the main climate-control system in your vehicle. On hot days, open the windows to let hot inside air escape; then close them. This helps to reduce the time it - 2003 Chevrolet Express Van | Owner's Manual - Page 142
may have a rear heating and air-conditioning system. This system regulates the temperature, the fan speed and the air delivery for the rear-seat passengers only. It also works with the main climate-control system in your vehicle. Rear Climate-Control Panel The rear control panel for this system - 2003 Chevrolet Express Van | Owner's Manual - Page 143
remain at cabin temperature. Be sure to keep the area under the front seats clear of any objects so that the air inside of your vehicle can the left knob clockwise or counterclockwise to HIGH, MED (Medium) or LOW to increase or decrease the fan speed in the rear-seating area. Turn the knob to OFF to - 2003 Chevrolet Express Van | Owner's Manual - Page 144
with a large number of passengers or very humid conditions to high. Do not drive the vehicle until all the windows are clear Notice: Don't use a razor blade or something else sharp on the inside of the rear window. If you do, you could cut or damage the defogger and the repairs would not be covered - 2003 Chevrolet Express Van | Owner's Manual - Page 145
air into your vehicle. 0 Use of non-GM approved hood deflectors may adversely affect the performance of the system. Keep the path under the front seats clear of objects to help circulate the air inside of your vehicle more effectively. 3-22 - 2003 Chevrolet Express Van | Owner's Manual - Page 146
problem with one of your vehicle's functions. As you will see in the details on the next few pages, some warning lights come on briefly when you start the engine may be a problem, check the section that tells you what to do about it. Please follow this manual's advice. Waiting to do repairs can be - 2003 Chevrolet Express Van | Owner's Manual - Page 147
- 2003 Chevrolet Express Van | Owner's Manual - Page 148
of the old odometer, then it must be. But if it can't, then it's set at zero, and a label must be put on the driver's door to show the old mileage reading when the new odometer was installed. 3-25 - 2003 Chevrolet Express Van | Owner's Manual - Page 149
zero. Electronic Road-Speed Governor Your vehicle may have this feature. This system automatically controls top vehicle speed. The system controller receives a signal from the vehicle speed sensor and reduces power when the vehicle speed reaches the maximum 65 mph (105 km/h) governed speed. Safety - 2003 Chevrolet Express Van | Owner's Manual - Page 150
without a crash. To help avoid injury to yourself or others, have your vehicle serviced right away if the air bag readiness light stays on after you start your vehicle it fixed so it will be ready to warn you if there is a problem. If the air bag readiness light stays on after you start the vehicle - 2003 Chevrolet Express Van | Owner's Manual - Page 151
more on this, including important safety information. I If the right front passenger's air bagis turned off for a person who isn't in a risk to inflate and help protect the personsitting there. Don't turn off the passenger's air bag unless the person sitting there is in a risk group identified - 2003 Chevrolet Express Van | Owner's Manual - Page 152
bag risk group sit in the right front passenger's position (for example, don't secure a rear-facing child restraint in your vehicle) until you have your vehicle serviced. This light should come on briefly when you turn on the ignition, before starting the engine, as a check to show you it is working - 2003 Chevrolet Express Van | Owner's Manual - Page 153
maximum power. You can only drive for a short time with the reading in either warning zone. If you must drive, turn off all unnecessary accessories. Readings in either warning zone indicate a possible problem in the electrical system. Have the vehicle serviced as soon as possible. When the engine - 2003 Chevrolet Express Van | Owner's Manual - Page 154
it means you have a brake problem. Your vehicle's hydraulic brake system is divided into two parts. If one part isn't working, the other part can still work and stop you. to stop. If the light is still on, have the vehicle towed for service. See Towing Yor ' ''Iicle on page 4-29. ~ BRAKE United - 2003 Chevrolet Express Van | Owner's Manual - Page 155
so it will be ready to warn you if there is a problem. United States Canada This gage shows the engine coolant temperature. If the gage pointer moves into the red area your engine is too hot! It means that your engine coolant has overheated. If you have been operating your vehicle under normal - 2003 Chevrolet Express Van | Owner's Manual - Page 156
check engine light comes on to indicate that there is a problem and service is required. Malfunctions often will be indicated by the system before any problem to come on. Modifications to these systems could lead to costly repairs not covered by your warranty. This may also result in a failure to - 2003 Chevrolet Express Van | Owner's Manual - Page 157
when the ignition is on and the engine is not running. If the light doesn't come on, have it repaired. This light will also come on and drive the vehicle to your dealer or qualified service center for service. If the Light Is On Steady You may cargo being hauled as soon as it is possible. 3-34 - 2003 Chevrolet Express Van | Owner's Manual - Page 158
Poor fuel quality will cause your engine not to run as efficiently as go away once the engine is warmed up.) This pass this inspection if the Check Engine light is on or not working , see your dealer or qualified service center to prepare the vehicle for service center check the vehicle. Your - 2003 Chevrolet Express Van | Owner's Manual - Page 159
oil pressure is low. If you do, your engine can becomeso hot that it catches fire. You or others could be burned. Check your oil as soonas possible and have your vehicle serviced. I I Notice: Damage to your engine from neglected oil problems can be costly and is not covered by your warranty. 3-36 - 2003 Chevrolet Express Van | Owner's Manual - Page 160
light will stay on until the engine starts. If the light flashes, the Passlock@ System has entered a tamper mode. If the vehicle fails to start, see Passlock@ on page 2-19. If the light comes on continuously while driving and stays on, there may be a problem with the PasslockB System. Your vehicle - 2003 Chevrolet Express Van | Owner's Manual - Page 161
to turn on your headlamps when driving at night. CHECK GAGES United States Canada This light will come on briefly when you are starting the engine. 3-38 - 2003 Chevrolet Express Van | Owner's Manual - Page 162
stays on while you are driving, check your coolant temperature and engine oil pressure gages to see if they are in the warning doesn't go back to empty when you turn off the ignition. None of these indicate a problem with the fuel gage. The fuel gage, when the ignition is on, tells you about how - 2003 Chevrolet Express Van | Owner's Manual - Page 163
, check with your dealer and be sure to check federal rules covering mobile radio and telephone units. four audio system has been designed to getting the most out of the advanced engineering that went into it. Your vehicle may have a feature called Retained Accessory Power (RAP). With RAP, you can - 2003 Chevrolet Express Van | Owner's Manual - Page 164
, it may take a few minutes for your time to update. Playing the Radio PWR (Power): Press this knob to turn the system on and off. VOL (Volume): Turn the knob to increase or to decrease volume. RCL (Recall): Press this knob to switch the display between time and radio station frequency. Time - 2003 Chevrolet Express Van | Owner's Manual - Page 165
Finding a Station AM FM: Press this button to switch between AM, FMI and FM2. The display will show your selection. TUNE: Turn this knob to choose radio stations. SEEK D : Press the right or the left arrow to seek to the next or to the previous station and stay there. To scan stations, press and - 2003 Chevrolet Express Van | Owner's Manual - Page 166
appears on the display it means that your radio has not been configured properly for your vehicle and must be returned to the dealership for service. Adjusting the Speakers (Balance/Fade) AUDIO: To adjust the balance between the right and the left speakers, press and release the AUDIO button until - 2003 Chevrolet Express Van | Owner's Manual - Page 167
Press one of the SEEK arrows again to stop scanning. Playing the Radio PWR (Power): Press this knob to turn the system or1 and off. VOL (Volume): Turn the selected band and only to those with a strong signal. RCL (Recall): Press this knob to switch the display between time and radio station frequency. Time - 2003 Chevrolet Express Van | Owner's Manual - Page 168
Setting Preset Stations The six numbered pushbuttons let you return to your favorite stations. You can set up to 18 stations (six AM, six FM1 and six FbA.2) by performing the following steps: 1. Turn the radio on. 2. Press AM FM to select AM, Setting the Tone (Bassnreble) AUDIO: To adjust the bass - 2003 Chevrolet Express Van | Owner's Manual - Page 169
. LOC (Locked): This message is displayed when the THEFTLOCK@ system has locked up. You must return to the dealership for service. Playing a Compact Disc Insert a disc partway into the slot, label side up. The player will pull it in. The disc should begin playing. The display - 2003 Chevrolet Express Van | Owner's Manual - Page 170
, rather than sequential, order. RND will appear on the display. Press RDM again to turn off random play. OFF will appear on the display. RCL (Recall): Press this knob to see the current track number or how long the current track has been playing. AM FM: Press this button to play - 2003 Chevrolet Express Van | Owner's Manual - Page 171
correctly, for any other reason, CD. If any error occurs repeatedly or if an error can't be corrected, contact your dealer. Playing the Radio PWR (Power): Press this knob to turn the system on and off. VOL (Volume): Turn this knob to increase or to decrease volume. 3-48 - 2003 Chevrolet Express Van | Owner's Manual - Page 172
make up for road and wind noise as you drive. Set the volume at the desired level. Press this button to select LOW, MEDIUM or HIGH. AVOL will appear on the display. Each higher setting will allow for more volume compensation at faster vehicle speeds. Then as you drive, automatic volume - 2003 Chevrolet Express Van | Owner's Manual - Page 173
Setting Preset Stations The six numbered pushbuttons let you return to your favorite stations. You can set up to 18 stations (six AM, six FM1 and six FM2) by performing the following steps: 1. Turn the radio on. 2. Press BAND to select AM, FMl or FM2. Setting the Tone (BassTTreble) AUDIO: Press and - 2003 Chevrolet Express Van | Owner's Manual - Page 174
local and national emergencies, display messages from radio stations, and seek to stations with traffic announcements. This system relies upon receiving specific information from these stations and will only work when the information is available. In rare cases, a radio station may broadcast - 2003 Chevrolet Express Van | Owner's Manual - Page 175
Finding a PTY Station To select and find a desired PTY perform the following: 1. Turn the P-TYPE LIST knob. TYPE and a PTY will appear on the display. 2. Select a category by turning the P-TYPE LIST knob. 3. Once the desired category is displayed, press the SEEK TYPE button or one of the SEEK arrows - 2003 Chevrolet Express Van | Owner's Manual - Page 176
be affected by tests of the emergency broadcast system. This feature is not supported by all RDS stations. INFO (Information): If the current station has call in phone numbers, etc. If the whole message is not displayed, parts of it will appear every three seconds. To scroll through the message at - 2003 Chevrolet Express Van | Owner's Manual - Page 177
properly for the vehicle. You must return to the dealership for service. LOCKED: This message is displayed when the THEFTLOCK@ system has locked up. You must return to the dealership for service. Playing a Cassette Tape Your tape player is built to work best - 2003 Chevrolet Express Van | Owner's Manual - Page 178
4 FWD (Forward): Press this pushbutton to advance quickly to another part of the tape. Press this pushbutton again to return to playing speed. The radio will play while the tape advances. The station frequency and FWD - 2003 Chevrolet Express Van | Owner's Manual - Page 179
Disc Messages" later in this section. CD Adapter Kits It is possible to use a portable CD player adapter kit with your cassette tape player after activating the bypass adapter into the cassette tape slot. It will power up the radio and begin playing. The override feature will remain active until the - 2003 Chevrolet Express Van | Owner's Manual - Page 180
3 REV (Reverse): Press and hold this pushbutton to reverse quickly within a track. Press and hold this pushbutton for less than two seconds to reverse at six times the normal playing speed. Press and hold it for more than two seconds to reverse a? I ? times the normal playing speed. Release it to - 2003 Chevrolet Express Van | Owner's Manual - Page 181
Compact Disc Messages If the disc comes out, it could be for one of the following reasons: 0 0 The disc is dirty, scratched, wet or upside down. The air is very humid. If so, wait about an hour and try again. You're driving on a very rough road. When the road becomes smoother the disc should play. - 2003 Chevrolet Express Van | Owner's Manual - Page 182
drive. If you don't want to use automatic volume, select OFF. RCL (Recall): Push this knob to switch the display between the radio station frequency and knob with the ignition off will display the time. Playing the Radio PWR (Power): Push this knob to turn the system on and off. VOLUME: Turn the - 2003 Chevrolet Express Van | Owner's Manual - Page 183
k SCAN >I : Press and hold either SCAN arrow for two seconds until SC appears on the display and you hear a beep. The radio will go to a station, play for a few seconds, then go on to the next station. Press either SCAN arrow again to stop scanning. To scan preset stations, press and hold either - 2003 Chevrolet Express Van | Owner's Manual - Page 184
when no tone or speaker control is displayed. The radio will produce one beep and display CENTERED. This system relies upon receiving specific information from these stations and will only work when the information is available. In rare cases, a radio station may broadcast incorrect information - 2003 Chevrolet Express Van | Owner's Manual - Page 185
Finding a PTY Station To select and find a desired PTY perform the following: 1. Press the P-TYPE button. P-TYPE and the last selected PTY will be displayed on the screen. 2. Select a category by turning the P-TYPE knob. SCAN: You can also scan through the stations within a category by performing - 2003 Chevrolet Express Van | Owner's Manual - Page 186
display the artist and song title, call in phone numbers, etc. If the whole message is not displayed, parts of it will appear every three seconds. To scroll through the message at your own speed, press the tests of the emergency broadcast system. This feature is not supported by all RDS stations. - 2003 Chevrolet Express Van | Owner's Manual - Page 187
Traffic Interrupt Feature: Your radio can interrupt the play of a CD. Press the TRAF button. The radio will seek to a station that broadcasts traffic announcements. When the radio finds a station that broadcasts traffic announcements, it will stop. Brackets around TRAF will appear on the display. - 2003 Chevrolet Express Van | Owner's Manual - Page 188
button to eject a disc after you have tried to push it in manually. The receivers 25-second eject timer will reset at each press of eject on the display. Playing a Specific Loaded Compact Disc For every CD loaded, a number will appear on the radio display. To play a specific CD, first press the CD - 2003 Chevrolet Express Van | Owner's Manual - Page 189
- 2003 Chevrolet Express Van | Owner's Manual - Page 190
. Use this feature to listen to 10 seconds of the first tracks of each disc loaded. Press either SCAN arrow again, to stop scanning. RCL (Recall): Push this knob to see how long the current track has been playing. To change the default on the display (track or elapsed time), push - 2003 Chevrolet Express Van | Owner's Manual - Page 191
To play the song list, press the SONG LIST button. One beep will be heard and S-LIST will appear on the display. The recorded tracks will begin to play in the order that they were saved. You may seek through the song list by using the SEEK SCAN arrows. Seeking past the last saved track will return - 2003 Chevrolet Express Van | Owner's Manual - Page 192
rear seat passengers can only control the music sources that the front seat passengers are not listening to. For example, rear seat passengers may dealer when reporting the problem. Primary Radio Controls The following function is controlled by the knob on the main radio: PWR (Power): Push this knob - 2003 Chevrolet Express Van | Owner's Manual - Page 193
Rear Seat Radio Controls AM FM: Press this button to switch between AM, FMI and FM2. If the front passengers are already listening to the radio is in use. A v PWR (Power): Press this button to turn RSA on or off. The rear speakers will be muted when the RSA power is turned on. You may operate the - 2003 Chevrolet Express Van | Owner's Manual - Page 194
PSET PROG (Preset Program): The front passengers must be listening to something different for each cause stations to interfere with each other. AM can pick up noise from things like storms and power lines. Try reducing the treble to reduce this noise if you ever get it. Theft-Deterrent Feature ( - 2003 Chevrolet Express Van | Owner's Manual - Page 195
wear and the sound quality may degrade over time. Always make sure the cassette tape is in good condition before you have your tape player serviced. 3-72 - 2003 Chevrolet Express Van | Owner's Manual - Page 196
Adjustment The radio is the vehicle chime producer. The chime is produced from the driver's side front door speakers. To change the volume level, press and hold pushbutton 6 with the ignition on and the radio power off. The chime volume level will change from the normal level to loud, and LOUD will - 2003 Chevrolet Express Van | Owner's Manual - Page 197
3-74 - 2003 Chevrolet Express Van | Owner's Manual - Page 198
Your Driving. the Road. and Your Vehicle ...4-2 Defensive Driving ...4.2 Drunken Driving ...4-2 Control of a Vehicle ...4-5 Braking ...4-5 Locking Rear Axle ...4-8 Steering ...4-9 Off-Road Recovery ...4-11 Passing ...4-11 Loss of Control ...4-13 Driving at Night ...4-14 Driving in Rain and on Wet - 2003 Chevrolet Express Van | Owner's Manual - Page 199
reading, or reaching for something on the floor - makes proper defensive driving more difficult 4-2 and can even cause a collision, with resulting injury. Ask a passenger to help do things like this, or pull off the road in a safe place to do them yourself. These simple defensive driving techniques - 2003 Chevrolet Express Van | Owner's Manual - Page 200
on each person and situation, here is some general information on the problem. The Blood Alcohol Concentration (BAC) of someone who is drinking depends upon four things: The amount of alcohol consumed 0 The drinker's body weight The amount of food that is consumed before and during drinking - 2003 Chevrolet Express Van | Owner's Manual - Page 201
or heart. This means that when anyone who has been drinking - driver or passenger - is in a crash, that person's chance of being killed or permanently disabled is higher than if the person had not been drinking. The body takes about an hour to rid itself of the alcohol in one drink - 2003 Chevrolet Express Van | Owner's Manual - Page 202
less with one driver and as long as two or three seconds or more with another. Age, physical condition, alertness, coordination and eyesight all play a part. So do alcohol, drugs and frustration. But even in 3/4 of a second, a vehicle moving at 60 mph (I00 km/h) travels 66 feet (20 m). That could be - 2003 Chevrolet Express Van | Owner's Manual - Page 203
't pump your brakes. If you do, the pedal may get harder to push down. If your engine stops, you will still have some power brake assist. But you will use it when you brake. Once the power assist is used up, it may take longer to stop and the brake pedal will be - 2003 Chevrolet Express Van | Owner's Manual - Page 204
Let's say the road is wet and you're driving safely. Suddenly, an animal jumps out in front of you. You slam on the brakes and continue braking. Here's what happens with ABS: A computer senses that wheels are slowing down. If one of the wheels is about to stop rolling, the computer will separately - 2003 Chevrolet Express Van | Owner's Manual - Page 205
Using Anti-Lock Don't pump the brakes. Just hold the brake pedal down firmly and let anti-lock work for you. You may feel the brakes vibrate, or vou mav notice some noise, but Locking Rear Axle If your vehicle has-thisfeature, your locking rear axle can give you additional traction on snow, mud, - 2003 Chevrolet Express Van | Owner's Manual - Page 206
Steering If yoc lose power steering assist because the engine stops or the system is not functioning, you can steer but it will take much more effort. Suppose you're steering through a sharp curve. Then - 2003 Chevrolet Express Van | Owner's Manual - Page 207
apply your brakes. See Braking on page 4-5. It is better to remove as much speed as you can from a possible collision. Then steer around the problem, to the left or right depending on the space available. An emergency like this requires close attention and a quick decision. If you are holding the - 2003 Chevrolet Express Van | Owner's Manual - Page 208
ff-Road Recovery You may find that your right wheels have dropped off the edge of a road onto the shoulder while you're driving. Passing The driver of a vehicle about to pass another on a two-lane highway waits for just the right moment, accelerates, moves around the vehicle ahead, then goes back - 2003 Chevrolet Express Van | Owner's Manual - Page 209
Do not get too close to the vehicle you want to pass while you're awaiting an opportunity. For one thing, following too closely reduces your area of vision, especially if you're following a larger vehicle. Also, you won't have adequate space if the vehicle ahead suddenly slows or stops. Keep back a - 2003 Chevrolet Express Van | Owner's Manual - Page 210
Loss of Control Let's review what driving experts say about what happens when the three control a surface with reduced traction, try your best to avoid sudden steering, acceleration or braking (including engine braking by shifting to a lower gear). Any sudden changes could cause the tires to slide. - 2003 Chevrolet Express Van | Owner's Manual - Page 211
driving is more dangerous than day driving. One reason is that some drivers are likely to be impaired - by alcohol or drugs, with night vision problems, or by fatigue. No one can see as well at night as in the daytime. But as we get older these differences increase. A 50-year - 2003 Chevrolet Express Van | Owner's Manual - Page 212
bright sunshine you are wise to wear sunglasses. Your eyes will have less trouble adjusting to night. But if you're driving, don't wear sunglasses at are faced with severe glare (as from a driver who doesn't lower the high beams, or a vehicle with misaimed headlamps), slow down a little. Avoid - 2003 Chevrolet Express Van | Owner's Manual - Page 213
strips of rubber start to separate from the inserts. Driving too fast through large water puddles or even going through some car washes can cause problems, too. The water may affect your brakes. Try to avoid puddles. But if you can't, try to slow down before you hit them. Wet brakes - 2003 Chevrolet Express Van | Owner's Manual - Page 214
Deep Standing Water Notice: If you drive too quickly through deep puddles or standing water, water can come in through your engine's air intake and badly damage your engine. Never drive through water that is slightly lower than the underbody of your vehicle. If you can't avoid deep puddles or - 2003 Chevrolet Express Van | Owner's Manual - Page 215
trip. Try to use the freeways that rim and crisscross most large cities. You'll save time and energy. See the next part, "Freeway Driving." Treat a green light as intersection or may be running the red light. One of the biggest problems with city streets is the amount of traffic on them. You'll - 2003 Chevrolet Express Van | Owner's Manual - Page 216
Freeway Driving Too-fast or too-slow driving breaks a smooth traffic flow. Treat the left lane on a freeway as a passing lane. At the entrance, there is usually a ramp that leads to the freeway. If you have a clear view of the freeway as you drive along the entrance ramp, you should begin to check - 2003 Chevrolet Express Van | Owner's Manual - Page 217
windows clean inside and outside? Wiper Blades: Are they in good shape? Fuel, Engine too many miles that first part of the journey. Wear comfortable clothing serviced and maintained, it's ready to go. If it needs service, have it done before starting out. Of course, you'll find experienced and able service - 2003 Chevrolet Express Van | Owner's Manual - Page 218
the tires on the road, the drone of the engine, and the rush of the wind against the vehicle your vehicle is well ventilated, with a comfortably cool interior. Keep your eyes moving. Scan the road ahead and , pull off the road into a rest, service or parking area and take a nap, get some exercise, - 2003 Chevrolet Express Van | Owner's Manual - Page 219
transmission. These parts can work hard on mountain roads. Know how to go down hills. The most important thing to know is this: let your engine do some of going down a hill. You could crash. Shift down to let your engine assist your brakes on a steep downhill slope. Driving on steep hills or mountains - 2003 Chevrolet Express Van | Owner's Manual - Page 220
gear. The lower gears help cool your engine and transmission, and you can climb the stay in your own lane. As you go over the top of a hill, be alert. There could be something in may see highway signs on mountains that warn of special problems. Examples are long grades, passing or no-passing zones - 2003 Chevrolet Express Van | Owner's Manual - Page 221
shovel, a flashlight, a red cloth and reflective warning triangles. And, if you will be driving under severe conditions, include a small bag of sand, a piece of old carpet or a couple of burlap bags to help provide traction. Be sure you properly secure these items in your vehicle. 4-24 - 2003 Chevrolet Express Van | Owner's Manual - Page 222
on any slippery road. Watch for slippery spots. The road might be fine until you hit a spot that's covered with ice. On an otherwise clear road, ice patches may appear in shaded areas where the sun can't reach: slick and hard to drive on. But wet ice can be even more trouble because it may offer - 2003 Chevrolet Express Van | Owner's Manual - Page 223
or wrap a blanket around you. If you have no blankets or extra clothing, make body insulators from newspapers, burlap bags, rags, floor mats - anything you can wrap around yourself and your passengers safe: Turn on your hazard flashers. 4-26 You can run the engine to keep warm, but be careful. - 2003 Chevrolet Express Van | Owner's Manual - Page 224
, and possibly for signaling later on with your headlamps. Let the heater run for a while. Then, shut the engine off and close the window almost all the way to preserve the heat. Start the engine again and repeat this only when you feel really uncomfortable from the cold. But do it as little - 2003 Chevrolet Express Van | Owner's Manual - Page 225
, see "Towing Your Vehicle" following. If you let your tires spin at high speed, they can explode, and you or others could be injured. And, the transmission or other parts of the vehicle can overheat. That could cause an engine compartment fire or other damage. When you're stuck, spin the wheels as - 2003 Chevrolet Express Van | Owner's Manual - Page 226
Towing Towing Your Vehicle Consult your dealer or a professional towing service if you need to have your disabled vehicle towed. See Roadside Assistance Program on page 7-5. If you want to tow your vehicle behind another vehicle - 2003 Chevrolet Express Van | Owner's Manual - Page 227
out. The Certificationflire label is found on the rear edge of the driver's door. The label shows the size of your original tires and the inflation pressures fuel and cargo. Do not load your vehicle any heavier than the GVWR, or either the maximum front or rear GAWR. If you do, parts on your - 2003 Chevrolet Express Van | Owner's Manual - Page 228
stop or turn, or in a crash. 0 Put things in the cargo area of your vehicle. Try to spread the weight evenly. 0 Never stack heavier things, like suitcases, inside the vehicleso that some of them are above the tops of the seats. 0 Don't leave an unsecured child restraint in 0 The Payload Capacity - 2003 Chevrolet Express Van | Owner's Manual - Page 229
heavy, the brakes may not work well -- or even at all. You and your passengers could be seriously injured. Pull a trailer only if you have followed all the steps and result in costly repairs not covered by your warranty. To pull a trailer correctly, follow the advice in this part, and see your dealer - 2003 Chevrolet Express Van | Owner's Manual - Page 230
miles (800 km) that you tow a trailer, don't drive over 50 mph (80 km/h) and don't make starts at full throttle. This helps your engine and other parts of your vehicle wear in at the heavier loads. You can tow in DRIVE (D). You may want to shift the transmission to THIRD (3) or - 2003 Chevrolet Express Van | Owner's Manual - Page 231
, there is no benefit to the selection of tow/haul when the vehicle is unloaded. Such a selection when unloaded may result in unpleasant engine and transmission driving characteristics and reduced fuel economy. Tow/haul is recommended only when pulling a heavy trailer or a large or heavy load. TOW - 2003 Chevrolet Express Van | Owner's Manual - Page 232
you have on your vehicle. The following chart shows how much your trailer can weigh, based upon vehicle model and options. Vehicle* GI500 Cargo Van 2WD* 4300 V6 5300 V8 I Axle Ratio I I 3.42 Maximum Trailer Weight 4,400 Ibs. (1 998 kg) I I GCWR 9,000 Ibs. (4 086 kg) ~ I I I I 12,000 Ibs - 2003 Chevrolet Express Van | Owner's Manual - Page 233
should be 10 percent to 15 percent of trailer weight up to 1,500 Ibs (680kg). I I I I I I I I I 9,000 Ibs. (4 086 kg) I HI500 Passenger Van AWD* Vehicle* I Axle Ratio I Maximum Trailer Weiqht GCWR ~~ ~~ 1 1 5300 V8 1 12,000 Ibs. (5 448 kg) 6,200 Ibs. (2 815 kg) 3.73 3-42 * Tongue - 2003 Chevrolet Express Van | Owner's Manual - Page 234
4800 V8 6000 V8 Vehicle* I Axle Ratio 1 Maximum TrailerGCWR Weight 1 F o n g u e weight should be 10 percent to 15 percent of trailer weight up to 1,000 Ibs (454 kg). 4-37 - 2003 Chevrolet Express Van | Owner's Manual - Page 235
Passenger Van 2WD Long Wheelbase* 14,000 Ibs. (6 356 kg) 3.73 7,600 Ibs. (3 450 kg) 6000 V8 16,000 Ibs. (7 264 kg) 4.10 9,600 Ibs. (4 358 kg) * Tongue weight should be 10 percent to 15 percent of trailer weight up to 1,000 Ibs (454 kg). Axle Ratio Maximum Trailer Weight GCWR Vehicle* G3500 Cargo Van - 2003 Chevrolet Express Van | Owner's Manual - Page 236
weight of additional equipment, passengers and cargo in the towing vehicle must be subtracted from the above maximum trailer weights. You can ask your dealer for our trailering information or advice, or you can write us at the address listed in your Warranty and Owner - 2003 Chevrolet Express Van | Owner's Manual - Page 237
The Gross Vehicle Weight (GVW) includes the curb weight of the vehicle, any cargo you may carry in it, and the people who will be riding in the vehicle find these numbers on the Certification label at the rear edge of the driver's door or see Loading Your Vehicle on page 4-30. Then be sure you don't - 2003 Chevrolet Express Van | Owner's Manual - Page 238
you should not need to make any holes in the body of your vehicle. However, if you have an aftermarket hitch installed, you may need to make the tongue from contacting the road if it becomes separated from the hitch. Instructions about safety chains may be provided by the hitch manufacturer or by the - 2003 Chevrolet Express Van | Owner's Manual - Page 239
to read and follow the instructions for the trailer brakes so your brakes. Will the trailer parts take 3,000 psi (20 650 or death. See "Engine Exhaust" in the Index. repairs before starting on your trip. Keep the rear-most windows closed. If exhaust does come into your vehicle through a window - 2003 Chevrolet Express Van | Owner's Manual - Page 240
to the left. To move the trailer to the right, move your hand to the right. Always back up slowly and, if possible, have someone guide you. Making Turns Notices Making very sharp turns while trailering could cause the trailer to come in contact with the vehicle. Your vehicle could be - 2003 Chevrolet Express Van | Owner's Manual - Page 241
at a lower temperature than at normal altitudes. If you turn your engine off immediately after towing at high altitude on steep uphill grades, your vehicle may show signs similar to engine overheating. To avoid this, let the engine run while parked (preferably on level ground) with the automatic - 2003 Chevrolet Express Van | Owner's Manual - Page 242
Trailer Towing Your vehicle will need service more often when you're engine oil, axle lubricant, belt, cooling system and brake system. Each of these is covered in this manual , and the Index will help you find them quickly. If you're trailering, it's a good idea to review - 2003 Chevrolet Express Van | Owner's Manual - Page 243
Harness Light Green: Back-up lamps Brown: Parking lamps Yellow: Left stoplamp and turn signal Dark Green: Right stoplamp and turn signal Dark Blue: Use for electric Orange: Trailer accessory White (heavy gage): Ground wire Four-Wire Harness (Trailer Brake Controller) Black: Ground Redwhite Stripe - 2003 Chevrolet Express Van | Owner's Manual - Page 244
Section 5 Service and Appearance Care Engine Fan Noise ...Power Steering Fluid ...Windshield Washer Fluid ...Brakes ... 5-58 Service ...5.3 Doing Your Own Service Work ...5.4 Adding Equipment to the Outside of Your Vehicle ...5-4 Fuel ...5-5 Gasoline Octane ...5-5 Gasoline Specifications ...5-5 - 2003 Chevrolet Express Van | Owner's Manual - Page 245
VIN) ...5-94 Service Parts Identification Label ...5.94 Electrical System ...5 9 5 Add-on Electrical Equipment ...5.95 Headlamp Wiring ...5-95 Windshield Wiper Fuses ...5.95 Fuses and Circuit Breakers ...5.96 Capacities and Specifications ...5.101 Normal Maintenance Replacement Parts ...5.104 Tires - 2003 Chevrolet Express Van | Owner's Manual - Page 246
best and wants you to be happy with it. We hope you'll go to your dealer for all your service needs. You'll get genuine GM parts and GM-trained and supported service people. We hope you'll want to keep your GM vehicle all GM. Genuine GM parts have one of these marks: 5-3 - 2003 Chevrolet Express Van | Owner's Manual - Page 247
the proper service manual, see Service Publications Ordering Information on page 7-10. Your vehicle may have an air bag system. If it does, see Servicing Your Air Bag-Equipped Vehicle on page 1-76 before attempting to do your own service work. You should keep a record with all parts receipts and - 2003 Chevrolet Express Van | Owner's Manual - Page 248
part of the proper maintenance of your vehicle. Gasoline Specifications It is recommended that gasoline meet specifications , you might damage your engine. A little pinging noise when you accelerate or drive uphill is considered normal. This does not indicate a problem exists or that a higher - 2003 Chevrolet Express Van | Owner's Manual - Page 249
used, repairs may not be covered by parts in your fuel system and also damage the plastic and rubber parts. That damage wouldn't be covered service. Additives To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent engine specifications - 2003 Chevrolet Express Van | Owner's Manual - Page 250
Filling Your Tank 1 The fuel cap is located behind a hinged door on the driver's side of your vehicle. Fuel L , lor is highly flamm: e. It b ns violently, and that can cause very bad injuries. Don't smoke if you're near fuel or refueling your vehicle. Keep sparks, flames - 2003 Chevrolet Express Van | Owner's Manual - Page 251
To remove the fuel cap, turn it slowly to the left (counterclockwise). While refueling, place the fuel cap in the holder provided. I If you get fuel on yourself and then something ignites it, you could be badly burned. Fuel can spray out on you if you open the fuel cap too quickly. This spray can - 2003 Chevrolet Express Van | Owner's Manual - Page 252
Be careful not to spill fuel. Clean fuel from painted surfaces as soon as possible. See Cleaning the Outside of Your Vehicle on page 5-88. When filling the tank do not overfill by squeezing in much more fuel after the pump shuts off. When you put the fuel cap back on, turn it to the right (clockwise - 2003 Chevrolet Express Van | Owner's Manual - Page 253
the hood, do the following: 1. Pull this handle inside the vehicle. It is located in front of the driver's side door frame near the floor. Thing hat burn can get on hot engine parts and start a fire. These include liquids like fuel, oil, coolant, brake fluid, windshield washer and other fluids, and - 2003 Chevrolet Express Van | Owner's Manual - Page 254
4. Release the hood prop from its retainer and put the hood prop into the slot in the hood hinge on the driver's side. 2. Then go to the front of the vehicle and lift up the secondary hood release underneath the middle of the hood. 3. Lift the hood. If your vehicle has an underhood lamp, it will - 2003 Chevrolet Express Van | Owner's Manual - Page 255
Engine Compartment Overview When you lift the hood, you'll see these items: 5-12 - 2003 Chevrolet Express Van | Owner's Manual - Page 256
A. 6. C. D. E. F. Battery Radiator Pressure Cap Coolant Recovery Tank Transmission Fluid Dipstick Engine Oil Fill Engine Oil Dipstick G. Air Filter Restriction Indicator H. Engine Air CleanedFilter I. Power Steering Reservoir J. Brake Master Cylinder K. Windshield Washer Fluid 5-13 - 2003 Chevrolet Express Van | Owner's Manual - Page 257
get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on level ground. Turn off the engine and give the oil several minutes to drain back into the oil 'pan. If you don't, the oil dipstick might not show the actual level - 2003 Chevrolet Express Van | Owner's Manual - Page 258
one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For engine oil crankcase capacity, see Capacities and Specifications on page 5- 101. Notice: Don't add too much oil. If your engine has so much oil that the oil level gets above the upper mark - 2003 Chevrolet Express Van | Owner's Manual - Page 259
by the American Petroleum Institute (API). Do not use any oil which does not carry this starburst symbol. If you choose to perform the engine oil change service yourself, be sure the oil you use has the starburst symbol on the front of the oil container. If you have your oil changed - 2003 Chevrolet Express Van | Owner's Manual - Page 260
system whenever the oil is changed. 5-17 Notice: Use only engine oil with the American Petroleum Institute Certified For Gasoline Engines starburst symbol. Failure to use the recommended oil can result in engine damage not covered by your warranty. GM Goodwrench@ oil meets all the requirements for - 2003 Chevrolet Express Van | Owner's Manual - Page 261
Wash or properly dispose of clothing or rags containing used engine oil. See the manufacturer's warnings about the use and bodies of water. Instead, recycle it by taking it to a place that collects used oil. If you have a problem properly disposing of your used oil, ask your dealer, a service - 2003 Chevrolet Express Van | Owner's Manual - Page 262
the indicator is green, no air filter service is required. When the area inside the indicator is orange and CHANGE AIR FILTER appears, press the button to reset. The engine air cleaner/filter is located near the center of the engine compartment. See Engine Comparfment Overview on page 5-12 for more - 2003 Chevrolet Express Van | Owner's Manual - Page 263
air cleaner/filter. See Part A: Scheduled Maintenance Services on page 6-4. 3. Clean the engine air cleanedfilter housing. 4. Install the new engine air cleanedfilter into the engine air cleaner/filter housing. Make sure that it fits properly into the housing. 5. Install the cover and fasten the - 2003 Chevrolet Express Van | Owner's Manual - Page 264
, be sure to follow all the instructions here, or you could get a false reading on the dipstick. Notice: Too much or too little fluid can damage your transmission. Too much can mean that some of the fluid could come out and fall on hot engine part or exhaust system parts, starting a fire. Too little - 2003 Chevrolet Express Van | Owner's Manual - Page 265
about 15 miles (24 km) when outside temperatures are above 50°F (10°C). If it's colder than 50°F (lO'C), drive the vehicle in DRIVE (D) until the engine temperature gage moves and then remains steady for 10 minutes. A cold fluid check can be made after the vehicle has been sitting for eight hours - 2003 Chevrolet Express Van | Owner's Manual - Page 266
made especially for your automatic transmission. Damage caused by fluid other than DEXRON@ -111 is not covered by your new vehicle warranty. 0 0 After adding fluid, recheck the fluid level as described of transmission fluid to use. See Part D: Recommended Fluids and Lubricants on page 6- 19. 5-23 - 2003 Chevrolet Express Van | Owner's Manual - Page 267
when it is low. If you have a problem with engine overheating, see Engine Overheating on page 5-28. A 50/50 mixture engine coolant will require change soonerat 30,000 miles -(50,000 km) or 24 months, whichever occurs first. Damage caused by the use of coolant other than DEX-COOL@ is not covered - 2003 Chevrolet Express Van | Owner's Manual - Page 268
. Notice: If you use an improper coolant mixture, your engine could overheat and be badly damaged. The repair cost wouldn't be covered by your warranty. Too much water in the mixture can freeze and crack the engine, radiator, heater core and other parts. If you have to add coolant more than four - 2003 Chevrolet Express Van | Owner's Manual - Page 269
tank. F The vehicle must be on a level surface. When your engine is cold, the coolant level should be at COLD FILL, or a little higher. Turning the radiator pressure cap when the engine and radiator are hot can allow steam and scalding liquids to blow out - 2003 Chevrolet Express Van | Owner's Manual - Page 270
it. Radiator Pressure Cap You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Don't spill coolant on a hot engine. Occasionally check the coolant level in the radiator. For information on how to add - 2003 Chevrolet Express Van | Owner's Manual - Page 271
to a safe place in an emergency. Notice: If your engine catches fire because you keep driving with no coolant, your vehicle can be badly damaged. The costly repairs would not be covered by your warranty. See "Overheated Engine Protection Operating Mode" in the Index for information on driving to - 2003 Chevrolet Express Van | Owner's Manual - Page 272
Is Coming From Your Engine If you get an engine overheat warning but see or hear no steam, the problem may not be too serious. Sometimes the engine can get a NEUTRAL (N) and let the engine idle. 2. Turn on your heater to full hot at the highest fan speed and open the window as necessary. If you no - 2003 Chevrolet Express Van | Owner's Manual - Page 273
inside the coolant recovery tank is boiling, don't do anything else until it cools down. When the engine is cold, the coolant level should be at or above the COLD FILL mark. If it isn't, you the cooling system. A. Radiator Pressure Cap B. Coolant Recovery Tank C. Engine Cooling Fan(s) 5-30 - 2003 Chevrolet Express Van | Owner's Manual - Page 274
by pushing the accelerator pedal down. If it doesn't, your vehicle needs service. Turn off the engine. Notice: Engine damage from running your engine without coolant isn't covered by your warranty. See "Overheated Engine Protection Operating Mode" in the Index for information on driving to a safe - 2003 Chevrolet Express Van | Owner's Manual - Page 275
and the proper coolant mixture. 5-32 r I You c i be IrncI U spill O coolant on ..Dt engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Don't spill coolant on a hot engine. ~ When the coolant in the coolant recovery tank is at the COLD FILL mark - 2003 Chevrolet Express Van | Owner's Manual - Page 276
They are under pressure, and if you turn the radiatorpressure cap even a little they can come out at high speed. Never turn the cap when the cooling system, including the radiator pressure cap, is hot. Wait for the cooling system and radiator pressure cap - 2003 Chevrolet Express Van | Owner's Manual - Page 277
How to Add Coolant to the Radiator 2. Then keep turning the pressure cap, but now push down as you turn it. Remove the pressure cap. 1. You can remove the radiator pressure cap when the cooling system, including the radiator pressure cap and upper radiator hose, is no longer hot. Turn the pressure - 2003 Chevrolet Express Van | Owner's Manual - Page 278
3. Fill the radiator with the proper DEX-COOL@ coolant mixture, up to the base of the filler neck. See Engine Coolant on page 5-24 for more information about the proper coolant mixture. 4. Then fill the coolant recovery tank to the COLD FILL mark. 5. Put the - 2003 Chevrolet Express Van | Owner's Manual - Page 279
let it run until you can feel the upper radiator hose getting hot. Watch out for the engine cooling fan. 7. By this time, the coolant level inside the radiator filler neck may be lower. If the level is lower, add more of the - 2003 Chevrolet Express Van | Owner's Manual - Page 280
reduces fan noise. Under heavy vehicle loading, trailer towing and/or high outside temperatures, the fan speed increases as the clutch more fully engages engine. It will go away as the fan clutch partially disengages. Power Steering Fluid The power steering fluid reservoir is located in the engine - 2003 Chevrolet Express Van | Owner's Manual - Page 281
to use, see Part D: Recommended Fluids and Lubricants on page 6-19. Always use the proper fluid. Failure to use the proper fluid can cause leaks and damage hoses and seals. How to Check Power Steering Fluid Turn the key off, let the engine compartment cool down, wipe the cap and the top of the - 2003 Chevrolet Express Van | Owner's Manual - Page 282
washer fluid, follow the manufacturer's instructions for adding water. e A A the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn't clean as well full. s Don't use engine coolant (antifreeze) in your windshield washer. It can damage your washer - 2003 Chevrolet Express Van | Owner's Manual - Page 283
to "top o engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system. See "Checking Brake Fluid" in this section. Refer to the Maintenance Schedule to determine when to check your brake fluid. See Part - 2003 Chevrolet Express Van | Owner's Manual - Page 284
not over the MAX mark. Notice: Using the wrong fluid can badly damage brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they'll have to be replaced. Don't let someone put in the - 2003 Chevrolet Express Van | Owner's Manual - Page 285
result in costly brake repair. Some driving conditions or proper sequence to GM torque specifications. Brake linings should always wear indicators that make a high-pitched warning sound when the brake the brake wear warning sound, have your vehicle serviced. I 1 Brake Pedal Travel See your dealer - 2003 Chevrolet Express Van | Owner's Manual - Page 286
really good braking. Your vehicle was designed and tested with top-quality GM brake parts. When you replace parts of your braking system - for example, when your original battery's label. We recommend an ACDelco@ battery. See Engine Compartment Overview on page 5- 12 for battery location. Warning: - 2003 Chevrolet Express Van | Owner's Manual - Page 287
If you leave your radio on, it could be badly damaged. The repairs wouldn't be covered by your warranty. 3. Turn off the ignition on both vehicles. Unplug unnecessary accessories plugged into the cigarette lighter or in the accessory power outlet. Turn off the radio and all lamps that aren't needed - 2003 Chevrolet Express Van | Owner's Manual - Page 288
always use these remote terminals instead of the terminals on the battery. The remote positive (+) terminal is located behind a red plastic cover near the engine accessory drive bracket on the driver's side below the alternator. To uncover the remote positive (+) terminal, open the red plastic - 2003 Chevrolet Express Van | Owner's Manual - Page 289
. Positive (+) will go to positive (+) or to a remote positive (+) terminal if the vehicle has one. Negative (-) will go to a heavy, unpainted metal engine part or to a remote negative (-) terminal if the vehicle has one. Don't connect positive (+) to negative (-) or you will get a short that would - 2003 Chevrolet Express Van | Owner's Manual - Page 290
battery. It goes to a heavy, unpainted metal engine part or to a remote negative (-1 terminal on the the vehicle with the good battery and run the engine for a while. 8. Now connect the black negative start after a few tries, it probably needs service. Notice: Damage to your vehicle may result - 2003 Chevrolet Express Van | Owner's Manual - Page 291
cable from the other vehicle. 5. Return the positve (+) remote terminal to its original position. Jumper Cable Removal A. Heavy, Unpainted Metal Engine Part or Remote Negative (-) Terminal B. Good Battery or Remote Positive (+) and Remote Negative (-) Terminals C. Dead Battery or Remote Positive - 2003 Chevrolet Express Van | Owner's Manual - Page 292
should be on a level surface. Transfer Case When to Check Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant. See Part C: Periodic Maintenance Inspections on page 6- 17. If the level is below the bottom of the filler plug hole, you'll need to add some - 2003 Chevrolet Express Van | Owner's Manual - Page 293
Services on page 6-4. To get an accurate reading, the vehicle should be on a level surface. How to Check Lubricant If you have the 1500 Series, the proper level is from 5/8 inch (15 mm) to 1 5/8 inch (40 mm) below the bottom of the filler plug hole. The proper level for the 2500 and 3500 - 2003 Chevrolet Express Van | Owner's Manual - Page 294
Check and Change Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant and when to change it. See Part A: Scheduled Maintenance Services on page 6-4. When the differential is cold, add enough lubricant to raise the level to 3/8 inch (10 mm) below the filler plug - 2003 Chevrolet Express Van | Owner's Manual - Page 295
Federal law prohibits the following acts or the causing thereof: 1. The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control, prior to its - 2003 Chevrolet Express Van | Owner's Manual - Page 296
: Removal of the noise shields or any underhood insulation. Air Intake: 0 Engine: Removal or rendering engine speed governor (if equipped) inoperative so as to allow engine speed to exceed manufacturer specifications. Removal of the air cleaner silencer. Modification of the air cleaner. Exhaust - 2003 Chevrolet Express Van | Owner's Manual - Page 297
radiator support. 4. Lift the outboard side of the headlamp to release the outboard tab from the radiator support. Halogen instructions on the bulb package. 5. Lower the headlamp to allow the vertical adjustor to clear tie bar. 6. Turn the headlamp forward and upward to remove it from the grille - 2003 Chevrolet Express Van | Owner's Manual - Page 298
the driver's side. 9. Turn the bulb counterclockwise one quarter turn to remove it from the socket. 10. On the passenger's side, turn the bulb clockwise one turn. Do not touch the glass part of the bulb. 11. Install the new bulb into the socket and return it to the headlamp assembly. 12 - 2003 Chevrolet Express Van | Owner's Manual - Page 299
lamp. 2. Pull the lamp forward to completely unlatch the clip. Move the lamp outboard to loosen the tabs. Taillamps 3. Remove the lamp from the grille. 4. Squeeze the tab on the side of the bulb assembly while turning it counterclockwise. 5. Remove the bulb assembly from the back of the lens and - 2003 Chevrolet Express Van | Owner's Manual - Page 300
8. To remove, squeeze the tab on the side of the sockets while turning them counterclockwise. 9. Turn the bulb counterclockwise to remove it. Install the new bulb. 10. Reverse the above steps to reinstall the lamp. 5-57 - 2003 Chevrolet Express Van | Owner's Manual - Page 301
Mounted Stoplamp (CHMSL) Replacement Bulbs Bulb Number Exterior Lamp Sealed Beam Headlamps H6054 Composite Low-Beam 9006GS Headlamm Composite High-Beam 9005 Headlamps Front Sidemarker Lamp 194 Front Parking and Turn Lamp 3157KX Back-up Lamp 3157 Rear Parking, Stop, and 31 57 Turn Lamp - 2003 Chevrolet Express Van | Owner's Manual - Page 302
Windshield Wiper Blade Replacement Windshield wiper blades should be inspected at least twice a year for wear and cracking. See "Wiper Blade Check in At Least Twice a Year on page 6-13 for more information. Replacement blades come in different types and are removed in different ways. To remove the - 2003 Chevrolet Express Van | Owner's Manual - Page 303
Tires Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your GM Warranty booklet for details. Underinflated tires pose the same danger as overloaded tires. The resulting accident - 2003 Chevrolet Express Van | Owner's Manual - Page 304
, which is on the rear edge of the driver's door, shows the correct inflation pressures for your tires when they ), you can get the following: Unusual wear 0 Badhandling Roughride Needless damage from road hazards 0 0 Notice: Don't let anyone tell you that underinflation or overinflation is all - 2003 Chevrolet Express Van | Owner's Manual - Page 305
rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See "Part A: Scheduled Maintenance Services," in Section 6, for scheduled rotation intervals. See "Tires" and "Inflation - Tire Pressure" in the Index for more information on proper tire - 2003 Chevrolet Express Van | Owner's Manual - Page 306
wheel nuts are properly tightened. See "Wheel Nut Torque" under Capacities and Specifications on page 5- 101. I lQ If your vehicle has single rear shown here when rotating your tires. Rust or dirt on awheel, or on the parts to which it is fastened, can make wheel nuts become loose after a time.The - 2003 Chevrolet Express Van | Owner's Manual - Page 307
vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire's sidewall. , speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season repaired well because of the size or location of the damage. 5-64 - 2003 Chevrolet Express Van | Owner's Manual - Page 308
winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited the wheels on your vehicle. While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they - 2003 Chevrolet Express Van | Owner's Manual - Page 309
use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive - 2003 Chevrolet Express Van | Owner's Manual - Page 310
wheels, which can sometimes be repaired). See your dealer if any only with new GM original equipment parts. This way, you will also cause problems with bearing life tire chain clearance to the body and chassis. Whenever a Specifications on page 5-101. See Changing a Flat Tire on page 5-69 - 2003 Chevrolet Express Van | Owner's Manual - Page 311
as possible with the ends securely fastened. Drive slowly and follow the chain manufacturer's instructions. If you can hear the chains contacting your vehicle, stop and retighten them. If If a tire goes flat, the next part shows how to use your jacking equipment to change a flat tire safely. 5-68 - 2003 Chevrolet Express Van | Owner's Manual - Page 312
tire and wheel damage by driving slowly to a level place. Turn on your hazard warning flashers. 1 Changing a tire can cause an Ill,ury. ,'he vehicle tell you how to use the jack and change a tire. 3. Turn off the engine. To be even more certain the vehicle won't move, you can put blocks at - 2003 Chevrolet Express Van | Owner's Manual - Page 313
and Tools If you have a cargo van or a passenger van, the equipment you'll need is located in the rear passenger side of corner of the vehicle. Remove the retaining wing bolt and lift it off the mounting bracket. If you have a van with the 15-passenger seating arrangement, the equipment you'll - 2003 Chevrolet Express Van | Owner's Manual - Page 314
the DOWN side facing you. The wheel wrench E u Put the flat chisel end of the wheel wrench on an angle through the hole between the body and the bumper. Be sure the flat end connects into the hoist shaft. The tools you'll be using include the jack (A), jack handle extension - 2003 Chevrolet Express Van | Owner's Manual - Page 315
and pull it up through the wheel opening. If you have a vehicle which was completed from a cab and chassis, refer to the information from the body supplier/installer. The spare tire is a full-size tire, like the other tires on your vehicle. Notice: To help avoid vehicle damage, do not drive - 2003 Chevrolet Express Van | Owner's Manual - Page 316
to work, the tire must be stowed with the valve stem pointing down. See "Storing the Spare Tire and Tools" later in this section for instructions on storing the spare tire correctly. To release the spare tire from the secondary latch, do the follo\.lhg: Someone standing too close durin, the - 2003 Chevrolet Express Van | Owner's Manual - Page 317
4. Connect the jack handle (C) and jack handle extension (B) together and press the retention clip (arrow) so it engages. 1. Check under the vehicle to see if the cable end is visible. 2. If the cable is not visible, start this procedure at Step 6. 3. Turn the wrench counterclockwise until - 2003 Chevrolet Express Van | Owner's Manual - Page 318
inspected as soon as you can. You will not be able to store a spare or flat tire using the hoist assembly until it has been repaired or replaced. To continue changing the flat tire, return to Step 4 of "Removing the Flat Tire and Installing the Spare Tire" later in this section - 2003 Chevrolet Express Van | Owner's Manual - Page 319
Removing the Wheel Covers If your vehicle has plastic wheel nut caps, loosen them by turning the wheel wrench counterclockwise. The wheel nut caps are designed to remain with - 2003 Chevrolet Express Van | Owner's Manual - Page 320
Rear Flat: Assemble the jack (A) together with the jack handle (B), jack handle extension (C) and ratchet (D) as shown. Be sure that the ratchet has the UP mark facing you. To assemble the jack handle and jack handle extension, use the art and text following. Connect the jack handle (B) and jack - 2003 Chevrolet Express Van | Owner's Manual - Page 321
Rear Position Front Position 5-78 - 2003 Chevrolet Express Van | Owner's Manual - Page 322
jacked up is dangerous. If the vehicle slips off the jack you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack. Raising your vet- e witt l e jac mproper positioned can damage the vehicle and even make the vehicle fall. To help avoid personal injury - 2003 Chevrolet Express Van | Owner's Manual - Page 323
5. Remove all the wheel nuts, and take off the flat tire. ~ 6. Remove any rust or dirt from bolts, the wheel mounting surfaces and spare wheel. 5-80 - 2003 Chevrolet Express Van | Owner's Manual - Page 324
I.-.st or dirl -.I the wheel, 0 . fhe parts to which it is fastened, can make the wheel nuts become loose after a time. The wheel could come off and cause an accident. When you - 2003 Chevrolet Express Van | Owner's Manual - Page 325
repairs, evenly tighten thewheel nuts in the proper sequence and to the proper torque specification. See "Capacities and Specifications" in the index for the wheel nut torque specification. 10. Put the wheel cover storage position before you begin driving again. The next part will show you how. 5-82 - 2003 Chevrolet Express Van | Owner's Manual - Page 326
St ing a r' or Spare d Tools Storing a jack, a tire, or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place. 1. Put - 2003 Chevrolet Express Van | Owner's Manual - Page 327
wrench. to 5. Put the flat end of the wheel wrench on an angle through the hole in the rear door frame, above the bumper. 6. Raise the tire fully against the underside of the vehicle. Continue turning the ratchet equipment to the proper location. Secure the items and replace the jack cover. 5-84 - 2003 Chevrolet Express Van | Owner's Manual - Page 328
to clean your vehicle, be sure to follow the manufacturer's warnings and instructions. And always open your doors or windows when you're cleaning the inside. 0 Lacquer Thinner Nail Polish Remover They can all be hazardous - some more than others - and they can all damage your vehicle, too - 2003 Chevrolet Express Van | Owner's Manual - Page 329
carpet. They will clean normal spots and stains very well. You can get GM - approved cleaning products from your dealer. See GM Vehicle Care/Appearance Materials on page 5-92. Here are some cleaning tips: Always read the instructions dry. Special Fabric Cleaning Problems Stains caused by such things - 2003 Chevrolet Express Van | Owner's Manual - Page 330
top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions. Interior decals on the inside rear window, since they may have to be scraped off later. - 2003 Chevrolet Express Van | Owner's Manual - Page 331
clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle. Weatherstrips Silicone grease on weatherstrips frequent application may be required. See Part D: Recommended Fluids and Lubricants on page 6- 79. 5-88 - 2003 Chevrolet Express Van | Owner's Manual - Page 332
to clean exterior lamps and lenses. Follow instructions under "Washing Your Vehicle." Finish Care garaged or covered whenever possible. Protecting Exterior Bright Metal Parts Bright metal parts should be wax, rubbed to high polish, is recommended for all bright metal parts. Nofice: Machine - 2003 Chevrolet Express Van | Owner's Manual - Page 333
Windshield and Wiper Blades If the windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax, sap or other material may be on the blade or windshield. Clean the outside of the windshield with a full-strength glass cleaning liquid. The windshield is - 2003 Chevrolet Express Van | Owner's Manual - Page 334
or other service outlets. Larger areas of finish damage can be corrected in your dealer's body and paint shop. Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to parts repaired or replaced - 2003 Chevrolet Express Van | Owner's Manual - Page 335
Although no defect in the paint job causes this, GM will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within and Road Oil Remover Chrome Cleaner and Polish Sidewall Tire Usage Interior and exterior polishing cloth. Removes tar, road oil and asphalt - 2003 Chevrolet Express Van | Owner's Manual - Page 336
and cloth upholstery. Odorless spray odor eliminator used on Odor Eliminator fabrics, vinyl, leather and carpet. See your General Motors parts department for these products. See Part D: Recommended Fluids and Lubricants on page 6- 19. Description I I Description GlassCleaner Chrome and Wire Wheel - 2003 Chevrolet Express Van | Owner's Manual - Page 337
Vehicle Identification Vehicle Identification Number (VIN) Service Parts Identification Label You'll find this label on the front passenger door frame. It's very helpful if you ever need to order parts. On this label is: your VIN, the model designation, paint information and SAMPLE4UX1M072675 a - 2003 Chevrolet Express Van | Owner's Manual - Page 338
and the damage wouldn't be covered by your warranty. Some anything electrical to your vehicle, see Servicing Your Air Bag-Equipped Vehicle on Windshield Wiper Fuses The windshield wiper motor is protected by a circuit breaker and a fuse. If problem and not snow, etc., be sure to get it fixed. 5-95 - 2003 Chevrolet Express Van | Owner's Manual - Page 339
Fuses and Circuit Breakers Floor Console Fuse Block The floor console fuse block is located under the driver's seat. U Front of Vehicle 5-96 - 2003 Chevrolet Express Van | Owner's Manual - Page 340
/SEO Left Rear Stopflurn Signal Cargo Locks Right Rear StopDurn Signal Driver Locks StopKenter High Mounted Stop Lamp Climate Control 1 Climate Control Brakes Heated MirrodDefogger Right Rear Blower Driver Turn Mirror Door Locks Upfitter Park Not Available Left Rear Park Lamp Fuse 19 20 21 22 32 - 2003 Chevrolet Express Van | Owner's Manual - Page 341
Engine Compartment Fuse Block The fuse block is in the engine compartment on the driver's side of the vehicle. I 1 I 48 49 1 62 Front of Vehicle 5-98 - 2003 Chevrolet Express Van | Owner's Manual - Page 342
Remote Function Actuator Engine 2 Ignition E Fuse 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Usage Engine 1 Truck Body Control Module Ignition 1 Spare RPNlnside Rearview Mirror Crankcase Brake Transmission Shift Interlock System Auxiliary Power Outlets Cigarette Lighter - 2003 Chevrolet Express Van | Owner's Manual - Page 343
Left Headlamp - High Beam Right Headlamp - High Beam Truck Body Control Module-Accessory Front Windshield Wiper Anti-Lock Brakes Ignition A Trailer Climate Control Blower Ignition B Spare Spare Fuse Relay 53 54 55 56 57 58 Horn 59 61 Starter Spare 62 Circuit BreakerUsage Seat 60 Power Usage Usage - 2003 Chevrolet Express Van | Owner's Manual - Page 344
Capacities and Specifications All capacities are approximate. When adding, be sure to fill to the appropriate level or as recommended in this manual. See refrigerant charge iabei under the hood for charge capacity information and requirements. En ine S ecifications 1-6-5-4-3-2 5-101 - 2003 Chevrolet Express Van | Owner's Manual - Page 345
Oil With Filter After refill, the level must be rechecked. Add enough engine oil so that the fluid is within the proper operating range. See Engine Oil on page 5-14 VORTECTM 4300 V6 (Vin W) 4.5 quarts 4.3 L VORTECTM 4800 V8 ( Vin V) VORTECTM 5300 V8 (Vin T) 6.0 quarts 5- 102 5.7 L I I 6.0 quarts - 2003 Chevrolet Express Van | Owner's Manual - Page 346
Application VORTECTM 6000 V8 (Vin U) Capacities QTY Without Rear QTY With Rear Heater Heater I 6.0 quarts ! 5.7 L r- Air Conditioning Refrigerant R-l34a (Front) Air Conditioning Refrigerant R-l34a (Front and Rear) 1.8 Ibs 3.1 Ibs (0.81kg) (1.41 kg) 5-103 - 2003 Chevrolet Express Van | Owner's Manual - Page 347
contact your GM dealer. These specifications are for information only. If you have any questions, see the service manual for the chassis or refer to the body manufacturer's publications. VIN Code Oil Filter* Engine Air Cleaner/Filter* Passenger Compartment Air Filter Kit** PCV Valve" Spark Pluqs - 2003 Chevrolet Express Van | Owner's Manual - Page 348
and the Environment ...6-2 Maintenance Requirements ...6-2 How This Section is Organized ...6-3 Part A: Scheduled Maintenance Services ...6-4 Using Your Maintenance Schedule ...6-4 Scheduled Maintenance ...6-5 Part 6: Owner Checks and Services ...6-12 At the First 100, 1,000 and 6,000 Miles (160 - 2003 Chevrolet Express Van | Owner's Manual - Page 349
inspections and recommended fluids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. be covered by warranty. Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance - 2003 Chevrolet Express Van | Owner's Manual - Page 350
necessary equipment, you should let your dealer's service department or another qualified service center do these jobs. If you want to get the service information, see Service Publications Ordering Information on page 7-10. "Part B: Owner Checks and Services" tells you what should be checked and - 2003 Chevrolet Express Van | Owner's Manual - Page 351
lubricants to use are listed in Part D. Make sure whoever services your vehicle uses them. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. This schedule is for vehicles that: carry passengers and cargo within recommended limits. You will find - 2003 Chevrolet Express Van | Owner's Manual - Page 352
km) for the life of this vehicle. See Part B: Owner Checks and Services on page 6-12 and Part C: Periodic Maintenance Inspections on page 6-17. Footnotes limit recall liability prior to the completion of the vehicle's useful life. We, however, urge that all recommended maintenance services be - 2003 Chevrolet Express Van | Owner's Manual - Page 353
components with each engine oil and filter change. Lubricate the front suspension, kingpin bushings, steering linkage and rear driveline center splines. After the services are performed, record the date, odometer reading and who performed the service on the maintenance record pages in Part E of this - 2003 Chevrolet Express Van | Owner's Manual - Page 354
or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Rotate tires. information. (See footnote +.) Replace fuel filter. An Emission Control Service. (See footnote t.) Vehicles With GVWR Above 10,000 Ibs. Only - 2003 Chevrolet Express Van | Owner's Manual - Page 355
filter at 100,000 miles ( I 66 000 km). Inspect shields for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. hl Rotate tires. See Tire Inspection and Rotation on page 5-62 for proper rotation pattern - 2003 Chevrolet Express Van | Owner's Manual - Page 356
and hoses for proper hook-up, routing and condition. Check that the purge valve works properly, if equipped. Replace as needed. An Emission Control Service. (See footnote f . ) 67,500 Miles (112 500 km) t Check readfront axle fluid level and add fluid as l needed. Check constant velocity joints and - 2003 Chevrolet Express Van | Owner's Manual - Page 357
for leaking. U Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first.) U Replace fuel filter. An Emission Control Service. (See footnote t.) 97,500 Miles (162 500 km) 0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints - 2003 Chevrolet Express Van | Owner's Manual - Page 358
fluid and filter. 150,000 Miles (240 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See Engine Coolant on page 5-24 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system - 2003 Chevrolet Express Van | Owner's Manual - Page 359
Part B: Owner Checks and Services Listed in this part are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids - 2003 Chevrolet Express Van | Owner's Manual - Page 360
Player Service parts. If you see anything that might keep a safety belt system from doing its job, have it repaired coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.) Engine Air Cleaner Filter Restriction indicator Check Your vehicle has an engine - 2003 Chevrolet Express Van | Owner's Manual - Page 361
turn off the engine immediately if it starts. Body Lubrication Service Lubricate all hood hinges, hood prop rod pivot, fuel filler door, rear compartment hinges, latches, locks, hood latch assembly, secondary latch, pivots, spring anchor, release pawl and any moving seat hardware. Part D tells you - 2003 Chevrolet Express Van | Owner's Manual - Page 362
, turn the key to the RUN position, but don't start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle needs service. Ignition Transmission Lock Check ' len are you i n g this check - 2003 Chevrolet Express Van | Owner's Manual - Page 363
brake only. To check the PARK (P) mechanism's holding ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake at once should the vehicle begin to move. Underbody Flushing Service At least every spring, use plain water to flush any corrosive - 2003 Chevrolet Express Van | Owner's Manual - Page 364
. Make sure any necessary repairs are completed at once. Proper procedures to perform these services may be found in a service manual. See Service Publications Ordering information on page 7-10. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system - 2003 Chevrolet Express Van | Owner's Manual - Page 365
front axle and transfer case and add lubricant when necessary. A fluid loss could indicate a problem. Check and have it repaired, if needed. Check vent hose at transfer case for kinks and proper installation. Rear Axle Service Check the gear lubricant level in the rear axle and add if needed. See - 2003 Chevrolet Express Van | Owner's Manual - Page 366
No. U.S. 12377985, in Parking Brake Canada 88901242, or equivalent) or Cable Guides lubricant meeting requirements of NLGl #2, Category LB or GC-LB. GM Power Steering Fluid Power Steering (GM Part No. US. 1052884, in System Canada 993294, or equivalent). DEXRON@ -111 Automatic Automatic Transmission - 2003 Chevrolet Express Van | Owner's Manual - Page 367
Hinges Weatherstrip Conditioning Weatherstrip Squeaks one-Piece Propshaft Spline, Two-Piece Propshaft Ssline Spline Lubricant, Special Lubricant (GM Part No. U.S. 12345879, in Canada 1095351 1) or lubricant meeting requirements of GM 9985830. FluidlLubricant Multi-Purpose Lubricant, Superlube (GM - 2003 Chevrolet Express Van | Owner's Manual - Page 368
Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service ana any additional information from "Owner Checks and Services" or "Periodic Maintenance" on the following record pages. Also, you should retain all maintenance - 2003 Chevrolet Express Van | Owner's Manual - Page 369
Maintenance Record (csnt'd) 6-22 - 2003 Chevrolet Express Van | Owner's Manual - Page 370
Maintenance Record (cont'd) Maintenance Record ~ 6-23 - 2003 Chevrolet Express Van | Owner's Manual - Page 371
Maintenance Record cont'd 6-24 - 2003 Chevrolet Express Van | Owner's Manual - Page 372
Canadian Government ...7.9 Reporting Safety Defects to General Motors ...7.9 Service Publications Ordering Information ...7.10 Customer Assistance information ...7.2 Customer Satisfaction Procedure ...7.2 Online Owner Center ...7.3 Customer Assistance for Text Telephone (TTY) Users ...7.4 Customer - 2003 Chevrolet Express Van | Owner's Manual - Page 373
If the matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general top left of the instrument panel and visible through the windshield.) Dealership name and location Vehicle delivery date and present mileage When contacting Chevrolet - 2003 Chevrolet Express Van | Owner's Manual - Page 374
disputes regarding vehicle repairs or the interpretation of specific vehicle information all in one place. The Owner Center allows you to: 0 Get e-mail service reminders. Access information about your specific vehicle, including tips and videos and an electronic version of this owner's manual - 2003 Chevrolet Express Van | Owner's Manual - Page 375
's Customer Assistance Center. All Overseas Locations Please contact the local General Motors Business Unit. United States Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 1-800-222-1020 1-800-833-2438 (For Text Telephone devices (TTYs)) Roadside - 2003 Chevrolet Express Van | Owner's Manual - Page 376
. As the owner of a 2003 Chevrolet, membership in Roadside Assistance is free. Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1-800-CHEV-USA (243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your - 2003 Chevrolet Express Van | Owner's Manual - Page 377
offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the Bumper-to-Bumper New Vehicle Limited Warranty to eligible purchasers of 2003 Chevrolet passenger cars and light duty trucks. (See your - 2003 Chevrolet Express Van | Owner's Manual - Page 378
during warranty repairs. If your vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions. If the - 2003 Chevrolet Express Van | Owner's Manual - Page 379
part of the New Vehicle Limited Warranty. A separate booklet entitled "Warranty and Owner service, may not be available at every dealer. Please contact you dealer for specific due to overnight warranty repairs, your dealer may arrange of $30.00 per day supported by receipts. This requires that you - 2003 Chevrolet Express Van | Owner's Manual - Page 380
vehicles, it may order a recall and remedy campaign, However, NHTSA cannot become involved in individual problems between you, your dealer call us at 1-800-222-1020, or write: Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 In Canada, please call - 2003 Chevrolet Express Van | Owner's Manual - Page 381
Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $120.00 Service Bulletins Service Bulletins give technical service information needed to knowledgeably service - 2003 Chevrolet Express Van | Owner's Manual - Page 382
Current and Past Model Order Forms Service Publications are available for current and past model GM at: www.helminc.com Or you can write to: Helm, Incorporated P. 0. Box 07130 Detroit, MI 48207 Prices are subject to change without notice and without incurring obligation. Allow ample time for - 2003 Chevrolet Express Van | Owner's Manual - Page 383
NOTES 7-12 - 2003 Chevrolet Express Van | Owner's Manual - Page 384
Accessory Power Outlets ...Air Bag Off Switch ...1-72 HowDoesanAirBag Restrain? ...1-70 Servicing YourAir Bag-Equipped Vehicle ...1-76 What Makes an Air Air Bag Systems ...AirCleaner/Filter, Engine ...All Overseas Locations ...All-Wheel Drive ...All-Wheel Drive (AWD) System ...Aluminum Wheels ...AM - 2003 Chevrolet Express Van | Owner's Manual - Page 385
...Radio with Cassette and CD ...RadiowithCD ...Radio with Six-Disc CD ...Rear Seat Audio (RSA) ...Setting the Time for Radios with Radio Data Systems(RDS) Down Protection ...Before Leaving on a LongTrip ...Body Lubrication Service ...Brake Parking ...System Inspection ...SystemWarningLight ...Brake - 2003 Chevrolet Express Van | Owner's Manual - Page 386
47 Cargo Vans with a Passenger Air Bag and an Air Bag Off Switch, Passenger Vans and Cab and Chassis Models ...1-37 Cargo Vans with a Passenger Air Bag and without an Air Bag Off Switch ...1-40 ...3-55 Cassette Tape Messages ...Cassette Tape Player Service ...6-13 CDAdapter Kits ...3-56 Center High - 2003 Chevrolet Express Van | Owner's Manual - Page 387
of a Vehicle ...4-5 Coolant Engine Temperature Gage ...3-32 Heater,Engine ...2-22 Low Warning Light ...3- Program ...7-5 Service Publications Ordering Door 60/40 Swing-Out Side Door ...Last Door Closed Locking ...Locks ...Power Door Locks ...Rear Door Security Locks ...Rear Doors ...Sliding Side Door - 2003 Chevrolet Express Van | Owner's Manual - Page 388
Road-Speed Governor ...Emissions Inspection and Maintenance Programs ...5-95 5-96 5-95 5-95 3-26 3-35 Engine Air Cleaner/Filter ...Battery ...Change Engine Oil Light ...Check and Service Engine Soon Light ...Coolant ...Coolant Heater ...Coolant Temperature Gage ...Cooling System Inspection - 2003 Chevrolet Express Van | Owner's Manual - Page 389
...5-6 Gage ...3-39 Gasoline Octane ...5-5 Gasoline Specifications ...5-5 System Inspection ...6-17 Fuel Regulator ...2-22 Fuses Fuses and Circuit Breakers ...5-96 Windshield Wiper ...5-95 G Gage Check Gages Warning Light ...Engine Coolant Temperature ...Fuel ...Oil Pressure ...Speedometer - 2003 Chevrolet Express Van | Owner's Manual - Page 390
I Hazard Warning Flashers ...3-4 Headlamp High/Low Beam Changer ...3-7 HeadlampWiring ...5-95 Headlamps Lubricant ...5-50 HowtoCheckPower Steering Fluid ...5-38 How to Reset the CHANGE ENGINE OIL Light ...5-18 How to Use This Manual ...ii How to Wear Safety Belts Properly ...1-15 Hydroplaning ...4-17 - 2003 Chevrolet Express Van | Owner's Manual - Page 391
Service ...Keyless EntrySystem ...Keys ...6-14 2-3 2-2 Lamps Exterior ...3-12 Interior ...3-14 Lamps On Reminder ...3-13 Lap Belt ...1-26 Lap-Shoulder Belt ...1-16 Last Door 37 Change Engine Oil ... Door ...2-7 ...2-8 Last Door Closed Locking ...Lockout Protection ...2-10 Power Door ...2-8 Rear Door - 2003 Chevrolet Express Van | Owner's Manual - Page 392
...6-18 Engine Cooling System Inspection ...6-17 Exhaust System Inspection ...6-17 FuelSystem Inspection ...6-17 How This Section is Organized ...6-3 Introduction ...6-2 Maintenance Requirements ...6-2 Part A - Scheduled Maintenance Services ...6-4 Part B - Owner Checks and Services ...6-12 Part - 2003 Chevrolet Express Van | Owner's Manual - Page 393
...4-45 Park (P) Shifting Into ...2-27 Part A - Scheduled Maintenance Services ...6-4 Part B - Owner Checks and Services ...6-12 Part C - Periodic Maintenance Inspections ...6-17 Part D - Recommended Fluids andLubricants ...6-19 Part E - Maintenance Record ...6-21 Passenger Vans with an Air Bag Off - 2003 Chevrolet Express Van | Owner's Manual - Page 394
50 Locking ...4-8 Service ..., ...6-18 ...2-9 Rear Door Security Locks ...Rear Doors ...2-14 Rear Heating System ...3-18 1-30 Rear Safety Belt Comfort Guides ...3-69 Rear Seat Audio (RSA) ...1-6 Rear Seat Operation ...Rear Seat Outside Passenger Positions ...1-27 Rear Seat Passengers, Safety Belts - 2003 Chevrolet Express Van | Owner's Manual - Page 395
Passengers ...1-27 1-25 Right Front Passenger Position ...Safety Belt Extender ...1-33 Safety Belt Use During Pregnancy ...1-24 Safety Belts AreforEveryone ...1-10 Safety Chains ...4-41 Safety Warnings and Symbols ...III ...Scheduled Maintenance ...6-5 Seats Manual ...1-3 Power Seat ...1-4 Rear Seat - 2003 Chevrolet Express Van | Owner's Manual - Page 396
...1-68 Skidding ...4-13 Sliding Side Door ...2-11 4-17 Some Other Rainy Weather Tips ...6-13 Spare Tire Check ...5-86 Special Fabric Cleaning Problems ...Specifications, Capacities ...5-101 Speedometer ...3-25 Starter Switch Check ...6-14 Starting Your Engine ...2-21 4-9 Steering ...Steering and - 2003 Chevrolet Express Van | Owner's Manual - Page 397
TimeforNew Tires ...5-64 To Use the Engine Coolant Heater ...2-23 5-87 Topof the Instrument Panel ...Top Strap ...1-49 Top Strap Anchor Location ...1-50 Torque Lock Automatic ...2-24 Transmission, Transaxle, Transfer Case Unit Repair Manual ...7-10 7-7 Transportation Options ...Trip Odometer ...3- - 2003 Chevrolet Express Van | Owner's Manual - Page 398
Hazard Warning Flashers ...3-4 ...3-5 Other Warning Devices ...Safety and Symbols ...III Vehicle Damage ...iv Washing Your Vehicle ...5-88 Weatherstrip Lubrication ...6-14 4-35 Weight of the Trailer ...Weight of the Trailer Tongue ...4-40 What Kind of Engine ...5-94 Service Parts Identification Label - 2003 Chevrolet Express Van | Owner's Manual - Page 399
Safety Belts Work ...Windows ...Manual ...Power ...Swing-Out Windows ...Windshield and Wiper Blades ...Windshield Washer ...Fluid ...Windshield Washer Fluid Level Check ... 1-45 1-11 2-16 2-16 2-17 2-18 5-90 3-8 5-38 6-12 Windshield Wiper Blade Replacement ...5-59 Fuses ...5-95 Windshield Wipers - 2003 Chevrolet Express Van | Owner's Manual - Page 400
- 2003 Chevrolet Express Van | Owner's Manual - Page 401
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