2004 Chevrolet Express Van Owner's Manual
2004 Chevrolet Express Van Manual
2004 Chevrolet Express Van manual content summary:
- 2004 Chevrolet Express Van | Owner's Manual - Page 1
2004 Chevrolet Express Owner Manual Seats and Restraint Systems ...1-1 Front Seats ...1-3 Rear Seats ...1-6 Safety Belts ...1-10 Child Restraints ...1-32 Air Bag System ...1-65 Restraint System Check ...1-76 Features and Controls ...2-1 Keys ...2-2 Doors and Locks ...2-7 Windows ...2-16 Theft- - 2004 Chevrolet Express Van | Owner's Manual - Page 2
from your dealer or from: Helm, Incorporated P.O. Box 07130 Detroit, MI 48207 GENERAL MOTORS, GM, the GM Emblem, CHEVROLET, the CHEVROLET Emblem and the name CHEVY EXPRESS are registered trademarks of General Motors Corporation. This manual includes the latest information at the time it was printed - 2004 Chevrolet Express Van | Owner's Manual - Page 3
Symbols You will find a number of safety cautions in this book. We use a box and the word CAUTION to tell you about things that could hurt you if you were to ignore the warning. You will also find a circle with a slash through it in this book. This safety symbol means "Don't," "Don't do - 2004 Chevrolet Express Van | Owner's Manual - Page 4
and it could be costly. But the notice will tell you what to do to help avoid the damage. When you read other manuals, you might see CAUTION reference the following topics: Seats and Restraint Systems in Section 1 Features and Controls in Section 2 Instrument Panel Overview in Section 3 Climate - 2004 Chevrolet Express Van | Owner's Manual - Page 5
These are some examples of symbols you may find on your vehicle: v - 2004 Chevrolet Express Van | Owner's Manual - Page 6
Model Reference This manual covers these models: Passenger Van Cargo Van Cab and Chassis vi - 2004 Chevrolet Express Van | Owner's Manual - Page 7
...1-15 Driver Position ...1-16 Safety Belt Use During Pregnancy ...1-23 Right Front Passenger Position ...1-24 Center Passenger Position (2nd Row) ...1-24 Center Passenger Position (3rd, 4th and 5th Row) ...1-25 Rear Seat Passengers ...1-26 Rear Safety Belt Comfort Guides for Children and Small - 2004 Chevrolet Express Van | Owner's Manual - Page 8
Section 1 Seats and Restraint Systems Servicing Your Air Bag-Equipped Vehicle ...1-75 Adding Equipment to Your Air Bag-Equipped Vehicle ...1-76 Restraint System Check ...1-76 Checking Your Restraint Systems ...1-76 Replacing Restraint System Parts After a Crash ...1-77 Air Bag System ...1-65 Where - 2004 Chevrolet Express Van | Owner's Manual - Page 9
where you want it and then release the lever. Try to move the seat with your body, to make sure the seat is locked into place. {CAUTION: You can lose control of the vehicle if you try to adjust a manual driver's seat while the vehicle is moving. The sudden movement could startle and confuse - 2004 Chevrolet Express Van | Owner's Manual - Page 10
rearward, move the center knob toward the right or left. To raise or lower the front of the seat cushion, move the right lever up or down. To raise or lower the rear of the seat cushion, move the left lever up or down. To adjust the seatback, lift the front of the - 2004 Chevrolet Express Van | Owner's Manual - Page 11
your vehicle is in motion can be dangerous. Even if you buckle up, your safety belts can't do their job when you're reclined like this. The shoulder belt upright. Then sit well back in the seat and wear your safety belt properly. But don't have a seatback reclined if your vehicle is moving. 1-5 - 2004 Chevrolet Express Van | Owner's Manual - Page 12
Rear Seats Rear Seat Operation Removing the Rear Seat 1. Disconnect the quick release latch plates for the lap shoulder belts on the bench seat to be removed. To do this, press the tip of a key into the release hole of the safety belt buckle while pulling up on the safety belt. 2. Locate the pins. - 2004 Chevrolet Express Van | Owner's Manual - Page 13
"R" marked on it and will look like this: 7. For the first row rear seat, stow the safety belt latch by attaching the clip on the safety belt latch to the trim just inside the side door. For the remaining rear seats, stow the safety belt latch plate on the clip at the window trim. 3. Pull the pin - 2004 Chevrolet Express Van | Owner's Manual - Page 14
Replacing the Rear Seats 1. Position the seat into the open slots in both rails. Push the seat forward in the rail, hooking both seat bases onto the pins inside of the rails. 2. To install the locking pins at the rear of the seat the seat into place properly when installing it. {CAUTION: A safety - 2004 Chevrolet Express Van | Owner's Manual - Page 15
in the retaining clip. 6. If the vehicle has a floor mat, put the flap back to its original position. 7. Repeat this procedure for the other seat base. 8. Connect the quick-release latch plates for the lap-shoulder belts by inserting the latch plates into the buckles attached at the outboard positions - 2004 Chevrolet Express Van | Owner's Manual - Page 16
Belts: They Are for Everyone This part of the manual tells you how to use safety belts properly. It also tells you some things you should not do with safety belts. It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are - 2004 Chevrolet Express Van | Owner's Manual - Page 17
away. Without belts they could have been badly hurt or killed. After more than 30 years of safety belts in vehicles, the facts are clear. In most crashes buckling up does matter...a lot! Why Safety Belts Work When you ride in or on anything, you go as fast as it goes. Take - 2004 Chevrolet Express Van | Owner's Manual - Page 18
Put someone on it. Get it up to speed. Then stop the vehicle. The rider doesn't stop. 1-12 - 2004 Chevrolet Express Van | Owner's Manual - Page 19
The person keeps going until stopped by something. In a real vehicle, it could be the windshield... or the instrument panel... 1-13 - 2004 Chevrolet Express Van | Owner's Manual - Page 20
in most of them in the future. But they are supplemental systems only; so they work with safety belts - not instead of them. Every air bag system ever offered for sale has required the use of safety belts. Even if you're in a vehicle that has air bags, you still have to buckle - 2004 Chevrolet Express Van | Owner's Manual - Page 21
safety belts? How to Wear Safety Belts Properly This part is only for people of adult size. Be aware that there are special things to know about safety systems your vehicle has. We'll start with the driver position. A: You isn't your fault - you and your passengers can be hurt. Being a good - 2004 Chevrolet Express Van | Owner's Manual - Page 22
Driver Position This part describes the driver's restraint system. Lap-Shoulder Belt The driver has a lap-shoulder belt. Here's how to wear it properly. 1. Close and lock the door. 2. Adjust the seat so you can sit up straight. To see how, see "Seats" in the Index. 3. Pick up the latch plate and - 2004 Chevrolet Express Van | Owner's Manual - Page 23
it down, pull on the center adjuster control labeled PULL. You can move the adjuster up just by pushing up on the shoulder belt guide. The lap part of the belt should be worn low and snug on the hips, just touching the thighs. In a crash, this applies force to the strong - 2004 Chevrolet Express Van | Owner's Manual - Page 24
Q: What's wrong with this? {CAUTION: You can be seriously hurt if your shoulder belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. A: The shoulder belt is too loose. It won't give nearly as much protection - 2004 Chevrolet Express Van | Owner's Manual - Page 25
Q: What's wrong with this? {CAUTION: You can be seriously injured if your belt is buckled in the wrong place like this. In a crash, the belt would go up over your abdomen. The belt forces would be there, not at the pelvic bones. This could cause serious internal injuries. Always buckle your belt - 2004 Chevrolet Express Van | Owner's Manual - Page 26
Q: What's wrong with this? {CAUTION: You can be seriously injured if your belt goes over an armrest like this. The belt would be much too high. In a crash, you can slide under the belt. The belt force would then be applied at the abdomen, not at the pelvic bones, and that could cause serious or - 2004 Chevrolet Express Van | Owner's Manual - Page 27
Q: What's wrong with this? {CAUTION: You can be seriously injured if you wear the shoulder belt under your arm. In a crash, your body would move too far forward, which would increase the chance of head and neck injury. Also, the belt would apply too much force to the ribs, which aren't as strong as - 2004 Chevrolet Express Van | Owner's Manual - Page 28
Q: What's wrong with this? {CAUTION: You can be seriously injured by a twisted belt. In a crash, you wouldn't have the full width of the belt to spread impact forces. If a belt is twisted, make it straight so it can work properly, or ask your dealer to fix it. A: The belt is twisted across the - 2004 Chevrolet Express Van | Owner's Manual - Page 29
occupants, they are more likely to be seriously injured if they don't wear safety belts. To unlatch the belt, just push the button on the buckle. The belt should go back out of the way. Before you close the door, be sure the belt is out of the way. If you slam - 2004 Chevrolet Express Van | Owner's Manual - Page 30
back all the way and start again. If your vehicle has a second row bench seat, someone can sit in the center position. When you sit in the center position in the second row bench seat, you have a lap-shoulder belt which works the same way as the rear seat outside passengers' belts. To learn how to - 2004 Chevrolet Express Van | Owner's Manual - Page 31
5th Row) Lap Belt If your vehicle has third, fourth or fifth row bench seats, someone can sit in the center positions. When you sit in a center seating position in the third, fourth or fifth row, you have a lap safety belt, which has no retractor. To make the belt longer, tilt the latch - 2004 Chevrolet Express Van | Owner's Manual - Page 32
can be thrown out of the vehicle in a crash. And they can strike others in the vehicle who are wearing safety belts. Rear Seat Outside Passenger Positions To make the belt shorter, pull its free end as shown until the belt is snug. Buckle, position and release it the same way - 2004 Chevrolet Express Van | Owner's Manual - Page 33
the release button on the buckle is positioned so you would be able to unbuckle the safety belt quickly if you ever had to. 1. Pick up the latch plate and pull just let the belt go back all the way and start again. 3. To make the lap part tight, pull down on the buckle end of the belt as you - 2004 Chevrolet Express Van | Owner's Manual - Page 34
belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. The lap part of the belt should be worn low and snug on the hips, just touching the thighs. In a crash, this applies force to the strong pelvic - 2004 Chevrolet Express Van | Owner's Manual - Page 35
Rear Safety Belt Comfort Guides for Children and Small Adults Rear safety belt comfort guides will provide added safety belt comfort for older children who have outgrown booster seats and for small adults. When installed on a shoulder belt, the comfort guide better positions the belt away from the - 2004 Chevrolet Express Van | Owner's Manual - Page 36
2. Place the guide over the belt and insert the two edges of the belt into the slots of the guide. 3. Be sure the belt is not twisted and it lies flat. The elastic cord must be under the belt and the guide on top. 1-30 - 2004 Chevrolet Express Van | Owner's Manual - Page 37
To wear it, just attach it to the regular safety belt. 4. Buckle, position and release the safety belt as described in Rear Seat Passengers on page 1-26. Make sure that the shoulder belt crosses the shoulder. To remove and store the comfort guides, squeeze the belt edges together so that you can - 2004 Chevrolet Express Van | Owner's Manual - Page 38
statistics show that children are safer if they are restrained in the rear seat. In a crash, children who are not buckled up can safety belts properly. Older children who have outgrown booster seats should wear the vehicle's safety belts. If you have the choice, a child should sit in a seating - 2004 Chevrolet Express Van | Owner's Manual - Page 39
small that the shoulder belt is very close to the child's face or neck? If the child is seated in a rear outside seat position, move the child toward the center of the vehicle. See Rear Safety Belt Comfort Guides for Children and Small Adults on page 1-29. If the child is sitting in the second row - 2004 Chevrolet Express Van | Owner's Manual - Page 40
appropriate restraint. Young children should not use the vehicles safety belts without an additional restraint, unless there is no other choice. {CAUTION: Never do this. Here a child is sitting in a seat that has a lap-shoulder belt, but the shoulder part is behind the child. If the child wears the - 2004 Chevrolet Express Van | Owner's Manual - Page 41
Cargo Vans with a Passenger Air Bag and an Air Bag Off Switch, Passenger Vans and Cab and Chassis Models {CAUTION: People should never hold a baby in their arms while riding in a vehicle. A baby doesn't weigh much -- until a crash. During a crash a baby will become - 2004 Chevrolet Express Van | Owner's Manual - Page 42
children, but not for young children and infants. Neither the vehicle's safety belt system nor its air bag system is designed for them. restraints? A: Add-on child restraints, which are purchased by the vehicle's owner, are available in four basic types. Selection of a particular restraint should - 2004 Chevrolet Express Van | Owner's Manual - Page 43
including support for the head and neck. This is necessary because a newborn infant's neck is weak and its head weighs so much compared with the rest of its body. In a crash, an infant in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part - 2004 Chevrolet Express Van | Owner's Manual - Page 44
Cargo Vans with a Passenger in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part of an infant rear-facing child restraint, cannot ride safely in this vehicle. {CAUTION: {CAUTION: Newborn infants need complete support, including support - 2004 Chevrolet Express Van | Owner's Manual - Page 45
CAUTION: (Continued) {CAUTION: People should never hold a baby in their arms while riding in a vehicle. A baby doesn't weigh much -- until a crash. During a crash a baby will become so heavy it is not possible to hold it. For example, in a crash at only 25 mph (40 km/h), a 12-lb. (5.5 kg) baby - 2004 Chevrolet Express Van | Owner's Manual - Page 46
or position a child on a continuous flat surface. Make sure that the infant's head rests toward the center of the vehicle. A rear-facing infant seat (B) provides restraint with the seating surface against the back of the infant. The harness system holds the infant in place and, in a crash, acts to - 2004 Chevrolet Express Van | Owner's Manual - Page 47
as T-shaped or shelf-like shields. A booster seat (F-G) is a child restraint designed to improve the fit of the vehicle's safety belt system. Some booster seats have a shoulder belt positioner, and some high-back booster seats have a five-point harness. A booster seat can also help a child to see out - 2004 Chevrolet Express Van | Owner's Manual - Page 48
an add-on child restraint, refer to the instructions that come with the restraint which may be on the restraint itself or in a booklet, or both, and to this manual. The child restraint instructions are important, so if they are not available, obtain a replacement copy from the manufacturer. 1-42 - 2004 Chevrolet Express Van | Owner's Manual - Page 49
Put the Restraint Passenger Vans without an Air Bag Off Switch Accident statistics show that children are safer if they are restrained in the rear rather than the front seat. We, therefore, recommend that child restraints be secured in a rear seat including an infant riding in a rear-facing infant - 2004 Chevrolet Express Van | Owner's Manual - Page 50
on page 1-72 and Securing a Child Restraint in the Right Front Seat Position on page 1-60 for more on this, including important safety information. CAUTION: (Continued) before using a rear-facing child restraint in the right front seat position. Even though the air bag off switch is designed to - 2004 Chevrolet Express Van | Owner's Manual - Page 51
Cargo Vans and Cab and Chassis Models without an Air Bag Off Switch The child restraint must be secured properly in the right front passenger seat. If your vehicle has a passenger air bag, never use a rear-facing child restraint in this vehicle Here is why: CAUTION: (Continued) If you secure a - 2004 Chevrolet Express Van | Owner's Manual - Page 52
Cargo Vans and Cab and Chassis Models with an Air Bag Off Switch The child restraint must be secured properly in the right front passenger seat. If you need to secure a rear-facing child restraint in the right front passenger's seat, turn off the passenger's air bag. See Air Bag Off Switch on page - 2004 Chevrolet Express Van | Owner's Manual - Page 53
use with or without the top strap being anchored. Others require the top strap always to be anchored. Be sure to read and follow the instructions for your child restraint. If yours requires that the top strap be anchored, don't use the restraint unless it is anchored properly. If the child - 2004 Chevrolet Express Van | Owner's Manual - Page 54
Anchor Location On vehicles with a front passenger seat, the anchor for a top strap is located at the rear of the seat cushion on the right front passenger's seat. {CAUTION: Each top tether bracket the top strap when and as the child restraint manufacturer's instructions say. Cargo Van Models 1-48 - 2004 Chevrolet Express Van | Owner's Manual - Page 55
vehicle is a passenger van with rear seats, an anchor bracket for a top strap is located at the rear of the seat cushion for each three-passenger rear bench seat. Don't use a child restraint with a top strap in the right front passenger's position, or in any four-passenger rear bench seat. The top - 2004 Chevrolet Express Van | Owner's Manual - Page 56
make installation of child restraints easier, does not use the vehicle's safety belts. Instead, it uses vehicle anchors (A, B) and child restraint lower anchors for this child restraint system, each seating position with the LATCH system has a label on the seatback at each lower anchor position. - 2004 Chevrolet Express Van | Owner's Manual - Page 57
could be seriously injured or killed. Make sure that a LATCH-type child restraint is properly installed using the anchorage points, or use the vehicle's safety belts to secure the restraint, following the instructions that came with that restraint, and also the instructions in this manual. 1-51 - 2004 Chevrolet Express Van | Owner's Manual - Page 58
-facing child restraint would be very close to the inflating air bag. If your vehicle is a passenger van, always secure a rear-facing child restraint in a rear seat. If your vehicle is a cargo van with a right front passenger air bag and an air bag off switch, be sure to turn off the air bag before - 2004 Chevrolet Express Van | Owner's Manual - Page 59
passenger air bag risk group sit in the right front passenger's position (for example, don't secure a rear-facing child restraint in your vehicle) until you have your vehicle serviced top tether to the top tether anchorage. The child restraint instructions will show you how. Also see Top Strap on - 2004 Chevrolet Express Van | Owner's Manual - Page 60
rear-facing child restraint in a vehicle with an air bag off switch, turn on the right front passenger's air bag when you remove the rear "Air Bag Off Switch" in the Index for more on this, including important safety information. If your child restraint is equipped with the LATCH system, see Lower - 2004 Chevrolet Express Van | Owner's Manual - Page 61
in the child restraint when and as the instructions say. 1. Put the restraint on the seat. 2. Pick up the latch plate, and run the lap and shoulder portions of the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how. 3. Buckle the belt. Make - 2004 Chevrolet Express Van | Owner's Manual - Page 62
belt. 6. Push and pull the child restraint in different directions to be sure it is secure. To remove the child restraint, just unbuckle the vehicle's safety belt and let it go back all the way. The safety belt will move freely again and be ready to work for an adult or larger child - 2004 Chevrolet Express Van | Owner's Manual - Page 63
system, you'll be using a lap-shoulder belt which works the same way as the safety belts in the rear outside seat positions. To learn how to secure a child restraint with a lap-shoulder belt, refer to the instructions in Securing a Child Restraint in a Rear Outside Seat Position on page 1-54. 1-57 - 2004 Chevrolet Express Van | Owner's Manual - Page 64
seat. Do not secure a child seat in these positions if a national or local law requires that the top strap must be anchored. If your child restraint does not have the LATCH system, you will be using the lap belt to secure the child restraint in this position. Be sure to follow the instructions - 2004 Chevrolet Express Van | Owner's Manual - Page 65
as possible by tilting the latch plate and pulling it along the belt. 2. Put the restraint on the seat. 3. Run the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how. 4. Buckle the belt. Make sure the release button is positioned so you would - 2004 Chevrolet Express Van | Owner's Manual - Page 66
To remove the child restraint, just unbuckle the vehicle's safety belt. It will be ready to work for an adult or larger child passenger. Securing a Child Restraint in the Right Front Seat Position If your child restraint has the LATCH system, see Lower Anchorages and Top Tethers for Children ( - 2004 Chevrolet Express Van | Owner's Manual - Page 67
-facing child restraint would be very close to the inflating air bag. If your vehicle is a passenger van, always secure a rear-facing child restraint in a rear seat. If your vehicle is a cargo van with a right front passenger air bag and an air bag off switch, be sure to turn off the air bag before - 2004 Chevrolet Express Van | Owner's Manual - Page 68
securing it in this seat. See Power Seat on page 1-4 or Manual Seats on page 1-3. 2. Put the restraint on the seat. 3. Pick up the latch plate, and run the lap and shoulder portions of the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how - 2004 Chevrolet Express Van | Owner's Manual - Page 69
4. Buckle the belt. Make sure the release button is positioned so you would be able to unbuckle the safety belt quickly if you ever had to. 5. Pull the rest of the lap belt all the way out of the retractor to set the lock. 1-63 - 2004 Chevrolet Express Van | Owner's Manual - Page 70
all the way. The safety belt will move freely again and be ready to work for an adult or larger child passenger. If you were using a rear-facing child restraint in a vehicle with an air bag off switch, turn on the right front passenger's air bag when you remove the rear-facing child restraint from - 2004 Chevrolet Express Van | Owner's Manual - Page 71
bag for the driver and another air bag for the right front passenger. If it says AIR BAG on the middle part of the steering wheel but it doesn't say AIR BAG on the instrument panel in front of the right front passenger's seat, your vehicle has an air bag for the driver only. If - 2004 Chevrolet Express Van | Owner's Manual - Page 72
ejected from it. Air bags are designed to work with safety belts, but do not replace them. Air bags are designed to deploy only in moderate to severe frontal and near frontal crashes. They are not designed to inflate in rollover, rear - 2004 Chevrolet Express Van | Owner's Manual - Page 73
passenger read this. The system checks the air bag electrical system for malfunctions. The light tells you if there is an electrical problem children and infants. Neither the vehicle's safety belt system nor its air bag system on the instrument panel, which shows the air bag symbol. The driver's - 2004 Chevrolet Express Van | Owner's Manual - Page 74
or put anything on the steering wheel hub or on or near any other air bag covering. If your vehicle has one, the right front passenger's air bag is in the instrument panel on the passenger's side. 1-68 - 2004 Chevrolet Express Van | Owner's Manual - Page 75
door. See Loading Your Vehicle on page 4-31 for more information. In any particular crash, no one can say whether an air bag should have inflated simply because of the damage to a vehicle or because of what the repair costs passenger's frontal air bags are not designed to inflate in rollovers, rear - 2004 Chevrolet Express Van | Owner's Manual - Page 76
rear impacts and many side impacts, primarily because an occupant's motion is not toward those air bags. Air bags should never be regarded as anything more than a supplement to safety or the instrument panel for the right front passenger's bag - will be hot for a short time. The parts of the bag - 2004 Chevrolet Express Van | Owner's Manual - Page 77
modules and possibly other parts. The service manual for your vehicle covers the need to replace other parts. {CAUTION: When an air bag inflates, there is dust in the air. This dust could cause breathing problems for people with a history of asthma or other breathing trouble. To avoid this, everyone - 2004 Chevrolet Express Van | Owner's Manual - Page 78
the GVWR on the certification/tire label on the rear edge of the driver's door. See Loading Your Vehicle on page 4-31 for more information. You can use the air bag off switch on the instrument panel to turn off the right front passenger's air bag. Child age 1 to 12. A child age 1 to - 2004 Chevrolet Express Van | Owner's Manual - Page 79
able to inflate and help protect the person sitting there. Don't turn off the passenger's air bag unless the person sitting there is in a risk group. See "Air Bag Off Switch" in the Index. To turn off the right front passenger's air bag, insert your ignition key into the switch, push in, and move - 2004 Chevrolet Express Van | Owner's Manual - Page 80
air bag risk group sit in the right front passenger's position (for example, don't secure a rear-facing child restraint in your vehicle) until you have your vehicle serviced. To turn the right front passenger's air bag on again, insert your ignition key into the switch, push in, and move the - 2004 Chevrolet Express Van | Owner's Manual - Page 81
be injured if you are close to an air bag when it inflates. Avoid wires wrapped with yellow tape or yellow connectors. They are probably part of the air bag system. Be sure to follow proper service procedures, and make sure the person performing work for you is qualified to do - 2004 Chevrolet Express Van | Owner's Manual - Page 82
, have it repaired. Torn or frayed safety belts may not protect you in a crash. They can rip apart under impact forces. If a belt is torn or frayed, get a new one right away. Also look for any opened or broken air bag covers, and have them repaired or replaced. (The air bag system does - 2004 Chevrolet Express Van | Owner's Manual - Page 83
was being used during a more severe crash, you may need new LATCH system parts. If belts are cut or damaged, replace them. Collision damage also may mean you will need to have LATCH system, safety belt, or seat parts repaired or replaced. New parts and repairs may be necessary even if the belt or - 2004 Chevrolet Express Van | Owner's Manual - Page 84
✍ NOTES 1-78 - 2004 Chevrolet Express Van | Owner's Manual - Page 85
...2-4 Doors and Locks ...2-7 Door Locks ...2-7 Power Door Locks ...2-8 Cargo Door Relocking ...2-8 Rear Door Security Locks ...2-9 Lockout Protection ...2-10 Leaving Your Vehicle ...2-10 Sliding Side Door ...2-11 60/40 Swing-Out Side Door ...2-13 Rear Doors ...2-14 Windows ...2-16 Manual Windows - 2004 Chevrolet Express Van | Owner's Manual - Page 86
Keys {CAUTION: Leaving children in a vehicle with the ignition key is dangerous for many reasons. They could operate the power windows or other controls or even make the vehicle move. The children or others could be badly injured or even killed. Do not leave the keys in a vehicle with children. - 2004 Chevrolet Express Van | Owner's Manual - Page 87
key for the ignition and door locks. It will fit with either side up. Remote Keyless Entry System If equipped, the remote keyless entry system operates on a radio frequency subject to Federal Communications Commission (FCC) Rules and with Industry Canada. This device complies with Part 15 of the FCC - 2004 Chevrolet Express Van | Owner's Manual - Page 88
Check to determine if battery replacement or resynchronization is necessary. See "Battery Replacement" and "Resynchronization" under " are still having trouble, see your dealer or a qualified technician for service. W(Unlock): Press this button once to unlock the driver's door. The parking lamps - 2004 Chevrolet Express Van | Owner's Manual - Page 89
for thirty seconds, or start the vehicle. j (Cargo Door): doors only. Press this button to unlock the cargo Resynchronization Resynchronization may be matches the replacement transmitter to your vehicle, any remaining transmitters must also be matched. Once your dealer has coded the new transmitter, - 2004 Chevrolet Express Van | Owner's Manual - Page 90
like a coin to pry open the transmitter. 2. Once the transmitter is separated, use an object like a pencil to remove the old battery. Do not use a metal object. 3. Remove and replace the battery, positive (+) side down. 4. Snap the transmitter back together tightly to be sure no moisture can enter - 2004 Chevrolet Express Van | Owner's Manual - Page 91
can be dangerous. • Passengers - especially children - can easily open the doors and fall out of a moving vehicle. When a door is locked, the handle will not open it. You increase the chance of being thrown out of the vehicle in a crash if the doors are not locked. So, wear safety belts properly and - 2004 Chevrolet Express Van | Owner's Manual - Page 92
the bottom side of the power door lock switch to lock all the doors at once. Press the top side of the power door lock switch to unlock all the doors at once. Cargo Door Relocking This feature protects the owner from having an unsecured side cargo door. If the side cargo door is open when the lock - 2004 Chevrolet Express Van | Owner's Manual - Page 93
so they can't be opened from the inside by passengers. Passenger Side 60/40 Swing-Out Side Door Move the button to the left to engage the security feature. Move the button to the right to return the door locks to normal operation. Rear Cargo Door Move the lever down to engage the security feature - 2004 Chevrolet Express Van | Owner's Manual - Page 94
power lock switch is pressed when either the driver's, passenger's, or rear door is open, all the doors will lock and then the driver's door will unlock. This feature does not include the side cargo door. Leaving Your Vehicle Side Sliding Door If you are leaving your vehicle, take your key, open - 2004 Chevrolet Express Van | Owner's Manual - Page 95
To open the sliding side door from outside, pull the handle toward the rear of the vehicle. Then, slide the door open. To close the sliding side door from outside, use the outside door handle to slide the door toward the front of the vehicle. When the door slides closed completely, it will be flush - 2004 Chevrolet Express Van | Owner's Manual - Page 96
To open the sliding door from inside, turn the handle upward and toward the rear of the vehicle. Then, slide the door toward the rear of the vehicle to open it. To close the sliding door from inside, grasp the inside handle and slide the door toward the front of the vehicle to a closed position. - 2004 Chevrolet Express Van | Owner's Manual - Page 97
60/40 Swing-Out Side Door To open the front portion of a 60/40 door from the outside, pull out on the handle and pull it toward you. To open the front portion of a 60/40 door from the inside, pull the handle toward you and push open the door. 2-13 - 2004 Chevrolet Express Van | Owner's Manual - Page 98
can be dangerous. • Passengers - especially children - can easily open the doors and fall out of a moving vehicle. When a door is locked, the handle will not open it. You increase the chance of being thrown out of the vehicle in a crash if the doors are not locked. So, wear safety belts properly and - 2004 Chevrolet Express Van | Owner's Manual - Page 99
you to open the passenger's side rear door first. To open the driver's side rear door, pull the latch release at the inside edge of the door. To close the rear doors, close the driver side rear door first. Then, close the passenger side rear door. Check to make sure both doors are completely closed - 2004 Chevrolet Express Van | Owner's Manual - Page 100
Windows {CAUTION: Leaving children, helpless adults, or pets in a vehicle with the windows closed is dangerous. They can be overcome by the extreme heat and suffer permanent injuries or even death from heat stroke. Never leave a child, a helpless adult, or a pet alone in a vehicle, especially with - 2004 Chevrolet Express Van | Owner's Manual - Page 101
your manual windows, turn the hand crank on each door to raise or lower your side door windows. The driver's door has a switch for the passenger window the express-down mode. The express-down mode can be cancelled at any time by pressing the opposite side of the switch. To open the window part way - 2004 Chevrolet Express Van | Owner's Manual - Page 102
Swing-Out Windows Rear-Swing Out Windows Side Swing-Out Window To open the side door swing-out windows, pull up on the latch you and push down on the latch to lock it. Your vehicle also has rear swing out windows. The rear swing-out windows work the same way as the side swing out windows, but - 2004 Chevrolet Express Van | Owner's Manual - Page 103
deterrent system. Passlock® enables fuel if the ignition lock key from START as soon as the engine starts. If the fuse. See Fuses and Circuit Breakers on page 5-102. See your dealer for service. Visor Vanity Mirror Some visors have mirrors built in, with or without lamps. Just lift the mirror - 2004 Chevrolet Express Van | Owner's Manual - Page 104
(805 km). Do not make full-throttle starts. • Avoid making hard stops for the first 200 miles (322 km) or so. During this time your new brake linings are not yet broken in. Hard stops with new linings can mean premature wear and earlier replacement. Follow this breaking-in guideline every time you - 2004 Chevrolet Express Van | Owner's Manual - Page 105
. You will only be able to remove the key when the ignition is turned then your vehicle needs service. B (ACCESSORY): This position lets you use things like the radio and the windshield wipers the radio in the accessory ignition position may drain the battery and prevent your vehicle from starting. - 2004 Chevrolet Express Van | Owner's Manual - Page 106
Your Engine Move your shift lever to PARK (P) or NEUTRAL (N). Your engine won't start in any other position - that's a safety feature. To restart when you're already moving, use NEUTRAL (N) only. Notice: Do not try to shift to PARK (P) if your vehicle is moving. If - 2004 Chevrolet Express Van | Owner's Manual - Page 107
duty three-prong extension cord rated for at least 15 amps. 4. Before starting the engine, be sure to unplug and store the cord as it was before to keep it away from moving engine parts help. You'll get easier starting and better fuel economy during engine warm-up. Usually, - 2004 Chevrolet Express Van | Owner's Manual - Page 108
for your shift lever. PARK (P): This position locks your rear wheels. It's the best position to use when you start your engine because your vehicle can't move easily. Ensure the shift lever is fully in PARK (P) before starting the engine. Your vehicle has an automatic transmission shift lock - 2004 Chevrolet Express Van | Owner's Manual - Page 109
drive in SECOND (2). You may use this feature for reducing torque to the rear wheels when you are trying to start your vehicle from a stop on slippery road surfaces. FIRST (1): This position gives you even more power but lower fuel economy than SECOND (2). You can use it on very steep hills, or in - 2004 Chevrolet Express Van | Owner's Manual - Page 110
light will go off. Notice: Driving with the parking brake on can overheat the brake system and cause premature wear or damage to brake system parts. Verify that the parking brake is fully released and the brake warning light is off before driving. If you are towing a trailer and are parking - 2004 Chevrolet Express Van | Owner's Manual - Page 111
Shifting Into Park (P) 2. Move the shift lever into PARK (P) like this: {CAUTION: It can be dangerous to get out of your vehicle if the shift lever is not fully in PARK (P) with the parking brake firmly set. Your vehicle can roll. If you have left the engine running, the vehicle can move suddenly. - 2004 Chevrolet Express Van | Owner's Manual - Page 112
that the shift lever wasn't fully locked into PARK (P). • Move the lever up as far as it will go. 3. Move the ignition key to LOCK. 4. Remove the key and take it with you. If you can leave your vehicle with the ignition key in your hand, your vehicle is in PARK - 2004 Chevrolet Express Van | Owner's Manual - Page 113
set the parking brake and then shift into PARK (P) properly before you leave the driver's seat. To find out how, see Shifting Into Park (P) on page 2-27. When brake until the end of Step 4. 3. Shift to NEUTRAL (N). 4. Start the vehicle and then shift to the drive gear you want. 5. Have the system fixed - 2004 Chevrolet Express Van | Owner's Manual - Page 114
with all the windows down to blow out any CO; and • Have your vehicle fixed immediately. {CAUTION: Things that can burn could touch hot exhaust parts under your vehicle and ignite. Do not park over papers, leaves, dry grass or other things that can burn. 2-30 - 2004 Chevrolet Express Van | Owner's Manual - Page 115
Running Your Engine While You Are Parked It is better not to park with the engine running. But if you ever have to, here are some things to know. {CAUTION: It can be dangerous to get out of your vehicle if the shift lever is not fully in PARK (P) with the parking brake firmly set. Your vehicle can - 2004 Chevrolet Express Van | Owner's Manual - Page 116
Mirrors Manual Rearview Mirror Inside Day/Night Rearview Mirror If you have a cargo van without the rear door glass, your vehicle may not have a rearview mirror. Pull the tab under the mirror toward you to reduce glare from headlamps behind you after dark. Push the tab away from you to restore the - 2004 Chevrolet Express Van | Owner's Manual - Page 117
knob clockwise to adjust the passenger's side mirror and counterclockwise to adjust the driver's side mirror. The center position is neutral. Outside Power Mirrors If your vehicle has power mirrors, the knob is located on the driver's side door. Then, adjust the mirror angle by pushing the knob - 2004 Chevrolet Express Van | Owner's Manual - Page 118
's seat. Outside Heated Mirrors Your outside mirrors can be defrosted by pressing the button located near the fan control. {CAUTION: A convex mirror can mirrors are activated. Your rear window defogger comes on while the heated mirrors are on. If your vehicle has a rear window defogger, see "Rear - 2004 Chevrolet Express Van | Owner's Manual - Page 119
centers to provide you with a wide range of safety, security, information and convenience services. A complete OnStar® user's guide and the terms and conditions of the OnStar® Subscription Service Agreement are included in your vehicle's glove box literature. For more information, visit www.onstar - 2004 Chevrolet Express Van | Owner's Manual - Page 120
services the OnStar® user's guide in your vehicle's glove box, or call OnStar® at panel extension, by the floor. To open the compartment, press down on the inside portion of the handle. The compartment will open automatically. Storage compartments may also be included on the inside of each front door - 2004 Chevrolet Express Van | Owner's Manual - Page 121
3 Instrument Panel Air Bag Readiness ...3-41 Check Gages Warning Light ...3-42 Fuel Gage ...3-42 Instrument Panel Overview ...3-4 Hazard Warning Flashers ...3-6 Other Control System ...3-19 Outlet Adjustment ...3-22 Rear Heating System ...3-22 Rear Air Conditioning and Heating System ...3-23 - 2004 Chevrolet Express Van | Owner's Manual - Page 122
Section 3 Instrument Panel Theft-Deterrent Feature (Non-RDS Radios) ...3-76 Theft-Deterrent Feature (RDS Radios) ...3-76 Radio Reception ...3-76 Care of Your Cassette Tape Player ...3-77 Care of Your CDs ...3-78 Care of Your CD Player ...3-78 Fixed Mast Antenna ...3-78 Chime - 2004 Chevrolet Express Van | Owner's Manual - Page 123
✍ NOTES 3-3 - 2004 Chevrolet Express Van | Owner's Manual - Page 124
Instrument Panel Overview 3-4 - 2004 Chevrolet Express Van | Owner's Manual - Page 125
on page 3-8. C. Instrument Panel Cluster. See Instrument Panel Cluster on page 3-26. D. Shift Lever. See Starting Your Engine on page 2- Haul Mode" under Towing a Trailer on page 4-37. I. Rear Heating System (If Equipped). See Rear Heating System on page 3-22. J. Accessory Power Outlets/Cigarette - 2004 Chevrolet Express Van | Owner's Manual - Page 126
even if the key isn't in. Press the button to make the front and rear turn signal lamps flash on and off. Press the button again to turn the let you warn others. They also let police know you have a problem. Your front and rear turn signal lamps will flash on and off. When the hazard warning flashers - 2004 Chevrolet Express Van | Owner's Manual - Page 127
Other Warning Devices If you carry reflective triangles, you can use them to warn others. Set one up at the side of the road about 300 feet (100 m) behind your vehicle. Horn Press the horn symbol in the middle of the steering wheel to sound the horn. Tilt Wheel A tilt steering wheel allows you to - 2004 Chevrolet Express Van | Owner's Manual - Page 128
panel starts rate, a signal bulb may be burned out and other drivers may not see your turn signal. If a bulb is burned out, replace it to help avoid an accident. If the arrows don't go on at all when you signal a turn, check for burned-out bulbs or a blown fuse. See Fuses - 2004 Chevrolet Express Van | Owner's Manual - Page 129
-beam headlamps will turn on and stay on as long as you hold the lever toward you and the high-beam indicator on the instrument panel will come on. Release the lever to turn the high-beam headlamps off. Headlamp High/Low Beam Changer 23(Headlamp High/Low Beam Changer): To - 2004 Chevrolet Express Van | Owner's Manual - Page 130
a single wiping cycle, turn the band to mist. Hold it there until the wipers start, then let go. The wipers will stop after one wipe. If you want more wipes or thaw them. If your blades do become worn or damaged, get new blades or blade inserts. Windshield Washer L(Washer Fluid): There is a paddle - 2004 Chevrolet Express Van | Owner's Manual - Page 131
Cruise Control If your vehicle has cruise control, you can maintain a speed of about 25 mph (40 km/h) or more without keeping your foot on the accelerator. This can really help on long trips. Cruise control does not work at speeds below about 25 mph (40 km/h). If you apply your brakes, the cruise - 2004 Chevrolet Express Van | Owner's Manual - Page 132
the set button at the end of the lever and release it. 4. Take your foot off the accelerator pedal. The CRUISE light on the instrument panel will illuminate when the cruise control is engaged. • Use the accelerator pedal to get to the higher speed. Press the set button at the end - 2004 Chevrolet Express Van | Owner's Manual - Page 133
gear to keep your speed down. Of course, applying the brake takes you out of cruise control. Many drivers find this to be too much trouble and don't use cruise control on steep hills. • To slow down in very small amounts, press the set button briefly. Each time you do this - 2004 Chevrolet Express Van | Owner's Manual - Page 134
on the parking lamps, together with the following: Instrument Panel Lights Daytime Running Lamps Sidemarker Lamps Taillamps License Plate Lamps overload, your headlamps will flicker on and off. Have your headlamp wiring checked right away if this happens. i (Daytime Running Lamps (DRL)): - 2004 Chevrolet Express Van | Owner's Manual - Page 135
. The taillamps, sidemarker and other lamps won't be on. The instrument panel will be lit. When you turn the headlamp switch off, the headlamps will illuminate. Your vehicle's center high-mounted stoplamp is located above the rear doors at the center of the vehicle. If items are loaded on the roof - 2004 Chevrolet Express Van | Owner's Manual - Page 136
panel brightness. Dome Lamp Override You can use the dome override button, located below the exterior lamp control, to set the dome lamps to come on automatically while a door press the button. The dome lamps will remain off while a door is open. To return the lamps to automatic operation, press the - 2004 Chevrolet Express Van | Owner's Manual - Page 137
lamps will come on for a period of forty seconds when you remove the key from the ignition. The lights will not come on if seconds or until the vehicle is started. Dome Lamps The dome lamps will come on when you open a door. See "Dome Lamp Override" in this part for more information. Battery Run- - 2004 Chevrolet Express Van | Owner's Manual - Page 138
cellular telephone or CB radio. Your vehicle may power outlet is located on the passenger's side of the front storage adapter fuses. If you experience a problem, see the proper installation instructions included with the panel extension at the center of the instrument panel. Lift up on the ashtray door - 2004 Chevrolet Express Van | Owner's Manual - Page 139
. To change the current mode, select one of the following: H (Vent): This mode directs air to the instrument panel outlets. ) (Bi-Level): This mode directs about half of the air to the instrument panel outlets, then directs most of the remaining air to the floor outlets. Some air may be directed - 2004 Chevrolet Express Van | Owner's Manual - Page 140
clear the windows of fog or moisture and warm the passengers. Use the defrost mode to remove fog or frost from the windshield more quickly. For the inside air. Turn the knob on the right of the climate control panel to select the defog or defrost mode. -(Blend): With this setting, the - 2004 Chevrolet Express Van | Owner's Manual - Page 141
with a large number of passengers or very humid conditions to help keep the windshield clear. Use defrost to remove fog or ice from the vehicle until all the windows are clear. Rear Window Defogger < R. DEF (Rear Defrost): Press this button to turn the rear window defogger on or off. Be sure - 2004 Chevrolet Express Van | Owner's Manual - Page 142
center and on the sides of the instrument panel to change the direction of airflow. Rear Heating System Your vehicle may have a rear heating system that allows you to adjust the amount of air flowing into the rear of the vehicle, from the front-seating area. This feature works with the main climate - 2004 Chevrolet Express Van | Owner's Manual - Page 143
, the direction of the airflow and the fan speed for the rear-seating area. The fan knob located on the front climate control panel must be turned to REAR CNTL to allow a rear-seat passenger to use the control panel in the rear-seating area. Performing this action disables the front control - 2004 Chevrolet Express Van | Owner's Manual - Page 144
on the main climate-control panel must be turned on to direct cooled air to the rear of the vehicle. If it is not on, then the temperature in the rear of the vehicle will remain at cabin temperature. Be sure to keep the area under the front seats clear of any objects so - 2004 Chevrolet Express Van | Owner's Manual - Page 145
on when you are driving, or when one of the gages shows there may be a problem, check the section that tells you what to do about it. Please follow this manual's advice. Waiting to do repairs can be costly - and even dangerous. So please get to know your warning lights and gages. They - 2004 Chevrolet Express Van | Owner's Manual - Page 146
United States version shown, Canada similar Your instrument panel cluster is designed to let you know at a glance how your vehicle is running. You'll know how fast you're going, how much fuel you're using, and many other things you'll need to know to drive safely, and economically. 3-26 - 2004 Chevrolet Express Van | Owner's Manual - Page 147
, then it must be. But if it can't, then it's set at zero, and a label must be put on the driver's door to show the old mileage reading when the new odometer was installed. Trip Odometer The trip odometer can tell you how far your vehicle has been driven since you last set - 2004 Chevrolet Express Van | Owner's Manual - Page 148
Reminder Light When the key is turned to RUN or START, a tone will come on for several seconds to remind people to fasten their safety belts, unless the driver's safety belt is already buckled. The safety belt light will also come on and stay on for several seconds, then it will flash for several - 2004 Chevrolet Express Van | Owner's Manual - Page 149
there is an electrical problem. The system check includes the air bag sensor, the air bag modules, the wiring and the crash sensing and diagnostic module. For more information on the air bag system, see Air Bag System on page 1-65. This light will come on when you start your vehicle, and it - 2004 Chevrolet Express Van | Owner's Manual - Page 150
you turn the air bag back on again. See Air Bag Off Switch on page 1-72 for more on this, including important safety information. {CAUTION: If the right front passenger's air bag is turned off for a person who isn't in a risk group identified by the national government, that person won't have - 2004 Chevrolet Express Van | Owner's Manual - Page 151
air bag risk group sit in the right front passenger's position (for example, don't secure a rear-facing child restraint in your vehicle) until you have your vehicle serviced. This light should come on briefly when you turn on the ignition, before starting the engine, as a check to show you it is - 2004 Chevrolet Express Van | Owner's Manual - Page 152
warning zone. If you must drive, turn off all unnecessary accessories. Readings in either warning zone indicate a possible problem in the electrical system. Have the vehicle serviced as soon as possible. When the engine is running, the gage shows the condition of the charging system. Readings - 2004 Chevrolet Express Van | Owner's Manual - Page 153
means you have a brake problem. Your vehicle's hydraulic brake system is divided into two parts. If one part isn't working, the other part can still work and stop to stop. If the light is still on, have the vehicle towed for service. See Towing Your Vehicle on page 4-30. {CAUTION: Your brake system - 2004 Chevrolet Express Van | Owner's Manual - Page 154
light will come on when you start your engine and may stay on or comes on when you're driving, your vehicle needs service. If the regular brake system warning light isn't on, a problem. The Stabilitrak® system can be turned off by pressing the Stabilitrak® button located on the instrument panel. For - 2004 Chevrolet Express Van | Owner's Manual - Page 155
message is displayed when the cooling system is low on coolant. The engine may overheat. See Engine Coolant on page 5-22 and have your vehicle serviced as soon as you can. This gage shows the engine coolant temperature. If the gage pointer moves into the red area your engine is too - 2004 Chevrolet Express Van | Owner's Manual - Page 156
costly repairs that may not be covered by your warranty. Notice: Modifications made to the engine, transmission, exhaust, intake or fuel system of your vehicle or the replacement is a problem and service is required. Malfunctions often will be indicated by the system before any problem is apparent. - 2004 Chevrolet Express Van | Owner's Manual - Page 157
fuel? If so, be sure to fuel your vehicle with quality fuel. See Gasoline Octane on page 5-4. Poor fuel quality will cause your engine not to run as efficiently as designed. You may notice this as stalling after start previous steps, and see your dealer for service as soon as possible. If the Light - 2004 Chevrolet Express Van | Owner's Manual - Page 158
not been completely diagnosed by the system. The vehicle would be considered not ready for inspection. This can happen if you have recently replaced your battery or if your battery has run down. The diagnostic system is designed to evaluate critical emission control systems during normal driving - 2004 Chevrolet Express Van | Owner's Manual - Page 159
low oil level or other problem causing low oil pressure. Check your oil as soon as possible and have your vehicle serviced. Notice: Lack of proper engine oil maintenance may damage by your warranty. Always follow the maintenance schedule in this manual for changing engine oil. If your vehicle has a - 2004 Chevrolet Express Van | Owner's Manual - Page 160
light flashes, the Passlock® System has entered a tamper mode. If the vehicle fails to start, see Passlock® on page 2-19. If the light comes on continuously while driving and stays on, there may be a problem with the Passlock® System. Your vehicle will not be protected by Passlock®, and you should - 2004 Chevrolet Express Van | Owner's Manual - Page 161
engine light stays on, the vehicle should be taken to an authorized GM dealer as soon as possible for service. Daytime Running Lamps Indicator Light You have this light on the instrument panel. It will light whenever the DRL are on. It is also a reminder to turn on your headlamps when driving - 2004 Chevrolet Express Van | Owner's Manual - Page 162
will come on briefly when you are starting the engine. If the light comes on and stays on while you are driving, check your coolant temperature and engine oil pressure gages to see if they are in the warning zones. United States Canada The fuel gage, when the ignition is on, tells - 2004 Chevrolet Express Van | Owner's Manual - Page 163
you may experience with your fuel gage: Audio System(s) Notice: Before you add any sound equipment to your vehicle - like a tape player, CB radio, mobile telephone or two-way radio - be sure you can when you turn off the ignition. None of these indicate a problem with the fuel gage. 3-43 - 2004 Chevrolet Express Van | Owner's Manual - Page 164
set with the ignition on or off. Setting the Time for Radios with Radio Data Systems (RDS) Your radio may have a button marked with an H or HR to ignition on or off. To synchronize the time with an FM station broadcasting Radio Data System (RDS) information, press and hold the hour and minute - 2004 Chevrolet Express Van | Owner's Manual - Page 165
and only to those with a strong signal. Playing the Radio PWR (Power): Press this knob to turn the system on and off. VOL (Volume): Turn this knob to increase or to decrease volume. RCL (Recall): Press this knob to switch the display between the radio station frequency and the time. Time display is - 2004 Chevrolet Express Van | Owner's Manual - Page 166
(six FM1, six FM2, and six AM) by performing the following steps: 1. Turn the radio on. 2. Press AM FM to select FM1, FM2, or AM. 3. Tune in the position, first end out of audio mode by pressing another button, causing the radio to perform that function, or by waiting five seconds for the display to - 2004 Chevrolet Express Van | Owner's Manual - Page 167
the left speakers. To adjust the fade between the front and the rear speakers, press and release the AUDIO button until FAD appears on the display it means that your radio has not been configured properly for your vehicle and must be returned to the dealer for service. LOC (Locked): This message - 2004 Chevrolet Express Van | Owner's Manual - Page 168
and only to those with a strong signal. Playing the Radio PWR (Power): Press this knob to turn the system on and off. VOL (Volume): Turn this knob to increase or to decrease volume. RCL (Recall): Press this knob to switch the display between the radio station frequency and the time. Time display is - 2004 Chevrolet Express Van | Owner's Manual - Page 169
(six FM1, six FM2, and six AM) by performing the following steps: 1. Turn the radio on. 2. Press AM FM to select FM1, FM2, or AM. 3. Tune in the position, first end out of audio mode by pressing another button, causing the radio to perform that function, or by waiting five seconds for the display to - 2004 Chevrolet Express Van | Owner's Manual - Page 170
arrow to move the sound toward the front or the rear speakers. To adjust balance or fade to the middle up. You must return to the dealer for service. Playing a CD Insert a CD partway into knob. If you insert a CD with the radio off and the ignition on, it will start to play. If you turn off the - 2004 Chevrolet Express Van | Owner's Manual - Page 171
As each new track starts to play, the track number will appear on the display. The experience an increase in skipping, difficulty in finding tracks, and/or difficulty in loading and ejecting. If these problems occur try a known good CD. Do not add paper labels to CDs, they could get caught in the CD - 2004 Chevrolet Express Van | Owner's Manual - Page 172
. CDs may be loaded with the radio and ignition off if this button is pressed first. • The CD is dirty, scratched, wet, or upside down. • The air is very humid. If so, wait about an hour and try again. • There may have been a problem while burning the CD. • The label may be - 2004 Chevrolet Express Van | Owner's Manual - Page 173
on and off. VOL (Volume): Turn this knob to increase or to decrease volume. DISP (Display): Press this knob to switch the display between the radio station frequency and the time. Time display is available with the ignition turned off. For RDS, press the DISP knob to change what appears on - 2004 Chevrolet Express Van | Owner's Manual - Page 174
Press either arrow again or one of the pushbuttons to stop scanning. The radio will scan only to stations that are in the selected band and only to (six FM1, six FM2, and six AM) by performing the following steps: 1. Turn the radio on. 2. Press BAND to select FM1, FM2, or AM. 3. Tune in the desired - 2004 Chevrolet Express Van | Owner's Manual - Page 175
or the left speakers. To adjust the fade between the front and the rear speakers, push and release the AUDIO knob until FADE appears on the display. the front or the rear speakers. To adjust the balance and fade to the middle position, push and hold the AUDIO knob. The radio will produce one beep - 2004 Chevrolet Express Van | Owner's Manual - Page 176
available for use only on FM stations that broadcast RDS information. With RDS, your radio can do the following: Finding a Program Type (PTY) Station To select and fi concerning local and national emergencies • Display messages from radio stations • Seek to stations with traffic announcements This - 2004 Chevrolet Express Van | Owner's Manual - Page 177
hold BAND for two seconds. AF ON will appear on the display. The radio may switch to stronger stations. To turn alternate frequency off, press and hold again for two seconds. AF OFF will appear on the display. The radio will not switch to other stations. Setting Preset PTYs The six numbered - 2004 Chevrolet Express Van | Owner's Manual - Page 178
emergency broadcast system. This feature is not supported by all RDS stations. INFO (Information message is not displayed, parts of the message will appear every three seconds the INFO button repeatedly. A new group of words will appear on announcement comes on the tuned radio station you will hear it - 2004 Chevrolet Express Van | Owner's Manual - Page 179
system has locked up. You must return to the dealer for service. The tape player automatically begins playing the other side when it the eject button to remove the tape and start over. While the tape is playing, use the VOL, AUDIO, and SEEK controls just as you do for the radio. The display will - 2004 Chevrolet Express Van | Owner's Manual - Page 180
tape rapidly. Press this pushbutton again to return to playing speed. The radio will play while the tape advances. The station frequency and FWD will appear two seconds until SCAN appears on the display and you hear a beep. The radio will go to the next selection, play for 10 seconds, then go on to - 2004 Chevrolet Express Van | Owner's Manual - Page 181
radio displays an error message, write it down and provide it to your dealer when reporting the problem. • The tape is tight and the player cannot turn the tape hubs. Remove broken. Try a new tape. • The tape is wrapped around the tape head. Attempt to get the cassette out. Try a new tape. CLEAN: If - 2004 Chevrolet Express Van | Owner's Manual - Page 182
on the ignition or radio, the CD will start playing where it stopped, if it was the last selected audio source. As each new track starts to play, the difficulty in finding tracks, and/or difficulty in loading and ejecting. If these problems occur try a known good CD. Do not add paper labels to CDs, - 2004 Chevrolet Express Van | Owner's Manual - Page 183
. TAPE DISC: Press this button to play a tape or CD when listening to the radio. The inactive tape or CD will remain safely inside the radio for future listening. q SEEK r: Press the left arrow to go to the start of the current or to the previous track. Press the right arrow to go - 2004 Chevrolet Express Van | Owner's Manual - Page 184
, wet, or upside down. • The air is very humid. If so, wait about an hour and try again. • There may have been a problem while burning the CD. Playing the Radio PWR (Power): Push this knob to turn the system on and off. VOLUME: Turn this knob to increase or to decrease volume - 2004 Chevrolet Express Van | Owner's Manual - Page 185
to use automatic volume, select OFF. RCL (Recall): Press this knob to switch the display between the radio station frequency and the time. Press this knob SCAN will appear on the display and you will hear a double beep. The radio will go to a preset station stored on your pushbuttons, play for a few - 2004 Chevrolet Express Van | Owner's Manual - Page 186
six FM1, six FM2, and six AM), by performing the following steps: 1. Turn the radio on. 2. Press BAND to select FM1, FM2, or AM. 3. Tune in the midrange, and treble to the middle position, push the AUDIO knob. The radio will produce one beep and adjust the display level to the middle position. - 2004 Chevrolet Express Van | Owner's Manual - Page 187
or the left speakers. To adjust the fade between the front and the rear speakers, push and release the AUDIO knob until FADE appears on the display. the front or the rear speakers. To adjust the balance and fade to the middle position, push and hold the AUDIO knob. The radio will produce one beep - 2004 Chevrolet Express Van | Owner's Manual - Page 188
go back to Step 1. If both P-TYPE and TRAF are on, the radio will search for stations with the selected PTY and traffic announcements. To use the hold BAND for two seconds. AF ON will appear on the display. The radio may switch to stronger stations. To turn alternate frequency off, press and hold - 2004 Chevrolet Express Van | Owner's Manual - Page 189
comes on the current radio station, ALERT! will This feature is not supported by all RDS stations. parts of the message will new group of words will appear on the display with each press. Once the complete message has been displayed, INFO will disappear from the display until another new - 2004 Chevrolet Express Van | Owner's Manual - Page 190
remove the brackets or use the TUNE knob or the SEEK arrows to go to a station that supports traffic announcements. If no station is found, NO TRAFFIC will appear on the display. Your radio and/or difficulty in loading and ejecting. If these problems occur try a known good CD. Do not add - 2004 Chevrolet Express Van | Owner's Manual - Page 191
you play a CD. The CD will begin to play automatically. As each new track starts to play, the track number will appear on the display. To insert multiple loading CDs, with the radio on or off, press the LOAD side of the LOAD CD button to cancel the loading function. The radio will begin to play the - 2004 Chevrolet Express Van | Owner's Manual - Page 192
appear on the display. If an error appears on the radio display, see "CD Messages" later in this section. LOAD CD after you have tried to push it in manually. The receivers 25-second eject timer will reset at player stops and the CD is ejected, remove the CD. After removing the CD, press the PWR knob - 2004 Chevrolet Express Van | Owner's Manual - Page 193
either SCAN arrow again, to stop scanning. RCL (Recall): Press this knob to see how long the current default. BAND: Press this button to listen to the radio when a CD(s) is playing. • To play the this section. Press the left arrow to go to the start of the current track, if more than ten seconds - 2004 Chevrolet Express Van | Owner's Manual - Page 194
Using Song List Mode The six-disc CD changer has a feature called song list. This feature is capable of saving 20 track selections. To save tracks into the song list feature, perform the following steps: 1. Turn the CD player on and load it with at least one CD. See "LOAD CD" listed previously in - 2004 Chevrolet Express Van | Owner's Manual - Page 195
button. One beep will be heard and S-LIST will be removed from the display. CD Messages CHECK CD: If this about an hour and try again. • There may have been a problem while burning the CD. • The label may be caught in the CD your radio displays an error message, write it down and provide it - 2004 Chevrolet Express Van | Owner's Manual - Page 196
is moved to a different vehicle, it will not operate and LOC will appear on the display. With THEFTLOCK® activated, your radio will not operate if stolen. ® Radio Reception AM The range for most AM stations is greater than for FM, especially at night. The longer range, however, can cause stations - 2004 Chevrolet Express Van | Owner's Manual - Page 197
50 hours of use. Your radio may display CLEAN to indicate that cut tape detection feature on your radio may recognize it as a steps: 1. Turn the ignition on. 2. Turn the radio off. 3. Press and hold the TAPE DISC button to reset the CLEAN indicator. The radio will display --- or CLEANED to show - 2004 Chevrolet Express Van | Owner's Manual - Page 198
mechanism. Chime Level Adjustment The radio is the vehicle chime producer. The chime is produced from the driver's side front door speakers. To change the volume indicate the change. Removing the radio and not replacing it with a factory radio or chime module will disable vehicle chimes. 3-78 - 2004 Chevrolet Express Van | Owner's Manual - Page 199
...4-37 Your Driving, the Road, and Your Vehicle ...4-2 Defensive Driving ...4-2 Drunken Driving ...4-2 Control of a Vehicle ...4-5 Braking ...4-6 Locking Rear Axle ...4-8 Stabilitrak® System ...4-8 Steering ...4-11 Off-Road Recovery ...4-13 Passing ...4-13 Loss of Control ...4-15 Driving at Night - 2004 Chevrolet Express Van | Owner's Manual - Page 200
defensively. Please start with a very important safety device in your vehicle: Buckle up. See Safety Belts: do. Be ready for their mistakes. Rear-end collisions are about the most preventable even cause a collision, with resulting injury. Ask a passenger to help do things like this, or pull off - 2004 Chevrolet Express Van | Owner's Manual - Page 201
in every U.S. state to drink alcohol. There are good medical, psychological and developmental reasons for these laws. The obvious way to eliminate the leading highway safety problem is for people never to drink alcohol and then drive. But what if people do? How much is "too much" if someone plans to - 2004 Chevrolet Express Van | Owner's Manual - Page 202
can make crash injuries worse, especially injuries to the brain, spinal cord or heart. This means that when anyone who has been drinking - driver or passenger - is in a crash, that person's chance of being killed or permanently disabled is higher than if the person had not been drinking. 4-4 - 2004 Chevrolet Express Van | Owner's Manual - Page 203
even fatal - collision if you drive after drinking. Please do not drink and drive or ride with a driver who has been drinking. Ride home in a cab; or if you are with a group, designate a driver who will not drink. You have three systems that make your vehicle go where you want it - 2004 Chevrolet Express Van | Owner's Manual - Page 204
Age, physical condition, alertness, coordination and eyesight all play a part. So do alcohol, drugs and frustration. But even in 3/4 will help prevent a braking skid. When you start your engine and begin to drive away, your is normal. If there is a problem with the anti-lock brake system, this warning light - 2004 Chevrolet Express Van | Owner's Manual - Page 205
down. If one of the wheels is about to stop rolling, the computer will separately work the brakes at each front wheel and at both rear wheels. As you brake, your computer keeps receiving updates on wheel speed and controls braking pressure accordingly. 4-7 - 2004 Chevrolet Express Van | Owner's Manual - Page 206
you first start your vehicle and begin to drive away, the system performs several diagnostic checks to insure there are no problems. You may more than even the very best braking. Locking Rear Axle If your vehicle has this feature, your locking rear axle can give you additional traction on snow, - 2004 Chevrolet Express Van | Owner's Manual - Page 207
is enabled and active. Stabilitrak® is disabled. Vehicle needs to be serviced. For more information, see Stabilitrak® Not Ready Light on page 3- ® and part of the traction control system can be turned off or back on by pressing the Stabilitrak® button located on the instrument panel. When the - 2004 Chevrolet Express Van | Owner's Manual - Page 208
part to the transfer case. This could lead to costly repairs not covered by your warranty. Do not ® indicator light will appear on the instrument panel and the cruise control will automatically disengage. it determines that a problem exists with the system. If the problem does not clear itself - 2004 Chevrolet Express Van | Owner's Manual - Page 209
Steering Power Steering If you lose power steering assist because the engine stops or the system is not functioning, you can steer but it will take much more effort. Suppose you are steering through a sharp curve. Then you suddenly accelerate. Both control systems - steering and acceleration - have - 2004 Chevrolet Express Van | Owner's Manual - Page 210
very well in emergencies like these. First apply your brakes. See Braking on page 4-6. It is better to remove as much speed as you can from a possible collision. Then steer around the problem, to the left or right depending on the space available. An emergency like this requires close attention and - 2004 Chevrolet Express Van | Owner's Manual - Page 211
Off-Road Recovery You may find that your right wheels have dropped off the edge of a road onto the shoulder while you are driving. Passing The driver of a vehicle about to pass another on a two-lane highway waits for just the right moment, accelerates, moves around the vehicle ahead, then goes back - 2004 Chevrolet Express Van | Owner's Manual - Page 212
vehicle. Also, you will not have adequate space if the vehicle ahead suddenly slows or stops. Keep back a reasonable distance. • Check your mirrors, glance over your shoulder, and start your left lane change signal before moving out of the right lane to pass. When you are far enough ahead of the - 2004 Chevrolet Express Van | Owner's Manual - Page 213
review the accelerator pedal. If your vehicle starts to slide, ease your foot off the accelerator gravel or other material is on the road. For safety, you will want to slow down and adjust your , ice or packed snow on the road to make a "mirrored surface" - and slow down when you have any doubt. Remember - 2004 Chevrolet Express Van | Owner's Manual - Page 214
. • Do not drink and drive. • Adjust your inside rearview mirror to reduce the glare from headlamps behind you. • Since you can sunshine you are wise to wear sunglasses. Your eyes will have less trouble adjusting to night. But if you are driving, do not wear sunglasses problems, or by fatigue. 4-16 - 2004 Chevrolet Express Van | Owner's Manual - Page 215
it. Driving in Rain and on Wet Roads Rain and wet roads can mean driving trouble. On a wet road, you can not stop, accelerate or turn as well because traction. It is always wise to go slower and be cautious if rain starts to fall while you are driving. The surface may get wet suddenly when your - 2004 Chevrolet Express Van | Owner's Manual - Page 216
. Replace your windshield wiper inserts when they show signs of streaking or missing areas on the windshield, or when strips of rubber start to separate from the inserts. Driving too fast through large water puddles or even going through some car washes can cause problems, too. - 2004 Chevrolet Express Van | Owner's Manual - Page 217
Hydroplaning Hydroplaning is dangerous. So much water can build up under your tires that they can actually ride on the water. This can happen if the road is wet enough and you are going fast enough. When your vehicle is hydroplaning, it has little or no contact with the road. Hydroplaning does not - 2004 Chevrolet Express Van | Owner's Manual - Page 218
trip into an unknown part of the city just as you would for a cross-country trip. • Try to use the freeways that rim and crisscross most large you start to move, check both ways for vehicles that have not cleared the intersection or may be running the red light. One of the biggest problems with - 2004 Chevrolet Express Van | Owner's Manual - Page 219
at close to the prevailing speed. Switch on your turn signal, check your mirrors and glance over your shoulder as often as necessary. Try to blend smoothly to the prevailing rate if it is slower. Stay in the right lane unless you want to pass. Before changing lanes, check your mirrors. Then use your - 2004 Chevrolet Express Van | Owner's Manual - Page 220
make too many miles that first part of the journey. Wear comfortable clothing and shoes you can easily drive in. Is your vehicle ready for a long trip? If you keep it serviced and maintained, it is ready to go. If it needs service, have it done before starting out. Of course, you will find - 2004 Chevrolet Express Van | Owner's Manual - Page 221
Keep your eyes moving. Scan the road ahead and to the sides. Check your mirrors and your instruments frequently. • If you get sleepy, pull off the road into a rest, service or parking area and take a nap, get some exercise, or both. For safety, treat drowsiness on the highway as an emergency. 4-23 - 2004 Chevrolet Express Van | Owner's Manual - Page 222
trips safer and more enjoyable. • Keep your vehicle in good shape. Check all fluid levels and also the brakes, tires, cooling system and transmission. These parts can work hard on mountain roads. • Know how to go down hills. The most important thing to know is this: let your engine do some - 2004 Chevrolet Express Van | Owner's Manual - Page 223
alert. There could be something in your lane, like a stalled car or an accident. • You may see highway signs on mountains that warn of special problems. Examples are long grades, passing or no-passing zones, a falling rocks area or winding roads. Be alert to these and take appropriate action. 4-25 - 2004 Chevrolet Express Van | Owner's Manual - Page 224
, a flashlight, a red cloth and reflective warning triangles. And, if you will be driving under severe conditions, include a small bag of sand, a piece of old carpet or a couple of burlap bags to help provide traction. Be sure you properly secure these items in your vehicle. 4-26 - 2004 Chevrolet Express Van | Owner's Manual - Page 225
time for this? "Wet ice." Very cold snow or ice can be slick and hard to drive on. But wet ice can be even more trouble because it may offer - 2004 Chevrolet Express Van | Owner's Manual - Page 226
you are near help and you can hike through the snow. Here are some things to do to summon help and keep yourself and your passengers safe: You can run the engine to keep warm, but be careful. • Turn on your hazard flashers. • Tie a red cloth to your vehicle to alert - 2004 Chevrolet Express Van | Owner's Manual - Page 227
engine off and close the window almost all the way to preserve the heat. Start the engine again and repeat this only when you feel really uncomfortable from the cold. But do it as little as possible. Preserve the fuel as long as you can. To help keep warm, you can get out - 2004 Chevrolet Express Van | Owner's Manual - Page 228
explode, and you or others could be injured. And, the transmission or other parts of the vehicle can overheat. That could cause an engine compartment fire or Towing Towing Your Vehicle Consult your dealer or a professional towing service if you need to have your disabled vehicle towed. See Roadside - 2004 Chevrolet Express Van | Owner's Manual - Page 229
called the vehicle capacity weight and includes the weight of all occupants, cargo and all nonfactory-installed options. Two labels on your vehicle show how any heavier than the GVWR, or either the maximum front or rear GAWR. If you do, parts on your vehicle can break, and it can change the way - 2004 Chevrolet Express Van | Owner's Manual - Page 230
the driver's door latch. Vehicles without a center pillar will have the Tire and Loading Information label attached to the driver's door edge. This label to obtain the Gross Vehicle Weight Rating (GVWR) and the Gross Axle Weight Rating (GAWR) for the front and rear axles. See "Certification/Tire - 2004 Chevrolet Express Van | Owner's Manual - Page 231
of the driver and passengers from XXX kilograms or XXX pounds. 4. The resulting figure equals the available amount of cargo and luggage load capacity. be transferred to your vehicle. Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle. - 2004 Chevrolet Express Van | Owner's Manual - Page 232
Weight for Example 3 = Subtract Occupant Weight 200 lbs (91 kg) × 5 = Available Cargo Weight = Total 1,000 lbs (453 kg) 1000 lbs (453 kg) 0 lbs (0 kg your vehicle's capacity weight and seating positions. The combined weight of the driver, passengers and cargo should never exceed your vehicle's capacity weight - 2004 Chevrolet Express Van | Owner's Manual - Page 233
fication/Tire label is found on the rear edge of the driver's door. The label shows the size of your Rating (GVWR). The GVWR includes the weight of the vehicle, all occupants, fuel and cargo. Do not load your vehicle any heavier than the GVWR, or either the maximum front or rear GAWR. If you do, parts - 2004 Chevrolet Express Van | Owner's Manual - Page 234
a crash. • Put things in the cargo area of your vehicle. Try to spread them are above the tops of the seats. • Do not leave an unsecured child can. • Do not leave a seat folded down unless you need to. the people inside as part of your load. If On Equipment When you carry removable items, you may need - 2004 Chevrolet Express Van | Owner's Manual - Page 235
, durability and fuel economy. Successful, safe trailering takes correct equipment, and it has to be used properly. That's the reason for this part. In it are many time-tested, important trailering tips and safety rules. Many of these are important for your safety and that of your passengers. So - 2004 Chevrolet Express Van | Owner's Manual - Page 236
over 50 mph (80 km/h) and don't make starts at full throttle. This helps your engine and other parts of your vehicle wear in at the heavier loads. at all during the first 500 miles (800 km) your new vehicle is driven. Your engine, axle or other parts could be damaged. • the weight of the trailer, • - 2004 Chevrolet Express Van | Owner's Manual - Page 237
haul mode is to: While activated, the indicator light on the instrument panel will be on. • Reduce the frequency and improve the predictability of Rating (GCWR). See "Weight of the Trailer" later in this section. Driving with tow/haul activated without a heavy load will cause reduced fuel economy - 2004 Chevrolet Express Van | Owner's Manual - Page 238
kg) Vehicle 5300 V8 Axle Ratio 3.42 3.73 Maximum Trailer Weight H1500 Cargo Van AWD 6,600 lbs. (2 994 kg) GCWR 12,000 lbs. (5 443 kg) Vehicle 4300 V6 5300 V8 Axle Ratio 3.42 3.42 3.73 Maximum Trailer Weight G1500 Passenger Van 2WD 4,000 lbs. (1 814 kg) 6,400 lbs. (2 903 kg) GCWR 9,500 lbs - 2004 Chevrolet Express Van | Owner's Manual - Page 239
5300 V8 Axle Ratio 3.42 3.73 Maximum Trailer Weight H1500 Passenger Van AWD 6,200 lbs. (2 812 kg) GCWR 12,000 lbs. (5 443 kg) Vehicle 4300 V6 4800 V8 5300 V8 6000 V8 Axle Ratio 3.73 3.73 4.10 3.73 3.73 4.10 Maximum Trailer Weight G2500 Cargo Van 2WD 4,700 lbs. (2 132 kg) 6,400 lbs. (2 903 kg - 2004 Chevrolet Express Van | Owner's Manual - Page 240
6000 V8 Axle Ratio Maximum Trailer Weight G2500 Passenger Van 2WD Long Wheelbase 3.73 7,500 lbs. (3 402 kg) 4.10 9,500 lbs. (4 309 kg) GCWR 14,000 lbs. (6 350 kg) 16,000 lbs. (7 257 kg) Vehicle 6000 V8 Axle Ratio Maximum Trailer Weight G3500 Cargo Van 2WD Short Wheelbase 3.73 8,300 lbs. (3 765 - 2004 Chevrolet Express Van | Owner's Manual - Page 241
6000 V8 Axle Ratio Maximum Trailer Weight G3500 Cargo Van 2WD Long Wheelbase 3.73 8,100 lbs. (3 674 kg) 4.10 10,000 lbs. (4 536 kg) GCWR 14,000 lbs. (6 350 kg) 16,000 lbs. (7 257 kg) Vehicle 6000 V8 Axle Ratio Maximum Trailer Weight G3500 Passenger Van 2WD Short Wheelbase 3.73 7,800 lbs. (3 538 - 2004 Chevrolet Express Van | Owner's Manual - Page 242
gross weight of your vehicle. The Gross Vehicle Weight (GVW) includes the curb weight of the vehicle, any cargo you may carry in it, and the people who will be riding in the vehicle. If you have a lot of options, equipment, passengers or cargo in your vehicle, it will reduce the tongue weight your - 2004 Chevrolet Express Van | Owner's Manual - Page 243
for cold tires. You'll find these numbers on the Certification label at the rear edge of the driver's door or see Loading Your Vehicle on page 4-31. Then be sure you don't go over the GVW limit for your vehicle, or the GAWR, including the weight of the trailer tongue. If - 2004 Chevrolet Express Van | Owner's Manual - Page 244
of your vehicle when you install a trailer hitch? If you're using the wiring provided with the factory-installed trailering package, you should not need to make any . If you do, then be sure to seal the holes later when you remove the hitch. If you don't seal them, deadly carbon monoxide (CO) from - 2004 Chevrolet Express Van | Owner's Manual - Page 245
always attach chains between your vehicle and your trailer. Cross the safety chains under the tongue of the trailer to help prevent the tongue from contacting the road if it becomes separated from the hitch. Instructions about safety chains may be provided by the hitch manufacturer or by the trailer - 2004 Chevrolet Express Van | Owner's Manual - Page 246
starting on your trip. • Keep the rear-most windows closed. • If exhaust does come into your vehicle through a window in the rear start, check all trailer hitch parts and attachments, safety chains, electrical connector, lamps, tires and mirror adjustment. If the trailer has electric brakes, start - 2004 Chevrolet Express Van | Owner's Manual - Page 247
if possible, have someone guide you. Turn Signals When Towing a Trailer When you tow a trailer, your vehicle has to have extra wiring and a heavy-duty turn . When towing a trailer, the arrows on your instrument panel will flash for turns even if the bulbs on the trailer are burned out. Thus, you may - 2004 Chevrolet Express Van | Owner's Manual - Page 248
Reduce speed and shift to a lower gear before you start down a long or steep downgrade. If you don't shift park your vehicle, with a trailer attached, on a hill. If something goes wrong, your rig could start to move. People can be injured, and both your vehicle and the trailer can be damaged. But if - 2004 Chevrolet Express Van | Owner's Manual - Page 249
down while you: Maintenance When Trailer Towing Your vehicle will need service more often when you're pulling a trailer. See the Maintenance in this manual, and the Index will help you find them quickly. If you're trailering, it's a good idea to review these sections before you start your trip. - 2004 Chevrolet Express Van | Owner's Manual - Page 250
wiring package includes a seven-wire harness assembly at the rear of the vehicle and a four-wire harness assembly under the left hand side of the instrument panel. The seven-wire wire Black: Ground Red/White Stripe: Fused Battery Dark Blue: Trailer Brake Feed Light Blue: Fused Stop/CHMSL Four-Wire - 2004 Chevrolet Express Van | Owner's Manual - Page 251
Fluid ...5-38 Brakes ...5-40 Battery ...5-43 Jump Starting ...5-44 All-Wheel Drive ...5-49 Rear Axle ...5-50 Front Axle ...5-51 Noise Control System ...5-52 Tampering with Noise Control System Prohibited ...5-52 Bulb Replacement ...5-53 Halogen Bulbs ...5-53 Headlamps ...5-53 Front Turn Signal - 2004 Chevrolet Express Van | Owner's Manual - Page 252
fication ...5-100 Vehicle Identification Number (VIN) ...5-100 Service Parts Identification Label ...5-100 Electrical System ...5-101 Add-On Electrical Equipment ...5-101 Headlamp Wiring ...5-101 Windshield Wiper Fuses ...5-101 Fuses and Circuit Breakers ...5-102 Capacities and Specifications ...5-106 - 2004 Chevrolet Express Van | Owner's Manual - Page 253
get genuine GM parts and GM-trained and supported service people. We hope you will want to keep your GM vehicle all GM. Genuine GM parts have one of these marks: Doing Your Own Service Work If you want to do some of your own service work, you will want to use the proper service manual. It tells - 2004 Chevrolet Express Van | Owner's Manual - Page 254
accelerate or drive uphill is considered normal. This does not indicate a problem exists or that a higher-octane fuel is necessary. If you are using 87 octane or higher-octane fuel and hear heavy knocking, your engine needs service. Adding Equipment to the Outside of Your Vehicle Things you might - 2004 Chevrolet Express Van | Owner's Manual - Page 255
manufacturers around the world and contained in the World-Wide Fuel Charter which is available from the Alliance of Automobile Manufacturers at , look for the "Auto Makers' Choice" label on the pump. California Fuel If your vehicle is certified to meet California Emission Standards (see the - 2004 Chevrolet Express Van | Owner's Manual - Page 256
fuel injectors and intake valves clean. If your vehicle experiences problems GM dealer for service. Fuels in Foreign Countries If you plan on fuel not recommended in the previous text on fuel. Costly repairs caused by use of improper fuel would not be covered by your warranty. To check the fuel - 2004 Chevrolet Express Van | Owner's Manual - Page 257
very bad injuries. Do not smoke if you are near fuel or refueling your vehicle. Keep sparks, flames and smoking materials away from fuel. The fuel cap is located behind a hinged door on the driver's side of your vehicle. To remove the fuel cap, turn it slowly to the left (counterclockwise). While - 2004 Chevrolet Express Van | Owner's Manual - Page 258
to stop. Then unscrew the cap all the way. Be careful not to spill fuel. Clean fuel from painted surfaces as soon as possible. See Cleaning the Outside of Your Vehicle See Malfunction Indicator Lamp on page 3-36. Notice: If you need a new fuel cap, be sure to get the right type. Your dealer can get - 2004 Chevrolet Express Van | Owner's Manual - Page 259
the Hood {CAUTION: Never fill a portable fuel container while it is in your vehicle. Static electricity while pumping gasoline. {CAUTION: Things that burn can get on hot engine parts and start a fire. These include liquids like fuel, oil, coolant, brake fluid, windshield washer and other fluids, and - 2004 Chevrolet Express Van | Owner's Manual - Page 260
Hood Release To open the hood, do the following: 1. Pull this handle inside the vehicle. It is located in front of the driver's side door frame near the floor. 2. Then go to the front of the vehicle and lift up the secondary hood release underneath the middle of the hood. 3. Lift the hood. 5-10 - 2004 Chevrolet Express Van | Owner's Manual - Page 261
. Before closing the hood, be sure all of the filler caps are on properly. Then lift the hood to relieve pressure on the hood prop. Remove the hood prop from the slot in the hood and return the prop to its retainer. then let the hood down and close it firmly - 2004 Chevrolet Express Van | Owner's Manual - Page 262
Engine Compartment Overview When you lift the hood, you'll see these items: 5-12 - 2004 Chevrolet Express Van | Owner's Manual - Page 263
Engine Oil Checking Engine Oil It is a good idea to check your engine oil every time you get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the level. 5-13 - 2004 Chevrolet Express Van | Owner's Manual - Page 264
When to Add Engine Oil If the oil is at or below the cross-hatched area at the tip of the dipstick, then you will need to add at least one quart of oil. But you must use the right kind. This section explains what kind of oil to use. For engine oil crankcase capacity, see Capacities and Specifications - 2004 Chevrolet Express Van | Owner's Manual - Page 265
• SAE 5W-30 As shown in the viscosity chart, SAE 5W-30 is best for your vehicle. However, if it is going to be 0°F (-18°C) or above and SAE 5W-30 is not available, you may use SAE 10W-30. These numbers on an oil container show its viscosity, or thickness. Do not use other viscosity oils such as SAE - 2004 Chevrolet Express Van | Owner's Manual - Page 266
oil. Both will provide easier cold starting and better protection for your engine at and not on mileage. Based on driving conditions, the mileage at which an next two times you stop for fuel. It is possible that, if -trained service people who will perform this work using genuine GM parts and - 2004 Chevrolet Express Van | Owner's Manual - Page 267
to LOCK. If the Change Engine Oil light comes back on when you start your vehicle, the engine oil life system has not reset. Repeat the procedure. If oil. If you have a problem properly disposing of your used oil, ask your dealer, a service station or a local recycling center for help. 5-17 - 2004 Chevrolet Express Van | Owner's Manual - Page 268
dust and dirt. If the filter remains caked with dirt, a new filter is required. To remove and reinstall the filter and reset the indicator (if equipped), do a change indicator, inspect the air cleaner/filter at every oil change and replace at the first oil change after 25,000 miles (40,000 km). The - 2004 Chevrolet Express Van | Owner's Manual - Page 269
. 3. Clean the engine air cleaner/filter housing. 4. Install the new engine air cleaner/filter into the engine air cleaner/filter housing. Make doing frequent trailer towing. • Uses such as found in taxi, police or delivery service. If your vehicle's GVWR is not over 8,600 and you do not use your - 2004 Chevrolet Express Van | Owner's Manual - Page 270
sure to follow all the instructions here, or you could get a false reading on the dipstick. Notice: Too much or too little fluid can damage your transmission. Too much can mean that some of the fluid could come out and fall on hot engine part or exhaust system parts, starting a fire. Too little fluid - 2004 Chevrolet Express Van | Owner's Manual - Page 271
Checking the Fluid Level Prepare your vehicle as follows: See Engine Compartment Overview on page 5-12 for more information on location. • Park your vehicle on a level place. Keep the engine running. • Flip the handle up and then pull out the dipstick and wipe it with a clean rag or paper towel. - 2004 Chevrolet Express Van | Owner's Manual - Page 272
caused by fluid other than DEXRON® -III is not covered by your new vehicle warranty. Engine Coolant The cooling system in your vehicle is filled cooling system and how to add coolant when it is low. If you have a problem with engine overheating, see Engine Overheating on page 5-26. A 50/50 mixture of - 2004 Chevrolet Express Van | Owner's Manual - Page 273
coolant mixture, your engine could overheat and be badly damaged. The repair cost would not be covered by your warranty. Too much water in the mixture can freeze and crack the engine, radiator, heater core and other parts. If you have to add coolant more than four times a year, have - 2004 Chevrolet Express Van | Owner's Manual - Page 274
Checking Coolant The coolant recovery tank is located near the center of the engine compartment. See Engine Compartment Overview on page 5-12 for more information on location. Adding Coolant If you need more coolant, add the proper DEX-COOL® coolant mixture at the coolant recovery tank. {CAUTION: - 2004 Chevrolet Express Van | Owner's Manual - Page 275
Radiator Pressure Cap {CAUTION: You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine. Occasionally check the coolant level in the radiator. For information on how to - 2004 Chevrolet Express Van | Owner's Manual - Page 276
Engine Overheating You will find a coolant temperature gage on your vehicle's instrument panel. {CAUTION: Steam from an overheated engine can burn you badly, even if you just open the hood.Stay away from the engine if you see - 2004 Chevrolet Express Van | Owner's Manual - Page 277
, your vehicle can be badly damaged. The costly repairs would not be covered by your warranty decide not to lift the hood but to get service help right away. If No Steam Is Coming From engine overheat warning but see or hear no steam, the problem may not be too serious. Sometimes the engine can get - 2004 Chevrolet Express Van | Owner's Manual - Page 278
Cooling System When you decide it's safe to lift the hood, here's what you'll see: If the coolant inside the coolant recovery tank is boiling, don't do anything else until it cools down. When the engine is cold, the coolant level should be at or above the COLD FILL mark. If it isn't, you may have a - 2004 Chevrolet Express Van | Owner's Manual - Page 279
hoses, and other engine parts, can be very hot. accelerator pedal down. If it doesn't, your vehicle needs service. Turn off the engine. Notice: Engine damage from running coolant in your vehicle. If there seems to be no leak, start the engine again. See if the engine cooling fan speed increases when - 2004 Chevrolet Express Van | Owner's Manual - Page 280
How to Add Coolant to the Coolant Recovery Tank If you haven't found a problem yet, but the coolant level isn't at the COLD FILL mark, add a 50/50 mixture of clean, drinkable water and DEX-COOL® engine coolant at - 2004 Chevrolet Express Van | Owner's Manual - Page 281
{CAUTION: You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine. When the coolant in the coolant recovery tank is at the COLD FILL mark, start your vehicle. 5-31 - 2004 Chevrolet Express Van | Owner's Manual - Page 282
If the overheat warning continues, there's one more thing you can try. You can add the proper coolant mixture directly to the radiator, but be sure the cooling system is cool before you do it. 5-32 - 2004 Chevrolet Express Van | Owner's Manual - Page 283
{CAUTION: Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the radiator pressure cap - even a little - they can come out at high speed. Never turn the cap when the cooling system, including the radiator pressure cap, is - 2004 Chevrolet Express Van | Owner's Manual - Page 284
How to Add Coolant to the Radiator 2. Then keep turning the pressure cap, but now push down as you turn it. Remove the pressure cap. 1. You can remove the radiator pressure cap when the cooling system, including the radiator pressure cap and upper radiator hose, is no longer hot. Turn the pressure - 2004 Chevrolet Express Van | Owner's Manual - Page 285
3. Fill the radiator with the proper DEX-COOL® coolant mixture, up to the base of the filler neck. See Engine Coolant on page 5-22 for more information about the proper coolant mixture. 4. Then fill the coolant recovery tank to the COLD FILL mark. 5. Put the cap back on the coolant recovery tank, but - 2004 Chevrolet Express Van | Owner's Manual - Page 286
6. Start the engine and let it run until you can feel the upper radiator hose COOL® coolant mixture through the filler neck until the level reaches the base of the filler neck. 8. Then replace the pressure cap. At any time during this procedure if coolant begins to flow out of the filler neck, reinstall - 2004 Chevrolet Express Van | Owner's Manual - Page 287
spinning slower and the clutch is not fully engaged. This improves fuel economy and reduces fan noise. Under heavy vehicle loading, trailer towing and the clutch partially disengages. You may also hear this fan noise when you start the engine. It will go away as the fan clutch partially disengages. - 2004 Chevrolet Express Van | Owner's Manual - Page 288
A fluid loss in this system could indicate a problem. Have the system inspected and repaired. What to Use dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look uid, be sure to read the manufacturer's instructions before use. If you will be operating - 2004 Chevrolet Express Van | Owner's Manual - Page 289
. Notice: • When using concentrated washer fluid, follow the manufacturer's instructions for adding water. • Do not mix water with ready-to-use can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water does not clean as well as washer fl - 2004 Chevrolet Express Van | Owner's Manual - Page 290
are worn, then you will have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the fluid goes down to an acceptable level during normal brake lining wear. When new linings are put in, the fluid level goes back up. The other reason - 2004 Chevrolet Express Van | Owner's Manual - Page 291
area around the cap before removing it. This will help brake system can damage brake system parts so badly that they will have to be replaced. Do not let someone put in the wrong kind of fluid. What to Add When you do need brake fluid, use only DOT-3 brake fluid. Use new - 2004 Chevrolet Express Van | Owner's Manual - Page 292
the brake pads are worn and new pads are needed. The sound out brake pads could result in costly brake repair. Some driving conditions or cations. Brake linings should always be replaced as complete axle sets. {CAUTION wear warning sound, have your vehicle serviced. Brake Pedal Travel See your dealer - 2004 Chevrolet Express Van | Owner's Manual - Page 293
wear down and you need new ones put in - be sure you get new approved GM replacement parts. If you do not, your brakes may no longer work properly. For example, if someone puts in brake linings that are wrong for your vehicle, the balance between your front and rear brakes can change - for the - 2004 Chevrolet Express Van | Owner's Manual - Page 294
these steps could result in costly damage to your vehicle that would not be covered by your warranty. Trying to start your vehicle by pushing or pulling vehicles involved in the jump start procedure. Put an automatic transmission in PARK (P) or a manual transmission in NEUTRAL before setting - 2004 Chevrolet Express Van | Owner's Manual - Page 295
be covered by your warranty. Always turn off your radio and other accessories when jump starting your vehicle. 3. Turn off the ignition on both water. You do not need to add water to the ACDelco® battery installed in your new vehicle. But if a battery has filler caps, be sure the right amount of fl - 2004 Chevrolet Express Van | Owner's Manual - Page 296
terminal if the vehicle has one. Don't connect positive (+) to negative (−) or you will get a short that would damage the battery and maybe other parts, too. And don't connect the negative (−) cable to the negative (−) terminal on the dead battery because this can cause sparks. 6. Connect the red - 2004 Chevrolet Express Van | Owner's Manual - Page 297
't go to the dead battery. It goes to a heavy, unpainted metal engine part or to a remote negative (−) terminal on the vehicle with the dead battery. start the vehicle with the dead battery. If it won't start after a few tries, it probably needs service. Notice: If the jumper cables are removed - 2004 Chevrolet Express Van | Owner's Manual - Page 298
positive (+) cable from the other vehicle. 5. Return the positve (+) remote terminal to its original position. Jumper Cable Removal A. Heavy, Unpainted Metal Engine Part or Remote Negative (−) Terminal B. Good Battery or Remote Positive (+) and Remote Negative (−) Terminals C. Dead Battery or Remote - 2004 Chevrolet Express Van | Owner's Manual - Page 299
All-Wheel Drive Lubricant checks in this section also apply to these vehicles. However, there are two additional systems that need lubrication. Transfer Case When to Check Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant. See Scheduled Maintenance on page - 2004 Chevrolet Express Van | Owner's Manual - Page 300
reading, the vehicle should be on a level surface. If you have the 1500 Series, the proper level is from 5/8 inch (15 mm) to 1 5/8 inch (40 mm) below the bottom of the filler plug hole. The proper level for the 2500 and 3500 Series is from 0 to 1/4 (6 mm) below the bottom of the filler - 2004 Chevrolet Express Van | Owner's Manual - Page 301
Front Axle When to Check and Change Lubricant Refer to the Maintenance Schedule to determine how often to check the lubricant and when to change it. See Scheduled Maintenance on page 6-4. When the differential is cold, add enough lubricant to raise the level to 3/8 inch (10 mm) below the filler plug - 2004 Chevrolet Express Van | Owner's Manual - Page 302
vehicles with a Gross Vehicle Weight Rating (GVWR) of more than 10, removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control, prior to its sale - 2004 Chevrolet Express Van | Owner's Manual - Page 303
to remove it from the grille. 7. Turn the bulb connector counterclockwise and pull it out of the housing. Halogen Bulbs {CAUTION: Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on - 2004 Chevrolet Express Van | Owner's Manual - Page 304
back of the headlamp on the driver's side. 9. Turn the bulb counterclockwise one quarter turn to remove it from the socket. 10. On the passenger's side, turn the bulb clockwise one turn. Do not touch the glass part of the bulb. 11. Install the new bulb into the socket and return it to the headlamp - 2004 Chevrolet Express Van | Owner's Manual - Page 305
clip. Move the lamp outboard to loosen the tabs. 3. Remove the lamp from the grille. 4. Squeeze the tab on the side of the bulb assembly while turning it counterclockwise. 5. Remove the bulb assembly from the back of the lens and replace the bulb. 6. Turn the socket clockwise to reinstall it in the - 2004 Chevrolet Express Van | Owner's Manual - Page 306
8. To remove, squeeze the tab on the side of the sockets while turning them counterclockwise. 9. Turn the bulb counterclockwise to remove it. Install the new bulb. 10. Reverse the above steps to reinstall the lamp. 5-56 - 2004 Chevrolet Express Van | Owner's Manual - Page 307
Front Parking and Turn Lamp Front Sidemarker Lamp Sealed Beam Headlamps Bulb Number 3157 912 9005 9006GS 3157KX 194 H6054 3157 It is recommended that this component be replaced as a unit by your dealer. Rear Parking, Stop, and Turn Lamp For any bulb not listed here, contact your dealer. 5-57 - 2004 Chevrolet Express Van | Owner's Manual - Page 308
Check" in Scheduled Maintenance on page 6-4. Replacement blades come in different types and are removed in different ways. To remove the type with a release clip, do end, pull the insert from the blade assembly. 4. To install the new wiper insert, slide the notched end last, into the end with two - 2004 Chevrolet Express Van | Owner's Manual - Page 309
and where to obtain service, see your GM Warranty booklet for details. For additional information refer to the tire manufacturer's booklet included with your vehicle's Owner's Manual. {CAUTION: Poorly accidents. If your tread is badly worn, or if your tires have been damaged, replace them. 5-59 - 2004 Chevrolet Express Van | Owner's Manual - Page 310
Tire Sidewall Labeling Useful information about a tire is molded into the sidewall. The following illustrations are examples of a typical P-Metric and a LT-Metric tire sidewall. P-Metric Tire 5-60 - 2004 Chevrolet Express Van | Owner's Manual - Page 311
height, aspect ratio, construction type and service description. See the "Tire Size Code" cations meet or exceed all federal safety guidelines. (C) Department of Transportation ( that can be carried and the maximum pressure needed to support that load. For information on recommended tire pressure see - 2004 Chevrolet Express Van | Owner's Manual - Page 312
a particular tire's width, height, aspect ratio, construction type and service description. See the "Tire Size" illustration later in this section for all federal safety guidelines. (C) Dual Tire Maximum Load: Maximum load that can be carried and the maximum pressure needed to support that load - 2004 Chevrolet Express Van | Owner's Manual - Page 313
pressure needed to support that load Service Description: The service description indicates the load range and speed rating of a tire. The load index can range from 1 to 279. Speed ratings range from "A" to "Z". Tire Size The following examples show the different parts of a tire size. Passenger - 2004 Chevrolet Express Van | Owner's Manual - Page 314
Rim Diameter: Diameter of the wheel in inches. (F) Service Description: The service description indicates the load range and speed rating inch of the tire. Air pressure is expressed in pounds per square inch (psi) or , power brakes, power windows, power seats, and air conditioning. Aspect Ratio: The - 2004 Chevrolet Express Van | Owner's Manual - Page 315
steel wires wrapped by steel cords that hold the tire onto the rim. Bias equipment including the maximum capacity of fuel, oil and coolant, but without passengers and cargo. DOT Markings: A code molded into 4-31. GAWR RR: Gross Axle Weight Rating for the rear axle, see Loading Your Vehicle on page - 2004 Chevrolet Express Van | Owner's Manual - Page 316
Rim: A metal support for a tire and upon which the tire beads are seated. Sidewall: The portion of a tire between the tread and the bead. Speed Rating for New Tires on page 5-70. UTQGS: designated seating positions multiplied by 150 lbs. (68 kg) plus the rated cargo load. - 2004 Chevrolet Express Van | Owner's Manual - Page 317
sitting for at least three hours or driven no more than 1 mile (1.6 km). Remove the valve cap from the tire valve stem. Press the tire gage firmly onto Too much flexing Too much heat Tire overloading Bad wear Bad handling Bad fuel economy If your tires have too much air (overinflation), you can get - 2004 Chevrolet Express Van | Owner's Manual - Page 318
Dual Tire Operation When the vehicle is new, or whenever a wheel, wheel bolt or wheel nut is replaced, check the wheel nut torque after 100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km) of driving. For proper wheel nut tightening information, see "Removing the Flat Tire and Installing the Spare - 2004 Chevrolet Express Van | Owner's Manual - Page 319
rotated, adjust the front and rear inflation pressures as shown on or dirt on a wheel, or on the parts to which it is fastened, can make an accident. When you change a wheel, remove any rust or dirt from places where the this; but be sure to use a scraper or wire brush later, if you need to, to get - 2004 Chevrolet Express Van | Owner's Manual - Page 320
appear when your tires have only 1/16 inch (1.6 mm) or less of tread remaining. Some commercial truck tires may not have treadwear indicators. You need a new tire if any of the following statements are true: • You can see the indicators at three or more places around the tire. • You can see - 2004 Chevrolet Express Van | Owner's Manual - Page 321
rating, load range, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an "MS" (for mud and snow). If you ever replace tires on your vehicle, the wheel rim flanges could develop cracks after many - 2004 Chevrolet Express Van | Owner's Manual - Page 322
rating based on the wear rate , service practices rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited-production tires. While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they must also conform to federal safety - 2004 Chevrolet Express Van | Owner's Manual - Page 323
, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the - 2004 Chevrolet Express Van | Owner's Manual - Page 324
load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel - 2004 Chevrolet Express Van | Owner's Manual - Page 325
and cause a crash. If you have to replace a wheel, use a new GM original equipment wheel. {CAUTION: If your damage to the brakes, suspension or other vehicle parts. The area damaged by the tire chains could 's instructions. To help avoid damage to your vehicle, drive slowly, readjust or remove the - 2004 Chevrolet Express Van | Owner's Manual - Page 326
Drive slowly and follow the chain manufacturer's instructions. If you can hear the chains contacting you'd use in a skid. In any rear blowout, remove your foot from the accelerator pedal. Get a flat tire. If a tire goes flat, the next part shows how to use your jacking equipment to change a flat tire - 2004 Chevrolet Express Van | Owner's Manual - Page 327
the engine and do not restart while the vehicle is raised. 4. Do not allow passengers to remain in the vehicle. CAUTION: (Continued) To be even more certain the vehicle won't move, you should put blocks at the front and rear of the tire farthest away from the one being changed. That would be - 2004 Chevrolet Express Van | Owner's Manual - Page 328
and Tools If you have a cargo van or a passenger van, the equipment you'll need is located in the rear passenger side of corner of the vehicle. Remove the retaining wing bolt and lift it off the mounting bracket. If you have a van with the 15-passenger seating arrangement, the equipment you'll - 2004 Chevrolet Express Van | Owner's Manual - Page 329
you'll be using include the jack (A), jack handle extension (B), jack handle (C), wheel wrench (D) and the ratchet (E). Your spare tire is stored underneath the rear of your vehicle. You will use the wheel wrench (D) and the ratchet (E) to lower the spare tire. The ratchet has a DOWN side and an UP - 2004 Chevrolet Express Van | Owner's Manual - Page 330
toward you so you can reach the tire retainer and pull it up through the wheel opening. If you have a vehicle which was completed from a cab and chassis, refer to the information from the body supplier/installer. The spare tire is a full-size tire, like the other tires on your vehicle. 5-80 - 2004 Chevrolet Express Van | Owner's Manual - Page 331
to work, the tire must be stowed with the valve stem pointing down. See "Storing the Spare Tire and Tools" later in this section for instructions on storing the spare tire correctly. {CAUTION: Someone standing too close during the procedure could be injured by the jack. If the spare tire does - 2004 Chevrolet Express Van | Owner's Manual - Page 332
the retention clip (arrow) so it engages. 1. Check under the vehicle to see if the cable end is visible. 2. If the cable is not visible, start this procedure at Step 6. 3. Turn the wrench counterclockwise until approximately 6 inches (15 cm) of cable is exposed. 5. Attach the jack handle/jack handle - 2004 Chevrolet Express Van | Owner's Manual - Page 333
assembly until it has been repaired or replaced. To continue changing the flat tire, return to Step 4 of "Removing the Flat Tire and Installing the Spare Tire" later in this section. 5-83 6. Place the jack under the vehicle, ahead of the rear bumper - 2004 Chevrolet Express Van | Owner's Manual - Page 334
side facing you, use the ratchet and wheel wrench to loosen all the wheel nuts. Don't remove them yet. 2. Assemble the jack and tools for a front or rear flat as follows: Rear Position Rear Flat: Assemble the jack (A) together with the jack handle (B), jack handle extension (C) and ratchet (D) as - 2004 Chevrolet Express Van | Owner's Manual - Page 335
Connect the jack handle (B) and jack handle extension (C) together and press the retention clip (arrow) so it engages. Front Position 5-85 - 2004 Chevrolet Express Van | Owner's Manual - Page 336
is dangerous. If the vehicle slips off the jack you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack. Rear Position {CAUTION: Raising your vehicle with the jack improperly positioned can damage the vehicle and even make the vehicle fall. To help avoid - 2004 Chevrolet Express Van | Owner's Manual - Page 337
5. Remove all the wheel nuts, and take off the flat tire. 4. Raise the vehicle by turning the ratchet clockwise. Make sure the UP mark faces you. Raise the vehicle far enough off the ground so there is enough room for the spare tire to fit. 5-87 - 2004 Chevrolet Express Van | Owner's Manual - Page 338
and cause an accident. When you change a wheel, remove any rust or dirt from the places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get - 2004 Chevrolet Express Van | Owner's Manual - Page 339
center cap and plastic wheel nut caps back on. Remove any wheel blocks. Remember that the jack, jacking position before you begin driving again. The next part will show you how. 9. Tighten the nuts replace them, be sure to get new GM original equipment wheel nuts. CAUTION: (Continued) 5-89 - 2004 Chevrolet Express Van | Owner's Manual - Page 340
{CAUTION: Storing a jack, a tire, or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or Store all these in the proper place. 1. Put the tire on the ground at the rear of the vehicle with the valve stem pointed down. 2. Pull the retaining bar through - 2004 Chevrolet Express Van | Owner's Manual - Page 341
wrench. 5. Put the flat end of the wheel wrench on an angle through the hole in the rear door frame, above the bumper. 6. Raise the tire fully against the underside of the vehicle. Continue turning the the jacking equipment to the proper location. Secure the items and replace the jack cover. 5-91 - 2004 Chevrolet Express Van | Owner's Manual - Page 342
on a hot part of the vehicle. instructions. And always open your doors or windows when you are cleaning the inside. Never use these to clean your vehicle: Do not use any of these unless this manual Remover Cleaning Fabric/Carpet Your dealer has cleaners for the cleaning of fabric and carpet - 2004 Chevrolet Express Van | Owner's Manual - Page 343
Problems Stains caused by such things as catsup, coffee (black), egg, fruit, fruit juice, milk, soft drinks, vomit, urine and blood can be removed as follows: 1. Carefully scrape off excess stain, then sponge the soiled area with cool water. 2. If a stain remains, follow the cleaning instructions - 2004 Chevrolet Express Van | Owner's Manual - Page 344
panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions. • Rub with a clean, damp cloth to remove damage to the rear window defogger and the integrated radio antenna. When cleaning - 2004 Chevrolet Express Van | Owner's Manual - Page 345
retention and durability. {CAUTION: Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, strong soaps or chemical detergents. Be sure to rinse the vehicle well, removing all soap residue completely. You can get GM-approved cleaning products from your - 2004 Chevrolet Express Van | Owner's Manual - Page 346
Follow instructions under "Washing Your Vehicle." Finish Care Occasional waxing or mild polishing of your vehicle by hand may be necessary to remove finish looking new by keeping your vehicle garaged or covered whenever possible. Protecting Exterior Bright Metal Parts Bright metal parts should be - 2004 Chevrolet Express Van | Owner's Manual - Page 347
a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn. Cleaning Aluminum Wheels Keep your wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water - 2004 Chevrolet Express Van | Owner's Manual - Page 348
parts repaired or replaced to restore corrosion protection. Original manufacturer replacement parts to the owner, the surfaces of new vehicles damaged removal and dust control can collect on the underbody. If these are not removed, corrosion and rust can develop on the underbody parts such as fuel - 2004 Chevrolet Express Van | Owner's Manual - Page 349
on Odor Eliminator fabrics, vinyl, leather and carpet. See your General Motors parts department for these products. See Recommended Fluids and Chrome and Wire Wheel Cleaner Usage Interior and exterior polishing cloth. Removes tar, road oil and asphalt. Use on chrome or stainless steel. Removes soil - 2004 Chevrolet Express Van | Owner's Manual - Page 350
code. This code will help you identify your engine, specifications and replacement parts. Service Parts Identification Label You'll find this label on the front passenger door frame. It's very helpful if you ever need to order parts. On this label is: This is the legal identifier for your vehicle - 2004 Chevrolet Express Van | Owner's Manual - Page 351
off. If this happens, have your headlamp wiring checked right away. Windshield Wiper Fuses The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow is caused by some electrical problem and not snow, etc., be sure to get it fixed. 5-101 - 2004 Chevrolet Express Van | Owner's Manual - Page 352
and Circuit Breakers Floor Console Fuse Block The floor console fuse block is located under the driver's seat. Fuse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Usage Spare Outside Rear View Mirror Courtesy Lamp/SEO Left Rear Stop/Turn Signal Cargo Locks Right Rear Stop/Turn Signal Driver Locks Stop/Center - 2004 Chevrolet Express Van | Owner's Manual - Page 353
Left Rear Park Lamp Pass Turn Mirror Right Rear Park Lamp Trailer Park Lamp Front Park Lamp Auxilary1 Auxilary2 Relays 23 24 25 26 27 28 29 30 31 Circuit Breaker 34 Usage Window Residual Accessory Power Auxiliary Right Rear Defogger Courtesy Lamp Cargo Unlock Driver Unlock Park Lamp Door Locks - 2004 Chevrolet Express Van | Owner's Manual - Page 354
19 20 21 22 23 24 Front of Vehicle Fuse 1 2 3 4 Usage Radio Battery Powertrain Control Module Battery Left Rear Turn Lamp Right Rear Turn Lamp Usage Backup Lamps Trailer Wiring Ignition 0 Stop Lamp Right Rear Defogger/Heated Mirror Right Daytime Running Lamp/Turn Signal Left Daytime Running Lamp - 2004 Chevrolet Express Van | Owner's Manual - Page 355
51 Climate Control Blower 52 Ignition B 63 Spare 64 Spare Relay Usage 53 Windshield Wiper 54 Air Conditioning 55 Spare 56 Headlamp - High Beam 57 Fuel Pump 58 Headlamp - Low Beam 59 Horn 61 Starter 62 Spare Circuit Breaker Usage 60 Power Seat Fuse 5-105 - 2004 Chevrolet Express Van | Owner's Manual - Page 356
. Model G/H 1500 G/H 2500 & G/H 3500 Tire Pressure Description Torque 6 Bolts (14 mm) 140 lb ft (190 Y) 8 bolts (14 mm) 140 lb ft (190 Y) See the "Certification/Tire Label" under Loading Your Vehicle on page 4-31 This label is located on the rear edge of the driver's door. Capacities Application - 2004 Chevrolet Express Van | Owner's Manual - Page 357
VORTEC™ 5300 V8 (Vin T) 6.0 quarts 5.7 L VORTEC™ 6000 V8 (Vin U) 6.0 quarts 5.7 L Fuel Tank Standard Tank (Passenger and Cargo) 31.0 gallons 117.3 L Standard Tank (Cab and Chassis) 33.0 gallons 124.9 L Optional Tank* (Cab and Chassis) 57.0 gallons 215.7 L * 159 inch wheelbase or 177 inch wheel base - 2004 Chevrolet Express Van | Owner's Manual - Page 358
✍ NOTES 5-108 - 2004 Chevrolet Express Van | Owner's Manual - Page 359
At Each Fuel Fill ...6-10 At Least Once a Month ...6-11 At Least Once a Year ...6-11 Recommended Fluids and Lubricants ...6-14 Normal Maintenance Replacement Parts ...6-16 Engine Maintenance ...6-4 Additional Required Services ...6-6 Maintenance Footnotes ...6-8 Owner Checks and Services ...6-10 6-1 - 2004 Chevrolet Express Van | Owner's Manual - Page 360
the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet or your dealer for details. We at intervals, checks, inspections, replacement parts and recommended fluids and lubricants as prescribed in this manual are necessary to keep your - 2004 Chevrolet Express Van | Owner's Manual - Page 361
needs, you will know that GM-trained and supported service technicians will perform the work using genuine GM parts. If you want to get service information, see Service Publications Ordering Information on page 7-11. Owner Checks and Services on page 6-10 tells you what should be checked, when - 2004 Chevrolet Express Van | Owner's Manual - Page 362
and filter must be changed at least once a year and at this time the system must be reset. Your GM Goodwrench dealer has GM-trained service technicians who will perform this work using genuine GM parts and reset the system. If the engine oil life system is ever reset accidentally, you must - 2004 Chevrolet Express Van | Owner's Manual - Page 363
system. See Engine Oil on page 5-13. An Emission Control Service. Lubricate chassis components. See footnote #. Visually check for any leaks or damage. See footnote (j). Inspect engine air cleaner filter change indicator. If necessary, replace filter. See Engine Air Cleaner/Filter on page 5-18. An - 2004 Chevrolet Express Van | Owner's Manual - Page 364
kilometers) shown for each item. Additional Required Services Service Inspect fuel system for damage or leaks. Inspect exhaust service). See footnote (h). Change automatic transmission fluid and filter (normal service). Replace spark plugs and inspect spark plug wires. An Emission Control Service - 2004 Chevrolet Express Van | Owner's Manual - Page 365
(or every 5 years, whichever occurs first). An Emission Control Service. See footnote (i). Inspect engine accessory drive belt. An Emission Control Service. Inspect evaporative control system. An Emission Control Service. See footnotes † and (l). • • 25,000 (41 500) 50,000 (83 000) 75,000 (125 - 2004 Chevrolet Express Van | Owner's Manual - Page 366
inspect front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect power steering lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. (c) Visually inspect hoses and have them replaced if they are cracked - 2004 Chevrolet Express Van | Owner's Manual - Page 367
rear compartment hinges, latches, locks, fuel door hinge and any moving seat or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to A fluid loss in any vehicle system could indicate a problem. Have the system inspected and repaired and the fluid - 2004 Chevrolet Express Van | Owner's Manual - Page 368
Checks and Services These owner checks and services should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Your GM Goodwrench dealer can assist you with these checks and services. Be sure any necessary repairs are - 2004 Chevrolet Express Van | Owner's Manual - Page 369
. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the pedal, and be ready to turn off the engine immediately if it starts. 3. Try to start the engine in each gear. The starter should work only in PARK - 2004 Chevrolet Express Van | Owner's Manual - Page 370
the engine off, turn the key to the RUN position, but do not start the engine. Without applying the regular brake, try to move the shift lever If the shift lever moves out of PARK (P), contact your GM Goodwrench dealer for service. • The key should turn to LOCK only when the shift lever is in PARK - 2004 Chevrolet Express Van | Owner's Manual - Page 371
begin to move. the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is brake. Contact your GM Goodwrench dealer if service is required. Underbody Flushing Service At least every spring, use plain water to - 2004 Chevrolet Express Van | Owner's Manual - Page 372
engine, see Engine Oil on page 5-13. Usage Fluid/Lubricant Windshield ® Washer Solvent. Washer Solvent GM Optikleen Parking Brake Cable Guides Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Power Steering GM - 2004 Chevrolet Express Van | Owner's Manual - Page 373
GM 9985830. Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Dielectric Silicone Grease (GM Part No. U.S. 12345579, in Canada 992887). Synthetic Grease with Teflon, Superlube (GM Part No. U.S. 12371287, in Canada 10953437). Front and Rear Axle Transfer Case 6-15 - 2004 Chevrolet Express Van | Owner's Manual - Page 374
Maintenance Replacement Parts Replacement parts identified below by name, part number, or specification can be obtained by your dealer. Part Engine (VIN Code) Engine Air Cleaner/Filter 4.3L (W) V6 4.8L (V), 5.3L (T), 6.0L (U) V8 Engine Oil Filter 4.3L (W) V6 4.8L (V), 5.3L (T), 6.0L (U) V8 Fuel Filter - 2004 Chevrolet Express Van | Owner's Manual - Page 375
Engine Drive Belt Routing V6 Engine V8 Engine 6-17 - 2004 Chevrolet Express Van | Owner's Manual - Page 376
are performed, record the date, odometer reading, who performed the service and the type of services performed in the boxes provided. See Maintenance Requirements on page 6-2 in this section. Any additional information from Owner Checks and Services on page 6-10 can be added on the following record - 2004 Chevrolet Express Van | Owner's Manual - Page 377
Maintenance Record (cont'd) Date Odometer Reading Serviced By Maintenance I or Maintenance II Services Performed 6-19 - 2004 Chevrolet Express Van | Owner's Manual - Page 378
Maintenance Record (cont'd) Date Odometer Reading Serviced By Maintenance I or Maintenance II Services Performed 6-20 - 2004 Chevrolet Express Van | Owner's Manual - Page 379
Defects to the Canadian Government ...7-10 Reporting Safety Defects to General Motors ...7-10 Service Publications Ordering Information ...7-11 Customer Assistance and Information ...7-2 Customer Satisfaction Procedure ...7-2 Online Owner Center ...7-3 Customer Assistance for Text Telephone (TTY - 2004 Chevrolet Express Van | Owner's Manual - Page 380
. If the matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager instrument panel and visible through the windshield.) • Dealership name and location • Vehicle delivery date and present mileage When contacting Chevrolet, - 2004 Chevrolet Express Van | Owner's Manual - Page 381
or the interpretation of the New Vehicle Limited Warranty. Although you is limited by vehicle age, mileage and other factors. General Motors reserves owner's manual. (United States only) • Keep track of your vehicle's service history and maintenance schedule. • Find GM dealers for service - 2004 Chevrolet Express Van | Owner's Manual - Page 382
Center. Overseas - Customer Assistance Please contact the local General Motors Business Unit. United States - Customer Assistance Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 1-800-222-1020 1-800-833-2438 (For Text Telephone devices (TTYs - 2004 Chevrolet Express Van | Owner's Manual - Page 383
Roadside Assistance Program Security While You Travel 1-800-CHEV-USA (243-8872) As the proud owner of a new Chevrolet vehicle, you are automatically enrolled in the Chevrolet Roadside Assistance program. This value-added service is intended to provide you with peace of mind as you drive in the city - 2004 Chevrolet Express Van | Owner's Manual - Page 384
reserves the right to limit services or reimbursement to an owner or driver when, in Chevrolet's judgement, the claims become excessive in frequency or type of occurrence. Roadside Assistance is not part of or included in the coverage provided by the New Vehicle Limited Warranty. Buick reserves - 2004 Chevrolet Express Van | Owner's Manual - Page 385
driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions. Public Transportation or Fuel Reimbursement If your vehicle requires overnight warranty repairs, reimbursement - 2004 Chevrolet Express Van | Owner's Manual - Page 386
.00 a day and must be supported by receipts. This requires that you fuel usage charges and may also be responsible for taxes, levies, usage fees, excessive mileage part of the New Vehicle Limited Warranty. A separate booklet entitled "Warranty and Owner Assistance Information" furnished with each new - 2004 Chevrolet Express Van | Owner's Manual - Page 387
fuel economy, , seat belt safety. Unlike the data recorders on many airplanes, these on-board systems do not record sounds, such as conversation owner or, if the vehicle is leased, with the consent of the lessee, • in response to an official request of police or similar government office, • as part - 2004 Chevrolet Express Van | Owner's Manual - Page 388
similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or General Motors. To contact NHTSA, you may either - 2004 Chevrolet Express Van | Owner's Manual - Page 389
Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $120.00 Service Bulletins Service Bulletins give technical service information needed to knowledgeably service - 2004 Chevrolet Express Van | Owner's Manual - Page 390
: Owner's Manual only. RETAIL SELL PRICE: $25.00 ORDER TOLL FREE: 1-800-551-4123 Monday-Friday 8:00 AM - 6:00 PM Eastern Time For Credit Card Orders Only (VISA-MasterCard-Discover), visit Helm, Inc. on the World Wide Web at: www.helminc.com Or you can write to: Helm, Incorporated P. O. Box 07130 - 2004 Chevrolet Express Van | Owner's Manual - Page 391
Additives, Fuel ...5-6 Add- an Air Bag Restrain? ...1-70 Servicing Your Air Bag-Equipped Vehicle (AWD) System ...2-26 AM ...3-76 AM-FM Radio ...3-45 Antenna, Fixed Mast ...3-78 Anti-lock Brake System ...4-6 Anti-Lock Brake, System Warning Light ...3-34 Appearance Care ...5-92 Care of Safety - 2004 Chevrolet Express Van | Owner's Manual - Page 392
...5-53 Replacement Bulbs ...5-57 Taillamps ...5-55 Buying New Tires ...5-71 B Backing Up ...4-49 Battery ...5-43 Battery Replacement ...2-6 Battery Run-Down Protection ...3-17 Before Leaving on a Long Trip ...4-22 C California Fuel ...5-5 Canada - Customer Assistance ...7-4 Canadian Owners ...ii - 2004 Chevrolet Express Van | Owner's Manual - Page 393
Safety Belts ...5-95 Your Cassette Tape Player ...3-77 Your CD Player ...3-78 Your CDs ...3-78 Cargo Door Relocking ...2-8 Cargo Vans and Cab and Chassis Models with an Air Bag Off Switch ...1-46 Cargo Vans and Cab and Chassis Models without an Air Bag Off Switch ...1-45 Cargo Vans with a Passenger - 2004 Chevrolet Express Van | Owner's Manual - Page 394
Fabric/Carpet Instrument Panel ...5-94 Rear Air Conditioning and Heating System ...3-23 Rear Safety Defects to General Motors ...7-10 Reporting Safety Defects to the Canadian Government ...7-10 Reporting Safety Defects to the United States Government ...7-10 Roadside Assistance Program ...7-5 Service - 2004 Chevrolet Express Van | Owner's Manual - Page 395
Doing Your Own Service Work ...5-3 Dome Lamp Override ...3-16 Dome Lamps ...3-17 Door 60/40 Swing-Out Side Door ...2-13 Cargo Door Relocking ...2-8 Locks ...2-7 Power Door Locks ...2-8 Rear Door Security Locks ...2-9 Rear Doors ...2-14 Sliding Side Door ...2-11 Driver Position, Safety Belt ...1-16 - 2004 Chevrolet Express Van | Owner's Manual - Page 396
37 Oil ...5-13 Overheating ...5-26 Reduced Power Light ...3-41 Starting ...2-22 Engine Compartment Fuse Block ...5-104 Engine Oil Additives ...5-16 Entry Lighting ...3-17 Event Data Records (EDR) ...7-9 Exit Lighting ...3-17 Extender, Safety Belt ...1-31 Exterior Lamps ...3-14 F Filter Engine Air - 2004 Chevrolet Express Van | Owner's Manual - Page 397
Beam Changer ...3-9 Headlamp Wiring ...5-101 Headlamps ...5-53 Bulb Replacement ...5-53 Front Turn Signal, Sidemarker and Parking Lamps ...5-55 Halogen Bulbs ...5-53 Highway Hypnosis Cleaner/Filter ...5-18 How to Use This Manual ...ii How to Wear Safety Belts Properly ...1-15 Hydroplaning ...4-19 7 - 2004 Chevrolet Express Van | Owner's Manual - Page 398
Inflation - Tire Pressure ...5-67 Inside Day/Night Rearview Mirror ...2-32 Instrument Panel Cluster ...3-26 Overview ...3-4 Instrument Panel Brightness Control ...3-16 Interior Lamps ...3-16 K Keyless Entry the Engine Running ...3-14 3-16 3-15 1-25 1-16 1-49 1-52 2-10 2-28 J Jump Starting ...5-44 8 - 2004 Chevrolet Express Van | Owner's Manual - Page 399
Cargo Door Relocking ...2-8 Door ...2-7 Leaving Your Vehicle ...2-10 Locks (cont.) Lockout Protection ...2-10 Power Door ...2-8 Rear Door Security Locks ...2-9 Loss of Control ...4-15 Low Coolant Warning Light ...3-35 M Maintenance Schedule Additional Required Services ...6-6 At Each Fuel Fill - 2004 Chevrolet Express Van | Owner's Manual - Page 400
Heated Mirrors ...2-34 Manual Mirror ...2-32 Power Mirrors ...2-33 Overseas - Customer Assistance ...7-4 Owner Checks and Services ...6-10 Owners, Canadian ...ii Owner's Information ...7-12 N New Vehicle Break-In ...2-20 Noise Control System, Tampering ...5-52 Normal Maintenance Replacement Parts - 2004 Chevrolet Express Van | Owner's Manual - Page 401
Specific Loaded CD ...3-72 Playing the Radio ...3-45, 3-48, 3-53, 3-64 Power Accessory Outlets ...3-18 Door Locks ...2-8 Reduced Engine Light ...3-41 Seat ...1-4 Steering Fluid ...5-37 Windows ...2-17 Power Steering ...4-11 Q Questions and Answers About Safety Belts ...1-14 R Radiator Pressure Cap - 2004 Chevrolet Express Van | Owner's Manual - Page 402
Rear Door Security Locks ...2-9 Rear Doors ...2-14 Rear Heating System ...3-22 Rear Safety Belt Comfort Guides ...1-29 Rear Seat Operation ...1-6 Rear Seat Outside Passenger Positions ...1-26 Rear Seat Passengers, Safety Belts ...1-26 Rear Window Defogger ...3-21 Rearview Mirrors ...2-32 Reclining - 2004 Chevrolet Express Van | Owner's Manual - Page 403
15 Questions and Answers About Safety Belts ...1-14 Rear Safety Belt Comfort Guides for Children and Small Adults ...1-29 Rear Seat Passengers ...1-26 Right Front Passenger Position ...1-24 Safety Belt Extender ...1-31 Safety Belt Use During Pregnancy ...1-23 Safety Belts Are for Everyone ...1-10 - 2004 Chevrolet Express Van | Owner's Manual - Page 404
...4-15 Sliding Side Door ...2-11 Some Other Rainy Weather Tips ...4-19 Special Fabric Cleaning Problems ...5-93 Specifications, Capacities ...5-106 Speedometer ...3-27 Stabilitrak® System ...4-8 Stabilitrak® Indicator Light ...3-34 Stabilitrak® Not Ready Light ...3-34 Starting Your Engine ...2-22 - 2004 Chevrolet Express Van | Owner's Manual - Page 405
...4-47 Trailer Wiring Harness ...4-52 Transfer Case Unit Repair Manual ...7-11 Transportation Options Trailer ...4-49 U Understanding Radio Reception ...3-76 Uniform Tire Quality Service Parts Identification Label ...5-100 Vehicle Storage ...5-43 Ventilation Adjustment ...3-22 Visor Vanity Mirror - 2004 Chevrolet Express Van | Owner's Manual - Page 406
...4-51 Where to Put the Restraint ...1-43 Why Safety Belts Work ...1-11 Windows ...2-16 Manual ...2-17 Power ...2-17 Swing-Out Windows ...2-18 Windshield Washer ...3-10 Fluid ...5-38 Windshield Wiper Blade Replacement ...5-58 Fuses ...5-101 Windshield Wipers ...3-10 Winter Driving ...4-26 Y Your
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
-
101
-
102
-
103
-
104
-
105
-
106
-
107
-
108
-
109
-
110
-
111
-
112
-
113
-
114
-
115
-
116
-
117
-
118
-
119
-
120
-
121
-
122
-
123
-
124
-
125
-
126
-
127
-
128
-
129
-
130
-
131
-
132
-
133
-
134
-
135
-
136
-
137
-
138
-
139
-
140
-
141
-
142
-
143
-
144
-
145
-
146
-
147
-
148
-
149
-
150
-
151
-
152
-
153
-
154
-
155
-
156
-
157
-
158
-
159
-
160
-
161
-
162
-
163
-
164
-
165
-
166
-
167
-
168
-
169
-
170
-
171
-
172
-
173
-
174
-
175
-
176
-
177
-
178
-
179
-
180
-
181
-
182
-
183
-
184
-
185
-
186
-
187
-
188
-
189
-
190
-
191
-
192
-
193
-
194
-
195
-
196
-
197
-
198
-
199
-
200
-
201
-
202
-
203
-
204
-
205
-
206
-
207
-
208
-
209
-
210
-
211
-
212
-
213
-
214
-
215
-
216
-
217
-
218
-
219
-
220
-
221
-
222
-
223
-
224
-
225
-
226
-
227
-
228
-
229
-
230
-
231
-
232
-
233
-
234
-
235
-
236
-
237
-
238
-
239
-
240
-
241
-
242
-
243
-
244
-
245
-
246
-
247
-
248
-
249
-
250
-
251
-
252
-
253
-
254
-
255
-
256
-
257
-
258
-
259
-
260
-
261
-
262
-
263
-
264
-
265
-
266
-
267
-
268
-
269
-
270
-
271
-
272
-
273
-
274
-
275
-
276
-
277
-
278
-
279
-
280
-
281
-
282
-
283
-
284
-
285
-
286
-
287
-
288
-
289
-
290
-
291
-
292
-
293
-
294
-
295
-
296
-
297
-
298
-
299
-
300
-
301
-
302
-
303
-
304
-
305
-
306
-
307
-
308
-
309
-
310
-
311
-
312
-
313
-
314
-
315
-
316
-
317
-
318
-
319
-
320
-
321
-
322
-
323
-
324
-
325
-
326
-
327
-
328
-
329
-
330
-
331
-
332
-
333
-
334
-
335
-
336
-
337
-
338
-
339
-
340
-
341
-
342
-
343
-
344
-
345
-
346
-
347
-
348
-
349
-
350
-
351
-
352
-
353
-
354
-
355
-
356
-
357
-
358
-
359
-
360
-
361
-
362
-
363
-
364
-
365
-
366
-
367
-
368
-
369
-
370
-
371
-
372
-
373
-
374
-
375
-
376
-
377
-
378
-
379
-
380
-
381
-
382
-
383
-
384
-
385
-
386
-
387
-
388
-
389
-
390
-
391
-
392
-
393
-
394
-
395
-
396
-
397
-
398
-
399
-
400
-
401
-
402
-
403
-
404
-
405
-
406
 |
 |
Seats and Restraint Systems
...........................
1-1
Front Seats
...............................................
1-3
Rear Seats
...............................................
1-6
Safety Belts
.............................................
1-10
Child Restraints
.......................................
1-32
Air Bag System
.......................................
1-65
Restraint System Check
............................
1-76
Features and Controls
.....................................
2-1
Keys
........................................................
2-2
Doors and Locks
.......................................
2-7
Windows
.................................................
2-16
Theft-Deterrent Systems
............................
2-19
Starting and Operating Your Vehicle
...........
2-20
Mirrors
....................................................
2-32
OnStar
®
System
......................................
2-35
Storage Areas
.........................................
2-36
Instrument Panel
.............................................
3-1
Instrument Panel Overview
..........................
3-4
Climate Controls
......................................
3-19
Warning Lights, Gages and Indicators
.........
3-25
Audio System(s)
.......................................
3-43
Driving Your Vehicle
.......................................
4-1
Your Driving, the Road, and Your Vehicle
.....
4-2
Towing
...................................................
4-30
Service and Appearance Care
..........................
5-1
Service
.....................................................
5-3
Fuel
.........................................................
5-4
Checking Things Under the Hood
.................
5-9
All-Wheel Drive
........................................
5-49
Rear Axle
...............................................
5-50
Front Axle
...............................................
5-51
Noise Control System
...............................
5-52
Bulb Replacement
....................................
5-53
Windshield Wiper Blade Replacement
.........
5-58
Tires
......................................................
5-59
Appearance Care
.....................................
5-92
Vehicle Identification
...............................
5-100
Electrical System
....................................
5-101
Capacities and Specifications
...................
5-106
Maintenance Schedule
.....................................
6-1
Maintenance Schedule
................................
6-2
Customer Assistance and Information
..............
7-1
Customer Assistance and Information
...........
7-2
Reporting Safety Defects
...........................
7-10
Index
................................................................
1
2004 Chevrolet Express Owner Manual
M