2005 Chevrolet Astro Owner's Manual
2005 Chevrolet Astro Manual
2005 Chevrolet Astro manual content summary:
- 2005 Chevrolet Astro | Owner's Manual - Page 1
2005 Chevrolet Astro Owner Manual Seats and Restraint Systems ...1-1 Front Seats ...1-3 Rear Seats ...1-7 Safety Belts ...1-18 Child Restraints ...1-38 Airbag System ...1-63 Restraint System Check ...1-70 Features and Controls ...2-1 Keys ...2-2 Doors and Locks ...2-6 Windows ...2-14 Theft-Deterrent - 2005 Chevrolet Astro | Owner's Manual - Page 2
name "General Motors of Canada Limited" for Chevrolet Motor Division whenever it appears in this manual. Keep this manual in the vehicle, so it will be there if it is needed while you are on the road. If the vehicle is sold, leave this manual in the vehicle. How to Use This Manual Many people read - 2005 Chevrolet Astro | Owner's Manual - Page 3
Safety Warnings and Symbols There are a number of safety cautions in this book. We use a box and the word CAUTION to tell about things that could hurt you if you were to ignore the warning. In the caution area, we - 2005 Chevrolet Astro | Owner's Manual - Page 4
avoid the damage. When you read other manuals, you might see CAUTION and NOTICE warnings in different colors use the same words, CAUTION or NOTICE. Vehicle Symbols The vehicle has components and labels that use Lights, Gages, and Indicators in Section 3 Audio System(s) in Section 3 Engine Compartment - 2005 Chevrolet Astro | Owner's Manual - Page 5
These are some examples of symbols that may be found on the vehicle: v - 2005 Chevrolet Astro | Owner's Manual - Page 6
✍ NOTES vi - 2005 Chevrolet Astro | Owner's Manual - Page 7
Belt Comfort Guides for Children and Small Adults ...1-35 Safety Belt Extender ...1-37 Child Manual Seats ...1-3 Power Seat ...1-3 Manual Lumbar ...1-4 Reclining Seatbacks ...1-4 Head Restraints ...1-6 Seatback Latches Height Adjustment ...1-30 Safety Belt Use During Pregnancy ...1-31 Right Front - 2005 Chevrolet Astro | Owner's Manual - Page 8
System Check ...1-70 Checking Your Restraint Systems ...1-70 Replacing Restraint System Parts After a Crash ...1-71 Airbag System ...1-63 Where Are the Airbags? Airbag Inflates? ...1-68 Servicing Your Airbag-Equipped Vehicle ...1-69 Adding Equipment to Your Airbag-Equipped Vehicle ...1-70 1-2 - 2005 Chevrolet Astro | Owner's Manual - Page 9
want it. 3. Release the lever and try to move the seat with your body, to make sure that the seat is locked into place Power Seat If your side of the driver's seat. If your vehicle has manual seats, they can be adjusted forward or rearward using the lever located under the front of the seat(s). To - 2005 Chevrolet Astro | Owner's Manual - Page 10
Manual Lumbar Reclining Seatbacks There is a lever located on the inboard side of seats. Turn the knob toward the front of the vehicle to increase lumbar support. Turn the knob toward the rear of the vehicle to decrease lumbar support. 2. Release the lever to lock the seatback where you want it. To - 2005 Chevrolet Astro | Owner's Manual - Page 11
not do their job when you are reclined like this. The shoulder belt can not do its job because it will not be against your body. Instead, it will be in front of you. In a crash you could go into it, receiving neck or other injuries. The lap belt can not - 2005 Chevrolet Astro | Owner's Manual - Page 12
your vehicle has the non-touring bench seatback, pull up on the latch release lever while pulling the seatback toward the rear of the vehicle. position reduces the chance of a neck injury in a crash. After the latch has been released, push the seatback toward the front of the vehicle until it - 2005 Chevrolet Astro | Owner's Manual - Page 13
Rear Seats {CAUTION: If the seatback is not locked, it could move forward in a sudden stop or crash. That could cause injury to the person sitting there. Always press rearward on the seatback to be sure it is locked. Rear Seat Operation Removing the Rear Seats To remove the rear seats, do the - 2005 Chevrolet Astro | Owner's Manual - Page 14
seat, pull the safety belt all the way out through the guide. 3. To store the safety belt while the second row bench of the storage bin. Close the cover to retain the belt. 4. Pull up on the seatback latch on the right rear of the seat. Push the seatback down until it locks into place. 5. Lift - 2005 Chevrolet Astro | Owner's Manual - Page 15
Replacing the Rear Seats 6. Lift up on the rear of the seat to remove the seat assembly from the rear latch pins. Then, pull the whole seat back to remove the seat from the front retainers and then lift the seat out of the vehicle. 1. Lower - 2005 Chevrolet Astro | Owner's Manual - Page 16
your seat, pull the belt through the guide before reattaching the lap-shoulder belt to the side of the seat. The release hole should be facing outward. 2. Pull the seat down to latch the rear retainers. Make sure the seat is locked in by pulling up and down on the seat. 1-10 - 2005 Chevrolet Astro | Owner's Manual - Page 17
the passenger's side to unlock it. Slide the seat to where you want it and release the lever. Try to move the seat with your body, to make sure the seat is locked into place. The center bench seat has a pivoting right armrest. The optional bench seats come with moveable armrests - 2005 Chevrolet Astro | Owner's Manual - Page 18
Entering the Third Row Seat The second row seat has a seatback lever that makes it easier to enter the third row seat, if equipped. The lever is located on the right rear of the second row seat. To adjust your seatback, pull up on the lever located on the outboard sides of the seat cushion. 1. - 2005 Chevrolet Astro | Owner's Manual - Page 19
To raise the seatback, do the following 1. Unlock the seatback lever by pulling up on the lever while pushing down on the upper edge of the seatback. 2. Move the seatback into the upright position. 3. Make sure the seatback is locked when it is back in the upright position. Removing the Rear Seats - 2005 Chevrolet Astro | Owner's Manual - Page 20
seat, pull the safety belt all the way out through the guide. 3. To store the safety belt while the second row bench of the storage bin. Close the cover to retain the belt. 4. Pull up on the seatback latch on the right rear of the seat. Push the seatback down until it locks into place. 5. Lift - 2005 Chevrolet Astro | Owner's Manual - Page 21
Reinstalling the Rear Seats 6. Lift up on the rear of the seat to remove the seat assembly from the rear latch pins. Then, pull the whole seat back to remove the seat from the front retainers and then lift the seat out of the vehicle. 1. Lower - 2005 Chevrolet Astro | Owner's Manual - Page 22
your seat, pull the belt through the guide before reattaching the lap-shoulder belt to the side of the seat. The release hole should be facing outward. 2. Pull the seat down to latch the rear retainers. Make sure the seat is locked in by pulling up and down on the seat. 1-16 - 2005 Chevrolet Astro | Owner's Manual - Page 23
seat bottom. Slide the seat where you want it and then let go of the release bar. Then try to move the seat with your body to make sure the seat is locked into place. 1-17 - 2005 Chevrolet Astro | Owner's Manual - Page 24
part of the manual tells you how to use safety belts properly. It also tells you some things you should not do with safety belts. It is extremely dangerous to ride in a cargo Light on page 3-25. In most states and in all Canadian provinces, the law says to wear safety belts. Here is why: They work. - 2005 Chevrolet Astro | Owner's Manual - Page 25
. After more than 30 years of safety belts in vehicles, the facts are clear. In most crashes buckling up does matter...a lot! Why Safety Belts Work When you ride in or on anything, you go as fast as it goes. Take the simplest vehicle. Suppose it is just a seat on - 2005 Chevrolet Astro | Owner's Manual - Page 26
Put someone on it. Get it up to speed. Then stop the vehicle. The rider does not stop. 1-20 - 2005 Chevrolet Astro | Owner's Manual - Page 27
The person keeps going until stopped by something. In a real vehicle, it could be the windshield... or the instrument panel... 1-21 - 2005 Chevrolet Astro | Owner's Manual - Page 28
will be in most of them in the future. But they are supplemental systems only; so they work with safety belts - not instead of them. Every airbag system ever offered for sale has required the use of safety belts. Even if you are in a vehicle that has airbags, you still have to buckle - 2005 Chevrolet Astro | Owner's Manual - Page 29
never drive far from home, why should I wear safety belts? How to Wear Safety Belts Properly This part is only control, such as bad drivers. Most accidents occur within 25 miles (40 km) of home. And the greatest number of 1. Close and lock the door. 2. Adjust the seat so you can sit up straight. To - 2005 Chevrolet Astro | Owner's Manual - Page 30
latch plate to make sure it is secure. If the belt is not long enough, see Safety Belt Extender on page 1-37. Make sure the release button on the buckle is positioned so you would be able to unbuckle the safety belt quickly if you ever had to. The lap part chest. These parts of the body are best able - 2005 Chevrolet Astro | Owner's Manual - Page 31
if your shoulder belt is too loose. In a crash, you would move forward too much, which could increase injury. The shoulder belt should fit against your body. A: The shoulder belt is too loose. It will not give nearly as much protection this way. 1-25 - 2005 Chevrolet Astro | Owner's Manual - Page 32
Q: What is wrong with this? {CAUTION: You can be seriously injured if your belt is buckled in the wrong place like this. In a crash, the belt would go up over your abdomen. The belt forces would be there, not at the pelvic bones. This could cause serious internal injuries. Always buckle your belt - 2005 Chevrolet Astro | Owner's Manual - Page 33
Q: What is wrong with this? {CAUTION: You can be seriously injured if your belt goes over an armrest like this. The belt would be much too high. In a crash, you can slide under the belt. The belt force would then be applied at the abdomen, not at the pelvic bones, and that could cause serious or - 2005 Chevrolet Astro | Owner's Manual - Page 34
Q: What is wrong with this? {CAUTION: You can be seriously injured if you wear the shoulder belt under your arm. In a crash, your body would move too far forward, which would increase the chance of head and neck injury. Also, the belt would apply too much force to the - 2005 Chevrolet Astro | Owner's Manual - Page 35
a crash, you would not have the full width of the belt to spread impact forces. If a belt is twisted, make it straight so it can work properly, or ask your dealer to fix it. A: The belt is twisted across the - 2005 Chevrolet Astro | Owner's Manual - Page 36
Shoulder Belt Height Adjustment Before you begin to drive, move the shoulder belt adjuster to the height that is right for you. To unlatch the belt, just push the button on the buckle. The belt should go back out of the way. Before you close the door, be sure the belt is out - 2005 Chevrolet Astro | Owner's Manual - Page 37
Safety Belt Use During Pregnancy Safety belts work for everyone, including pregnant women. Like all belts. A pregnant woman should wear a lap-shoulder belt, and the lap portion should be worn as low as possible, below the rounding, throughout the pregnancy. The best way to protect the fetus is to - 2005 Chevrolet Astro | Owner's Manual - Page 38
2. Push the latch plate into the buckle until it clicks. Pull up on the latch plate to make sure it is secure. If the belt is not long enough, see Safety Belt Extender on page 1-37 you more slowly. 3. To make the lap part tight, pull down on the buckle end of the belt as you pull up on the shoulder - 2005 Chevrolet Astro | Owner's Manual - Page 39
at your abdomen. This could cause serious or even fatal injuries. The shoulder belt should go over the shoulder and across the chest. These parts of the body are best able to take belt restraining forces. The safety belt locks if there is a sudden stop or a crash. To unlatch the belt, just - 2005 Chevrolet Astro | Owner's Manual - Page 40
it the same way as the lap part of a lap-shoulder belt. If the belt is not long enough, see Safety Belt Extender on page 1-37. When you sit in a center seating position, you have a lap safety belt, which has no retractor. To make the belt longer, tilt the latch - 2005 Chevrolet Astro | Owner's Manual - Page 41
have outgrown booster seats and for small adults. When installed on a shoulder belt, the comfort guide better positions the belt away from the neck and head. Here is how to install a comfort guide and use the safety belt: 1. Remove the guide from its storage clip on the side of the seatback. 1-35 - 2005 Chevrolet Astro | Owner's Manual - Page 42
and past the belt. The elastic cord must be under the belt. Then, place the guide over the belt, and insert the two edges of the belt into the slots of the guide. 3. Be sure that the belt is not twisted and it lies flat. The elastic cord must be under the - 2005 Chevrolet Astro | Owner's Manual - Page 43
for the seat it is made to fit. The extender has been designed for adults. Never use it for securing child seats. To wear it, just attach it to the regular safety belt. For more information, see the instruction sheet that comes with the extender. 4. Buckle, position and release the safety belt as - 2005 Chevrolet Astro | Owner's Manual - Page 44
who are not buckled up can strike other people who are buckled up, or can be thrown out of the vehicle. Older children need to use safety belts properly. Older children who have outgrown booster seats should wear the vehicle's safety belts. If you have the choice, a child should sit next - 2005 Chevrolet Astro | Owner's Manual - Page 45
's shoulder, so that in a crash the child's upper body would have the restraint that belts provides. If the child is sitting in a rear seat outside position, see Rear Safety Belt Comfort Guides for Children and Small Adults on page 1-35. If the be used by only one person at a time. 1-39 - 2005 Chevrolet Astro | Owner's Manual - Page 46
low and snug on the hips, just touching the child's thighs. This applies belt force to the child's pelvic bones in a crash. Infants and Young Children Except Cargo Vans by appropriate restraints. Young children should not use the vehicle's adult safety belts alone, unless there is no other - 2005 Chevrolet Astro | Owner's Manual - Page 47
{CAUTION: People should never hold a baby in their arms while riding in a vehicle. A baby does not weigh much - until a crash. During a crash a baby will become so heavy it is not possible to hold it. For example, in a crash at only 25 mph (40 km/h), a 12 lb (5.5 kg) baby will suddenly become a 240 - 2005 Chevrolet Astro | Owner's Manual - Page 48
, which are purchased by the vehicle's owner, are available in four basic types. Selection of a particular restraint should take into consideration not only the child's weight, height and age but also whether or not the restraint will be compatible with the - 2005 Chevrolet Astro | Owner's Manual - Page 49
be sure it is designed to be used in a motor vehicle. If it is, the restraint will have a label saying that it meets federal motor vehicle safety standards. The restraint manufacturer's instructions that come with the restraint state the weight and height limitations for a particular child restraint - 2005 Chevrolet Astro | Owner's Manual - Page 50
Cargo Vans support for the head and neck. This is necessary because a newborn infant's neck is weak and its head weighs so much compared with the rest of its body. In a crash, an infant in a rear-facing seat settles into the restraint, so the crash forces can be distributed across the strongest part - 2005 Chevrolet Astro | Owner's Manual - Page 51
are still so small that the vehicle's regular safety belt may not remain low on the hip bones, as it should. Instead, it may settle up around the child's abdomen. In a crash, the belt would apply force on a body area that is unprotected by any bony structure. This alone could cause serious - 2005 Chevrolet Astro | Owner's Manual - Page 52
Child Restraint Systems An infant car bed (A), a special bed made for use in a motor vehicle, is an infant restraint system designed to restrain or position a child on a continuous flat surface. Make sure that the infant's head rests toward the - 2005 Chevrolet Astro | Owner's Manual - Page 53
A forward-facing child seat (C-E) provides restraint for the child's body with the harness and also sometimes with surfaces such as T-shaped or shelf-like shields. A booster seat (F-G) is a child restraint designed to improve the fit of - 2005 Chevrolet Astro | Owner's Manual - Page 54
will have a label saying that it meets federal motor vehicle safety standards. Then follow the instructions for the restraint. You may find these instructions on the restraint itself or in a booklet, or both. These restraints use the belt system or the LATCH system in your vehicle, but the child also - 2005 Chevrolet Astro | Owner's Manual - Page 55
Where to Put the Restraint Except Cargo Vans Accident statistics show that children are safer if they are restrained in the rear rather than the front seat. General Motors, therefore, recommends that child restraints be secured in a rear seat including an infant riding in a rear-facing infant seat, - 2005 Chevrolet Astro | Owner's Manual - Page 56
Cargo Vans The child restraint must be secured properly in the passenger seat. Never put a rear-facing child restraint in this vehicle. Here is why: Top Strap Some child restraints have a top strap, or "top tether." It can help restrain the child restraint during a collision. For it to work, a top - 2005 Chevrolet Astro | Owner's Manual - Page 57
the top strap when and as the child restraint manufacturer's instructions say. In Canada, the law requires that forward-facing child restraints have a top the top strap to one of the following anchor points. Be sure to use an anchor point located on the same side of the vehicle as the seating - 2005 Chevrolet Astro | Owner's Manual - Page 58
inflating airbag. Do not use a rear-facing child restraint in this vehicle. If you need to secure a forward-facing child restraint in the front passenger position, always move the front passenger seat as far back as it will go. Cargo Van If your vehicle is a cargo van, the anchoring point for a top - 2005 Chevrolet Astro | Owner's Manual - Page 59
Passenger Van Passenger Van Bench Seat (Second Row) Passenger Van Bucket Seats Bucket Seats: An anchoring point is located below the rear of the seat cushion on the spacer bar. Anchor the top strap through the two slots on the bar. 1-53 - 2005 Chevrolet Astro | Owner's Manual - Page 60
be anchored, or if the instructions that come with the child restraint and Top Tethers for Children (LATCH System) Passenger Van Bench Seat (Third Row) use the vehicle's safety belts. Instead, it uses vehicle anchors and child restraint attachments to secure the restraints. Some restraints also use - 2005 Chevrolet Astro | Owner's Manual - Page 61
Anchorage B. Lower Anchorage C. Top Tether A. Lower Anchorage B. Lower Anchorage In order to use the LATCH system in your vehicle, you need a child restraint designed for that system. With this system, use the LATCH system instead of the vehicle's safety belts to secure a child restraint. 1-55 - 2005 Chevrolet Astro | Owner's Manual - Page 62
could be seriously injured or killed. Make sure that a LATCH-type child restraint is properly installed using the anchorage points, or use the vehicle's safety belts to secure the restraint following the instructions that came with that restraint, and also the instructions in this manual. 1-56 - 2005 Chevrolet Astro | Owner's Manual - Page 63
that the top strap must be anchored. If your child restraint does not have the LATCH system, you will be using the lap-shoulder belt to secure the child restraint in this position. Be sure to follow the instructions that came with the child restraint. Secure the child in the child restraint when - 2005 Chevrolet Astro | Owner's Manual - Page 64
your child restraint does not have the LATCH system, you will be using the lap belt to secure the child restraint in this position. Be sure to follow the instructions that came with the child restraint. belt will move freely again and be ready to work for an adult or larger child passenger. 1-58 - 2005 Chevrolet Astro | Owner's Manual - Page 65
1. Make the belt as long as possible by tilting the latch plate and pulling it along the belt. 2. Put the child restraint on the seat. 3. Run the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how. 4. Buckle the belt. Make sure the release - 2005 Chevrolet Astro | Owner's Manual - Page 66
van, always secure a rear-facing child restraint in a rear seat. If your vehicle is a cargo van, do not use instructions say. 1. Because your vehicle has a right front passenger airbag, always move the seat as far back as it will go before securing a forward-facing child restraint. See Manual - 2005 Chevrolet Astro | Owner's Manual - Page 67
3. Pick up the latch plate, and run the lap and shoulder portions of the vehicle's safety belt through or around the restraint. The child restraint instructions will show you how. 5. Pull the rest of the belt all the way out of the retractor to set the lock. 4. Buckle the belt. Make - 2005 Chevrolet Astro | Owner's Manual - Page 68
of the belt and feed the shoulder belt back into the retractor. You may find it helpful to use your knee to push down on the child restraint as you tighten the belt. 7. Push and pull the way. The safety belt will move freely again and be ready to work for an adult or larger child passenger. 1-62 - 2005 Chevrolet Astro | Owner's Manual - Page 69
things inside the vehicle or being ejected from it. Airbags are designed to work with safety belts, but do not replace them. Airbags are designed to deploy crashes. They are not designed to inflate in rollover, rear or low-speed frontal crashes, or in many side crashes. And, for some unrestrained - 2005 Chevrolet Astro | Owner's Manual - Page 70
{CAUTION: Airbags inflate with great force, faster than the blink of an eye. If you are too close to an inflating airbag, as you would be if you were leaning forward, it could seriously injure you. Safety belts help keep you in position before and during a crash. Always wear your safety belt, even - 2005 Chevrolet Astro | Owner's Manual - Page 71
the Airbags? United States Canada There is an airbag readiness light on the instrument panel, which shows AIR BAG or the airbag symbol. The system checks the airbag electrical system for malfunctions. The light tells you if there is an electrical problem. See Airbag Readiness Light on page 3-26 - 2005 Chevrolet Astro | Owner's Manual - Page 72
occupant and an airbag, and do not attach or put anything on the steering wheel hub or on or near any other airbag covering. When Should an Airbag In take into account a variety of desired deployment and non-deployment events and are used to predict how severe a crash is likely to be in time for the - 2005 Chevrolet Astro | Owner's Manual - Page 73
a release of gas from the inflator, which inflates the airbag. The inflator, airbag, and related hardware are all part of the airbag modules inside the steering wheel and in the instrument panel in front of the right front passenger. • If the object deforms, the airbag could inflate at - 2005 Chevrolet Astro | Owner's Manual - Page 74
asthma or other breathing trouble. To avoid this, everyone in the vehicle should get out as soon as it is safe to do so. If you have breathing problems but can not get out of the vehicle after an airbag inflates, then get fresh air by opening a window or a door. If you experience - 2005 Chevrolet Astro | Owner's Manual - Page 75
affect how your vehicle should be serviced. There are parts of the airbag system in several places around your vehicle. You don't want the system to inflate while someone is working on your vehicle. Your dealer and the service manual have information about servicing your vehicle and the airbag system - 2005 Chevrolet Astro | Owner's Manual - Page 76
light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts could keep the airbags from working properly? A: Yes. If you add things that change your vehicle's frame, bumper system, front end sheet metal - 2005 Chevrolet Astro | Owner's Manual - Page 77
you will need to have LATCH system, safety belt or seat parts repaired or replaced. New parts and repairs may be necessary even if the belt or LATCH system was not being used at the time of the collision. If your seat adjuster will not work after a crash, the special part of the safety belt that - 2005 Chevrolet Astro | Owner's Manual - Page 78
✍ NOTES 1-72 - 2005 Chevrolet Astro | Owner's Manual - Page 79
Controls Automatic Transmission Operation ...2-20 Tow/Haul Mode ...2-22 All-Wheel Drive ...2-23 Parking Brake ...2-23 Shifting Into Park (P) ...2-24 Shifting Out of Park (P) ...2-25 Parking Over Things That Burn ...2-26 Engine Exhaust ...2-26 Running Your Engine While You Are Parked ...2-27 Mirrors - 2005 Chevrolet Astro | Owner's Manual - Page 80
Keys {CAUTION: Leaving children in a vehicle with the ignition key is dangerous for many reasons. They could operate the power windows or other controls or even make the vehicle move. The children or others - 2005 Chevrolet Astro | Owner's Manual - Page 81
-sided key for the ignition and door locks. It will fit with either side up. Remote Keyless Entry System If equipped, the keyless entry system operates on a radio frequency subject to Federal Communications Commission (FCC) Rules and with Industry Canada. This device complies with Part 15 of the FCC - 2005 Chevrolet Astro | Owner's Manual - Page 82
to determine if battery replacement is necessary. See "Battery Replacement" under Remote Keyless Entry System Operation on page 2-4. • If you are still having trouble, see your dealer or a qualified technician for service. If you press UNLOCK again within three seconds, all doors will unlock. LOCK - 2005 Chevrolet Astro | Owner's Manual - Page 83
your body transferred to these surfaces may damage the transmitter. To replace the battery, do the following: Battery Replacement Under normal use, the battery in your remote keyless entry transmitter should last about two years. You can tell the battery is weak if the transmitter won't work at - 2005 Chevrolet Astro | Owner's Manual - Page 84
inside, slide the manual lock levers. When the red mark on the lock lever is visible, the door is unlocked. {CAUTION: Unlocked doors can be dangerous. • Passengers - especially children - can easily open the doors and fall out of a moving vehicle. When a door is locked, the handle will not open it - 2005 Chevrolet Astro | Owner's Manual - Page 85
lock automatically when the shift lever is moved out of PARK (P). All of the doors will unlock when the shift lever is moved back into PARK (P). The following instructions detail how to program your door locks. To enter the program mode you need to do the following: 1. Begin with the ignition in - 2005 Chevrolet Astro | Owner's Manual - Page 86
automatic door locks. Select one of the following four programming options and follow the instructions. You will have thirty seconds to begin programming. If you exceed the thirty second limit, the locks will automatically by turning the ignition to RUN. The locks will automatically lock and unlock - 2005 Chevrolet Astro | Owner's Manual - Page 87
the sliding door using the inside door handle. This feature prevents passengers from opening the sliding side door from the inside. To use this feature, how the security door lock works, and how to cancel the lock. The security door lock is located near the front of the sliding door. There are two - 2005 Chevrolet Astro | Owner's Manual - Page 88
lever all the way down. {CAUTION: If your vehicle is facing downward on a steep grade (15 percent or more), the door may not stay open and could slam shut, possibly injuring someone. To make sure the door does not slam shut be sure to hold it open until everyone is clear of the - 2005 Chevrolet Astro | Owner's Manual - Page 89
driver's side rear door, pull on the latch release handle located on the inside of the door. To close the rear doors, close the driver's side door first. Check to make sure both doors are completely closed Cargo Door Shown The rear doors have a check assembly to keep the doors from opening beyond - 2005 Chevrolet Astro | Owner's Manual - Page 90
select the control setting that will force outside air into your vehicle. See Climate Control System on page 3-19. • If you have air outlets on or under the instrument panel, open them all the way. See Engine Exhaust on page 2-26. Do this on each door. Replace the check assemblies on the mounting - 2005 Chevrolet Astro | Owner's Manual - Page 91
be opened or closed without a key if the door lock system is unlocked. The interior light will not turn on if the rear doors are open. To open the hatch, unlock it, then press the button and lift the handle located in the center of the door. To lock the power lock system from the outside - 2005 Chevrolet Astro | Owner's Manual - Page 92
even death from heat stroke. Never leave a child, a helpless adult, or a pet alone in a vehicle, especially with the windows closed in warm or hot weather. Manual Windows To operate your manual windows, turn the hand crank on each door to raise or lower your side - 2005 Chevrolet Astro | Owner's Manual - Page 93
the front doors. The driver's door also has a switch for the front passenger window. Your power windows will not work unless the ignition is in RUN or ACCESSORY, or unless retained accessory power is active. See Retained Accessory Power (RAP) on page 2-18. Visor Vanity Mirror Lift the mirror cover - 2005 Chevrolet Astro | Owner's Manual - Page 94
the key from START as soon as the engine starts. If the engine is running and the SECURITY light comes on, you will be able to restart the engine if you turn the engine off. However, your Passlock® system is not working properly and must be serviced by your dealer. Your vehicle is not protected - 2005 Chevrolet Astro | Owner's Manual - Page 95
sure the key is all the way in. If it is, turn the steering wheel left and right while you turn the key hard. If none of this works, then your vehicle needs service. C (OFF): This position lets you turn off the engine. Use OFF if you must have your vehicle in motion while the - 2005 Chevrolet Astro | Owner's Manual - Page 96
the ignition key is in RUN or ACCESSORY. Once the key is turned from RUN to OFF, these features will continue to work for up to 20 minutes or until a door is opened. Notice: Holding your key in START for longer than 15 seconds at a time will cause your battery to be drained much sooner - 2005 Chevrolet Astro | Owner's Manual - Page 97
it away from moving engine parts. If you do not, it could be damaged. Engine Coolant Heater If your vehicle has this feature, in very cold weather, 0°F (−18°C) or colder, the engine coolant heater can help. You will get easier starting and better fuel economy during engine warm-up. Usually, the - 2005 Chevrolet Astro | Owner's Manual - Page 98
you keep the coolant heater plugged in? The answer depends on the outside temperature, the kind of oil you have, and some engine. Your vehicle has an automatic transmission shift lock control system. You have to fully apply your regular brakes before you can shift from PARK (P) when the ignition key - 2005 Chevrolet Astro | Owner's Manual - Page 99
position gives you more power but lower fuel economy. You can use SECOND (2) on hills. It can help control your speed as you go down steep mountain roads, but then you would also want to use your brakes off and on. {CAUTION: Shifting into a drive gear while your engine is running at high speed is - 2005 Chevrolet Astro | Owner's Manual - Page 100
If you manually select SECOND (2), the transmission will drive in second gear. You may use this feature for reducing torque to the rear wheels when you are trying to start your vehicle from a stop on slippery road surfaces. FIRST (1): This position gives you even more power (but lower fuel economy) - 2005 Chevrolet Astro | Owner's Manual - Page 101
is an indication that the all-wheel drive system is functioning properly. Parking Brake To set the parking brake, hold the regular brake pedal down with your right foot. Push down the parking brake pedal with your left foot. If the ignition is on, the brake system warning light will come on. To - 2005 Chevrolet Astro | Owner's Manual - Page 102
not fully in PARK (P) with the parking brake firmly set. Your vehicle can roll. If you have left the engine running, the vehicle can move suddenly. You with the ignition key in your hand, your vehicle is in PARK (P). 2-24 {CAUTION: It can be dangerous to leave your vehicle with the engine running. - 2005 Chevrolet Astro | Owner's Manual - Page 103
(P) properly, the weight of the vehicle may put too much force on the parking pawl in the transmission. You may find automatic transmission shift lock control system. You have to fully apply your regular brakes before you can shift from PARK (P) when the ignition is in RUN. See Automatic Transmission - 2005 Chevrolet Astro | Owner's Manual - Page 104
Burn Engine Exhaust {CAUTION: Engine exhaust was damaged in a collision. • Your vehicle was damaged when driving over high points on the road or over road debris. • improperly. If you ever suspect exhaust is coming into your vehicle: • Drive it only with all the windows down to blow out any CO; and - 2005 Chevrolet Astro | Owner's Manual - Page 105
with the parking brake firmly set. Your vehicle can roll. Do not leave your vehicle when the engine is running unless you have to. If you have left the engine running, the NEVER park in a garage with the engine running. Another closed-in place can be a blizzard. See Winter Driving on page 4-23. 2-27 - 2005 Chevrolet Astro | Owner's Manual - Page 106
Mirrors Manual Rearview Mirror You can adjust the mirror for day or night driving. Press the tab forward (away from you) for day driving. Pull the tab back (toward you) for night driving. Outside Power Mirrors Outside Manual Mirror Adjust your outside rearview mirrors so you can see a little of - 2005 Chevrolet Astro | Owner's Manual - Page 107
lane, you could hit a vehicle on your right. Check your inside mirror or glance over your shoulder before changing lanes. HomeLink,® a combined transmitters used to activate devices such as gate operators, garage door openers, entry door locks, security systems and home lighting. Additional - 2005 Chevrolet Astro | Owner's Manual - Page 108
of the garage. It is recommended that a new battery be installed in your hand-held transmitter for quicker and more accurate transmission of the radio frequency. Programming the HomeLink® Transmitter Do not use the HomeLink Transmitter with any garage door opener that does not have the "stop and - 2005 Chevrolet Astro | Owner's Manual - Page 109
newly-trained HomeLink® button and observe the indicator light. If the indicator light stays on constantly, programming is complete and your device equipped device (most commonly, a garage door opener). 6. Locate in the garage, the garage door opener receiver (motor-head unit). Locate the "Learn" or - 2005 Chevrolet Astro | Owner's Manual - Page 110
" or quit after several seconds of transmission. This may not be long enough for If you live in Canada, or you are having difficulty programming a gate operator by using the "Programming HomeLink® and hold down the two outside buttons until the indicator light begins to flash, after 20 seconds. Do not - 2005 Chevrolet Astro | Owner's Manual - Page 111
both buttons until the HomeLink® indicator light turns off. 3. Release both buttons. For questions or comments, contact HomeLink® at 1-800-355-3515, or on the internet at www.homelink.com. Your front storage compartment/glove box is at the center of the engine cover. To open the compartment, press - 2005 Chevrolet Astro | Owner's Manual - Page 112
If you have rear storage compartments, pull up on the lid to open the cover. There is also a map/storage pocket on the passenger's side of the engine cover console. 2-34 - 2005 Chevrolet Astro | Owner's Manual - Page 113
, a compartment for a garage door opener, a trip computer, a temperature and compass display, and a storage compartment for sunglasses. The reading lamps, trip computer, temperature and compass display will work when the ignition is in RUN, ACCESSORY or when Retained Accessory Power (RAP) is active - 2005 Chevrolet Astro | Owner's Manual - Page 114
Opener If you have a garage door opener, the front overhead compartment can be used to conveniently store the opener. 1. To install the garage door opener, first open the compartment door by pressing the latch forward. 2. Peel the protective backing from the hook and loop patch. 4. Center the garage - 2005 Chevrolet Astro | Owner's Manual - Page 115
closed, press the button again to make sure the garage door opener operates properly. Sunglasses Storage Compartment With the garage door opener positioned properly and the right number of pegs in place, you can press the button to operate the opener. Your vehicle may be equipped - 2005 Chevrolet Astro | Owner's Manual - Page 116
sure to fasten it securely. Don't exceed the maximum vehicle capacity when loading your vehicle. For more information on vehicle capacity and loading, see Loading Your Vehicle on page 4-28. To prevent damage or loss of cargo as you're driving, check now and then to make sure the luggage carrier and - 2005 Chevrolet Astro | Owner's Manual - Page 117
Voltmeter Gage ...3-27 Brake System Warning Light ...3-28 Anti-Lock Brake System Warning Light ...3-29 Engine Coolant Temperature Gage ...3-29 Malfunction Indicator Lamp ...3-30 Oil Pressure Gage ...3-33 Security Light ...3-34 Highbeam On Light ...3-34 Service All-Wheel Drive Light ...3-34 Tow/Haul - 2005 Chevrolet Astro | Owner's Manual - Page 118
Section 3 Instrument Panel Radio with CD ...3-42 Rear Seat Audio (RSA) ...3-46 Theft-Deterrent Feature ...3-48 Radio Reception ...3-50 Care of Your CDs ...3-50 Care of Your CD Player ...3-50 Fixed Mast Antenna ...3-50 Driver Information Center (DIC) ...3-37 Audio System(s) ...3-39 Setting the Time - 2005 Chevrolet Astro | Owner's Manual - Page 119
✍ NOTES 3-3 - 2005 Chevrolet Astro | Owner's Manual - Page 120
Instrument Panel Overview 3-4 - 2005 Chevrolet Astro | Owner's Manual - Page 121
on page 3-7. D. Hazard Warning Flasher Button. See Hazard Warning Flashers on page 3-6. E. Shift Lever. See Automatic Transmission Operation on page 2-20. F. Ignition Switch. See Ignition Positions on page 2-17. G. Rear Defogger Button. See Climate Control System on page 3-19. H. Climate Control - 2005 Chevrolet Astro | Owner's Manual - Page 122
police know you have a problem. Your front and rear wheel before you drive. You can also raise it to the highest level to give your legs more room when you exit and enter the vehicle. Your hazard warning flashers work no matter what position your key is in, and even if the key is not in the ignition - 2005 Chevrolet Astro | Owner's Manual - Page 123
to a comfortable level, then release the lever to lock the wheel in place. • Flash-to-Pass. See Flash-to-Pass on page 3-8. • N down. When the turn is finished, the lever will return automatically. • G Turn and Lane Change Signals. See Turn Signal/Multifunction Lever on page 3-7. • 3 Headlamp High - 2005 Chevrolet Astro | Owner's Manual - Page 124
than 3/4 of a mile (1.2 km), a Headlamp High/Low-Beam Changer light located on the instrument panel cluster also will be on. Flash-to-Pass This feature lets you use your high-beam headlamps to signal a driver in front of you that you want to pass. It works even if your headlamps are in automatic - 2005 Chevrolet Astro | Owner's Manual - Page 125
use it, pull the turn signal lever toward you, but not so far that you hear a click. If your headlamps are in automatic or on low beam, your high-beam headlamps will turn on. They will stay LOW. Use this setting for light rain and snow. Be sure to clear ice and snow from the wiper blades before using - 2005 Chevrolet Astro | Owner's Manual - Page 126
the switch located on the instrument panel, next to the audio system. {CAUTION: In freezing weather, do not use your washer until the windshield is warmed. Otherwise the washer fluid can form ice on the windshield, blocking your vision. The wipers will clear the - 2005 Chevrolet Astro | Owner's Manual - Page 127
washer uses the same fluid bottle as the front windshield washer. If the fluid level is low work at speeds below about 25 mph (40 km/h). When you apply your brakes, the cruise control shuts off. {CAUTION: Cruise control can be dangerous where you cannot drive safely at a steady speed. So, do not use - 2005 Chevrolet Astro | Owner's Manual - Page 128
briefly. {CAUTION: If you leave your cruise control on when you are not using cruise, you might hit a button and go into cruise when you do not chosen speed and stay there. If you hold the switch at R/A, the vehicle will keep going faster until you release the switch or apply the brake. So unless - 2005 Chevrolet Astro | Owner's Manual - Page 129
'll now cruise at the higher speed. Using Cruise Control on Hills How well your cruise control will work on hills depends upon your speed, load . Of course, applying the brake takes you out of cruise control. Many drivers find this to be too much trouble and don't use cruise control on steep hills. - 2005 Chevrolet Astro | Owner's Manual - Page 130
License Plate Lamps Instrument Panel Lights Ashtray Lamp O(Headlamps): Turning manually turned on and your ignition is in OFF, LOCK or ACCESSORY. To disable the tone, turn the instrument panel brightness thumbwheel all the way down. In the automatic mode, the headlamps turn off once the ignition - 2005 Chevrolet Astro | Owner's Manual - Page 131
, you should turn on the regular headlamp system when you need it. The ignition is on, the exterior lamp control is off, the automatic transmission is not in PARK (P), the light sensor determines it is daytime, and the parking brake is released. When the DRL are on, only your DRL lamps will be - 2005 Chevrolet Astro | Owner's Manual - Page 132
only be affected when the light sensor sees a change in lighting lasting longer than the delay. To idle your vehicle with the automatic headlamp system off, set the parking brake while the ignition is off. Then start your vehicle. The automatic headlamp system will stay off until you release the - 2005 Chevrolet Astro | Owner's Manual - Page 133
off all lamps and close all doors, or • turn the ignition key to RUN. Accessory Power Outlets You can plug accessory electrical equipment into an accessory power outlet. Just pull on the outlet cover to remove it and follow the proper installation instructions that are included with any electrical - 2005 Chevrolet Astro | Owner's Manual - Page 134
result in blown vehicle or adapter fuses. If you experience a problem, see your dealer for additional information on the power accessory plugs. Notice: Leaving electrical equipment on for extended periods will drain the battery. Always turn off electrical equipment when not in use and do not plug in - 2005 Chevrolet Astro | Owner's Manual - Page 135
windows) and some air directed to the windshield. A/C (Air Conditioning): This setting brings in outside air, cools and dehumidifies it. MAX A/C (Maximum Air Conditioning): This setting cools the air the fastest, by recirculating the inside air. The right knob can also be used to select the defrost - 2005 Chevrolet Astro | Owner's Manual - Page 136
window defogger uses a warming grid to remove fog or frost from the rear window. The rear window defogger will only work when the ignition is side windows. The air conditioning compressor may operate in this setting to dehumidify the air. The bi-level setting is useful for cold weather engine. 3-20 - 2005 Chevrolet Astro | Owner's Manual - Page 137
adjust the amount of air flowing into the rear of the vehicle, from the front seating area. This feature works with the main climate airflow. Operation Tips • Clear away any ice, snow or leaves from the air inlets at the base of the windshield that may block the flow of air into your vehicle. • Use - 2005 Chevrolet Astro | Owner's Manual - Page 138
the front seating area. This feature works with the main climate control system in your vehicle. Turn the thumbwheel up or down to increase or decrease the amount of cooled air sent to the rear seating area. To direct the airflow to the rear seating area, use the right knob located on the - 2005 Chevrolet Astro | Owner's Manual - Page 139
and warning lights work together to let you know when there's a problem with your vehicle. When one of the warning lights comes on and stays on when you are driving, or when one of the gages shows there may be a problem, check the section that tells you what to do about it. Please follow this manual - 2005 Chevrolet Astro | Owner's Manual - Page 140
cluster is designed to let you know at a glance how your vehicle is running. You'll know how fast you're going, about how much fuel you've used, and many other things you'll need to know to drive safely and economically. United States version shown, Canada similar 3-24 - 2005 Chevrolet Astro | Owner's Manual - Page 141
per hour (mph) and kilometers per hour (km/h). Your odometer shows how far your vehicle has been driven, in either miles (used in the United States) or kilometers (used in Canada). Your vehicle has a tamper resistant odometer. The digital odometer will read 999,999 if someone tries to turn it back - 2005 Chevrolet Astro | Owner's Manual - Page 142
your vehicle, and it will flash for a few seconds. Then the light should go out. This means the system is ready. If the airbag readiness light stays on after you start the vehicle or comes on when you are driving, your airbag system may not work properly. Have your vehicle serviced right away. 3-26 - 2005 Chevrolet Astro | Owner's Manual - Page 143
it is working. Voltmeter Gage When your engine is not running, but the ignition is on (in the RUN position), the gage shows your battery's state of charge in DC volts. After the engine starts, the light should go out. If it stays on or comes on while you are driving, you may have a problem with - 2005 Chevrolet Astro | Owner's Manual - Page 144
, you need both parts working well. If the warning light comes on, there could be a brake problem. Have your brake system inspected right away. {CAUTION: Your brake system may not be working properly if the brake system warning light is on. Driving with the brake system warning light on can lead to - 2005 Chevrolet Astro | Owner's Manual - Page 145
to the red area, your engine is too hot! If the light stays on, or comes on when you're driving, your vehicle needs service. If the regular brake system warning light isn't on, you still have brakes, but you don't have anti-lock brakes. If the regular brake system warning light is also on, you don - 2005 Chevrolet Astro | Owner's Manual - Page 146
with this light on, after awhile, your emission controls may not work as well, your fuel economy may not be as good, and your engine may not run as smoothly. This could lead to costly repairs that may not be covered by your warranty. Notice: Modifications made to the engine, transmission, exhaust - 2005 Chevrolet Astro | Owner's Manual - Page 147
come on, as a check to show you it is working, when the ignition is on and the engine is not running. If the light does not come on, have it repaired. This light will also come on during a malfunction in one of two ways: • Light Flashing - A misfire condition has been detected. A misfire increases - 2005 Chevrolet Astro | Owner's Manual - Page 148
go away once the engine is warmed up.) This will be detected by the system and cause the light to turn on. If you experience one or more of these conditions, change the fuel brand you use. It will require at least one full tank of the proper fuel to turn the light off. If none of - 2005 Chevrolet Astro | Owner's Manual - Page 149
: Do not keep driving if the oil pressure is low. If you do, your engine can become so hot that it catches fire. You or others could be burned. Check your oil as soon as possible and have your vehicle serviced. Notice: Lack of proper engine oil maintenance may damage the engine. The repairs would - 2005 Chevrolet Astro | Owner's Manual - Page 150
problem with the Passlock® System. Your vehicle will not be protected by Passlock®, and you should see your GM dealer. See Headlamp High/Low-Beam Changer on page 3-8. Service All-Wheel Drive Light This light should come on briefly when you turn on the ignition, as a check to show you it is working - 2005 Chevrolet Astro | Owner's Manual - Page 151
will come on briefly when you are starting the engine. Tow/Haul Mode Light This light should come on when the tow/haul mode has been selected. If the light comes on and stays on while you are driving, check your coolant temperature and engine oil pressure gages to see if they are in the warning - 2005 Chevrolet Astro | Owner's Manual - Page 152
't go back to empty when you turn off the ignition. Low Fuel Warning Light United States Canada The LOW FUEL light will come on briefly when you are starting the engine. The fuel gage tells you approximately how much fuel you have remaining when the ignition is on. When the gage first indicates empty - 2005 Chevrolet Astro | Owner's Manual - Page 153
DIC) MODE Button The MODE button can be used to toggle between three modes of operation: air temperature, compass direction and trip information in the overhead console. The temperature, compass display and trip computer will work when the ignition is in RUN or ACCESSORY or when Retained Accessory - 2005 Chevrolet Astro | Owner's Manual - Page 154
readings. If this happens, follow these instructions to set the variance for your particular Automatic Compass Calibration The compass is self-calibrating, so it does not need to be manually set display C and you can release the buttons. Drive the vehicle in a complete 360° circle three times - 2005 Chevrolet Astro | Owner's Manual - Page 155
fuel. The fuel economy used to calculate range is based on the last few hours of driving. FUEL USED: This display shows the accumulated fuel used called Retained Accessory Power (RAP). With RAP, the audio system can be played even after the ignition is turned off. See Retained Accessory Power (RAP - 2005 Chevrolet Astro | Owner's Manual - Page 156
the correct hour appears on the display. Press and hold MN until the correct minute appears on the display. To display the time with the ignition off, press RECALL, HR, or MN and the time will appear on the display for a few seconds. There is an initial two-second delay before - 2005 Chevrolet Astro | Owner's Manual - Page 157
. 4. Repeat the steps for each pushbutton. o SEEK p: Press the right or the left arrow to go to the next or to the previous station and stay there. The radio will only seek stations with a strong signal that are in the selected band. o SCAN p: Press both SCAN arrows at the same time - 2005 Chevrolet Astro | Owner's Manual - Page 158
continuously. RECALL: Press this button to switch the display between the radio station frequency and the time. When the ignition is off, press this button to display the time. SCV (Speed-Compensated Volume): With SCV, the audio system adjusts automatically to make up for road and wind noise as you - 2005 Chevrolet Astro | Owner's Manual - Page 159
more volume compensation at faster vehicle speeds. Then, as you drive, SCV automatically increases the volume, as necessary, to overcome noise at any Press this knob lightly so it extends. Turn it to select radio stations. Push the knob back into its stored position when you are not using it. Press - 2005 Chevrolet Astro | Owner's Manual - Page 160
the bass. TREB (Treble): Press this knob lightly so it extends. Turn the knob to increase or to decrease the treble. If a station is weak or noisy, decrease the treble. Return these knobs to their stored positions when you are not using them. AUTO TONE (Automatic Tone): Press this knob to select - 2005 Chevrolet Astro | Owner's Manual - Page 161
symbol will appear on the display when a CD is loaded. EJECT: Press this button to eject the CD. Eject may be activated with either the ignition or radio off. CDs may be loaded with the ignition and radio off if this button is pressed first. 3-45 - 2005 Chevrolet Astro | Owner's Manual - Page 162
When the temperature returns to normal, the CD should play. • You are driving on a very rough road. When the road becomes smoother, the CD should play. • , or upside down. • The air is very humid. If so, wait about an hour and try again. • There may have been a problem while burning the CD. • The - 2005 Chevrolet Astro | Owner's Manual - Page 163
the next or to the previous station and stay there. This function is inactive if the VOL (Volume): Press this knob lightly so it extends. Turn the knob to increase or to decrease the volume. Push the knob back into it's stored position when you are not using - 2005 Chevrolet Astro | Owner's Manual - Page 164
works by using a secret code to disable all radio functions whenever battery power is interrupted. The THEFTLOCK® feature for the radio may be used knob will begin flashing when the ignition is turned off. Activating the Theft-Deterrent Feature The instructions which follow explain how to enter - 2005 Chevrolet Astro | Owner's Manual - Page 165
appear on the display. You will have to wait an hour with the ignition on before you can try again. When you try again, you will only the display. The radio will remain secured until the correct code is entered. When battery power is removed and later applied to a secured radio, the radio will not - 2005 Chevrolet Astro | Owner's Manual - Page 166
reduce this noise. Care of Your CD Player The use of CD lens cleaners for CD players is not advised but FM signals will reach only about 10 to 40 miles (16 to 65 km). Tall buildings or hills can interfere sound to come and go. Care of Your CDs Handle CDs carefully. Store them in their original cases or - 2005 Chevrolet Astro | Owner's Manual - Page 167
Vehicle Towing ...4-34 Towing a Trailer ...4-34 Your Driving, the Road, and Your Vehicle ...4-2 Defensive Driving ...4-2 Drunken Driving ...4-3 Control of a Vehicle ...4-5 Braking ...4-6 Anti-Lock Brake System (ABS) ...4-7 Braking in Emergencies ...4-8 Locking Rear Axle ...4-8 Steering ...4-9 Off - 2005 Chevrolet Astro | Owner's Manual - Page 168
. You never know when the vehicle in front of you is going to brake or turn suddenly. Defensive driving requires that a driver concentrate on the driving task. Anything that distracts from the driving task - such as concentrating on a cellular telephone call, reading, or reaching for something - 2005 Chevrolet Astro | Owner's Manual - Page 169
the result of someone who was drinking and driving. In recent years, more than 16,000 annual motor vehicle-related deaths have been associated with the use of alcohol, with more than 300,000 people injured. • The amount of alcohol consumed • The drinker's body weight • The amount of food that is - 2005 Chevrolet Astro | Owner's Manual - Page 170
a man of her same body weight will when each has the same number of drinks. The law in most U.S. states, and throughout Canada, sets the legal limit at them. But the ability to drive is affected well below a BAC of 0.10 percent. Research shows that the driving skills of many people are impaired - 2005 Chevrolet Astro | Owner's Manual - Page 171
at a level of 0.15 percent, the chance is 25 times greater! The body takes about an hour to rid itself of the alcohol in one drink. No brakes, the steering, and the accelerator. All three systems have to do their work at the places where the tires meet the road. Sometimes, as when you are driving - 2005 Chevrolet Astro | Owner's Manual - Page 172
all play a part. So do alcohol braking and longer brake life. If your engine ever stops while you are driving, brake normally but do not pump your brakes. If you do, the pedal may get harder to push down. If your engine stops, you will still have some power brake assist. But you will use it when you brake - 2005 Chevrolet Astro | Owner's Manual - Page 173
skid. When you start your engine and begin to drive away, your anti-lock brake system will check itself. You may hear a momentary motor or clicking noise while this test is going on. This is normal. If there is a problem with the anti-lock brake system, this warning light will stay on. See Anti-Lock - 2005 Chevrolet Astro | Owner's Manual - Page 174
-lock brakes. Using Anti-Lock Do not pump the brakes. Just hold the brake pedal down firmly and let anti-lock work for you. You may feel the brakes vibrate, best braking. Locking Rear Axle As you brake, your computer keeps receiving updates on wheel speed and controls braking pressure accordingly. - 2005 Chevrolet Astro | Owner's Manual - Page 175
you need to reduce your speed as you approach a curve, do it before you enter the curve, while your front wheels are straight ahead. Try to adjust your speed so you can "drive" through the curve. Maintain a reasonable, steady speed. Wait to accelerate until you are out of the curve, and then - 2005 Chevrolet Astro | Owner's Manual - Page 176
. See Braking on page 4-6. It is better to remove as much speed as you can from a possible collision. Then steer around the problem, to the left or right depending on the space available. An emergency like this requires close attention and a quick decision. If you are holding the steering wheel at - 2005 Chevrolet Astro | Owner's Manual - Page 177
You may find that your right wheels have dropped off the edge of a road onto the shoulder while you are driving. Passing The driver of a vehicle - the head-on collision. So here are some tips for passing: • Drive ahead. Look down the road, to the sides and to crossroads for situations that - 2005 Chevrolet Astro | Owner's Manual - Page 178
to pass is coming up, start to accelerate but stay in the right lane and do not get too Let us review what driving experts say about what happens when the three control systems - brakes, steering, and and check the blind spot. • Check your mirrors, glance over your shoulder, and start your - 2005 Chevrolet Astro | Owner's Manual - Page 179
the acceleration skid, too much throttle causes the driving wheels to spin. A cornering skid is best handled by easing your foot off the accelerator pedal. While driving on a surface with reduced traction, try your best to avoid sudden steering, acceleration, or braking, including engine braking by - 2005 Chevrolet Astro | Owner's Manual - Page 180
not drink and drive. • Adjust your inside rearview mirror to reduce the glare from headlamps behind you. • Since you cannot see as well, you may need to slow down and keep more space between you and other vehicles. • Slow down, especially on higher speed roads. Your headlamps can light up only so - 2005 Chevrolet Astro | Owner's Manual - Page 181
eyes be examined regularly. Some drivers suffer from night blindness - the inability to see in dim light - and are not even aware of it. Driving in Rain and on Wet Roads Rain and wet roads can mean driving trouble. On a wet road, you cannot stop, accelerate, or turn as well because your tire-to - 2005 Chevrolet Astro | Owner's Manual - Page 182
keep your windshield washer tank filled with washer fl Driving too fast through large water puddles or even going through some car washes can cause problems, too. The water may affect your brakes driving through a large puddle of water or a car wash, apply your brake pedal lightly until your brakes work - 2005 Chevrolet Astro | Owner's Manual - Page 183
much tread or if the pressure in one or more is low. It can happen if drive through flowing water. Driving Through Deep Standing Water Notice: If you drive too quickly through deep puddles or standing water, water can come in through your engine's air intake and badly damage your engine. Never drive - 2005 Chevrolet Astro | Owner's Manual - Page 184
part of the city just as you would for a cross-country trip. • Try to use the freeways that rim and crisscross most large cities. You will save time and energy. See Freeway Driving on page 4-19. • Treat a green light as a warning signal. A traffic light red light. One of the biggest problems with - 2005 Chevrolet Astro | Owner's Manual - Page 185
to the freeway. If you have a clear view of the freeway as you drive along the entrance ramp, you should begin to check traffic. Try to determine slower. Stay in the right lane unless you want to pass. Before changing lanes, check your mirrors. Then use your turn signal. Mile for mile, freeways - 2005 Chevrolet Astro | Owner's Manual - Page 186
in good shape? • Fuel, Engine Oil, Other Fluids: Have you checked all levels? Before Leaving on a Long Trip Make sure you are ready. Try to be well rested. If you must start when you are not fresh - such as after a day's work - do not plan to make too many miles that first part of the journey - 2005 Chevrolet Astro | Owner's Manual - Page 187
a comfortably cool interior. • Keep your eyes moving. Scan the road ahead and to the sides. Check your mirrors and your instruments frequently. Driving on steep hills or mountains is different from driving in flat or rolling terrain. • If you get sleepy, pull off the road into a rest, service, or - 2005 Chevrolet Astro | Owner's Manual - Page 188
your vehicle in good shape. Check all fluid levels and also the brakes, tires, cooling system, and transmission. These parts can work hard on mountain roads. • Know how to go down hills. The most important thing to know is this: let your engine do some of the slowing down. Shift to a lower gear when - 2005 Chevrolet Astro | Owner's Manual - Page 189
, a red cloth, and reflective warning triangles. And, if you will be driving under severe conditions, include a small bag of sand, a piece of old carpet properly secure these items in your vehicle. Here are some tips for winter driving: • Have your vehicle in good shape for winter. • You may want - 2005 Chevrolet Astro | Owner's Manual - Page 190
careful. What is the worst time for this? Wet ice. Very cold snow or ice can be slick and hard to drive on. But wet ice can be even more trouble because it may offer the least traction of all. You can get wet ice when it is about freezing (32°F; 0°C) and - 2005 Chevrolet Astro | Owner's Manual - Page 191
accelerate too fast, the drive wheels will spin and polish the surface under the tires even more. Your anti-lock brakes improve your vehicle's stability an anti-lock braking system, you will want to begin stopping sooner than you would on dry pavement. See Anti-Lock Brake System (ABS) on page 4-7. - 2005 Chevrolet Astro | Owner's Manual - Page 192
or extra clothing, make body insulators from newspapers, burlap bags fuel. When you run the engine, make it go a little faster than just idle. That is, push the accelerator slightly. This uses less fuel for the heat that you get and it keeps the battery charged. You will need a well-charged battery - 2005 Chevrolet Astro | Owner's Manual - Page 193
, and you or others could be injured. And, the transmission or other parts of the vehicle can overheat. That could cause an engine compartment fire or other damage. When you are stuck, spin the wheels as little as possible. Do not spin the wheels above 35 mph (55 km/h) as shown on the speedometer - 2005 Chevrolet Astro | Owner's Manual - Page 194
while you shift, and press lightly on the accelerator pedal when the transmission is in gear. By slowly spinning your wheels in the forward and reverse how much weight your vehicle can carry. This weight is called the vehicle capacity weight and includes the weight of all occupants, cargo and all - 2005 Chevrolet Astro | Owner's Manual - Page 195
tire inflation pressures (D). For more information on tires and inflation see Tires on page 5-58 and Inflation - Tire Pressure on page 5-64 weight of the driver and passengers from XXX kilograms or XXX pounds. 4. The resulting figure equals the available amount of cargo and luggage load capacity. - 2005 Chevrolet Astro | Owner's Manual - Page 196
combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4. 6. If your vehicle will be towing a trailer, the load from your trailer will be transferred to your vehicle. Consult this manual to - 2005 Chevrolet Astro | Owner's Manual - Page 197
= Total 1,000 lbs (453 kg) 750 lbs (136 kg) 250 lbs (113 kg) Item A B C Example 3 Description Vehicle Capacity Weight for Example 3 = Subtract Occupant Weight 200 lbs (91 kg) × 5 = Available Cargo Weight = Total 1,000 lbs (453 kg) 1,000 lbs (453 kg) 0 lbs (0 kg) Refer to your vehicle's tire and - 2005 Chevrolet Astro | Owner's Manual - Page 198
driver's door. This label shows the size of your original tires and the inflation pressures needed to obtain the gross weight capacity of your vehicle. This is called the Gross Vehicle Weight Rating (GVWR). The GVWR includes the weight of the vehicle, all occupants, fuel, cargo and tongue weight, if - 2005 Chevrolet Astro | Owner's Manual - Page 199
weight of the people inside the vehicle as part of your load. {CAUTION: Things you put inside your vehicle can strike and injure people in a sudden stop or turn, or in a crash. • Put things in the cargo Consult your dealer or a professional towing service if you need to have your disabled vehicle - 2005 Chevrolet Astro | Owner's Manual - Page 200
its wheels on the ground. If your vehicle must be towed, it should be placed on a platform trailer. Towing a Trailer {CAUTION: If you do not use the correct equipment and drive properly, you can lose control when you pull a trailer. For example, if the trailer is too heavy, the brakes may not work - 2005 Chevrolet Astro | Owner's Manual - Page 201
your vehicle by itself. Trailering means changes in handling, acceleration, braking, durability and fuel economy. Successful, safe trailering takes correct equipment, and it has to be used properly. That's the reason for this part. In it are many time-tested, important trailering tips and safety - 2005 Chevrolet Astro | Owner's Manual - Page 202
cause reduced fuel economy and unpleasant engine and transmission driving characteristics, but will not cause damage. • Reduce the frequency and improve the predictability of transmission shifts, Weight of the Trailer How heavy can a trailer safely be? It depends on how you plan to use your rig - 2005 Chevrolet Astro | Owner's Manual - Page 203
any passengers, cargo equipment and conversion. The GCWR for your vehicle should not be exceeded. You can ask your dealer for our trailering information or advice, or you can write us at the address listed in your Warranty and Owner Assistance Information Booklet. General Motors of Canada Limited - 2005 Chevrolet Astro | Owner's Manual - Page 204
of the Trailer Tongue The tongue load (A) of any trailer is an important weight to measure because it affects the total or gross weight of your vehicle. The Gross Vehicle Weight (GVW) includes the curb weight of the vehicle, any cargo you may carry in it, and the people who will be riding in the - 2005 Chevrolet Astro | Owner's Manual - Page 205
door or see Loading Your Vehicle on page 4-28. Then be sure you don't go over the GVW limit for your vehicle, including the weight of the trailer tongue. If you use a weight need the right hitch. (A) Body to Ground Distance, (B) Front of Vehicle When using a weight-distributing hitch, the hitch must - 2005 Chevrolet Astro | Owner's Manual - Page 206
fluid from your vehicle's master cylinder. If it does, both braking systems won't work well. You could even lose your brakes. • Will the trailer parts take 3,000 psi (20 650 kPa) of pressure? If not, the trailer brake system must not be used with your vehicle. Safety Chains You should always attach - 2005 Chevrolet Astro | Owner's Manual - Page 207
of handling and braking with the added weight of the trailer. And always keep in mind that the vehicle you are driving is mirror adjustment. If the trailer has electric brakes, start your vehicle and trailer moving and then apply the trailer brake controller by hand to be sure the brakes are working - 2005 Chevrolet Astro | Owner's Manual - Page 208
Stay at least twice as far behind the vehicle ahead as you would when driving your vehicle without a trailer. This can help you avoid situations that require heavy braking won't strike soft shoulders, curbs, road signs, trees or still working. Backing Up Hold the bottom of the steering wheel with - 2005 Chevrolet Astro | Owner's Manual - Page 209
you don't shift down, you might have to use your brakes so much that they would get hot and no longer work well. You can tow in DRIVE (D). You may want to shift the transmission to THIRD (3) or, if necessary, a lower gear selection if the transmission shifts too often (e.g., under heavy loads and/or - 2005 Chevrolet Astro | Owner's Manual - Page 210
vehicle will need service more often when you're pulling a trailer. See the Maintenance Schedule for more on this. Things that are especially important in trailer operation are automatic transmission fluid (don't overfill), engine oil, axle lubricant, belt, cooling system and brake system. Each of - 2005 Chevrolet Astro | Owner's Manual - Page 211
so that the trailer or the body won't pull it. If you do not have the optional trailering package, your vehicle will still have a trailering harness. The harness is located near the passenger's side rear wheel well. It consists of six wires that may be used by after-market trailer hitch installers - 2005 Chevrolet Astro | Owner's Manual - Page 212
✍ NOTES 4-46 - 2005 Chevrolet Astro | Owner's Manual - Page 213
Filling Your Tank ...5-8 Filling a Portable Fuel Container ...5-10 Checking Things Under the Hood ...5-10 Hood Release ...5-11 Engine Compartment Overview ...5-12 Engine Oil ...5-13 Engine Cover ...5-17 Engine Air Cleaner/Filter ...5-21 Automatic Transmission Fluid ...5-23 Engine Coolant ...5-26 - 2005 Chevrolet Astro | Owner's Manual - Page 214
Fuses and Circuit Breakers ...5-95 Instrument Panel Fuse Block ...5-96 Underhood Fuse Block ...5-98 Capacities and Specifications ...5-101 Normal Maintenance Replacement Parts ...5-102 Wheel ...5-86 Leather ...5-87 Instrument Panel ...5-87 Interior Plastic Components ...5-87 Glass Surfaces ...5-87 - 2005 Chevrolet Astro | Owner's Manual - Page 215
go to your dealer for all your service needs. You will get genuine GM parts and GM-trained and supported service people. We hope you will want to keep your GM vehicle all GM. Genuine GM parts have one of these marks: California Proposition 65 Warning Most motor vehicles, including this one, contain - 2005 Chevrolet Astro | Owner's Manual - Page 216
the proper service manual, see Service Publications Ordering Information on page 7-12. Your vehicle has an airbag system. Before attempting to do your own service work, see Servicing Your Airbag-Equipped Vehicle on page 1-69. You should keep a record with all parts receipts and list the mileage and - 2005 Chevrolet Astro | Owner's Manual - Page 217
considered normal. This does not indicate a problem exists or that a higher-octane fuel is necessary. If you are using 87 octane or higher-octane fuel and hear heavy knocking, your engine needs service. Fuel Use of the recommended fuel is an important part of the proper maintenance of your vehicle - 2005 Chevrolet Astro | Owner's Manual - Page 218
type of fuel used, repairs may not be covered by your warranty. Additives To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent engine and fuel system deposits from forming, allowing your emission control system to work properly. In - 2005 Chevrolet Astro | Owner's Manual - Page 219
or Canada, the proper fuel may be hard to find. Never use leaded gasoline or any other fuel not recommended in the previous text on fuel. Costly repairs caused by use of improper fuel would not be covered by your warranty. To check the fuel availability, ask an auto club, or contact a major oil - 2005 Chevrolet Astro | Owner's Manual - Page 220
Filling Your Tank {CAUTION: Fuel vapor burns violently and a fuel fire can cause bad injuries. To help avoid injuries to you and others, read and follow all the instructions on the pump island. Turn off your engine when you are refueling. Do not smoke if you are near fuel or refueling your vehicle. - 2005 Chevrolet Astro | Owner's Manual - Page 221
noise to stop. Then unscrew the cap all the way. Be careful not to spill fuel. Do not top off or overfill the tank and wait a few seconds after you have finished pumping before removing the nozzle. Clean fuel from painted surfaces as soon as possible. See Washing Your Vehicle on page 5-88 - 2005 Chevrolet Astro | Owner's Manual - Page 222
Never fill a portable fuel container while it is in your vehicle. Static electricity discharge from the container can ignite the gasoline vapor. Things that burn can get on hot engine parts and start a fire. These include liquids like fuel, oil, coolant, brake fluid, windshield washer and other fluids - 2005 Chevrolet Astro | Owner's Manual - Page 223
Release To open the hood, do the following: 1. Pull the handle with this symbol on it. It is located inside the vehicle on the hood, be sure all the filler caps are on properly. Then lift the hood to relieve pressure on the hood prop and remove the hood prop from the slot in the hood. Return the prop - 2005 Chevrolet Astro | Owner's Manual - Page 224
Engine Compartment Overview When you open the hood, you will see the following: 5-12 - 2005 Chevrolet Astro | Owner's Manual - Page 225
Fluid Level" under Automatic Transmission Fluid on page 5-23. E. Engine Air Cleaner/Filter. See Engine Air Cleaner/Filter on page 5-21. F. Engine Oil Fill Cap. See "When to Add Engine Oil" under Engine Oil on page 5-13. G. Brake Master Cylinder Reservoir. See "Brake Fluid" under Brakes on page 5-38 - 2005 Chevrolet Astro | Owner's Manual - Page 226
in the proper operating range. Push the dipstick all the way back in when you are through. What Kind of Engine Oil to Use Look for two things: • GM6094M Your vehicle's engine requires oil meeting GM Standard GM6094M. You should look for and use only an oil that meets GM Standard GM6094M. 5-14 - 2005 Chevrolet Astro | Owner's Manual - Page 227
it is recommended that you use either an SAE 5W-30 synthetic oil or an SAE 0W-30 oil. Both will provide easier cold starting and better protection for your engine at extremely low temperatures. Engine Oil Additives Do not add anything to your oil. The recommended oils with the starburst symbol that - 2005 Chevrolet Astro | Owner's Manual - Page 228
. • The vehicle is used for delivery service, police, taxi, or other commercial application. Driving under these conditions causes engine oil to break down sooner. If any one of these is true for your vehicle, then you need to change your oil and filter every 3,000 miles (5 000 km) or 3 months - 2005 Chevrolet Astro | Owner's Manual - Page 229
Engine Cover Removing the Engine Cover 1. Move both front seats as far back as they will go. 2. Remove the instrument panel extension by removing the two nuts that secure it in place. The nuts are located at the bottom of the extension on the driver's and passenger's side corners. 5-17 - 2005 Chevrolet Astro | Owner's Manual - Page 230
3. Remove the screws located near the top on each side of the extension. Grasp the extension from both sides and gently remove it. 4. Disconnect the electrical connectors and set the extension aside. 5-18 - 2005 Chevrolet Astro | Owner's Manual - Page 231
5. Grasp the top of the heater duct and pull down gently to remove it. 6. Loosen the two bolts on the engine cover. The bolts are not supposed to come out of the cover, only from the front of the dash. When removing the cover, be careful - 2005 Chevrolet Astro | Owner's Manual - Page 232
latches. 2. Tighten the two bolts located on the engine cover to reinstall the cover to the front of the dash. 3. Put the heater duct over the engine the seal does not release, use the pull strap on the driver's side above the rear mount. 6. Reinstall the engine cover extension by gently squeezing - 2005 Chevrolet Astro | Owner's Manual - Page 233
Engine Air Cleaner/Filter When to Inspect the Engine Air Cleaner/Filter Inspect the engine air cleaner/filter every 15,000 miles (25 000 km) and replace every 45,000 miles (75 000 km). If you are driving in dusty/dirty conditions, inspect the filter at each engine oil change. See Engine Compartment - 2005 Chevrolet Astro | Owner's Manual - Page 234
How to Inspect the Engine Air Cleaner/Filter To inspect the air cleaner/filter remove the filter from the vehicle and lightly shake the filter to release loose dust and dirt. If the filter remains caked with dirt, a new filter is required. To inspect or replace the engine air cleaner/filter, do the - 2005 Chevrolet Astro | Owner's Manual - Page 235
your automatic transmission fluid level is when the engine oil is changed. Change both the fluid and filter every 15,000 miles (25 service. If you do not use your vehicle under any of these conditions, change the fluid and filter every 50,000 miles (83 000 km). See Part A: Scheduled Maintenance Services - 2005 Chevrolet Astro | Owner's Manual - Page 236
on the brake pedal, move the shift lever through each gear range, pausing for about three seconds in each range. Then, position the shift lever in PARK (P). • Let the engine run at idle for three minutes or more. Then, without shutting off the engine, follow these steps: The transmission dipstick - 2005 Chevrolet Astro | Owner's Manual - Page 237
and the damages may not be covered by your warranty. Always use automatic transmission fluid labeled DEXRON®-III, Approved for the H-Specification. handle down to lock the dipstick in place. How to Add Fluid Refer to the Maintenance Schedule to determine what kind of transmission fluid to use. See Part - 2005 Chevrolet Astro | Owner's Manual - Page 238
how to add coolant when it is low. If you have a problem with engine overheating, see Engine Overheating on page 5-28. A 50/50 mixture of clean, drinkable water and DEX-COOL® coolant will: Notice: Using coolant other than DEX-COOL® may cause premature engine, heater core or radiator corrosion. In - 2005 Chevrolet Astro | Owner's Manual - Page 239
engine, radiator, heater core and other parts. If you have to add coolant more than four times a year, have your dealer check your cooling system. Notice: If you use The engine coolant recovery tank is located in the engine compartment on the passenger's side of the vehicle. See Engine Compartment - 2005 Chevrolet Astro | Owner's Manual - Page 240
With the coolant recovery tank, you will almost never have to add coolant at the radiator. Never turn the radiator pressure cap - even a little - when the engine and radiator are hot. {CAUTION: Engine Overheating You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene - 2005 Chevrolet Astro | Owner's Manual - Page 241
problem may not be too serious. Sometimes the engine can get a little too hot when you: {CAUTION: Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine or NEUTRAL (N) and let the engine idle. 2. Turn on your heater to full hot at the highest - 2005 Chevrolet Astro | Owner's Manual - Page 242
off the engine and get everyone out of the vehicle until it cools down. You may decide not to lift the hood but to get service help right away. Cooling System When you decide it is safe to lift the hood, here is what you will see: A. Coolant Recovery Tank B. Radiator Pressure Cap C. Engine Cooling - 2005 Chevrolet Astro | Owner's Manual - Page 243
may require changing sooner, at 30,000 miles (50 000 km) or 24 months, whichever occurs first. Any repairs would not be covered by your warranty. Always use DEX-COOL® (silicate-free) coolant in your vehicle. {CAUTION: Heater and radiator hoses, and other engine parts, can be very hot. Do not touch - 2005 Chevrolet Astro | Owner's Manual - Page 244
, heater core and other parts. Use the recommended coolant and the proper coolant mixture. If you have not found a problem yet, but the coolant level is not at the ADD mark, add a 50/50 mixture of clean, drinkable water and DEX-COOL® engine coolant at the coolant recovery tank. See Engine Coolant - 2005 Chevrolet Astro | Owner's Manual - Page 245
to the Radiator {CAUTION: Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the radiator pressure cap - even a little - they can come out at high speed. Never turn the cap when the cooling system, including the radiator - 2005 Chevrolet Astro | Owner's Manual - Page 246
DEX-COOL® coolant mixture, up to the base of the filler neck. See Engine Coolant on page 5-26 for more information about the proper coolant mixture. 4. Then fill the coolant recovery tank to the ADD mark. 5. Put the cap back on the coolant recovery tank, but leave the radiator pressure cap off. 5-34 - 2005 Chevrolet Astro | Owner's Manual - Page 247
cooling fan. When the clutch is engaged, the fan spins faster to provide more air to cool the engine. In most everyday driving conditions, the clutch is not fully engaged. This improves fuel economy and reduces fan noise. Under heavy vehicle loading, trailer towing and/or high outside temperatures - 2005 Chevrolet Astro | Owner's Manual - Page 248
up to the mark. See Engine Compartment Overview on page 5-12 for the power steering fluid reservoir location. What to Use To determine what kind of fluid to use, see Part D: Recommended Fluids and Lubricants on page 6-29. Always use the proper fluid. Failure to use the proper fluid can cause leaks - 2005 Chevrolet Astro | Owner's Manual - Page 249
protection against freezing. Notice: • When using concentrated washer fluid, follow the manufacturer's instructions for adding water. • Do not mix water with ready-to-use washer fluid. Water can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also - 2005 Chevrolet Astro | Owner's Manual - Page 250
engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system. See "Checking Brake Fluid" in this section. Refer to the Maintenance Schedule to determine when to check your brake fluid. See Part C: Periodic - 2005 Chevrolet Astro | Owner's Manual - Page 251
without taking off the cap. Just look at the brake fluid reservoir. The fluid level should be above MIN. If it is not, have your brake system checked to see if there is a leak. After work is done on the brake hydraulic system, make sure the level is above the MIN but not over - 2005 Chevrolet Astro | Owner's Manual - Page 252
. This will help keep dirt from entering the reservoir. Notice: • Using the wrong fluid can badly damage brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they will have to be replaced. Do not - 2005 Chevrolet Astro | Owner's Manual - Page 253
vehicle serviced. Notice: Continuing to drive with worn-out brake pads could result in costly brake repair. Some driving conditions or climates may cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with your brakes. Properly torqued wheel - 2005 Chevrolet Astro | Owner's Manual - Page 254
Overview on page 5-12 for battery location. Warning: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. {CAUTION: Batteries have acid that can burn you - 2005 Chevrolet Astro | Owner's Manual - Page 255
pushing or pulling it will not work, and it could damage your vehicle. 1. Check the other vehicle. It must have a 12-volt battery with a negative ground system. brake firmly on both vehicles involved in the jump start procedure. Put an automatic transmission in PARK (P) and a manual transmission in - 2005 Chevrolet Astro | Owner's Manual - Page 256
some have been blinded. Use a flashlight if you need more light. Be sure the battery has enough water. You do not need to add water to the battery installed in your new vehicle. But if a battery has filler caps, be sure the right amount of fluid is there. If it is low, add water to take - 2005 Chevrolet Astro | Owner's Manual - Page 257
(−) terminal of the good battery. Use a remote negative (−) terminal if the vehicle has one. Do not let the other end touch anything until the next step. The other end of the negative (−) cable does not go to the dead battery. It goes to a heavy, unpainted metal engine part, or to a remote negative - 2005 Chevrolet Astro | Owner's Manual - Page 258
is much less. 10. Now start the vehicle with the good battery and run the engine for a while. 11. Try to start the vehicle with the dead battery. If it will not start after a few tries, it probably needs service. Notice: If the jumper cables are removed in the wrong order, electrical shorting - 2005 Chevrolet Astro | Owner's Manual - Page 259
red positive (+) cable from the vehicle with the good battery. 4. Disconnect the red positive (+) cable from the other vehicle. How to Check Lubricant To get an accurate reading, the vehicle should be on a level surface. All-Wheel Drive Lubricant checks in this section also apply to these vehicles - 2005 Chevrolet Astro | Owner's Manual - Page 260
Schedule to determine how often to check the lubricant. See Part A: Scheduled Maintenance Services on page 6-4. How to Check Lubricant To get an accurate hole. What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See Part D: Recommended Fluids and Lubricants on page - 2005 Chevrolet Astro | Owner's Manual - Page 261
to check the lubricant and when to change it. See Part A: Scheduled Maintenance Services on page 6-4. When the differential is cold, add enough lubricant. What to Use Refer to the Maintenance Schedule to determine what kind of lubricant to use. See Part D: Recommended Fluids and Lubricants on page - 2005 Chevrolet Astro | Owner's Manual - Page 262
Headlamps and Sidemarker Lamps Sealed Beam Headlamp 1. Remove the four retainer screws and the retainer from the headlamp. Halogen Bulbs {CAUTION: Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the - 2005 Chevrolet Astro | Owner's Manual - Page 263
2. Pull the connector out and unplug the lamp. Composite Headlamps 1. Open the hood. See Hood Release on page 5-11 for more information. 2. Remove the two screws from the sidemarker/turn signal lamp assembly. 3. Plug the new lamp into the connector. 4. Reverse Steps 1 and 2 to reinstall the - 2005 Chevrolet Astro | Owner's Manual - Page 264
4. Remove the screw located behind the corner reflector to remove the entire corner reflector. 3. Completely remove the sidemarker/turn signal lamp assembly by pulling it out and disconnecting the sidemarker/turn signal lamp sockets from the lamp. Replace the sidemarker/turn signal bulb with a new - 2005 Chevrolet Astro | Owner's Manual - Page 265
7. Turn the halogen bulb counterclockwise to remove it from the assembly. 5. Remove the remaining three screws, the first one from the corner reflector pocket and the two remaining from the composite assembly. 6. Remove the composite assembly. 8. Install the new bulb into the composite assembly by - 2005 Chevrolet Astro | Owner's Manual - Page 266
Front Turn Signal and Parking Lamps 1. Remove the two screws at the inside edge of the parking/turn signal lamp assembly. 2. Remove the lamp assembly. 3. Squeeze the tab on the side of the lamp socket while turning the socket counterclockwise. 4. Pull the socket out of the lamp assembly. 5. Pull - 2005 Chevrolet Astro | Owner's Manual - Page 267
Taillamps, Turn Signal, Stoplamps and Back-up Lamps 1. Open the rear door. See Rear Doors on page 2-11 for more information. 2. Remove the two screws from behind the door. 3. Pull out the taillamp assembly so you can see the socket. 5-55 - 2005 Chevrolet Astro | Owner's Manual - Page 268
, turn the socket counterclockwise to remove the socket from the bezel. Replacement Bulbs Exterior Lamp Back-Up Lamps Headlamps Composite High-Beam Composite Low-Beam Sealed-Beam Headlamps Parking, Turn Signal Lamps 9005 9006 H6054 3157NA 194 2057 Bulb Number 1156 5. Remove the old bulb from the - 2005 Chevrolet Astro | Owner's Manual - Page 269
information. To replace your windshield wiper blade inserts, do the following: Make sure the tabs are locked into position. See Normal Maintenance Replacement Parts on page 5-102 for the proper type of replacement blade. Rear Window Wiper Blade Replacement If your vehicle is equipped with a rear - 2005 Chevrolet Astro | Owner's Manual - Page 270
booklet for details. For additional information refer to the tire manufacturer's booklet included with your vehicle's Owner's Manual. {CAUTION: Poorly maintained and improperly used tires are dangerous. • Overloading your tires can cause overheating as a result of too much friction. You could - 2005 Chevrolet Astro | Owner's Manual - Page 271
Department of Transportation Motor Vehicle Safety Standards. pressure needed to support that load. 5-59 Passenger (P-Metric) Tire Example (A) Tire Size: The tire size is a combination of letters and numbers used to define a particular tire's width, height, aspect ratio, construction type and service - 2005 Chevrolet Astro | Owner's Manual - Page 272
the maximum pressure needed to support that load. (E) Tire Inflation: The temporary use tire or use tire has a tread life of approximately 3,000 miles (5 000 km) and should not be driven at speeds over 65 mph (105 km/h). The compact spare tire is for emergency use when a regular road tire has lost air - 2005 Chevrolet Astro | Owner's Manual - Page 273
A letter code is used to indicate the type of the wheel in inches. (F) Service Description: Accessory Weight: This means the combined weight of optional accessories. Some examples of optional accessories are, automatic transmission, power steering, power brakes, power windows, power seats, and air - 2005 Chevrolet Astro | Owner's Manual - Page 274
a tire has built up heat from driving. See Inflation - Tire Pressure on page 5-64. Curb Weight: This means the weight of a motor vehicle with standard and optional equipment including the maximum capacity of fuel, oil and coolant, but without passengers and cargo. DOT Markings: A code molded into the - 2005 Chevrolet Astro | Owner's Manual - Page 275
on an individual tire due to curb weight, accessory weight, occupant weight, and cargo weight. Vehicle Placard: A label permanently attached to a vehicle showing the vehicle's capacity weight and the original equipment tire size and recommended inflation pressure. See "Tire and Loading Information - 2005 Chevrolet Astro | Owner's Manual - Page 276
tires when they are cold. The recommended cold tire inflation pressure, shown on the label, is the minimum amount of air pressure needed to support your vehicle's maximum load carrying capacity. For additional information regarding how much weight your vehicle can carry, and an example of the tire - 2005 Chevrolet Astro | Owner's Manual - Page 277
label, no further adjustment is necessary. If the inflation pressure is low, add air until you reach the recommended amount. If you overfill the tire, release air by pushing on the metal stem in the center of the tire valve. Re-check the tire pressure with the tire gage. Be sure to put the - 2005 Chevrolet Astro | Owner's Manual - Page 278
as shown on the Tire and Loading Information label. See Inflation - Tire Pressure on page 5-64 and Loading Your Vehicle on page 4-28. Make certain that all wheel nuts are properly tightened. See "Wheel Nut Torque" under Capacities and Specifications on page 5-101. When It Is Time for New Tires One - 2005 Chevrolet Astro | Owner's Manual - Page 279
endurance, handling, speed rating, traction, ride and other things during normal service on use bias-ply tires on your vehicle, the wheel rim flanges could develop cracks after many miles of driving. A tire and/or wheel could fail suddenly, causing a crash. Use only radial-ply tires with the wheels - 2005 Chevrolet Astro | Owner's Manual - Page 280
use, however, and may depart significantly from the norm due to variations in driving habits, service While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades tire is based on straight-ahead braking traction tests, and does not include acceleration - 2005 Chevrolet Astro | Owner's Manual - Page 281
tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. 5-69 - 2005 Chevrolet Astro | Owner's Manual - Page 282
parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts for your vehicle. {CAUTION: Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air - 2005 Chevrolet Astro | Owner's Manual - Page 283
wheel, use a new GM original equipment wheel. Drive slowly and follow the chain manufacturer's instructions. wheel firmly. Steer to maintain lane position, and then gently brake to a stop well out of the traffic lane. Tire Chains Notice: Use tire chains only where legal and only when you must. Use - 2005 Chevrolet Astro | Owner's Manual - Page 284
steer. Gently brake to a stop, well off the road if possible. Changing a Flat Tire If a tire goes flat, avoid further tire and wheel damage by driving slowly to jack. Use the jack provided with your vehicle only for changing a flat tire. If a tire goes flat, the next part shows how to use your jacking - 2005 Chevrolet Astro | Owner's Manual - Page 285
, at the opposite end of the vehicle. When you have a flat tire, use the following example as a guide to assist you in the placement of wheel blocks. The jacking equipment you'll need is stored by your vehicle's rear doors, along the passenger's side wall. 1. Remove the jack cover by pulling it away - 2005 Chevrolet Astro | Owner's Manual - Page 286
vehicle when it is supported by a jack, you could damage the tire and/or your vehicle. Always remove or restow a tire when the vehicle is on the ground. 2. Remove the wheel blocks by turning the the rear of your vehicle. You will use the ratchet and extension to lower the compact spare tire. 5-74 - 2005 Chevrolet Astro | Owner's Manual - Page 287
The ratchet has an UP side. 5. Put the flat end of the extension on an angle through the hole in the rear door frame, above the bumper. Be sure the flat end connects into the hoist shaft. It also has a DOWN side. 6. Turn the ratchet counterclockwise to lower the compact spare tire - 2005 Chevrolet Astro | Owner's Manual - Page 288
under the vehicle. Notice: If you drive away before the spare tire or secondary latch system cable has been reinstalled, you could damage your vehicle. Always reinstall this cable before driving your vehicle. The tools you'll be using include the jack (A), wheel blocks (B), extension (C) and ratchet - 2005 Chevrolet Astro | Owner's Manual - Page 289
the DOWN side facing you, turn the ratchet and socket to loosen all the wheel nuts counterclockwise. Don't remove them yet. 3. Attach the socket end of the be badly injured or killed. Never get under a vehicle when it is supported only by a jack. {CAUTION: Raising your vehicle with the jack - 2005 Chevrolet Astro | Owner's Manual - Page 290
6. Position the jack under the vehicle. Use the above diagram to locate the general positions for placing the jack. Front Position A. Front Jack Location B. Jack C. Ratchet and Extension 5-78 - 2005 Chevrolet Astro | Owner's Manual - Page 291
Rear Position A. Rear Jack Location B. Jack C. Ratchet and Extension 7. Raise the vehicle by turning the ratchet clockwise. Make sure the UP mark faces you. Raise the vehicle far enough off the ground so there is enough room for the compact spare tire to fit underneath the wheel well. 5-79 - 2005 Chevrolet Astro | Owner's Manual - Page 292
get all the rust or dirt off. 9. Remove any rust or dirt from the wheel bolts, mounting surfaces and spare wheel. {CAUTION: Never use oil or grease on studs or nuts. If you do, the nuts might come loose. Your wheel could fall off, causing a serious accident. 10. Put on the compact spare tire on - 2005 Chevrolet Astro | Owner's Manual - Page 293
wheel nuts or improperly tightened wheel nuts can cause the wheel to come loose and even come off. This could lead to an accident. Be sure to use the correct wheel to the proper torque specification. See Capacities and Specifications on page 5-101 for wheel nut torque specification. 12. Lower the - 2005 Chevrolet Astro | Owner's Manual - Page 294
pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel nuts in the proper sequence and to the proper torque specification. See Capacities and Specifications on page 5-101 for the wheel nut torque specification. 13. Tighten the wheel nuts firmly in a crisscross sequence as - 2005 Chevrolet Astro | Owner's Manual - Page 295
door frame, above the bumper. The compact spare is for temporary use only. Replace the compact spare tire with a full-size tire as soon as you can. See Compact Spare Tire on page 5-84. See the storage instructions moves, use the ratchet/wheel wrench to tighten the cable. 6. Return the jacking - 2005 Chevrolet Astro | Owner's Manual - Page 296
flated when your vehicle was new, it can lose air after a time. Check the inflation pressure regularly. It should be 60 psi (420 kPa). automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle. Don't use - 2005 Chevrolet Astro | Owner's Manual - Page 297
not use any of these products unless this manual says you can. In many uses, these will damage the vehicle: • Carefully scrape off any excess stain. • Use a Most stains can be removed with club soda water. To clean, use the following instructions: 1. For liquids: blot with a clean, soft, white cloth - 2005 Chevrolet Astro | Owner's Manual - Page 298
caused by oil and grease can be cleaned with an approved GM cleaner and a clean, white cloth. 1. Carefully scrape off excess stain. 2. Clean with cool water and allow to dry completely. 3. If a stain remains, follow the "Using Cleaner on Fabric" instructions described earlier. Vinyl Use warm water - 2005 Chevrolet Astro | Owner's Manual - Page 299
use a leather cleaner. • Never use oils, varnishes, solvent-based or abrasive cleaners, furniture polish, or shoe polish on leather. • Soiled or stained leather should be cleaned immediately. If dirt is allowed to work soap and lukewarm water. Interior Plastic Components Use only a mild soap and - 2005 Chevrolet Astro | Owner's Manual - Page 300
If you drive your vehicle through an automatic car wash that does not have enough clearance for the wide rear tires and wheels, you could damage your vehicle. Verify with the manager of the car wash that your vehicle will fit before entering the car wash or use a touchless car wash. High pressure car - 2005 Chevrolet Astro | Owner's Manual - Page 301
Use only non-abrasive waxes and polishes that are made for a basecoat/clearcoat paint finish on your vehicle. Foreign materials such as calcium chloride and other salts, ice melting agents, road oil metal parts. Windshield and Wiper Blades If the windshield is not clear after using the windshield - 2005 Chevrolet Astro | Owner's Manual - Page 302
cleaners with acid, or abrasive cleaning brushes on them because the surface could be damaged. Do not use chrome polish on aluminum wheels. Notice: If you drive your vehicle through an automatic car wash that has silicone carbide tire cleaning brushes, you could damage the aluminum or chrome-plated - 2005 Chevrolet Astro | Owner's Manual - Page 303
within 12 months or 12,000 miles (20 000 km) of purchase, dealer's body and paint shop. Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, corrosion and rust can develop on the underbody parts such as fuel - 2005 Chevrolet Astro | Owner's Manual - Page 304
Remover Chrome Cleaner and Polish White Sidewall Tire Cleaner Vinyl Cleaner Glass Cleaner Chrome and Wire Wheel Cleaner Usage Interior and exterior polishing cloth. Removes tar, road oil and asphalt. Use on chrome or stainless steel. Removes soil and black marks from whitewalls. Cleans vinyl tops - 2005 Chevrolet Astro | Owner's Manual - Page 305
character in your VIN is the engine code. This code will help you identify your engine, specifications and replacement parts. Service Parts Identification Label You will find this label on the front passenger door frame. It is very helpful if you ever need to order parts. On this label you will find - 2005 Chevrolet Astro | Owner's Manual - Page 306
from the windshield before using the windshield wipers. If the overload is caused by some electrical problem and not snow, etc., be sure to get it fixed. Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current - 2005 Chevrolet Astro | Owner's Manual - Page 307
the identical size and rating. Spare fuses and a fuse puller are located in the underhood fuse block. You can remove fuses with the fuse puller. Remember to replace any of the spare fuses you use, so you will have some if you ever need them again. If you ever have a problem on the road and do not - 2005 Chevrolet Astro | Owner's Manual - Page 308
Instrument Panel Fuse Block The fuse block is located on the lower portion of the instrument panel on the driver's side. Fuse/Circuit Breaker 1 2 Usage Stop/Turn/Hazard Lamps, Center High-Mounted Stop Lamp, Anti-Lock Brakes Radio Accessory, Rear Seat Audio Controls 5-96 - 2005 Chevrolet Astro | Owner's Manual - Page 309
Seat Audio Illumination, Truck Body Control Module Air Bag System Fuse/Circuit Breaker 11 12 Not Used Usage Blower Motor, Rear Air Conditioning Relay Coil, Front Cont. Temp. Door Motor, HI Blower Relay, Defogger Timer Coil Cigarette Lighter, Door Lock Switches, Dutch Door Release Module Cluster - 2005 Chevrolet Astro | Owner's Manual - Page 310
Solenoid, Instrument Panel Cluster, VCM Module Power Adjust Mirrors Not Used Rear Wiper, Rear Washer Pump Not Used Underhood Fuse Block 20 21 22 23 24 Circuit Breakers A B The underhood fuse block is located toward the rear of the engine compartment on the driver's side of the vehicle. Lift - 2005 Chevrolet Astro | Owner's Manual - Page 311
HVAC ENG-I Fuse/Circuit Breaker UPFITTERBATT UPFITTERACCY SPARE SPARE Usage Upfitter Battery Power Stud, Trailer Wiring Harness Upfitter Accessory Relay Spare Spare IGN-E ECM-I BLANK RH HDLMP Spare Usage Fuel Pump Relay and Motor, VCM, Oil Pressure Switch/Sender Horn Relay and Horn Air Conditioning - 2005 Chevrolet Astro | Owner's Manual - Page 312
Air Conditioning Headlamps Fuel Pump Air Conditioning Not Used Not Used Not Used Courtesy Fuse, Power Adjust Mirrors Fuse, Truck Body Control Battery Fuse Power Accessory Circuit Breaker, Stop/Hazard Fuse, Auxiliary Power Fuse, Cigarette Lighter Fuse, Radio Battery Fuse Starter Relay, Ignition - 2005 Chevrolet Astro | Owner's Manual - Page 313
and Specifications Capacities Application Air Conditioning Refrigerant (R134a) Front A/C Front and Rear A/C Cooling System Without Rear Heater With Rear Heater Differential Fluid Front Axle Rear Axle Engine Oil with Filter Fuel Tank Transmission Fluid (Drain and Refill) Wheel Nut Torque English - 2005 Chevrolet Astro | Owner's Manual - Page 314
Fuel Injection VIN LU3 Transmission Automatic Spark Plug Gap 0.060 inches (1.52 mm) Normal Maintenance Replacement Parts Replacement parts identified below by name, part number, or specification can be obtained from your dealer. Part Engine Air Cleaner/Filter Engine Oil Filter Fuel Filter PCV Valve - 2005 Chevrolet Astro | Owner's Manual - Page 315
Fuel System Inspection ...6-28 Engine Cooling System Inspection ...6-28 Throttle System Inspection ...6-29 Transfer Case and Front Axle (All-Wheel Drive) Inspection ...6-29 Brake System Inspection ...6-29 Part is Organized ...6-3 Part A: Scheduled Maintenance Services ...6-4 Using Your Maintenance - 2005 Chevrolet Astro | Owner's Manual - Page 316
Introduction Important: Keep engine oil at the proper level and change as recommended. Maintenance Requirements Maintenance intervals, checks, inspections and recommended fluids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. Any damage - 2005 Chevrolet Astro | Owner's Manual - Page 317
jobs. Your GM dealer has GM-trained and supported service people that will perform the work using genuine GM parts. If you want to get the service information, see Service Publications Ordering Information on page 7-12. "Part B: Owner Checks and Services" tells you what should be checked and when - 2005 Chevrolet Astro | Owner's Manual - Page 318
-trained and supported service people will perform the work using GM parts. The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses them. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These - 2005 Chevrolet Astro | Owner's Manual - Page 319
): Engine Air Cleaner Filter Inspection. Front Wheel Bearing Repack (two-wheel drive only) (or at each brake relining, whichever occurs first). Automatic Transmission Service (severe conditions only). Every 30,000 Miles (50 000 km): Fuel Filter Replacement. Every 45,000 Miles (75 000 km): Engine Air - 2005 Chevrolet Astro | Owner's Manual - Page 320
): Engine Air Cleaner Filter Inspection. Automatic Transmission Service (severe conditions only). Every 30,000 Miles (50 000 km): Fuel Filter Replacement. Front Wheel Bearing Repack (two-wheel drive only) (or at each brake relining, whichever occurs first). Every 45,000 Miles (75 000 km): Engine Air - 2005 Chevrolet Astro | Owner's Manual - Page 321
repeated at the same interval after 150,000 miles (240 000 km) for the life of this vehicle. See Part B: Owner Checks and Services on page 6-24 and Part C: Periodic Maintenance Inspections on page 6-28. 3,000 Miles (5 000 km) ❑ Change engine oil and filter (or every 3 months, whichever occurs first - 2005 Chevrolet Astro | Owner's Manual - Page 322
, inspect filter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) ❑ For Two-Wheel-Drive vehicles only: Clean and - 2005 Chevrolet Astro | Owner's Manual - Page 323
See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake - 2005 Chevrolet Astro | Owner's Manual - Page 324
filter. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. ❑ Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) ❑ For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining - 2005 Chevrolet Astro | Owner's Manual - Page 325
(83 000 km) ❑ If you have not used your vehicle under severe service conditions listed previously and, therefore, have not changed your automatic transmission fluid, change both the fluid and filter. ❑ Change transfer case fluid. 51,000 Miles (85 000 km) ❑ Change engine oil and filter (or every 3 months - 2005 Chevrolet Astro | Owner's Manual - Page 326
, inspect filter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) ❑ For Two-Wheel-Drive vehicles only: Clean and - 2005 Chevrolet Astro | Owner's Manual - Page 327
, inspect filter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) ❑ For Two-Wheel-Drive vehicles only: Clean and - 2005 Chevrolet Astro | Owner's Manual - Page 328
filter. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. ❑ Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) ❑ For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining - 2005 Chevrolet Astro | Owner's Manual - Page 329
and, therefore, have not changed your automatic transmission fluid, change both the fluid and filter. ❑ Change transfer case fluid. ❑ Inspect Positive Crankcase Ventilation (PCV) valve. An Emission Control Service. 93,000 Miles (155 000 km) ❑ Change engine oil and filter (or every 3 months, whichever - 2005 Chevrolet Astro | Owner's Manual - Page 330
brake cable guides and brake pedal springs. + A good time to check your brakes is during tire rotation. See Brake System Inspection on page 6-29. 7,500 Miles (12 500 km) ❑ Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service California Air Resources - 2005 Chevrolet Astro | Owner's Manual - Page 331
. If vehicle is driven in dusty/dirty conditions, inspect filter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more - 2005 Chevrolet Astro | Owner's Manual - Page 332
every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). ❑ Change automatic transmission - 2005 Chevrolet Astro | Owner's Manual - Page 333
and, therefore, have not changed your automatic transmission fluid, change both the fluid and filter. ❑ Change transfer case fluid. 52,500 Miles (87 500 km) ❑ Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. ❑ Lubricate chassis components (or every - 2005 Chevrolet Astro | Owner's Manual - Page 334
every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). ❑ Change automatic transmission - 2005 Chevrolet Astro | Owner's Manual - Page 335
. If vehicle is driven in dusty/dirty conditions, inspect filter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more - 2005 Chevrolet Astro | Owner's Manual - Page 336
❑ Replace engine air cleaner filter. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. ❑ For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). ❑ Change automatic transmission fluid - 2005 Chevrolet Astro | Owner's Manual - Page 337
not used your vehicle under severe service conditions listed previously and, therefore, have not changed your automatic transmission fluid, change both the fluid and filter. ❑ Change transfer case fluid. ❑ Inspect Positive Crankcase Ventilation (PCV) valve. An Emission Control Service. 150,000 Miles - 2005 Chevrolet Astro | Owner's Manual - Page 338
. See Engine Oil on page 5-13 for further details. At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If - 2005 Chevrolet Astro | Owner's Manual - Page 339
it moves, use the wheel wrench to tighten the cable. See Changing a Flat Tire on page 5-72. Body Lubrication Service Lubricate all body door hinges, the body hood, fuel door and rear compartment hinges, latches and locks including interior glove box and console doors, hood latch assembly, secondary - 2005 Chevrolet Astro | Owner's Manual - Page 340
Brake on page 2-23 if necessary. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. Try to start the engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service - 2005 Chevrolet Astro | Owner's Manual - Page 341
holding ability: With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. • The key should come out only in LOCK. Parking Brake and Automatic Transmission Park (P) Mechanism Check - 2005 Chevrolet Astro | Owner's Manual - Page 342
to perform these services may be found in a service manual. See Service Publications Ordering Information on page 7-12. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as - 2005 Chevrolet Astro | Owner's Manual - Page 343
viscosity for your vehicle's engine, see Engine Oil on page 5-13. Transfer Case and Front Axle (All-Wheel Drive) Inspection Every 12 months, or at engine oil change intervals, check front axle and transfer case and add lubricant when necessary. A fluid loss could indicate a problem. Check and have - 2005 Chevrolet Astro | Owner's Manual - Page 344
of NLGI #2, Category LB or GC-LB. Power Steering GM Power Steering Fluid (GM Part No. U.S. 89021184, in System Canada 89021186). Automatic Transmission Key Lock Cylinders DEXRON®-III Automatic Transmission Fluid. Look for "Approved for the H-Specification" on the label. Multi-Purpose Lubricant - 2005 Chevrolet Astro | Owner's Manual - Page 345
Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service and any additional information from "Owner Checks and Services" or "Periodic Maintenance" on the following record pages. Also, you should retain all maintenance - 2005 Chevrolet Astro | Owner's Manual - Page 346
Maintenance Record (cont'd) Date Odometer Reading Serviced By Maintenance Record 6-32 - 2005 Chevrolet Astro | Owner's Manual - Page 347
Maintenance Record (cont'd) Date Odometer Reading Serviced By Maintenance Record 6-33 - 2005 Chevrolet Astro | Owner's Manual - Page 348
Maintenance Record (cont'd) Date Odometer Reading Serviced By Maintenance Record 6-34 - 2005 Chevrolet Astro | Owner's Manual - Page 349
Government ...7-11 Reporting Safety Defects to the Canadian Government ...7-11 Reporting Safety Defects to General Motors ...7-12 Service Publications Ordering Information ...7-12 Customer Assistance and Information ...7-2 Customer Satisfaction Procedure ...7-2 Online Owner Center ...7-4 Customer - 2005 Chevrolet Astro | Owner's Manual - Page 350
has already been reviewed with the sales, service or parts manager, contact the owner of the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Vehicle delivery date and present mileage (kilometers). When contacting Chevrolet, please remember that your - 2005 Chevrolet Astro | Owner's Manual - Page 351
relief available to you. You may contact the BBB Auto Line Program using the toll-free telephone number or write them at the following address: BBB Columbia. Eligibility is limited by vehicle age, mileage, and other factors. General Motors reserves the right to change eligibility limitations and/ - 2005 Chevrolet Astro | Owner's Manual - Page 352
TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV (2438). (TTY users in Canada can dial 1-800-263-3830.) • Get e-mail service reminders. • Access information about your specific vehicle, including tips and videos and an electronic version of this owner's manual (United States only - 2005 Chevrolet Astro | Owner's Manual - Page 353
: 313-381-0022 Overseas - Customer Assistance Please contact the local General Motors Business Unit. Canada - Customer Assistance General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 1-800-263-3777 (English) 1-800-263-7854 (French - 2005 Chevrolet Astro | Owner's Manual - Page 354
GM of Canada also has a Mobility Program. Call 1-800-GM-DRIVE (463-7483) for details. TTY users call 1-800-263-3830. Roadside Assistance Program As the owner of a new Chevrolet vehicle, you are automatically enrolled in the Chevrolet Roadside Assistance program. This value-added service is intended - 2005 Chevrolet Astro | Owner's Manual - Page 355
of the tire if not covered by a warrantable failure. • Jump Start: No-start occurrences which require a battery jump start will be covered at no charge. While we hope you never have the occasion to use our service, it is added security while traveling for you and your family. Remember, we are only - 2005 Chevrolet Astro | Owner's Manual - Page 356
vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions. If the dealer requests that you simply - 2005 Chevrolet Astro | Owner's Manual - Page 357
are responsible for fuel usage charges and may also be responsible for taxes, levies, usage fees, excessive mileage or rental usage Coverage period of the General Motors of Canada New Vehicle Limited Warranty, alternative the Bumper-to-Bumper warranty coverage period, but it is not part of the - 2005 Chevrolet Astro | Owner's Manual - Page 358
uses on-board vehicle computers to monitor emission control components to optimize fuel economy, to monitor conditions for airbag deployment and, if so equipped, to provide anti-lock braking to engine speed, brake application, similar government office, • as part of GM's defense of litigation through - 2005 Chevrolet Astro | Owner's Manual - Page 359
with OnStar®, please check the OnStar® subscription service agreement or manual for information on its operations and data collection. involved in individual problems between you, your dealer, or General Motors. Reporting Safety Defects to the Canadian Government If you live in Canada, and you - 2005 Chevrolet Astro | Owner's Manual - Page 360
: General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 Service Publications Ordering Information Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle suspension, brakes, electrical - 2005 Chevrolet Astro | Owner's Manual - Page 361
Includes a Portfolio, Owner's Manual, and Warranty Booklet. RETAIL SELL PRICE: $35.00 Without Portfolio: Owner's Manual only. RETAIL SELL PRICE: $25.00 ORDER TOLL prices are quoted in U.S. funds. Canadian residents are to make checks payable in U.S. funds. Current and Past Model Order Forms Service - 2005 Chevrolet Astro | Owner's Manual - Page 362
✍ NOTES 7-14 - 2005 Chevrolet Astro | Owner's Manual - Page 363
Airbags? ...1-65 All-Wheel Drive ...5-47 All-Wheel Drive (AWD) System ...2-23 All-Wheel-Drive Service Light ...3-34 AM-FM Radio ...3-40 Antenna, Fixed Mast ...3-50 Anti-Lock Brake System (ABS) ...4-7 Anti-Lock Brake, System Warning Light ...3-29 Appearance Care ...Aluminum Wheels ...Care of Safety - 2005 Chevrolet Astro | Owner's Manual - Page 364
...1-40 B Battery ...5-42 Run-Down Protection ...3-17 Before Leaving on a Long Trip ...4-20 Bench Seat ...1-11 Brake Anti-Lock Brake System (ABS) ...4-7 Emergencies ...4-8 Parking ...2-23 System Inspection ...6-29 System Warning Light ...3-28 Brakes ...5-38 Braking ...4-6 Braking in Emergencies - 2005 Chevrolet Astro | Owner's Manual - Page 365
19 Outlet Adjustment ...3-21 Rear Air Conditioning System ...3-22 Rear Heating System ...3-21 Comfort Guides, Rear Safety Belt ...1-35 Compact Spare Tire ...5-84 Control of a Vehicle ...4-5 Convenience Net ...2-38 Coolant Engine Temperature Gage ...3-29 Heater, Engine ...2-19 Cooling System ...5-30 - 2005 Chevrolet Astro | Owner's Manual - Page 366
...Underhood Fuse Block ...Windshield Wiper Fuses ...Engine Air Cleaner/Filter ...Battery ...Check and Service Engine Soon Light ...Coolant ...Coolant Heater ...Coolant Temperature Gage ...Cooling System Inspection ...Cover ...Engine Compartment Overview ...Exhaust ...Fan Noise ...Fuel Regulator - 2005 Chevrolet Astro | Owner's Manual - Page 367
1-37 3-14 F Filter Engine Air Cleaner ...5-21 Finish Damage ...5-91 Fixed Mast Antenna ...3-50 Flash-to-Pass ...3-8 Flat Tire ...5-71 Flat Tire, Changing ...5-72 Flat Tire, Storing ...5-82 Fluid Automatic Transmission ...5-23 Power Steering ...5-36 Windshield Washer ...5-37 Front Axle ...5-49 Fuel - 2005 Chevrolet Astro | Owner's Manual - Page 368
to Use This Manual ...ii How to Wear Safety Belts Properly ...1-23 I Ignition Positions ...2-17 Infants and Young Children, Restraints ...1-40 Inflation -- Tire Pressure ...5-64 Inspection Brake System ...6-29 Engine Cooling System ...6-28 Exhaust System ...6-28 Fuel System ...6-28 Part C - Periodic - 2005 Chevrolet Astro | Owner's Manual - Page 369
34 Service All-Wheel-Drive ...3-34 Tow/Haul Mode ...3-35 Lighting Entry ...3-17 Exit ...3-17 Locking Rear Axle ...4-8 Locks Door ...2-6 Power Door ...2-7 Programmable Automatic Door Locks ...2-7 Long Trip/Highway Scheduled Maintenance ...6-16 Loss of Control ...4-12 Low Fuel Warning Light ...3-36 - 2005 Chevrolet Astro | Owner's Manual - Page 370
-Wheel Drive) Inspection ...6-29 Using Your ...6-4 Your Vehicle and the Environment ...6-2 Malfunction Indicator Light ...3-30 Manual Lumbar Controls ...1-4 Manual Seats ...1-3 Manual Windows ...2-14 Mirrors Manual Rearview Mirror ...2-28 Outside Convex Mirror ...2-29 Outside Manual Mirror ...2-28 - 2005 Chevrolet Astro | Owner's Manual - Page 371
18 Seat ...1-3 Steering Fluid ...5-36 Windows ...2-15 Programmable Automatic Door Locks ...2-7 Programming the HomeLink® Transmitter ...2-30 O Odometer ...3-25 Odometer, Trip ...3-25 Off-Road Recovery ...4-11 Oil Engine ...5-13 Pressure Gage ...3-33 Older Children, Restraints ...1-38 Online Owner - 2005 Chevrolet Astro | Owner's Manual - Page 372
...3-50 Rear Air Conditioning System ...3-22 Rear Axle ...5-48 Locking ...4-8 Rear Doors ...2-11 Rear Heating System ...3-21 Rear Safety Belt Comfort Guides ...1-35 Rear Seat Audio (RSA) ...3-46 Rear Seat Operation ...1-7 Rear Seat Passengers, Safety Belts ...1-31 Rearview Mirrors ...2-28 Reclining - 2005 Chevrolet Astro | Owner's Manual - Page 373
the LATCH System ...1-56 Rear Outside Seat Position ...1-57 Right Front Seat Position ...1-60 Security Light ...3-34 Selecting the Right Schedule, Maintenance ...6-5 Service ...5-3 Adding Equipment to the Outside of Your Vehicle ...5-5 All-Wheel-Drive Light ...3-34 Doing Your Own Work ...5-4 Engine - 2005 Chevrolet Astro | Owner's Manual - Page 374
Side Door ...2-8 Spare Tire Installing ...5-76 Removing ...5-73 Storing ...5-82 Specifications, Capacities ...5-101 Speedometer ...3-25 Starting Your Engine ...2-18 Steering ...4-9 Steering, Suspension and Front Drive Axle Boot and Seal Inspection ...6-28 Steering Wheel, Tilt Wheel ...3-6 Storage - 2005 Chevrolet Astro | Owner's Manual - Page 375
Wheel Replacement ...5-70 When It Is Time for New Tires ...5-66 Top Strap ...1-50 Top Strap Anchor Location ...1-52 Tow/Haul Mode ...2-22 Tow/Haul Mode Light ...3-35 Towing Recreational Vehicle ...4-34 Towing a Trailer ...4-34 Your Vehicle ...4-33 Transmission Fluid, Automatic ...5-23 Transmission - 2005 Chevrolet Astro | Owner's Manual - Page 376
to Put the Restraint ...1-49 Windows ...2-14 Manual ...2-14 Power ...2-15 Windshield Wiper Blades, Cleaning ...5-89 Windshield Washer ...3-10 Fluid ...5-37 Windshield Wiper Blade Replacement ...5-57 Fuses ...5-94 Windshield Wipers ...3-9 Winter Driving ...4-23 Y Your Vehicle and the Environment
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 |
 |
Seats and Restraint Systems
...........................
1-1
Front Seats
...............................................
1-3
Rear Seats
...............................................
1-7
Safety Belts
.............................................
1-18
Child Restraints
.......................................
1-38
Airbag System
.........................................
1-63
Restraint System Check
............................
1-70
Features and Controls
.....................................
2-1
Keys
........................................................
2-2
Doors and Locks
.......................................
2-6
Windows
.................................................
2-14
Theft-Deterrent Systems
............................
2-16
Starting and Operating Your Vehicle
...........
2-16
Mirrors
....................................................
2-28
HomeLink
®
Transmitter
.............................
2-29
Storage Areas
.........................................
2-33
Instrument Panel
.............................................
3-1
Instrument Panel Overview
..........................
3-4
Climate Controls
......................................
3-19
Warning Lights, Gages, and Indicators
........
3-23
Driver Information Center (DIC)
..................
3-37
Audio System(s)
.......................................
3-39
Driving Your Vehicle
.......................................
4-1
Your Driving, the Road, and Your Vehicle
.....
4-2
Towing
...................................................
4-33
Service and Appearance Care
..........................
5-1
Service
.....................................................
5-3
Fuel
.........................................................
5-5
Checking Things Under the Hood
...............
5-10
All-Wheel Drive
........................................
5-47
Rear Axle
...............................................
5-48
Front Axle
...............................................
5-49
Bulb Replacement
....................................
5-50
Windshield Wiper Blade Replacement
.........
5-57
Tires
......................................................
5-58
Appearance Care
.....................................
5-84
Vehicle Identification
.................................
5-93
Electrical System
......................................
5-94
Capacities and Specifications
...................
5-101
Normal Maintenance Replacement Parts
....
5-102
Maintenance Schedule
.....................................
6-1
Maintenance Schedule
................................
6-2
Customer Assistance and Information
..............
7-1
Customer Assistance and Information
...........
7-2
Reporting Safety Defects
...........................
7-11
Index
................................................................
1
2005 Chevrolet Astro Owner Manual
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