2004 Dodge Ram 2500 Pickup Owner Manual Diesel
2004 Dodge Ram 2500 Pickup Manual
2004 Dodge Ram 2500 Pickup manual content summary:
- 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 1
YOUR VEHICLE UNDERSTANDING THE FEATURES OF YOUR VEHICLE UNDERSTANDING YOUR INSTRUMENT PANEL STARTING AND OPERATING ...71 3 ...137 4 ...199 5 ...295 6 ...317 7 WHAT TO DO IN EMERGENCIES MAINTAINING YOUR VEHICLE MAINTENANCE SCHEDULES ...383 8 ...401 9 IF YOU NEED CONSUMER ASSISTANCE INDEX - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 2
- 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 3
INTRODUCTION CONTENTS Ⅵ Introduction ...4 Ⅵ A Message From DaimlerChrysler Corporation ...4 Ⅵ How To Use This Manual ...5 Ⅵ Warnings And Cautions ...5 Ⅵ Van Conversions/Campers ...6 Ⅵ Vehicle Identification Number ...6 Ⅵ Vehicle Modifications / Alterations ...7 1 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 4
sold, so that the new owner will be aware of all safety warnings. When it comes to service, remember that your dealer knows your vehicle best, has the factory-trained technicians and genuine Mopar parts, and is interested in your satisfaction. WARNING! Engine exhaust, some of its constituents, and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 5
fuel economy, rugged durability, and high torque which permits pulling heavy loads. Cummins engines power well over half of these trucks. Now this same technology and proven performance is yours in your new Dodge Ram truck equipped with the Cummins 5.9 liter, Turbocharged, Charge Air Cooled, Diesel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 6
, etc. For warranty coverage and service on these items, contact the applicable manufacturer. Operating instructions for the special equipment installed by vehicle. If these instructions are missing, please contact your selling dealer for assistance in obtaining replacement documents from the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 7
INTRODUCTION 7 VEHICLE MODIFICATIONS / ALTERATIONS 1 WARNING! Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death. NOTE: It is illegal to remove the VIN plate. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 8
- 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 9
STARTING YOUR VEHICLE CONTENTS Ⅵ A Word About Your Keys ...11 ▫ Key-In-Ignition Reminder ...11 ▫ Sentry Key - If Equipped ...11 Ⅵ Ignition And Steering Lock ...14 ▫ Manual Transmissions ...14 ▫ Automatic Transmissions ...15 Ⅵ Door Key ...16 Ⅵ Door Locks ...16 ▫ Manual Battery Service ...28 2 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 10
▫ Seat Belt Extender ...44 ▫ Driver And Right Front Passenger Supplemental Restraint System (SRS)-Airbag ...45 ▫ Child Restraint ...55 Ⅵ New Engine Break-In ...67 Ⅵ Safety Tips ...68 ▫ Transporting Passengers ...68 ▫ Lock Your Vehicle ...69 ▫ Exhaust Gas ...69 ▫ Safety Checks You Should Make Inside - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 11
starting systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Additional Sentry Keys or Mobil Speed-pass™ devices held against or immediately adjacent to the ignition key when starting the engine may cause vehicle starting problems. If a problem - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 12
to start the vehicle. Once a Sentry Key has been programmed to a vehicle, it cannot be programmed to any other vehicle. At the time of purchase, the original owner is provided with a four digit PIN number. This number is required for dealer replacement of keys. Duplication of keys may be performed - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 13
TO KNOW BEFORE STARTING YOUR VEHICLE 13 Customer Key Programming You can program new keys to the system if you have two 8 keys can be programmed to the system, including the original keys provided with the vehicle. General Information This device complies with part 15 of FCC rules and with RS- - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 14
14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE IGNITION AND STEERING LOCK Manual Transmissions When the steering wheel is in the LOCK position, the steering and ignition systems are locked to provide antitheft protection for your vehicle. It may be difficult to turn the key from the LOCK position - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 15
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 15 Automatic Transmissions In the LOCK position, the steering and ignition systems are locked to provide antitheft protection for your vehicle. It may be difficult to turn the key from the LOCK position when starting your vehicle. Move the steering wheel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 16
VEHICLE DOOR KEY The same key used to start the vehicle is also used to unlock the doors. To unlock the vehicle doors, insert the key into the lock and turn. To lock the doors, insert the key and turn. DOOR LOCKS Manual Locks Front and Rear doors may be locked, by moving - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 17
STARTING YOUR VEHICLE 17 Power Door Locks - If Equipped NOTE: Vehicles equipped with remote keyless entry do not have a passenger side door lock cylinder. Vehicles equipped with power door locks can be locked or unlocked from inside by either the use of the door lock switches located on the front - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 18
18 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Central Locking - If Equipped Vehicles with security will door is open while the key is in the ignition. Automatic Door Locks If this feature is enabled, your door locks will lock automatically when the vehicle's speed exceeds 15 mph. This feature is - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 19
ON position ( Do not start the engine ). 5. Within 30 seconds automatically by the Automatic Door Lock feature. • The vehicle is in P (Park) and the ignition switch is in the Off position. This feature will not operate if any of the conditions above are not met or following has occurred: • Any manual - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 20
the ignition. 4. Within 4 seconds, cycle the key from the OFF position to the ON position four times ending in the ON position (do not start the engine). 5. Within 30 seconds, press the driver's door lock switch in the UNLOCK direction. 6. A single chime will sound to indicate the feature has been - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 21
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 21 Child Protection Door Lock To provide a safer environment for children riding in the rear seat, the rear doors of your vehicle have the childprotection door lock system. To use the system, open each rear door and slide the control UP to engage the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 22
STARTING YOUR VEHICLE WARNING! Avoid trapping anyone in a vehicle in a collision. Remember that the rear doors can only be opened from the outside when the child protection locks are engaged. NOTE: After setting the child protection door lock system : For emergency exit with the system engaged, move - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 23
will flash on twice and if installed, the cargo lamp will turn on for 30 seconds. The system can be programmed to unlock all the doors upon the ignition. 4. Turn the ignition to the ON position ( Do not start the engine ). 5. Press and hold the UNLOCK button on a programmed (i.e. functional) key - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 24
may confuse you during this programming procedure). 3. Place the key into the ignition. 4. Turn the ignition to the ON position ( Do not start the engine ). 5. Press and hold the LOCK button on a programmed (i.e. functional) key fob. 6. Continue to hold the LOCK button, wait at least 4 seconds, but - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 25
the ignition. 4. Turn the ignition to the ON position ( Do not start the engine ). 5. Press and hold the LOCK button on a programmed (i.e. functional) the ignition to the OFF position or wait 60 seconds. 9. Test the park lamp flash feature by pressing the LOCK button on the key fob with the ignition - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 26
STARTING YOUR VEHICLE automatically cancel after 3 minutes or if the vehicle is started and exceeds 15 mph. During the Panic Mode, the door locks and remote keyless entry systems will function normally. Panic mode will not disarm the security system is performed, the Do not start the engine ). 5. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 27
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 27 9. A single chime will be heard. The chime not have a programmed transmitter, contact your dealer for details. General Information This device complies with part 15 of FCC rules and with RS-210 of Industry Canada. Operation is subject to the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 28
STARTING YOUR VEHICLE 2. Closeness to a radio transmitter such as a radio station tower, airport transmitter, and some mobile or CB radios. Transmitter Battery Service Skin oils may cause battery deterioration. If you touch a battery, clean it with rubbing alcohol. The recommended replacement - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 29
. For an additional 15 minutes only the headlights and security telltale will flash. The engine will run only if a valid Sentry Key is used to start the vehicle. Use of the Sentry Key will disable the alarm. Rearming of the System: The security system will rearm itself after the 15 additional - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 30
you unlock the doors and the security lamp will flash for 30 seconds. Check the vehicle for tampering. The Security system will also disarm, if the vehicle is started with a programmed Sentry Key. If an unprogrammed Sentry Key is used to start a vehicle, the engine will run for 2 seconds and then - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 31
switches that give you fingertip control of all power windows. There is a single opening and closing switch on the front passenger door for passenger window control and on the rear doors of Quad Cab models. The windows will operate only when the ignition switch is turned to the ON or ACC (Accessory - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 32
32 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Auto Down (Driver's Side Only) The driver's window switch has an Auto Down feature. Press the window switch past the detent, release, and the window will go down automatically. Window Lockout Switch (4 Door Models Only) The window lockout switch on - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 33
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 33 WIND BUFFETING Wind buffeting can be described as in your vehicle are the restraint systems. These include the front and rear seat belts for the driver and all passengers, front airbags for both the driver and front passenger and, if so equipped, - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 34
34 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Research has shown that seat belts save Cab front center seating position have combination lap/shoulder belts. The belt webbing retractor is designed to lock during very sudden stops or collisions. This feature allows the shoulder part of the belt - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 35
STARTING YOUR VEHICLE 35 WARNING! • Wearing a seat belt incorrectly is dangerous. Seat belts are designed to go around the large bones of your body. These are the strongest parts , or you could even slide out of part of the belt. Follow these instructions to wear your seat belt safely and to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 36
36 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2. The seat belt latch plate is above the back of the front seat, next to your arm in the rear seat. Grasp the latch plate and pull out the belt. Slide the latch plate up the webbing - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 37
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 37 4. Position the lap belt across your thighs, below your abdomen. To remove slack in the lap belt portion, pull up on the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 38
the cab back exit bezel, thus freeing up all the area behind the front seats. WARNING! A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically, checking for cuts, frays, or loose parts. Damaged parts must be replaced immediately - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 39
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 39 WARNING! • If the black latch and black 2 Detaching Buckle with Key 2. To reattach the seat belt to the front center seat, pull the black buckle latch plate forward from the cab back panel and insert it into the black keyed buckle until there is an - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 40
40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Inserting Latch Plate In Use Position WARNING! If the black latch and buckle are not connected when the seat belt is used by an occupant, the seat belt will not restrain you properly. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 41
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 41 Adjustable Upper Shoulder Belt Anchorage In the front row outboard seats, the shoulder belt can be adjusted upward or downward to help position the belt away from your neck. Press the button located on the upper belt guide, and then move it up or down - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 42
combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Center Lap Belts The center seating position for the Quad Cab front seat has a lap belt only. To fasten the lap belt, slide the latch - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 43
be replaced. Enhanced Driver Seat Belt Reminder System (BeltAlert) If the driver's seat belt has not been buckled within 60 seconds of starting the driver should also instruct all other occupants to buckle their seat belts. Once the warning is triggered, the Enhanced Warning System (BeltAlert) will - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 44
starting the vehicle, unbuckle and then re-buckle the driver's seat belt at least three times within 10 seconds, ending with the seat belt buckled. 4. Turn off the engine. A single chime will sound to signify that you have successfully completed the programming. The Enhanced Warning System part of - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 45
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 45 WARNING! Using a seat belt extender when not Front Passenger Supplemental Restraint System (SRS)-Airbag This vehicle has front airbags for both the driver and front passenger as a supplement to the seat belt restraint systems. The driver's front - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 46
STARTING YOUR VEHICLE WARNING! • Do not put anything on or around the airbag covers or attempt to manually many types of collisions. The front airbags deploy in moderate to aftermarket equipment such as trailer brake controllers, snowplow controllers, auxiliary to work with the air bag and seat belt - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 47
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 47 • Infants in rear facing child restraints must NEVER ride in the front seat of a vehicle with a passenger front airbag unless the airbag is turned off (Standard Cab Vehicles Only). An airbag deployment can cause severe injury or death to infants in - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 48
48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Airbag System Components The airbag system consists of the following: • Airbag Control Module • Cab Vehicles Only) The Window Airbag System, on vehicles equipped, consists of the following: • AIRBAG Readiness Light (shared with the front airbag system - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 49
the readiness of the electronic parts of the system whenever the ignition switch is in the START or RUN positions. These AIR BAG light in the instrument panel for 6 to 8 seconds when the ignition is first turned on, then turns the light off. • If it detects a malfunction in any part of the system - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 50
50 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • When the airbag control module detects a the knees and position you for the best interaction with the front airbag. Passenger Airbag On/Off Switch - (Standard Cab Vehicles Only) The passenger front airbag is to be turned off only if the passenger: - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 51
STARTING YOUR VEHICLE 51 because the infant has a medical condition which makes it necessary for the driver to be able to see the infant, • is a child, age 1 to 12 who must ride in the front death. To Shut Off the Passenger Airbag (Standard Cab Vehicles Only) Place the ignition key in the Passenger - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 52
52 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Turn On the Passenger Airbag (Standard Cab Vehicles Only) Place the is turned to the ON position. If A Deployment Occurs The airbag system is designed to deploy when the air bag control module detects a moderate-to-severe frontal collision, and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 53
to inflate. The window airbag control module will not detect roll over, front or rear collisions. The airbag control module monitors the readiness of the electronic parts of the system whenever the ignition switch is in the ЉSTARTЉ or ЉRUNЉ positions. These include all of the items listed above. The - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 54
panel. Do not modify the front bumper, vehicle body structure, or frame. • You need proper knee impact protection in a collision. Do not mount or locate any aftermarket equipment on or behind the knee bolster. • It is dangerous to try to repair any part of the airbag system yourself. Be sure to tell - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 55
STARTING YOUR VEHICLE 55 Airbag Light You will want to have the airbags ready to inflate for your protection in an impact. While the airbag system is designed to be maintenance free, if any of the following occurs, have an authorized dealer service the system any engine related restraint systems. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 56
56 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! In a collision, an unrestrained child, either rearward-facing or forward-facing in the vehicle. Convertible child seats often have a higher weight limit in the rearward-facing direction than infant carriers do, so they can be used rearward- - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 57
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 57 unless the airbag is turned off. An airbag seat are held in the vehicle by the lap/shoulder belt. (Some booster seats are equipped with a front shield and are held in the vehicle by the lap portion.) For further information refer to www.seatcheck.org - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 58
STARTING YOUR VEHICLE Here are some tips for getting the most out of your child restraint: • Before buying any restraint system weight and height. Check the label on the restraint for weight and height limits. • Carefully follow the instructions that Automatic Locking ModeЉ earlier in this section. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 59
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 59 • In the rear seat, you may have trouble tightening the lap/shoulder belt on the (LATCH) Each vehicle is equipped with the child restraint anchorage system called LATCH, which stands for Lower Anchors and Tether for CHildren. LATCH - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 60
BEFORE STARTING YOUR VEHICLE outboard positions and also feature tether strap anchorages, which must be used, located behind the seatback (refer to Child Restraint Tether Anchor later in this section). Identification dots are located above the standard cab front seat lower anchorages as a guide for - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 61
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 61 Child restraint systems having attachments designed to connect to the lower anchorages are now available. Child restraints child restraint seat is not LATCH compatible, install the restraint using the vehicle seat belting. 2 Quad Cab Outboard Seat - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 62
STARTING YOUR VEHICLE Installing the Child Restraint System WARNING! Do not install child restraint systems equipped with LATCH attachments in the center position of a Quad Cab systems will be installed as we have described here. Again, carefully follow the instructions that come with - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 63
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 63 WARNING older products. Regular Cab models of Ram Pickups have two tether anchorages, one each behind the front center and right seats. Quad Cab models have three strap. Follow the instructions below. See your dealer for help if necessary. 2 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 64
64 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Tether Anchorage Points at the Right and Center Front Seat (Regular Cab - All Seats) 1. Place the child restraint on the seat and and remove the slack in the tether strap according to the manufacturer's instructions. Regular Cab With Any Bench Seat - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 65
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 65 Multiple Child Restraint Installation Sequence (Quad Cab Rear Seats) 1. Obtain tether straps by raising the head restraints and reaching between and remove the slack in the tether strap according to the child restraint manufacturer's instructions. 2 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 66
66 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Multiple Child Restraints - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 67
the engine is at full efficiency. Reduced fuel economy and power may be seen at this time. • Warm up the engine before placing it under load. • Do not operate the engine at idle for prolonged periods. • Use the appropriate transmission gear to prevent engine lugging. • Observe vehicle oil pressure - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 68
STARTING YOUR VEHICLE • Check the coolant and oil levels frequently. • Vary throttle position at highway speeds when carrying or towing significant weight. Because of the construction of the Cummins Diesel engine, engine run-in is enhanced by loaded operating conditions which allow the engine parts - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 69
fumes to seep into the passenger compartment. In addition, inspect the exhaust system each time the vehicle is raised for lubrication or oil change. Replace or adjust as required. 2 WARNING! Exhaust gases contain carbon monoxide, a potentially toxic gas that by itself is colorless and odorless - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 70
, checking for cuts, frays and loose parts. Damaged parts must be replaced immediately. Do not disassemble or modify the system. Seat belt assemblies must be replaced after an accident if they have been damaged (bent retractor, torn webbing, etc.) or if the front airbags have deployed. If there is - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 71
- If Equipped ...78 ▫ Trailer Towing Mirrors - If Equipped ...79 Ⅵ Hands-Free Communication (UConnect™) - If Equipped ...79 ▫ Operation ...81 ▫ Phone Call Features ...85 ▫ Advanced Phone Connectivity ...87 ▫ UConnect™ System Features ...89 Ⅵ Seats ...91 ▫ 40-20-40 Front Seat ...92 ▫ Reclining Seats - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 72
93 ▫ Manual Rotary Lumbar Support Adjustment - If Equipped ...94 ▫ Power Seats - If Equipped ...95 ▫ Heated Seats - If Equipped ...96 Ⅵ To Open And Close The Hood ...97 Ⅵ Lights ...99 ▫ Interior Lights ...99 ▫ Battery Saver ...100 ▫ Headlamp Delay - If Equipped ...101 ▫ Headlights - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 73
▫ Global Reset ...115 ▫ Step Button ...115 ▫ Average Fuel Economy (AVG ECO) ...115 ▫ Distance To Empty (DTE) ...115 ▫ Trip Odometer (ODO) ...116 ▫ Elapsed Time (ET) ...116 ▫ C/T Button ...117 ▫ Automatic Compass Calibration ...117 ▫ Manual Compass Calibration ...118 ▫ To Put Into a Calibration Mode - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 74
125 Ⅵ Electrical Power Outlets ...126 Ⅵ Cigar Lighter And Ash Receiver ...127 Ⅵ Cupholders ...128 ▫ Front Instrument Panel Cupholders - Automatic Transmission Only ...128 ▫ Rear Cupholder - Quad Cab - If Equipped ...128 Ⅵ Storage ...129 ▫ Center Storage Compartment - If Equipped . . 129 ▫ Storage - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 75
FEATURES OF YOUR VEHICLE 75 MIRRORS Inside Mirror The mirror should be adjusted to center on the view through the rear window. Annoying headlight glare can be reduced by moving the small control under the mirror to the night position (toward rear of vehicle). The mirror should be adjusted while - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 76
76 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Automatic Dimming Mirror- If Equipped This mirror automatically adjusts for annoying headlight glare from vehicles behind you. You can turn the feature on or off by pressing the button at the base of the mirror. A light in the button will indicate when - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 77
when judging the size or distance of a vehicle seen in the right side convex mirror. Some vehicles will not have a convex right side mirror. Exterior Mirrors Folding Feature All exterior mirrors are hinged and may be moved either forward or rearward to resist damage. The hinges have three detent - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 78
the Climate Control panel, with the ignition On. Turning Off the ignition will deactivate the Electric Rear Window Defroster and Heated side view mirrors feature. These features also turn off after activation, when 15 minutes have elapsed. To reactivate, simply press the button again. Set the top - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 79
should be rotated (flipped Out or In). A small blindspot mirror is integrated onto the main mirror surface. 3 HANDS-FREE COMMUNICATION (UConnect™) - IF EQUIPPED UConnect™ is a voice-activated, hands-free, in-vehicle communications system. UConnect™; allows you to dial your cellular phone using - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 80
system; the system will automatically mute your radio before receiving or sending a call. UConnect™ allows you to transfer calls between the system mirror contains the microphone for the system and the control buttons that will enable you to access the system. The diagram below shows the mirror - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 81
456 7890Љ). Pairing a Cellular Phone to the UConnect™ System To begin using your UConnect™ system, you must pair your compatible Bluetooth™ enabled cellular phone. To complete the registration process, you will need to reference your cellular phone owner's manual. • Press the 'Phone' button to begin - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 82
phone pairing process on your cellular phone. Please see your cellular phone user's manual for instructions on how to complete this step. • For identification purposes, you will be prompted to give the UConnect™ system a name for your cellular phone. Each cellular phone that is paired should be - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 83
phonebook, you will be given the opportunity to add more phone numbers to the current entry or to return to the main menu. The UConnect™ system will allow you to enter up to 32 names into the phonebook with each name having up to four associated phone numbers and designations. Edit - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 84
. Delete All Entries in the UConnect™ Phonebook • Press the 'Phone' button to begin. • After the ЉReadyЉ prompt, say ЉPhonebook Delete AllЉ. • The UConnect™ system will ask you to verify that you wish to delete all the entries from the phonebook. • After confirmation, the phonebook entries will be - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 85
85 List All Names in the UConnect™ Phonebook • Press the 'Phone' button to begin. • After the ЉReadyЉ prompt, say ЉPhonebook List NamesЉ. • The UConnect™ system will play the names of all the phonebook entries. • To call one of the names in the list, press the 'Voice Recognition' button during the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 86
86 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Answer or Reject an Incoming Call - Call Currently in Progress If a call is currently in progress and you have another incoming call, press the 'Phone' button to place the current call on hold and answer the incoming call. To reject the incoming call, - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 87
'Phone' button. All calls in progress will be terminated. Phone Redial • Press the 'Phone' button to begin. • After the ЉReadyЉ prompt, say ЉRedialЉ. • The UConnect™ system will call the last number that was dialed on your cellular phone. This may not be the last number dialed by your UConnect - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 88
If you would like to connect or disconnect the Bluetooth™ connection between a paired cellular phone and the UConnect™ system, follow the instruction described in your cellular phone user's manual. List Paired Cellular Phone Names • Press the 'Phone' button to begin. • After the ЉReadyЉ prompt, say - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 89
Prompts The 'Voice Recognition' button can be used when you wish to skip part of a prompt and issue your voice recognition command immediately. For example, if the voice prompt. Language Selection To change the language that the UConnect™ system is using, press the 'Phone' button and say the name of - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 90
the current confirmation prompt status and you will be given the choice to change it. Low Signal, Battery Strength, and Roam Notification The UConnect™ system will provide notification to inform you if your cellular phone is in roaming status, has low signal strength, or has a low battery when you - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 91
any prompt, you can say ЉCancelЉ and you will be returned to the previous menu. Emergency Assistance If you are in an emergency, say ЉDial EmergencyЉ or ЉCall EmergencyЉ and the UConnect™ system will instruct your cellular phone to call 911. Towing Assistance If you need towing assistance, say ЉDial - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 92
Seat Each outboard seat is independently adjustable forward or backward and is equipped with a back recliner. The manual seat adjustment handle is found at the front edge of each seat cushion. Pull up on the handle and slide the seat to get the most comfortable position. WARNING! Adjusting a seat - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 93
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 93 Reclining Seats The recliner handle is on the outside of the seat cushion. Pull up on the handle to release the seat back and adjust for comfort. WARNING! You can be seriously, even fatally injured riding in a seat with the seatback reclined. Do not - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 94
94 UNDERSTANDING THE FEATURES OF YOUR VEHICLE To lower the head restraint, push in the button and then push down on the head restraint. Manual Rotary Lumbar Support Adjustment - If Equipped Rotating the lumbar control knob on the left side of the driver's seatback and on the right side of the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 95
seat. It may cause damage to the seat controls. 3 Up, Down, Forward, and Rearward The power seat controls are on the outboard side of the front seat cushions. Three switches control the seat movement. The four-way switch in the center can be moved forward or backwards to get the most - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 96
switches, tilting it up or down. Heated Seats - If Equipped The heated seat switches are located in the instrument panel under the climate controls. The engine must be running for the heated seats to operate. Tilt Adjustment - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 97
servicing. TO OPEN AND CLOSE THE HOOD 3 To open the hood, two latches must be released. First pull the hood release lever located below the steering wheel at the base of the instrument panel. Once the hood is released you must reach into the opening beneath the center of the grille and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 98
98 UNDERSTANDING THE FEATURES OF YOUR VEHICLE To prevent possible damage, do not slam the hood to close it. Use a firm downward push at the front center of the hood to ensure that both latches engage. WARNING! If the hood is not fully latched, it could fly up when the vehicle - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 99
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 99 LIGHTS Interior Lights 3 Courtesy/ dome lights are turned on when the front doors are opened, when the dimmer control (rotating wheel on the right side of the switch) is rotated to the second upward detent position, or - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 100
on the back of the cab. When a door is termed the "Parade" mode and is useful when headlights are required during the day. Battery Saver To automatically turn off after 15 minutes. If the dimmer control is rotated to the cargo lamp position with the ignition off, the cargo lamps will automatically - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 101
on. Rotating the headlight switch to the first position will also turn on the cab top clearance lights, LAMP OUTЉ indicator will be illuminated in the instrument cluster if a defective bulb or wiring circuit is detected for the headlamp system. 3 Your vehicle is equipped with plastic headlight - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 102
illuminate when the engine is started. This provides a constant ЉLights ONЉ condition until the ignition is turned OFF. The lights illuminate at less than normal intensity. If the parking brake is applied the Daytime Running Lights will turn off. Lights-on Reminder If the headlights, parking lights - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 103
30 seconds when a key fob Unlock is pressed, as part of the illuminated entry feature. MULTIFUNCTION CONTROL LEVER The front and rear turn signal lights. If a defective bulb or wiring circuit is detected for the turn signal system, the arrow indicators will flash at a faster rate. Also, the ЉLAMP - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 104
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Passing Light You can signal another vehicle with your headlights by partially pulling the multifunction lever toward the steering wheel. This will cause the high beam headlights to turn on until the lever is released. High Beam / Low Beam Select Switch - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 105
switch in the multifunction control lever. Turn the end of the handle to select the desired wiper speed. The intermittent feature of this system was designed for use when weather conditions make a single wiping cycle, with a variable pause between cycles, desirable. For maximum delay between cycles - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 106
the OFF position, the wiper will wipe approximately three wipes, after the wash knob is released. To prevent freeze-up of your windshield washer system in cold weather, select a solution or mixture that meets or exceeds the temperature range of your climate. This rating information can be found on - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 107
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 107 TILT STEERING COLUMN To tilt the column, push down on the lever below the turn signal control and move the wheel up or down, as desired. Push the lever back up to lock the column firmly in place. WARNING! Tilting the steering column while the vehicle - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 108
of the steering wheel. 2. Fasten and adjust the seatbelts. 3. Move the adjustable pedal switch, located to the left of the steering column near the parking brake release, in the direction you desire to move the pedals. 4. The pedals cannot be adjusted when the vehicle is in R (Reverse) or when the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 109
on the steering wheel. 3 To Activate Push the ON/OFF button to the ON position. An indicator light in the instrument cluster illuminates when the system is on. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 110
operate at the selected speed. To Deactivate A soft tap on the brake pedal, normal braking, clutch pressure while slowing the vehicle, or pressing the CANCEL button not in use is dangerous. You could accidentally set the system to cause it to go faster than you want. You could lose control and have - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 111
vehicle speed drops below 35 mph (56 km/h), the speed control will automatically disengage. If this happens, you can push down on the accelerator pedal to maintain the desired speed. Vehicles equipped with a 5-speed manual transmission should be operated in 4th gear under the above conditions. 3 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 112
with a 4-speed automatic transmission may exhibit several 4-3 downshifts under the above conditions. To reduce the frequency of the downshifts and to improve vehicle performance, it is advisable to lock out overdrive by pressing the O/D OFF button located at the end of the gear shifter. OVERHEAD - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 113
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 113 Courtesy/Reading Lights In the middle of the console are two courtesy/reading lights. Both lights illuminate as courtesy lights when a door is opened, when the dimmer control is rotated to the courtesy light position (fully upward position), or when - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 114
RESET Button Use this button to change the display from U.S. to metric measurement units. Use this button to reset the following displays to zero: Average Fuel Economy Trip Odometer Elapsed time - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 115
distance that can be travelled with the fuel remaining in the tank. The estimated distance is determined by a weighted average of the instantaneous and average fuel economy, according to the current fuel tank level. When Distance To Empty = 0, the fuel gauge pointer will initially be on the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 116
equal to zero, until the vehicle runs out of fuel or is refueled. Ram fuel tank volumes are as follows: • 26 gallons - 1500 short box models • 34 gallons - 1500 Quad Cab (if equipped)/2500/3500 short box models • 35 gallons - 1500/2500/3500 long box models Trip Odometer (ODO) This display shows - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 117
. Drive carefully under such conditions to prevent an accident and possible personal injury or property damage. Automatic Compass Calibration This compass is self-calibrating which eliminates the need to manually set the compass. When the vehicle is new, the compass may appear erratic and the CAL - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 118
calibrating the compass. If the compass appears erratic and the CAL symbol does not appear, you must manually put the compass into the "Calibration" mode. To Put Into a Calibration Mode Turn on the ignition and set the display to "Compass/ Temperature." Press and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 119
variance zone and press the RESET button to resume normal operation. Outside Temperature Because the ambient temperature sensor is located underhood, engine temperature can influence the displayed temperature, therefore, temperature readings are slowly updated when the vehicle speed is below 20 mph - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 120
DOOR OPENER - IF EQUIPPED The HomeLink Universal Transceiver replaces up to three remote controls (hand held transmitters) that a button. The Universal Transceiver operates off your vehicle's battery and charging system; no batteries are needed. For additional information on HomeLink, call 1-800- - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 121
the device being programmed to HomeLink for quicker training and accurate transmission of the radio-frequency signal. 1. Press and hold the two WARNING! Vehicle exhaust contains carbon monoxide, a dangerous gas. Do not run the vehicle's exhaust while training the transceiver. Exhaust gas can cause - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 122
. Do not release the buttons until step 4 has been completed. NOTE: Some gate operators and garage door openers may require you to replace this Programming Step 3 with procedures noted in the ЉGate Operator/Canadian ProgrammingЉ section. 4. The HomeLink indicator light will flash slowly and then - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 123
800-355-3515. Canadian Programming/Gate Programming Canadian radio-frequency laws require transmitter signals to Љtime-outЉ (or quit) after several seconds of transmission which may not be long enough for HomeLink to pick up the signal during programming. Similar to this Canadian law, some U.S. gate - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 124
by using the ЉProgrammingЉ procedures (regardless of where you live), replace ؆Programming HomeLink؆ step 3 with the following: NOTE: If programming for the trained device (i.e. garage door opener, gate operator, security system, entry door lock, home/office lighting, etc.). For convenience, the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 125
. To erase all of the previously trained frequencies, hold down both outside buttons until the green light begins to flash. This device complies with part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: • This device may not cause harmful - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 126
POWER OUTLETS The auxiliary electrical outlet can provide power for in cab accessories designed for use with the standard "cigar lighter" battery will discharge sufficiently to degrade battery life and/or prevent engine starting. • Accessories that draw higher power (i.e. coolers, vacuum cleaners, - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 127
AND ASH RECEIVER The ash receiver is opened and closed by pushing on the front surface of the receiver and then allowing the receiver to open. The cigar ON. It heats when pushed in and pops out automatically when ready for use. To preserve the heating element, do not hold the lighter in the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 128
Front Instrument Panel Cupholders - Automatic Transmission Only Your new Ram truck is equipped with dual-opening adjustable cupholders. The cupholder is opened and closed by pushing on the front . Cupholders with Automatic Rear Cupholder - Quad Cab - If Equipped Quad Cab vehicles may be equipped - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 129
is fully upright. • In an accident, the latch may open if the total weight of the items stored exceeds about 10 lbs (4.5 kg). These items could be with unique storage compartments under the lid. Push the button on the front of the armrest to raise the cover. Inside there is a power outlet (if - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 130
OF YOUR VEHICLE Storage and Seats - If Equipped Located in the center of the front 40/20/40 seat cushion there is a storage compartment. Standard cab models also have storage behind the seat. The Quad Cab models provide additional storage under the rear seat. Lift the seat to access the storage - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 131
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 131 WARNING! Do not operate the vehicle with loose items stored on the load floor. While driving or in an accident you may experience, abrupt stopping, rapid acceleration, or sharp turns. Loose objects stored on the load floor may move around with force - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 132
132 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 2. Grasp the knob on the load floor and lift the knob until the load floor unfolds into position. Positioning the Load Floor for Storage Access Under the Seat 1. Lift the 60/40 seat cushion(s) to the upward position. 2. Unsnap the securing snap - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 133
load floor back in the secured down position before you operate the vehicle. The pickup box on your new Ram has many features designed for utility and convenience. NOTE: If you are installing a toolbox to the front of the pickup box, you must use Mopar toolbox brackets available from you dealer. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 134
(272 kg) of material suspended above the wheelhouse, supports must be installed to transfer the weight of the load to the pickup box floor or vehicle damage may result. The use of proper supports will permit loading up to the rated payload. • Unrestrained cargo may be thrown forward in an accident - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 135
Information Truck-Camper Loading" document available from your dealer. For safety reasons, follow all instructions in this important document. NOTE: When a cap or pickup camper is installed on a vehicle, an alternate CHMSL (Center High Mounted Stop Light) must be provided. EASY-OFF TAILGATE To - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 136
OF YOUR VEHICLE NOTE: Dual rear wheel pickup models require properly spaced rear clearance lights. If such a vehicle is operated without a tailgate, suitable lights must be installed. WARNING! To avoid inhaling carbon monoxide, which is deadly, the exhaust system on vehicles equipped with "Cap or - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 137
Cluster Description ...143 Ⅵ Electronic Digital Clock ...151 ▫ Clock Setting Procedure ...151 Ⅵ Sales Code RBB-AM/FM Stereo Radio With Cassette Tape Player And CD Changer Capability ...152 ▫ Operating Instructions ...152 ▫ Power Button ...152 ▫ Electronic Volume Control ...152 ▫ Seek ...153 ▫ Tune - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 138
CD Changer Control Capability - If Equipped ...156 ▫ Radio Display Messages ...157 Ⅵ Sales Code RAZ-AM/ FM Stereo Radio With Cassette Tape Player, CD Player And CD Changer Controls - If Equipped ...158 ▫ Operating Instructions - Radio ...158 ▫ Power Switch, Volume Control ...159 ▫ Seek Button (Radio - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 139
▫ Pinch Roller Release ...164 ▫ Noise Reduction ...164 ▫ Operating Instructions - CD Player ...164 ▫ Inserting The Compact Disc ...164 ▫ ▫ Scan Button ...167 ▫ CD Changer Control Capability - If Equipped ...167 Ⅵ Sales Code RBK-AM/ FM Stereo Radio With CD Player And CD Changer Controls ...168 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 140
140 UNDERSTANDING YOUR INSTRUMENT PANEL Ⅵ Remote Sound System Controls - If Equipped . . 181 ▫ Radio Operation ...182 ▫ Tape Vehicles ...185 ▫ Air Conditioning-If Equipped ...187 ▫ Electric Rear Window Defroster And Heated Sideview Mirrors - If Equipped ...191 ▫ Air Conditioning With Dual Zone - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 141
UNDERSTANDING YOUR INSTRUMENT PANEL 141 INSTRUMENTS AND CONTROLS 4 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 142
142 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 143
engine control problem and the need for system service. Although your vehicle will usually be drivable and not need towing, see your dealer for service as soon as possible. CAUTION! Prolonged driving with the MIL on could cause damage to the engine control system. It also could affect fuel economy - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 144
INSTRUMENT PANEL 2. Voltage Gauge When the engine is running, the gauge indicates the electrical system voltage. The pointer should stay within the on while driving, have the airbag system checked by an authorized dealer. 6. High Beam Indicator This indicator shows that headlights are on high beam. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 145
Pressure Gauge The pointer should always indicate some oil pressure when the engine is running. A continuous high or low reading, under normal driving conditions, may indicate a lubrication system malfunction. Immediate service should be obtained. NOTE: If the gauge pointer moves to either extreme - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 146
146 UNDERSTANDING YOUR INSTRUMENT PANEL 12. ABS Warning Light This light monitors the Anti-Lock Brake System which is described elsewhere in this manual. This light will come on when the ignition key is turned to the ON position and may stay on for five seconds. If the ABS - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 147
lever is moved, this indicator shows the automatic transmission gear range selected. 16. CRUISE Light This indicator lights when the electronic speed control system is turned on. 17. Water In Fuel Indicator Indicates there is water detected in the fuel filter bowl. Refer to the Maintenance section - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 148
turns OFF then start the vehicle. 20. Odometer/Trip Odometer The odometer shows the total distance the vehicle has been driven. If the odometer reading is changed during repair or replacement, be sure to keep a record of the reading before and after the service so that the correct mileage can be - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 149
is started. 21. LAMP OUT Light The LAMP OUT indicator in the instrument cluster alerts the driver if a defective bulb or wiring circuit is detected for headlamps, turn signal lamps, and stop lamps. 22. TOW/HAUL (Automatic Transmissions Only) The TOW/HAUL button is located at the end of the gear - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 150
in areas where there aren't many gas stations. Ram fuel tank volumes are as follows: • 34 gallons - 2500/3500 short box models • 35 gallons - 2500/3500 long box models 28. Transmission Oil Temperature Warning Light (Automatic Transmissions Only) This light indicates that there is excessive - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 151
YOUR INSTRUMENT PANEL 151 NOTE: When the ignition switch is turned to OFF, the Fuel Gage, Voltmeter, Oil Pressure and Engine Coolant Temperature gages may not show accurate readings. When the engine is not running, turn the ignition switch to ON to obtain accurate readings. ELECTRONIC - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 152
152 UNDERSTANDING YOUR INSTRUMENT PANEL SALES CODE RBB-AM/FM STEREO RADIO WITH CASSETTE TAPE pops out when pressed, this turns the sound system ON in the mode last used. Pushing the button back in turns the sound system OFF. Operating Instructions NOTE: Power to operate the radio is supplied - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 153
UNDERSTANDING YOUR INSTRUMENT PANEL 153 For your convenience, the volume can be turned down, but not up, when the audio system is off and the ignition is ON. Seek Press and release the SEEK button to search for the next station in either the AM or - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 154
balance and push the button back in. Fade The fade control provides for balance between the front and rear speakers. Press the FADE button in and it will pop out. Adjust the balance Features With ignition OFF and the sound system OFF, you can eject the tape cassette by pushing the EJECT button. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 155
player. Music Search Pressing the SEEK button while playing a tape will start the Music Search mode. Press the SEEK button up for the next the display when Music Search is in operation. Music Search shuts off automatically when a selection has been located. Selective Music Search Press the SEEK - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 156
2 Pre-set button when a tape is playing deactivates the Dolby Noise Reduction System*. When Dolby is ON, the NR symbol appears on the display. Each remote mounted CD changer available through Mopar Accessories. The following instructions are for the radio controls that operate this CD changer. Mode - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 157
may skip momentarily. Skipping will not damage the disc or the player, and play will resume automatically. As a safeguard and to protect your CD player, one of the following warning symbols may radio has been designed to display certain messages when a problem is detected with the CD player. 4 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 158
158 UNDERSTANDING YOUR INSTRUMENT PANEL SALES CODE RAZ-AM/ FM STEREO RADIO WITH CASSETTE TAPE PLAYER, CD PLAYER AND CD CHANGER CONTROLS - IF EQUIPPED Operating Instructions - Radio NOTE: Power to operate the radio is controlled by the ignition switch. It must be in the ON or ACC position to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 159
UNDERSTANDING YOUR INSTRUMENT PANEL 159 Power Switch, Volume Control Press the ON/VOL control to turn the radio on. Turn the volume control clockwise to increase the volume. The volume will be displayed and continuously updated while the button is pressed. Seek Button (Radio Mode) Press and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 160
160 UNDERSTANDING YOUR INSTRUMENT PANEL Program Type News Nostalgia Oldies Personality Public Rhythm and Blues Religious Music Religious Talk Rock Soft Soft Rock Soft Rhythm and Blues Sports Talk Top 40 Weather Radio Display News Nostalga Oldies Persnlty Public R&B Rel Musc Rel Talk Rock Soft - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 161
continuously updated while the button is turned. Fade The Fade control provides for balance between the front and rear speakers. Push in the button and it will pop out. Adjust the balance FM button continues the search in the alternate frequency band. To stop the search, press SCAN a second time. 4 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 162
the pushbutton twice. To Change From Clock To Radio Mode Press the Time button to change the display between radio frequency and time. Operating Instructions - Tape Player Insert the cassette with the exposed tape side toward the right and the mechanical action of the player will gently pull the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 163
arrow in the display window will show the new direction. Metal Tape Selection If a standard metal tape is inserted into the player, the player will automatically select the correct equalization and the 70 symbol will appear in the display window. 4 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 164
off. The Dolby System is automatically reactivated each time a tape is inserted. * "Dolby" noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation. Operating Instructions - CD - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 165
track number and index time in minutes and seconds. Play will begin at the start of track one. NOTE: • You may eject a disc with the radio OFF you insert a disc with the ignition ON and the radio OFF, the CD will automatically be pulled into the CD Player and the display will show the time of day. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 166
166 UNDERSTANDING YOUR INSTRUMENT PANEL FF/TUNE/RW Press FF (Fast Forward) and the CD player will begin to fast forward until FF is released. The RW ( Reverse) button works in a similar manner. Program Button 4 (Random Play) Press this button while the CD is playing to activate Random Play. This - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 167
time. CD Changer Control Capability - If Equipped This radio is compatible with a remote mounted CD changer available through Mopar Accessories. The following instructions are for the radio controls that operate this CD changer. Mode Button To activate the CD changer, press the MODE button until CD - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 168
. Skipping will not damage the disc or the player, and play will resume automatically. As a safeguard and to protect your CD player, one of the following • Disc inserted upside down • Damaged disc • Water condensation on optics SALES CODE RBK-AM/ FM STEREO RADIO WITH CD PLAYER AND CD CHANGER - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 169
button in and it will pop out. Adjust the balance and push the button back in. Fade The Fade control provides for balance between the front and rear speakers. Press the FADE button in and it will pop out. Adjust the balance and push the button back in. Bass and Treble - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 170
number will be displayed. Time Press the TIME button to change the display between radio frequency and time. General Information This radio complies with Part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: 1. This device may not cause harmful - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 171
play when you insert the disc. The display will show the track number and index time in minutes and seconds. Play will begin at the start of track one. Seek Press the top of the SEEK button for the next selection on the CD. Press the bottom of the button to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 172
to time of day. CD Changer Control Capability - If Equipped This radio is compatible with a remote mounted CD changer available through Mopar Accessories. The following instructions are for the radio controls that operate this CD changer. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 173
When driving over a very rough road, the CD player may skip momentarily. Skipping will not damage the disc or the player, and play will resume automatically. As a safeguard and to protect your CD player, one of the following warning symbols may appear on your display. A CD HOT symbol indicates the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 174
: • Excessive vibration • Disc inserted upside down • Damaged disc • Water condensation on optics Radio Display Messages Your radio has been designed to display certain messages when a problem is detected with the CD player. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 175
UNDERSTANDING YOUR INSTRUMENT PANEL 175 SALES CODE RBQ-AM/FM STEREO RADIO WITH 6 - DISC CD CHANGER NOTE: Power to operate the radio is controlled by the ignition switch. It must be - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 176
button in and it will pop out. Adjust the balance and push the button back in. Fade The Fade control provides for balance between the front and rear speakers. Press the FADE button in and it will pop out. Adjust the balance and push the button back in. Tone Control The - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 177
will be displayed. Time Button Press the TIME button to change the display between radio frequency and time. General Information This radio complies with Part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: 1. This device may not cause harmful - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 178
insert the disc. The display will show the disc number, the track number, and index time in minutes and seconds. Play will begin at the start of track 1. LOAD/ EJT - Load Press the LOAD/ EJT button and the button with the corresponding number where the CD is being loaded. After the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 179
UNDERSTANDING YOUR INSTRUMENT PANEL 179 If you have ejected a disc and have not removed it within 15 seconds, it will be reloaded. If the CD is not removed, the radio will continue to play the non-removed CD. If the CD is removed and there are other CD's in the radio, the radio will play the next - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 180
PTY information. Toggle the PTY button to select the following format types: Program Type Adult Hits Classical Classic Rock College Country Emergency Emergency Test Information Jazz Radio Display Adlt Hit Classicl Cls Rock College Country ALERT! Test Inform Jazz Program Type Foreign Language News - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 181
display. Time Press the TIME button to change the display from elapsed CD playing time to time of day. REMOTE SOUND SYSTEM CONTROLS - IF EQUIPPED The remote sound system controls are located on the rear surface of the steering wheel. Reach behind the wheel to access the switches. 4 The right - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 182
182 UNDERSTANDING YOUR INSTRUMENT PANEL increase the volume and pressing the bottom of the switch will decrease the volume. The center button of the right hand control will allow you to change the mode. The left hand control is a rocker type switch with a push button in the center. The function of - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 183
to the cassette. 5. A loose tape should be corrected before use. To rewind a loose tape, insert the eraser end of a pencil into the tape drive gear and twist the pencil in the required directions. Maintain your cassette tape player. The head and capstan shaft in the cassette player can pick up - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 184
protection encoding. Try a known good disc before considering disc player service. RADIO OPERATION AND CELLULAR PHONES Under certain conditions, the operation This condition is not harmful to the radio. If your radio performance does not satisfactorily "clear" by the repositioning of the antenna, - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 185
UNDERSTANDING YOUR INSTRUMENT PANEL 185 CLIMATE CONTROLS The controls for the heating and ventilation system in this vehicle consist of a series of rotary knobs. These comfort controls can be set to obtain desired interior conditions. Heater Only - Fleet Vehicles 4 The - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 186
INSTRUMENT PANEL NOTE: To improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are identified by the small dots. Panel Outside air flows through the outlets located in the instrument panel. Recirculation - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 187
is to the extreme left (blue region) and the warmest setting is to the extreme right (red region) of the rotation. Air Conditioning-If Equipped 4 Air Conditioning Operation To turn on the Air Conditioning, set the fan control at any speed and press the snowflake button located at the right of the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 188
button a second time to turn the air conditioning off. Slight changes in engine speed or power may be noticed when the air conditioning compressor is on. This is a normal occurrence as the compressor will cycle on and off to maintain comfort and increase fuel economy. The mode control (at the right - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 189
outlets located at the base of the windshield, and the demister outlets located at the edge of each side of the instrument panel, and the air conditioning may be on. Blower Control The rotary knob on the left of the control panel is the blower control. Turn the knob clockwise to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 190
region) of the rotation. Circulation The cab is designed with features to promote outside air circulation. There are grilles in the cab back panel. These are air exhausters that provide the means for regular exchange of cab air. Side window demisters direct air flow specifically to the window glass - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 191
Heated side view mirrors feature. These features also turn off after activation, when 15 minutes have elapsed. To reactivate, simply press the button again. Air Conditioning with Dual Zone Temperature Control - If Equipped With the Dual Zone Temperature Control System, each front seat occupant can - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 192
With the fan control in the ON position, pushing the A/C button turns on the air conditioning compressor. An indicator light on the button shows that the Air Conditioning compressor is on. Conditioned air is now directed through the mode outlets selected. Pushing the button a second time turns - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 193
to the floor outlets. This feature gives improved comfort during sunny but cool conditions. Heat Outside air flows primarily through the floor outlets located under the instrument panel. 4 NOTE: To improve your selection choices, the system allows you to operate at intermediate positions between - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 194
base of the windshield and side window demist outlets. NOTE: The air conditioning compressor operates in both Mix and Defrost or a blend of these modes, even if the A/C button has not been pressed. This dehumidifies the air to help dry the windshield. Blower Control The rotary knob on the left of - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 195
view mirrors feature. These features also turn off after activation, when 15 minutes have elapsed. To reactivate, simply press the button again. Circulation The cab is designed with features to promote outside air circulation. There are grilles in the cab back panel. These are air exhausters that - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 196
. NOTE: When you turn off the engine you may hear a hissing sound from under the hood for a short period of time. This is a normal condition that occurs if the air conditioning system has been on. It is not an indication of a problem with the air conditioning system. Operating Tips Fast Cooldown For - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 197
with an automatic recirculation system. When the system senses a heavy load or high heat conditions, it may use partial Recirculation A/C mode to provide additional comfort. Winter Operation When operating the system during the winter months, make sure the air intake, located directly in front of - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 198
198 UNDERSTANDING YOUR INSTRUMENT PANEL Operating Tips Chart - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 199
204 ▫ On ...204 ▫ Start ...204 ▫ ACC ...205 ▫ Manual Transmission Key Release Button ...205 ▫ Key Reminder ...205 Ⅵ Starting Procedures ...205 ▫ Normal Starting Procedure - Engine Manifold Airtemperature Above 66°F (19°C) . . 206 ▫ Starting Procedure - Engine Manifold Air Temperature Below 66°F (19 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 200
200 STARTING AND OPERATING ▫ Operating Precautions ...216 ▫ Cooling System Tips - Automatic Transmission ...216 Ⅵ Transmission Shifting ...218 ▫ Four-Speed Overdrive Automatic Transmission - If Equipped ...218 ▫ Manual Transmission - 5-Speed (NV- 4500) - If Equipped ...222 ▫ Manual Transmission - - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 201
257 ▫ Replacement Tires ...257 ▫ Alignment And Balance ...258 Ⅵ Supplemental Tire Pressure Information ...259 Ⅵ Tire Chains ...259 Ⅵ Snow Tires ...261 Ⅵ Tire Rotation Recommendations ...261 ▫ Dual Rear Wheels ...263 Ⅵ Engine Runaway ...264 Ⅵ Fuel Requirements ...264 ▫ Adding Fuel ...265 ▫ Bulk Fuel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 202
And Electric Trailer Brakes ...276 ▫ Trailer Weight And Trailer Tongue Weight ...278 ▫ Trailer Towing Information (Maximum Trailer Weight Ratings) ...279 ▫ Trailer Towing Mirrors - If Equipped ...279 ▫ Cooling System Tips - Trailer Towing ...280 ▫ Automatic Transmission Oil Temperature Warning Light - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 203
STARTING AND OPERATING 203 Ⅵ Driving Off-Road ...292 Ⅵ Traction ...293 Ⅵ Engine Data Plate ...294 5 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 204
shift interlocking system. The brake pedal must be depressed to shift out of Park (P). OFF Unlocks the steering wheel (if equipped with locking wheel) and the automatic transmission shift control with engine off. ON This is the normal running position. START Starts the engine. When the engine starts - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 205
accessories to be used when the engine is not running. Manual Transmission Key Release Button Key Reminder An alarm will sound to remind you if the key is left in the ignition and the driver's door is opened. STARTING PROCEDURES The Cummins Diesel engine is equipped with several features designed - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 206
lights when starting the engine. 1. Always apply the parking brake. 2. Shift into PARK for an automatic transmission. Fully depress and hold the clutch and shift into NEUTRAL for a manual transmission. Models with manual transmission are equipped with a clutch interlocking cranking system. The - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 207
there is oil pressure. 7. Release the parking brake. Starting Procedure - Engine Manifold Air Temperature Below 66°F (19°C) NOTE: The temperature displayed on the overhead console (if equipped) does not necessarily reflect the engine manifold air temperature. The wait-to-start lamp will illuminate - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 208
the accelerator during starting. • Check to see that there is oil pressure. • Allow the engine to idle at fast idle for about three minutes until the manifold heaters have completed the post-heat cycle. • Release the parking brake and drive. NOTE: Engine idle speed will automatically increase to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 209
-heat cycle will turn off. NOTE: Engine idle speed will automatically increase to 1000 rpm at low coolant temperatures to improve engine warm-up. NOTE: When a diesel engine is allowed to run out of fuel or the fuel gels at low temperatures, air is pulled into the fuel system. You may try priming as - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 210
canister, air intake piping, or turbocharger inlet in an attempt to start the vehicle. This could result in a flash fire and explosion causing serious personal injury and engine damage. The engine is equipped with an automatic electric air preheating system. If the instructions in this manual are - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 211
psi (69 kPa) at idle. • Low Oil Pressure light is off. • Voltmeter Operation: • The voltmeter may show a gauge fluctuation if certain engine temperatures are below 66°F (19°C). This cycling operation is caused by the post-heat cycle of the intake manifold heater system. The number of cycles and the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 212
noticeable decrease in fuel economy. • Climatized Diesel Fuel is a blend of Number 2 and Number 1 Diesel Fuels which reduces the temperature at which wax crystals form in fuel. The engine block heater cord is routed under the hood to the right side and can be located just behind the grille near the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 213
Heater Required for 5W-40 Winter Front Usage If a winter front or cold weather cover is to be used, a percentage of the total grille opening area must be left uncovered to provide sufficient air flow to the charge air cooler and automatic transmission oil cooler. The percentage of opening must - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 214
(-10°F/-23°C), use 5W-40 synthetic engine oil and fuel that meets the requirements in Section 7, "Maintenance Procedures," Engine Oil Selection. Engine Warm-Up Avoid full throttle operation when the engine is cold. When starting a cold engine, bring the engine up to operating speed slowly to allow - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 215
STARTING AND OPERATING 215 • automatic transmission is in Park (P) • vehicle speed is zero • Applying the throttle will cancel fast idle • If the engine is equipped with an aftermarket exhaust brake (manual transmissions only), operating the exhaust brake at idle will greatly improve warm up rate - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 216
rings and injector nozzles. Also, the unburned fuel can enter the crankcase, diluting the lubricating oil and causing rapid wear to the engine. Cooling System Tips - Automatic Transmission To reduce potential for engine and transmission overheating in high ambient temperature conditions, take the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 217
give some warning before the parts fail. Be on the alert for changes in performance, sounds, and visual evidence that the engine requires service. Some important clues are: • engine misfiring or vibrating severely • sudden loss of power • unusual engine noises • fuel, oil or coolant leaks 5 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 218
218 STARTING AND OPERATING • sudden change, outside the normal operating range, in the engine operating temperature • excessive smoke • oil pressure drop TRANSMISSION SHIFTING Four-Speed Overdrive Automatic Transmission - If Equipped The gear shift selector display, located in the instrument panel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 219
is standing for prolonged periods with the engine running. The engine may be started in this range. Set the parking brake if you must leave the vehicle. "D" Drive This position provides all forward gears, including 3rd gear direct and 4th gear overdrive (see Overdrive Operation). Use this range - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 220
loaded vehicle in "2" Second or "1" First gear selections in high ambients as torque converter slip can impose significant additional heat load on the cooling system. Overdrive Operation The four-speed overdrive automatic transmission contains an electronically controlled fourth speed (Overdrive - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 221
"TOW/HAUL" button must be pressed each time the engine is started. NOTE: If the vehicle is started in extremely cold temperatures, the transmission may not shift into Overdrive and will automatically select the most desirable gear for operation at this temperature. Normal operation will resume when - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 222
STARTING AND OPERATING occurs, press the "TOW/HAUL" button. This will improve performance and reduce the potential for transmission overheating or failure due to excessive shifting. Torque Converter Clutch A feature, designed to improve fuel economy, has been included in the automatic transmission - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 223
manual transmission are equipped with a clutch interlocking ignition system. The clutch pedal must be fully depressed to start the vehicle. Fully depress the clutch pedal before shifting gears Moving from a high gear down to a lower gear is recommended to preserve brakes when driving down steep - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 224
parking brake should be engaged before leaving the vehicle, especially on an incline. Truck models with manual transmission are equipped with a clutch interlocking ignition system. The clutch pedal must be fully depressed to start the vehicle. This six-speed manual transmission has the same gear - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 225
center resulting in a shift into 4th gear and damage the transmission, clutch, or engine. You should use low gear when starting from a standing position if under a clutch. Downshifting Moving from a high gear down to a lower gear is recommended to preserve brakes when driving down steep hills. In - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 226
226 STARTING AND OPERATING CAUTION! When descending a hill, be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage. FOUR-WHEEL- DRIVE OPERATION - IF EQUIPPED • Four-Wheel-Drive Dodge Ram Trucks are equipped with either a Manually Shifted - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 227
wheel drive and that the front and rear driveshafts are locked together. This light illuminates when the transfer case is shifted to either the 4H or 4L positions. There is no light for the 2H or N (Neutral) positions. When operating your vehicle in 4L, the engine speed is approximately three times - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 228
position without first fully engaging the parking brake. The transfer case Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move regardless of the transmission position. The parking brake should always be applied when the driver - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 229
STARTING AND OPERATING 229 Shifting Procedure - Manually Shifted Transfer Case vehicle automatic transmission may require shutting the engine OFF to avoid gear clash while completing the shift. If difficulty occurs, shift automatic transmission to N (Neutral), hold foot on brake, and turn engine - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 230
STARTING to shift to or from 4L while the transmission is in gear or clutch is engaged. Transfer Case Reminder Light The four-wheel-drive operating light (4WD), located in the instrument cluster, is used to alert the driver that the front axle - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 231
STARTING AND OPERATING 231 position - see Shifting Procedure section for specific shifting instructions. The 4HI and 4LO positions are designed for loose, slippery road surfaces only. Driving in the 4HI and 4LO positions on dry hard surfaced roads - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 232
of the owner's manual. The "SERVICE 4WD" warning light monitors the electric shift 4WD system. If this light remains on after engine start up while only the front or rear wheels are spinning can cause damage to the transfer case. When operating your vehicle in 4LO, the engine speed is approximately - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 233
position without first fully engaging the parking brake. The transfer case Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move regardless of the transmission position. The parking brake should always be applied when the driver - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 234
234 STARTING AND OPERATING Shifting Procedure - Electronically Shifted Transfer Case NOTE: If any of the requirements to select a new transfer case position have not been met, the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 235
ignition key must be in the ON position with the engine either RUNNING or OFF. This shift cannot be completed if the key is in the accessory position. NOTE: The 4x4 system will not allow shifts between (2WD/AWD)/4HI if the front and/or rear wheels are spinning (no traction). In this - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 236
(not flashing), shift transmission back into gear (release clutch on manual transmissions). Alternate Procedure 1. Bring the vehicle to complete stop. 2. With the key ON and the engine either OFF or RUNNING, shift the transmission into NEUTRAL (depress clutch on manual transmissions). 3. Rotate the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 237
supply maximum traction. When starting with only one rear wheel on an excessively slippery surface, slight momentary application of the parking brake may be necessary to gain maximum traction. WARNING! On vehicles equipped with a limited-slip differential, never run the engine with one rear wheel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 238
the vehicle. Be sure the parking brake is firmly set when parked and the gear shift lever is in the PARK position. When parking on a hill you should apply the parking brake before placing the gear shift lever in PARK, otherwise the load on the transmission locking mechanism may make it difficult - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 239
STARTING AND OPERATING 239 WARNING! • Always fully apply the parking brake when leaving your vehicle, or it may roll and cause damage or injury. Also be certain to leave an automatic transmission in Park, a manual transmission in Reverse or first gear. Failure to do so may allow the vehicle to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 240
240 STARTING AND OPERATING Brake Noise During normal operation of the brake system certain noises may be present from time to time. Occasional ЉgroanЉ or ЉsquealЉ noises may occur during normal operation of the brake system which may not be indicative of a problem. These noises may be heard at any - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 241
runs during an ABS stop to provide regulated hydraulic pressure. The pump motor makes a low humming noise during operation. This is normal. When you are in a severe braking condition involving use of the Anti-lock Brake System, you will experience some pedal drop as the vehicle comes to a complete - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 242
242 STARTING AND OPERATING ABS Warning Light The Anti-lock Brake System includes an amber warning light, located in the instrument cluster. When the light is illuminated, the Anti-lock Brake System is not functioning. The system reverts to standard non-anti-lock brakes. POWER STEERING Your power - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 243
STARTING AND OPERATING 243 TIRE SAFETY INFORMATION Tire Markings • European Metric tire Example: LT235/85R16. • Temporary Spare tires are high pressure compact spares designed for temporary emergency use only. Tires designed to this standard have the letter "T" molded into the sidewall preceding - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 244
244 STARTING AND OPERATING Tire Sizing Chart EXAMPLE: Size Designation: P = Passenger car tire size based on U.S. design standards ؆...blank...؆ = Passenger car tire based on European design standards - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 245
STARTING AND OPERATING 245 EXAMPLE: Service Description: 95 = Load Index -A numerical code associated with the maximum load a tire can carry. H = Speed Symbol -A symbol indicating the range of speeds at which a tire - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 246
246 STARTING AND OPERATING Tire Identification Number (TIN) The TIN may be found on one or both sides of the tire however the date code may only - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 247
STARTING AND OPERATING 247 Tire Loading and Tire Pressure Tire Placard Location NOTE: Some vehicles have about the, 1) number of people that can be carried in the vehicle 2) the total weight your vehicle can carry 3) the tire size designed for your vehicle 4) the cold tire inflation pressures for - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 248
capacity if you adhere to the loading conditions, tire size and cold tire inflation pressures specified on the Tire and Loading Information placard and the Vehicle Loading section of this manual. NOTE: Under a maximum loaded vehicle condition, gross axle weight ratings (GAWR's) for the front - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 249
being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in step 4. 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the available - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 250
250 STARTING AND OPERATING - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 251
STARTING AND OPERATING 251 WARNING! Overloading of your tire is dangerous. Overloading can cause tire failure, affect vehicle handling, and increase your stopping distance. Use tires of the recommended load capacity Unequal tire pressures can cause steering problems. You could lose control of your - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 252
Economy- Improper inflation pressures can cause uneven wear patterns to develop across the tire tread. These abnormal wear patterns will reduce tread life resulting in a need for earlier tire replacement. Underinflation also increases tire rolling resistance and results in higher fuel this manual. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 253
STARTING AND OPERATING 253 check tire pressure. Do not make a visual judgement with temperature changes. Tire pressures change by approximately 1 psi (7 kPa) per 12° F (7° C) of air temperature change. Keep this in mind when checking tire pressure inside a garage especially in the winter. Example - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 254
254 STARTING AND OPERATING Tire Pressures for High Speed Operation The manufacturer advocates driving at safe speeds within posted tires could cause them to fail. You could have a serious accident. Don't drive a vehicle loaded to the maximum capacity at continuous speeds above 75 mph (120 km/h). - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 255
STARTING AND OPERATING 255 Radial-Ply Tires WARNING! Combining radial ply tires is for temporary emergency use with radial tires. It is engineered to be used on your style vehicle only. Since this tire has limited tread life, the original tire should be repaired (or replaced) and reinstalled at - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 256
256 STARTING AND OPERATING Do not install a wheel cover or attempt to mount a paragraph on Freeing A Stuck Vehicle in Section 6 of this manual. CAUTION! Because of the reduced ground clearance, do not take your vehicle through an automatic car wash with the compact spare installed. Damage to the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 257
tires equivalent to the originals in size, quality and performance when replacement is needed (see the paragraph on tread wear indicators your tire. The service description and load identification will be found on the original equipment tire. Failure to use equivalent replacement tires may adversely - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 258
STARTING AND OPERATING WARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics, resulting in changes to steering, handling, and braking Replacing - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 259
STARTING CHAINS Use "Class U" chains on 2500/3500 Ram Trucks, or other traction aids that chain breakage. Remove the damaged parts of the chain before further use front wheels of 4x2 vehicles. • Do not drive for a prolonged period on dry pavement. • Observe the tire chain manufacturer's instructions - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 260
are risking structural or body damage to your vehicle. Do not use tire chains on the 4X2 front wheels of 2500/3500 SRW (Single Rear Wheels) equipped with LT245/70R17, LT265/70R17 tires or 4X4 front tires of Ram Trucks equipped with LT265/70R17tires. There may not be adequate clearance for the chains - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 261
should be checked before using these tire types. TIRE ROTATION RECOMMENDATIONS Tires on the front and rear axles of vehicles operate at different loads and perform different steering, driving, and braking functions. For these reasons, they wear at unequal rates, and develop irregular wear patterns - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 262
STARTING AND OPERATING Follow the recommended tire rotation frequency for your type of driving found in the "Maintenance Schedules" Section of this manual to rotation being performed. NOTE: On Canadian vehicles only, if your Ram truck is equipped with All-Season type tires on the front and ON/OFF - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 263
STARTING AND OPERATING 263 Dual Rear Wheels CAUTION! 3500 Dual Rear Tires have only one approved direction of rotation. This is to accommodate the asymmetrical design (tread pattern) of the ON/OFF road tire and the use of Outline White Letter (OWL) tires. • When replacing a flat, the spare tire - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 264
enters the engine air intake. The inlet for the engine air intake is located behind the passenger side headlamp and receives air through the grille FUEL REQUIREMENTS Use good quality diesel fuel from a reputable supplier in your Dodge truck. For most year-round service, No. 2 diesel fuel meeting - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 265
STARTING AND OPERATING 265 Diesel fuel is seldom completely free of water. To prevent fuel system trouble, drain the accumulated water from the fuel/water separator using the fuel/water separator drain provided. If you buy good quality fuel and follow the cold weather advice above, fuel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 266
266 STARTING AND OPERATING CAUTION! Damage to the fuel system or emission control system could result from using an improper fuel tank filler tube cap (gas cap). A poorly fitting cap could let impurities into the fuel system. WARNING! • Remove the fuel tank filler tube cap (gas cap) slowly to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 267
the line filter on a regular basis. Fuel Specifications The Cummins Turbocharged, Charge Air Cooled, Diesel engine has been developed to take advantage of the high energy content and generally lower cost No. 2 diesel fuel or No. 2 climatized diesel fuels. Experience has shown that it also operates - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 268
268 STARTING AND OPERATING Number 2 Diesel Fuel Specifications Fuel Properties - No. 2 - Diesel Reference Viscosity - 1.9to 4.1 centistokes (ASTM D-445) Cetane Number - 40 min. (ASTM D613) Sulfur Content -.05% by weight (ASTM D-2622) Water & Sediment - less than (ASTM D-2709) 0.05 % by volume - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 269
capacities of front and rear axle systems (GAWR). Total load must be limited so GVWR and front and rear GAWR are not exceeded. Payload The payload of a vehicle is defined as the allowable load weight a truck can carry, including the weight of the driver, all passengers, options and cargo. Gross - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 270
up to full GAWR. Curb Weight The curb weight of a vehicle is defined as the total weight of the vehicle with all fluids, including vehicle fuel, at full capacity conditions, and with no occupants or cargo loaded into the vehicle. The front and rear curb weight values are determined by weighing your - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 271
STARTING AND OPERATING 271 Improper weight distributions can have an adverse effect on the way your vehicle steers and handles and the way the brakes operate. CAUTION! Do not load your vehicle any heavier than the GVWR or the maximum front and rear GAWR. If you do, parts on your vehicle can break - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 272
272 STARTING AND OPERATING TRAILER TOWING All Dodge Ram Pickup trucks are intended to tow manual concerning vehicles used for trailer towing. Definitions The following trailer towing related terminology definitions will assist in understanding the subsequent sections: GROSS COMBINATION WEIGHT - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 273
, never exceed the Gross Axle Weight Rating (GAWR), or Gross Combined Vehicle Weight (GCVW). CAUTION! When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can cause a loss of control, poor performance or damage to brakes, axle, engine, transmission, steering - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 274
door for the Gross Vehicle Weight Rating. Trailer Towing Recommendations • All trailer hitches should be professionally installed on your vehicle. • Safety chains must always be used between your vehicle and trailer. • Do not interconnect the hydraulic brake system or vacuum system of your vehicle - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 275
circuits: backup lamp, trailer battery and electric brake. NOTE: Connect trailer lighting and brakes using factory harnesses only. Do not cut or splice wiring to the brake circuits. • Be sure the trailer is loaded heavier in front, with 60% to 65% of the weight in front of the axle(s). Loads - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 276
-installed rear step bumpers are rated a Class III hitch. Tongue weight must be equal to at least 10% of the gross trailer weight (GTW), but no more than 15% of the GTW. A frame mounted hitch of up to Class IV rating, as rated by the hitch manufacturer, is supplied as part of the trailer tow - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 277
STARTING AND OPERATING 277 CAUTION! Adding lights or electrical devices to the headlamp/ park lamp circuit can be accomplished by connecting to the standard 4-way trailer tow connector located behind the rear bumper. The maximum current capacity for the park lamp circuit should not exceed 15 amps - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 278
of the trailer must be supported by the scale. Tongue Weight is the weight placed on the vehicle's trailer hitch by the trailer. Always load a trailer with 60% to 65% of the weight located ahead of the trailer axle(s) sufficiently to place 10% to 15% of the GTW on the tow hitch of your vehicle - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 279
؆Trailer Towing Guide؆ NOTE: For trailer towing information (maximum trailer weight ratings) refer to the following website address: http:// www.dodge.com/towing. In Canada, refer to the following website address: http:// www.dodge.ca. Trailer Towing Mirrors - If Equipped These mirrors are designed - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 280
280 STARTING AND OPERATING NOTE: • These mirrors are power adjustable and heated. • The passenger side main mirror is flat. Cooling System Tips - Trailer Towing To reduce potential for engine and transmission overheating, take the following actions in high ambient temperatures: • City Driving- - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 281
STARTING AND OPERATING 281 • Highway Driving- reduce your speed. • Air Conditioning- turn it off temporarily. • Hilly Terrain- Turn overdrive off. See Cooling System Operating information in the Service and Maintenance section of this manual for more information. Automatic Transmission Oil - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 282
it is highly recommended that the owner / installer obtain and follow the recommendations contained within the Dodge 2004 BODY BUILDER'S GUIDE. See your dealer, installer or snowplow manufacture for this information. There are unique electrical systems that must be connected to properly assure - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 283
refer to the 2004 Dodge Truck Body Builders Guide. 1. The maximum number of occupants in the truck should not exceed two. 2. The total GVWR or the Front GAWR or the Rear GAWR should never be exceeded. 3. The snowplow prep packages are not available with the Sport Package. 4. Cargo capacity will be - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 284
284 STARTING AND OPERATING of the plow. Front end tow-in should be checked and reset if necessary . Over the Road Operation With Snowplow Attached The blade restricts air flow to the radiator and causes the engine to operate at higher than normal temperatures. Therefore, when transporting - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 285
with 48RE transmissions should use 4L range when plowing deep or heavy snow for extended periods of time to avoid transmission overheating. • Do not shift the transmission unless the engine has returned to idle and wheels have stopped. Make a practice of stepping on the brake pedal before shifting - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 286
that the transfer case is fully in N (NEUTRAL) before recreational towing to prevent damage to internal parts. 1. Bring the vehicle to a complete stop. 2. Shut OFF the engine. 3. Depress the brake pedal. 4. Shift automatic transmission to N (NEUTRAL), or depress the clutch on manual transmissions. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 287
case lever into N (NEUTRAL). 6. Start the engine. 7. Shift automatic transmission into Reverse (R). 8. Release brake pedal for five seconds and ensure that there is no vehicle movement. 9. Repeat steps 7 and 8 with the transmission in Drive (D). 10. Shut OFF the engine and place the ignition key to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 288
STARTING AND OPERATING 4. Shift automatic transmission to N (NEUTRAL), or depress the clutch on manual transmissions. 5. Shift transfer case lever to desired position. 6. Shift automatic transmission into P (Park). CAUTION! • Do not use a bumper mounted clamp-on tow bar on your vehicle. The bumper - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 289
towing to prevent damage to internal parts. 1. Bring vehicle to a complete stop. 2. Shut OFF the engine. 3. Place ignition key in the ON position. 4. Depress the brake pedal. 5. Shift automatic transmission to Neutral (N) or depress clutch on manual transmission. 6. Using the point of a ballpoint - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 290
290 STARTING AND OPERATING NOTE: Items 1 through 5 are requirements that must be met prior the transfer case in Neutral (N) and the engine RUNNING. With the transfer case in Neutral (N) ensure that the engine is OFF prior to shifting the transmission into Park (P). Returning to Normal Operation - - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 291
STARTING AND OPERATING 291 4. Depress the brake pedal. 5. Shift automatic transmission to Neutral (N) or depress clutch on manual transmission. 6. Using the point of a ballpoint pen or similar object, depress the recessed transfer case Neutral (N) button for 1 second. 7. After the Neutral (N) - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 292
Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move despite the transmission position. The parking brake should always be applied when the driver is not in the vehicle. CAUTION! • Do not use a bumper mounted clamp-on tow bar on - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 293
mud, inspect the underside of the vehicle for accumulated dirt at the propeller shaft, axles, U-joints, brake rotors and calipers. Use a hose to clean off any accumulation of dirt or mud. Check the exhaust system and all exposed components for any sign of damage. If you experience unusual vibration - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 294
sufficient distance between your vehicle and the car in front to avoid a collision in a sudden stop. ENGINE DATA PLATE Use the information from the engine data plate when discussing service or sourcing parts for your engine. The engine data plate is located on the intake side of the breather cover. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 295
TO DO IN EMERGENCIES CONTENTS Ⅵ Hazard Warning Lights ...296 Ⅵ Adding Fuel - 24-Valve Cummins Turbo Diesel ...297 Ⅵ Jack Location ...298 ▫ All Models ...298 Ⅵ Changing A Flat Tire ...299 ▫ Removing The Spare Tire ...299 ▫ Tire Changing Procedure ...300 Ⅵ Hoisting ...309 Ⅵ Jump-Starting ...310 ▫ With - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 296
steering column as shown in the illustration. will flash off and on to warn oncoming traffic of an emergency. Push the button a second time to turn off the flashers. This is an emergency warning system and should not be used when the vehicle is in motion. Use it when your vehicle is disabled - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 297
filling. NOTE: When a diesel engine is allowed to run out of fuel, air is pulled into the fuel system. You may try priming as described below. However, if the engine will not start, refer to the fuel priming procedure in the Service Manual or have the vehicle towed to an authorized Dodge dealer. 6 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 298
298 WHAT TO DO IN EMERGENCIES 4. Repeat the procedure if the engine does not start. Remove the jack and tools time. Allow two minutes between the cranking intervals. NOTE: The engine may run rough until the air is forced from all the fuel lines. JACK LOCATION All Models The jack and jack tools are - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 299
EMERGENCIES 299 WARNING! The jack is designed to use as a tool for changing tires only. The jack should not be used to lift the vehicle for service purposes, unless suitable supports hole between the lower tailgate and the top of the bumper and into the winch mechanism tube. Rotate the wheel wrench - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 300
part of your body under a vehicle that is on a jack. Never start or run the engine while the vehicle is on a jack. If you need to get under a raised vehicle, take it to a service an air wrench or other power tools is not recommended and can damage the winch. Do not raise this vehicle using a bumper - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 301
WHAT TO DO IN EMERGENCIES 301 Preparations Park the vehicle on a firm level surface, avoiding ice or slippery areas. Set the parking brake and place the gear selector in PARK (automatic transmission) or REVERSE (manual transmission). On four-wheel drive vehicles, shift the transfer case to the "4L - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 302
, the wheel nuts by turning them counterclockwise one turn while the wheel is still on the ground. 3. For 2500/3500 4x2 series trucks, when changing a front wheel, place the bottle jack under the frame rail behind the wheel. Locate the jack as far forward as possible on the straight part of the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 303
Place the jack under the axle between the spring and the shock absorber with the drive tubes extending to the rear. Connect the jack tube extension and wheel wrench. Before raising the wheel off the ground, make sure that the jack will not damage surrounding truck parts and adjust the jack position - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 304
304 WHAT TO DO IN EMERGENCIES 4. By rotating the wheel wrench clockwise, raise the vehicle until the wheel just clears the surface. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 305
N·m) for 3500 dual rear wheel models. If in doubt about the correct tightness, have them checked with a torque wrench by your dealer or at a service station. WARNING! A loose tire or jack thrown forward in a collision or hard stop could injure someone in the vehicle. Always stow the jack parts and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 306
EMERGENCIES hand, it may be necessary to use the jack drive tube in order to lower the jack. Stow the replaced tire, jack, and tools as previously described. 9. Adjust the tire pressure when possible. NOTE: Do not oil wheel studs. For chrome wheels, do not substitute with chrome plated wheel nuts - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 307
lifting device. NOTE: When installing a spare tire as part of a dual rear wheel end combination, the tire diameter of the two individual tires must be compared. If there is a significant difference, the larger tire should be installed in a front location. Correct direction of rotation for dual tire - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 308
308 WHAT TO DO IN EMERGENCIES 1. Tighten the wheel nuts in the numbered sequence to a snug fit. 2. Retighten the wheel nuts in the same sequence to the torques listed in the table. Go through the sequence a second time to verify that specific torque has been achieved. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 309
EMERGENCIES 309 wheel. The nuts should then be tightened to recommended torque. Tighten the nuts to final torque in increments. Progress around the bolt circle, tightening the nut opposite to the nut or frame hoist must never be used on any other parts or the underbody. 6 To Stow The Flat Or - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 310
a booster battery, with jumper cables, to start a vehicle's engine because its batteries are discharged, the following procedure should be followed: Set the parking brake and place an automatic transmission in PARK (or NEUTRAL for a manual transmission). Turn off lights, heater and other electrical - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 311
EMERGENCIES 311 CAUTION! Use the Jump Start Procedure only when the charge indicator (if equipped) in both batteries is dark in the center. Do not attempt jump starting dot in the center, failure to start is not due to a discharged battery and cranking system should be checked. 1. Attach one - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 312
EMERGENCIES 2. Connect one end of the other jumper cable to negative (-) post of booster battery. Connect the other end of the jumper cable to a good ground on the engine conductivity and current carrying capacity. 4. After the engine is started or if the engine fails to start, cables must be - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 313
units available. Follow the manufacturer's instructions for necessary precautions and operation. CAUTION! It is very important that the starting unit operating voltage does not exceed 12 Volts D.C. or damage to battery, starter motor, alternator, or electrical system may occur. FREEING A STUCK - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 314
rocking-motion cycles. This will minimize overheating and reduce the risk of transmission failure during prolonged efforts to free a stuck vehicle. EMERGENCY TOW HOOKS - IF EQUIPPED Your vehicle may be equipped with emergency tow hooks. WARNING! Stand clear of vehicles when pulling with tow hooks - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 315
instructions. Use of safety chains is mandatory. Attach a tow bar or other towing device to the main structural members of the vehicle-not to bumpers that the transmission is operable, tow with the transmission in Neutral and the ignition key in the OFF position along with the front wheels raised - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 316
- 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 317
/5.9L HO Cummins Turbo Diesel ...320 Ⅵ Onboard Diagnostic System (OBD II) ...321 Ⅵ Replacement Parts ...322 Ⅵ Dealer Service ...322 Ⅵ Service Information ...322 Ⅵ Maintenance Procedures ...325 ▫ Engine Oil ...325 ▫ Drive Belt ...331 ▫ Engine Air Cleaner Filter ...331 ▫ Draining Fuel/Water Separator - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 318
▫ Brake System ...348 ▫ Clutch Linkage ...350 ▫ Clutch Hydraulic System ...351 ▫ Propeller Shaft Universal Joints ...351 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...351 ▫ Transfer Case - If Equipped ...352 ▫ Manual Transmission - If Equipped ...352 ▫ Automatic Transmission ...353 ▫ Front - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 319
MAINTAINING YOUR VEHICLE 319 Ⅵ Replacement Light Bulbs ...367 Ⅵ Bulb Replacement ...367 ▫ Headlight (Halogen)/Front Park And Turn Lights ...367 ▫ Tail, Stop, Turn And Backup Lights ...371 ▫ Center High-Mounted Stoplight With Cargo Light ...373 ▫ Cab Top Clearance Lights - If Equipped ...375 ▫ - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 320
320 MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT 5.9L/5.9L HO CUMMINS TURBO DIESEL - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 321
onboard diagnostic system called OBDII. This system monitors the performance of the emissions, engine, and automatic transmission control systems. When these systems are operating properly, your vehicle will provide excellent performance and fuel economy, as well as engine emissions well - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 322
by the use of non-Mopar parts for maintenance and repairs will not be covered by the manufacturer's warranty. DEALER SERVICE Your dealer has the qualified service personnel, special tools and equipment to perform all service operations in an expert manner. Service manuals are available which include - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 323
is sprayed on the exhaust system or components of the seat belt system. NOTE: It is not possible for the manufacturer and Cummins, Inc. to • Never spray or pour diesel fuel, flammable liquid or starting fluids (ether) into the air cleaner canister, air intake piping or turbocharger inlet in - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 324
fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. • Important: All maintenance other than that listed in this manual, as well as some procedures listed here, MUST be performed by your local Dodge Truck - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 325
does occur, it could adversely affect the engine or vehicle performance. These items should be inspected if a malfunction is observed or suspected. Engine Oil Checking Oil Level To assure proper lubrication of your vehicle's engine, the engine oil must be maintained at the correct level. Check - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 326
is below the "ADD" mark. The total capacity from the low mark to the high mark is 2 quarts (1.9 liters). Change Engine Oil CAUTION! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine. Road conditions as well as your kind of - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 327
Љ section of this manual. NOTE: Most vehicles are operated under the conditions listed for Schedule ЉB.Љ Engine Oil Selection 1. Engine Oil Quality Use only oils conforming to API Service CI-4. A sulfated ash limit is specified for lubrication oil used in Cummins engines. Oils with a high ash - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 328
petroleum based oil. Also, synthetic oil must meet the same performance specifications as petroleum oil. Engine Oil Filter Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct part number. The engine oil filter should be changed at every engine oil change. Engine Oil And Filter - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 329
329 Always check the condition of the used oil. This can give you an indication of some engine problems that might exist. • Thin, black oil indicates fuel dilution. • Milky discoloration indicates coolant dilution. Clean the area around the oil filter base. Remove the filter from the underside - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 330
conditions as outlined in the Selection of Engine Oil. Cummins Turbo Diesel Fill the engine with the correct grade of new oil. The engine capacity is 11 quarts (10.4 liters) in the crankcase and 1 quart (.95 liter) in the lubricating oil filter. Start the engine and operate it at idle for several - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 331
engine intake must be filtered. The abrasive particles in unfiltered air will cause rapid wear to engine components. 7 The air filter housing on your Diesel Ram is equipped with a Filter Minder™. This is an air flow restriction gauge that will indicate when the filter element needs to be replaced - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 332
air filter housing to inspect the filter element on your diesel engine under normal operating conditions. cleaner filter becomes clogged and air replaced. There is no other time or mileage interval for changing the air cleaner filter element. If the vehicle experiences a sudden loss of engine power - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 333
Minder™ to protect the plastic housing from damage and discoloration. NOTE: Many aftermarket performance air filter elements do not adequately filter the air entering the engine. Use of such filters can severely damage your engine and such damage is not covered by the manufacturer's warranty. 7 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 334
small amount from the fuel/water separator filter periodically or when the WATER IN FUEL indicator lamp is on. Pull fuel filter housing. If more than a couple ounces of fuel has been drained, follow the directions below for "Priming if the engine has run out of fuel." CAUTION! Do not drain the fuel - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 335
position). The electric fuel transfer pump will continue to run and purge air from the system for about 25 seconds. After 25 seconds, attempt to start the engine again. 3. Start the engine using the Normal Starting Procedure. 4. Repeat the procedure if the engine does not start. CAUTION! Do not - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 336
to the fuel system. Hence, use of these fuels will void the warranty on the engine. NOTE: As sufficient testing as not been completed, organically blended diesel fuels (e.g. biodiesel, ethanol, and methanol blends) are not recommended or approved for use with your Cummins Diesel equipped Dodge Ram - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 337
replace the battery. NOTE: Replacement batteries should both be of equal capacity to prevent damage to the vehicle's charging system. CAUTION! It is essential when replacing battery. Do not use a "fast charger" to provide starting voltage. WARNING! Battery posts, terminals, and related accessories - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 338
(-18°). For the same decrease in temperature, the engine requires twice as much power to crank at the same RPM. Air Conditioner Maintenance For best possible performance, your air conditioner should be checked and serviced by an Authorized Dealer at the start of each warm season. This service - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 339
manufacturer recommends that air conditioning service be performed by dealers or other service facilities using recovery and recycling equipment. NOTE: Air Conditioning systems found to be contaminated with A/C System Sealers, Stop Leak Products, Seal Conditioners, Compressor Oil, or Refrigerants - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 340
of damage. If seals are damaged, parts should be replaced to prevent leakage or contamination of the grease. Front Axle Universal Drive Joints And Pivot Bearings The front axle universal joint and pivot bearings are permanently lubricated and do not require servicing. Body Lubrication Locks and all - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 341
as engine oil, gasoline, etc. Windshield Washers The fluid reservoir is located under the hood and should be checked for fluid level at regular intervals. Fill the reservoir with windshield washer solvent only (not radiator antifreeze). To prevent freeze-up of your windshield washer system - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 342
is a properly maintained engine exhaust system. Whenever a change is noticed in the sound of the exhaust system, when exhaust fumes can be detected , inspect the exhaust system each time the vehicle is raised for lubrication or oil change. Replace as required. WARNING! Exhaust gases can injure - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 343
the manual, the system vacuum sealing. With the engine at normal operating temperature, note front" for effective operation of the cab heating/cooling system. Make certain that a percentage of the radiator is exposed for adequate air flow through the charge air cooler and automatic transmission oil - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 344
replacement with new antifreeze coolant. Drain, Flush And Refill At intervals shown on the Maintenance Schedules, the system should be drained, flushed and refilled. Refer to your dealer or consult a service manual in the engine cooling system. Please note that it is the owner's responsibility to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 345
Mixing coolant types will decrease the life of the engine coolant and will require more frequent coolant changes. replacement recommendations, or failure to use antifreeze formulated to prevent corrosion of all cooling system metals, may result in radiator plugging, overheating, or cooling system - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 346
other than specified (HOAT), may result in engine damage that may not be covered under the new vehicle warranty, and decreased corrosion protection. If a non-HOAT coolant is introduced into the cooling system in an emergency, it should be replaced with the specified coolant as soon as possible - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 347
exist, you must replace the fan. Make sure it is securely mounted. NOTE: This service procedure must be performed by a trained service technician. Make arrangements with your authorized Dodge Truck Dealer for this inspection. Charge Air Cooler (Inter-Cooler) The charge air cooler is positioned - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 348
fuel resulting in fewer emissions. To guarantee optimum performance of the system, keep the surfaces of the charge air as the exhaust manifold. Inspect replaced immediately if there is any evidence of wear or damage that could cause failure. Brake System Power Disc Brakes (Front and Rear) Disc brakes - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 349
, an unexpected drop in fluid level may be caused by a leak and a system check should be conducted. Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct Fluid type. WARNING! Use of a brake fluid that may have a lower initial boiling point, or unidentified as to specification - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 350
in spilling brake fluid on hot engine parts and the brake fluid catching fire. Use only brake fluid that has been in a tightly closed container to avoid contamination from foreign matter or moisture. Brake Hoses Inspection should be performed whenever the brake system is serviced or at intervals - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 351
damage is evident, the universal joint should be replaced. Rear Axle And 4x4 Front Driving Axle Fluid Level For Model 9.25 Front Axles and 10.5"/11.5" Rear Axles refer to Recommended Fluids, Lubricants and Genuine Parts for the correct lubricant type. For normal service, periodic fluid level checks - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 352
service, will require draining and refilling the axle to avoid damage. Limited-Slip Differentials in vehicles equipped with 10.5"/11.5" Axles DO NOT REQUIRE any limited slip oil Fluids, Lubricants and Genuine Parts for the correct lubricant type. Manual Transmission - If Equipped Fluid Level - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 353
check the automatic transmission fluid level, the following procedure must be used: 1. The vehicle must be on level ground. 2. The engine should be running at curb idle speed for a minimum of 60 seconds. 3. Fully apply parking brake. 4. Place the gear selector briefly in each gear position ending - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 354
Lubricants and Genuine Parts for correct fluid type. Automatic Transmission Fluid and Filter Change To obtain best performance and long life for automatic transmissions, the manufacturer recommends that they be given regular maintenance service by an Authorized Dodge Dealer or Service Center. It is - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 355
in detecting fluid leaks. The use of transmission sealers should be avoided, since they may adversely affect seals. Front Wheel Bearings Front wheel bearings for all Dodge Ram Trucks are sealed-for-life. They do not require greasing or seal replacement. In some instances, these bearings will "purge - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 356
356 MAINTAINING YOUR VEHICLE • If a bearing assembly is accidentally separated when servicing the brake rotors, it should be replaced. Rear Wheel Bearings Clean and repack when brake linings are replaced or rotors resurfaced. Selection Of Lubricating Grease The National Lubricating Grease - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 357
YOUR VEHICLE 357 Noise Control System Required Maintenance & Warranty For 3500 Two-Wheel Drive and Four-Wheel Drive models over 10,000 lbs. (4 535 kg) Gross Vehicle Weight Rating. All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle Weight Rating and manufactured for sale and use in the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 358
. Damaged components, burned or blown out mufflers, burned or rusted out exhaust pipes should be replaced according to the procedures and specifications outlined in the appropriate service manual. Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit. Make certain that the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 359
− Removal of the air cleaner. − Removal of the air cleaner filter element from the air cleaner housing. − Removal of the air ducting. • EXHAUST SYSTEM − Removal or rendering inoperative exhaust system components including the muffler or tailpipe. • ENGINE COOLING SYSTEM − Removal or rendering - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 360
360 MAINTAINING YOUR VEHICLE Maintenance Log and Service Chart - 24 Valve Cummins Turbo Diesel Noise Systems Maintenance Chart and Service Log - Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 361
YOUR VEHICLE 361 Noise Systems Maintenance Chart and Service Log - Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. MILES KILOMETERS Exhaust systeminspect Air cleaner assembly-inspect ODOMETER READING PERFORMED BY PERFORMED AT 67,500 108 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 362
common causes are: • Road salt, dirt and moisture accumulation. • Stone and gravel impact. • Insects, tree sap and tar. • Salt in the air near seacoast localities. • Atmospheric fallout/industrial pollutants. Washing • Wash your vehicle regularly. Always wash your vehicle in the shade using a mild - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 363
up immediately. The cost of such repairs is considered the responsibility of the owner. • If your vehicle is damaged due to an accident or similar . Only Mopar cleaners are recommended. Do not use oven cleaner. Avoid automatic car washes that use acidic solutions or harsh brushes that may damage the - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 364
and Mopar Total Clean. Care should be taken to avoid soaking your leather upholstery with any liquid. Please do not use polishes, oils, cleaning fluids, solvents, detergents, or ammonia based cleaners to clean your leather upholstery. Application of a leather conditioner is not required to maintain - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 365
you are using. Do not spray cleaner directly on the mirror. Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in clear plastic from the car to wash them. Replace the belts if they appear frayed or worn or if the buckles do not work properly. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 366
fuse block. Your vehicle is equipped with a fuse and relay center located in the engine compartment near the battery. Located on the underside of the cover is a label that minimize the battery drain. • As an alternative to the above steps you may, disconnect the negative cables from both batteries. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 367
& Turn Signal ...3157NAK Rear License Plate Lamp ...168 Rear Cargo Light ...912 Tail & Stop ...3057 Cab Clearance Lights ...168 Dual Rear Wheel Sidemarker Light ...168 Dual Rear Wheel Tailgate ID Lights (3) ...168 BULB REPLACEMENT Headlight (Halogen)/Front Park and Turn Lights CAUTION! This is - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 368
368 MAINTAINING YOUR VEHICLE - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 369
MAINTAINING YOUR VEHICLE 369 2. Remove the three (3) bolts from the headlight housing. NOTE: The lower bolt on the driver side headlight also retains the ambient temperature sensor between the headlight assembly and the frame. 7 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 370
370 MAINTAINING YOUR VEHICLE 3. Pull the housing out from the fender to allow room to disconnect the electrical connectors. 4. Unlock and pull connector straight from the base of the headlight halogen bulb. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 371
housing. 8. Replace headlight or turn signal bulb. Do not touch the headlight halogen bulb. 9. Reverse procedure for installation of bulbs and housing. 10. Tighten the outboard fastener first. Tail, Stop, Turn and Backup Lights 1. Remove the two (2) screws that pass through the bed sheetmetal. 7 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 372
372 MAINTAINING YOUR VEHICLE 2. Pull the housing straight out from the body, with a quick motion, to separate the housing from the body. If not pulled straight, locators may be damaged. 3. Push the red lock slide in on the connector and remove the housing from the vehicle. 4. Remove the four (4) - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 373
MAINTAINING YOUR VEHICLE 373 5. Pull the appropriate bulb straight from the bulb strip. 7. While holding the taillight firmly in place, fasten the top screw first. Center High-Mounted Stoplight With Cargo Light 1. Remove the two (2) screws holding the housing/lens to the body as shown. • Top - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 374
374 MAINTAINING YOUR VEHICLE 2. Separate the connector holding the housing and wiring harness to the body. • Outside Bulbs: Cargo Lamps 3. Turn desired bulb socket 1⁄4 turn and remove socket and bulb from housing. 4. Pull desired bulb straight from the socket. • Inside Bulb: Center High Mount - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 375
MAINTAINING YOUR VEHICLE 375 Cab Top Clearance Lights - If Equipped 1. Remove the two screws from the top of the light. 2. Rotate the socket 1⁄4 turn and pull it from the light assembly. 7 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 376
376 MAINTAINING YOUR VEHICLE 3. Pull the bulb straight from it's socket and replace. Tailgate ID Lights (Dual Rear Wheels) 1. Remove the two screws and housing and access the bulb sockets from the rear. - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 377
MAINTAINING YOUR VEHICLE 377 2. Turn socket 1⁄4 turn counterclockwise to access the bulb. 3. Pull bulb straight out from socket. 4. Reverse procedure for installation of bulbs and housing. 7 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 378
378 MAINTAINING YOUR VEHICLE Side Marker Lights (Dual Rear Wheels) 5. Reverse procedure for installation of bulbs and housing. Fog Lights 1. Reach under the vehicle, unlock and twist connector counterclockwise 1⁄4 turn and remove connector and bulb from housing. 1. Push rearward on the side - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 379
YOUR VEHICLE 379 2. Pull bulb straight from the connector. FLUID CAPACITIES FLUID CAPACITIES Fuel 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models Engine Oil 5.9L Diesel Engine I-6 Cooling System 5.9L Diesel Engine I-6 U.S. 34 35 34 35 gal. gal. gal. gal. Metric - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 380
380 MAINTAINING YOUR VEHICLE RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Engine Coolant Engine Oil Engine Oil Filter Engine Fuel Filter Fuel Selection Fluids, Lubricants and Genuine Parts Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 381
Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manual Transmission Fluid NV 5600 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic Transmission Fluid - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 382
- 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 383
MAINTENANCE SCHEDULES CONTENTS Ⅵ Emission Control System Maintenance ...384 Ⅵ Maintenance Schedules - 24-Valve Cummins Turbo Diesel ...384 ▫ Schedule "B" ...387 M A I N T E N A N C E S ▫ Schedule "A" ...396 C H E D U L E S 8 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 384
mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance CUMMINS TURBO DIESEL There are two maintenance schedules that show the required service - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 385
that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first. At Each Stop for Fuel • Check the engine oil level about 15 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 386
add as needed. • Check Filter Minder™. Replace air cleaner filter element if necessary. • Inspect the brake hoses. • Inspect the CV joints (if equipped) and front suspension components. • Check the automatic transmission fluid level. • Check the manual transmission fluid level. • Check the coolant - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 387
than 32° F (0° C). • Driving in dusty conditions A I N T Frequent trailer towing. E Taxi, police, or delivery service (commercial service). N A N Off-road or desert operation. C Extensive operation at high engine speeds (greater E SCHEDULE "B" 387 M than 2900 rpm) and loads (greater than 70 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 388
7,500 (12 000) X X X 11,250 (18 000) 15,000 (24 000) X X X X X X X X X 18,750 (30 000) Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 389
. Inspect damper. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Change rear axle fluid. Change front axle fluid (4X4). Check transfer case fluid level (4X4). Drain and refill automatic transmission fluid. Replace filter and adjust bands. 22 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 390
) X X X 56,250 (90 000) 8 Inspect drive belt, replace as required. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect brake linings. Inspect and adjust parking brake if necessary. Change rear axle fluid. Change front axle fluid (4X4). - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 391
the water in fuel sensor. Inspect front wheel bearings. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking brake if necessary. Drain and refill transfer case fluid (4X4). Drain and refill automatic transmission fluid. Replace filter and adjust - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 392
damper. L E Inspect water pump weep hole for blockage. S Replace fuel filter element. Clean the water in fuel sensor. 8 Inspect front wheel bearings. Inspect brake linings. Inspect and adjust parking brake if necessary. Drain and refill automatic transmission fluid. Replace filter and adjust bands - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 393
ends 2500/3500 (4X4) models only. Flush and replace engine coolant. Inspect drive belt, replace as required. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 394
Clean engine air filter canister. Adjust valve lash clearance. Inspect drive belts, replace as required. Drain and refill transfer case fluid (4X4). Inspect fan hub. Inspect damper. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect front - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 395
SCHEDULE "B" 395 M Miles (Kilometers) Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking brake if necessary. Drain and refill automatic transmission fluid. Replace filter and adjust bands. 116,250 (186 000) 120,000 (192 000) X X X X 123,750 127,500 131,250 135,000 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 396
(4X4). Inspect water pump weep hole for blockage Replace fuel filter element. Clean the water in fuel sensor. Inspect drive belts, replace as necessary. Inspect brake linings. Inspect and adjust parking brake if necessary. Inspect fan hub. Inspect damper. Inspect front wheel bearings. X X X X X X - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 397
2500/3500 (4X4) models only. Check transfer case fluid level. Flush and replace engine coolant at 60 months, regardless of mileage. Inspect drive belts, replace as necessary. Inspect water pump weep hole for blockage Replace fuel filter element. Clean the water in fuel sensor. Inspect brake linings - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 398
damper. L E Inspect water pump weep hole for blockage. S Replace fuel filter element. Clean the water in fuel sensor. 8 Inspect front wheel bearings. Inspect brake linings. Inspect and adjust parking brake if necessary. Drain and refill automatic transmission fluid. Replace filter and adjust bands - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 399
Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Flush and replace engine coolant, if it has been 160 000 km (100, 000 miles) or 60 months since last change. Inspect drive belt, replace as required. Drain and - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 400
[Months] A Inspect front wheel bearings. N C Inspect brake linings. E Inspect and adjust parking brake if necessary. S C H E D U L E S 112,500 (181 000) [90] X X 120,000 (193 000) [96] X Adjust valve lash clearance. Inspection and service should also be performed anytime a malfunction is observed - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 401
ASSISTANCE CONTENTS Ⅵ Suggestions For Obtaining Service For Your Vehicle ...402 ▫ Prepare For The Appointment ...402 ▫ Prepare A List ...402 ▫ Be Reasonable With Requests ...402 Ⅵ If You Need Assistance ...402 Ⅵ Warranty Information ...405 Ⅵ Mopar Parts ...407 Ⅵ Reporting Safety Defects ...407 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 402
you. Take your warranty folder. All work to be performed may not be covered by the warranty, discuss additional charges with the service manager. Keep a maintenance log of your vehicle's service history. This can often provide a clue to the current problem. Prepare A List Make a written list of your - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 403
on your behalf. This is why you should always talk to your dealer's service manager first. Most matters can be resolved with this process. • If for some reason you are still not satisfied, talk to the general manager or owner of the dealership. They want to know if you need assistance. • If - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 404
's new vehicle limited warranty expires. The manufacturer stands behind only the manufacturer's Service Contracts. If you purchased a manufacturer's Service Contract, you will receive Plan Provisions and an Owner Identification Card in the mail within three weeks of your vehicle delivery date - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 405
IF YOU NEED CONSUMER ASSISTANCE 405 Contract, and you require service after your manufacturer's new vehicle limited warranty expires, please refer to your contract documents, and contact the person listed in those documents. We appreciate that - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 406
406 IF YOU NEED CONSUMER ASSISTANCE - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 407
MOPARா PARTS Mopar fluids, lubricants, parts, and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, and the manufacturer. To contact safety defect, you should contact the Customer Service Department immediately. Canadian customers who wish to - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 408
find and correct problems the first time, using step-by-step troubleshooting and driveability procedures, proven diagnostic tests and a complete list of all tools and equipment. • Owner's Manuals. These manuals have been prepared with the assistance of service and engineering specialists to acquaint - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 409
IF YOU NEED CONSUMER ASSISTANCE 409 Call Toll Free at 1-800-890-4038 (U.S.) or 1-800-387-1143 (Canada) Or Visit us on the World Wide Web at: www.techauthority.daimlerchrysler.com or www.daimlerchrysler.ca/manuals 9 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 410
- 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 411
INDEX 10 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 412
Engine Coolant) ...345 Capacities ...379 Anti-Lock Warning Light ...146,242 Anti-Theft System ...29,147 Appearance Care ...362 Ashtray ...127 Automatic Transmission 355 Axle Fluid ...274,351,381 Axle Lubrication ...274,351 Ball Joints ...340 Battery ...336 Blanket ...213,338 Emergency Starting ... - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 413
381 Brake System ...239,348 Anti-Lock ...240 Disc Brakes ...348 Fluid Check ...348 Hoses ...350 Master Cylinder ...348 Parking ...238 Warning Light ...147 Bulb Replacement ...367 Bulbs, Light ...367 Cab Top Clearance Lights ...Calibration, Compass ...Camper ...Capacities, Antifreeze (Engine Coolant - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 414
112 Contract, Service ...404 Cooling System ...343 Coolant Capacity ...379 Service ...322 Defroster, Rear Window ...78,191,195 Defroster, Windshield ...186,189 Delay Wipers ...105 Differential, Limited-Slip ...237 Dipsticks ...325 Power Steering ...339 Disc Brakes ...348 Disposal ...331 Engine Oil - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 415
Speed Control ...Emergency Brake ...Emergency, In Case of Freeing Vehicle When Stuck Hazard Warning Flasher . . Jacking ...Jump Starting ...Tow Hooks ...Towing ...78,191,195 ...126 ...109 ...238 ...313 296 300 310 314 315 Emission Control System Maintenance ...384 Engine ...320 Air Cleaner ...331 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 416
Fluid Level Checks Brake ...348 Manual Transmission ...352 Power Steering ...339 Transfer Case ...352 Fog Lights ...102,378 Fold Flat Load Floor ...130 Four Wheel Drive ...226 Four-Way Hazard Flasher ...296 Freeing A Stuck Vehicle ...313 Front Axle ...340,351 Fuel ...264,297 Diesel ...264,297,380 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 417
...269 Hands-Free Phone ...79 Hazard Warning Flasher ...296 Head Restraints ...93 Headlights ...101,367 High Beam ...104 High Beam/Low Beam Select Switch ...104 Lights On Reminder ...102 Passing ...104 Switch ...101 Heated Mirrors ...78,191,195 Heated Seats ...96 Heater ...187 High Beam/Low Beam - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 418
Jack Operation ...300 Jump Starting ...310 Key, Replacement ...12 Key, Sentry ...11 Key-In Reminder ...11 Keyless Entry System ...22 Keys ...11, Battery Saver ...100 Brake Warning ...147 Bulb Replacement ...367 Cap Top Clearance ...375 Center Mounted Stop ...373 Check Engine ...143 Courtesy/Reading - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 419
, Body ...340 Lug Nuts ...305 Lumbar Support ...94 Maintenance ...322 Maintenance Procedures ...325 Maintenance Schedule ...384 Schedule ЉAЉ ...396 Manual, Service ...408 Manual Transmission ...222,224,352 Fluid Level Check ...352 Lubricant Selection ...352,381 Mirrors ...75 Automatic Dimming ...76 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 420
327 Oil Filter, Change ...328 Onboard Diagnostic System ...321 Opener, Garage Door ...120 Operating Precautions ...321 Outside Rearview Mirrors ...76 Overdrive ...220 Overdrive OFF Switch ...220 Overhead Console ...112,113 Overhead Travel Information Center ...113 Owner's Manual ...408 Parking Brake - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 421
Hands-Free ...79 Pickup Box ...133 Placard, Tire and Loading Information ...247 Power Distribution Center ...366 Door Locks ...17 Mirrors ...77 Outlet ...181 Rear Axle ...351 Rear Wheel Bearings ...356 Reclining Front Seats ...93 Recommended Fluids, Lubricants and Genuine Parts ...380 Recreational - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 422
422 INDEX Remote Sound System Controls ...181 Replacement Tires ...257 Reporting Safety Support ...94 Power ...95 Reclining ...93 Security Alarm ...29,147 Selection of Coolant ...380 Sentry Key ...11 Service Assistance ...402 Service Contract ...404 Service Information ...322 Service Manuals - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 423
...218 Automatic Transmission ...218 Manual Transmission ...222, Snow Tires ...261 Speed Control ...109 Speedometer ...145 Starting ...205 Engine Block Heater ...205,212 Steering Column Controls ...103 Tire Pressure Information ...259 Synthetic Engine Oil ...214 Tachometer ...144 Tailgate ...135 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 424
300 Load Capacity ...247,248 Radial ...255 Replacement ...257 Rotation ...261 Safety ...243,251 Sizes ...244 Snow Tires ...Spare Tire ...Spinning ...Tread Wear Indicators ...Wheel Mounting ...Wheel Nut Torque ...Tongue Weight/Trailer Weight Torque Converter Clutch ...Tow Hooks, Emergency ...Towing - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 425
INDEX 425 Mirrors ...79,279 Tips ...280 Trailer and Tongue Weight ...278 Trailer Towing Guide ...279 Trailer Weight ...279 Transfer Case Fluid ...381 Transmission Automatic ...218,353 Fluid ...352,381 Maintenance ...353 Manual ...222,224,352 Shifting ...218 Transmitter, Garage Door Opener ...120 - 2004 Dodge Ram 2500 Pickup | Owner Manual Diesel - Page 426
Wheel Nut Torque ...305,308 Wind Buffeting ...33 Window Airbag ...53 Window Fogging ...196 Windows ...31 Power ...31 Rear Sliding ...32 Windshield Defroster ...186,189 Windshield Washers ...105,106,341 Fluid ...105,341 Windshield Wiper Blades ...341 Windshield Wipers ...105 Wiper Blade Replacement
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 |
 |
TABLE OF CONTENTS
SECTION
PAGE
1
INTRODUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
3
UNDERSTANDING THE FEATURES OF YOUR VEHICLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
4
UNDERSTANDING YOUR INSTRUMENT PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
5
STARTING AND OPERATING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
199
6
WHAT TO DO IN EMERGENCIES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
295
7
MAINTAINING YOUR VEHICLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
317
8
MAINTENANCE SCHEDULES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
383
9
IF YOU NEED CONSUMER ASSISTANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
401
10
INDEX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
411
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