2001 Ford F350 7.3L Diesel Supplement 2nd Printing

2001 Ford F350 Manual

Get 2001 Ford F350 PDF manuals and user guides View all 2001 Ford F350 manuals

2001 Ford F350 manual content summary:

  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 1
    Diesel information Warning lights Starting Driving tips General maintenance information Scheduled maintenance Minor troubleshooting guide Capacities and specifications Service in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 2
    part of the vehicle. Some aftermarket products may cause severe engine and/or transmission damage. There are various manufacturers offering devices to increase turbocharger boost, exhaust brakes to increase stopping/hauling capacity models or change specifications without Manual, Ford Truck Body
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 3
    the driver's side door pillar. Contact the defects or other reproductive harm. WARNINGS Throughout this guide, you will find warnings. Warnings remind you to speed to allow parts to adjust themselves to other parts. Drive your new vehicle at least 800 km (500 miles) before towing a trailer.
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 4
    electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel. The filter should be changed at the recommended service interval
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 5
    Diesel information Fast start glow plug system The glow plug system consists of: • eight glow plugs • the glow plug relay • engine oil temperature (EOT) sensor • barometric pressure (BARO) sensor The glow plug system is electronically controlled by the PCM. The PCM energizes the glow plugs
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 6
    The restriction gauge, located on the clean-air side of the air cleaner upper housing, shows if the air filter is clogged. Refer to "Engine Compartment" in Service Points chapter. AIR FILTER GAUGE FILTER CHANGE FILTER CHANGE The air filter element should be replaced when the colored band on the
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 7
    , there may be a problem. Refer to the Starting chapter in this guide. After the engine starts, the light should remain off. The light should always illuminate at least momentarily when the engine is cold and the ignition is turned to ON. If it does not illuminate, the glow plug system should be
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 8
    diesel fuel to be IN pumped into your tank. Your vehicle fuel system is equipped with a fuel FUEL filter/water separator to remove water from the fuel. The WATER IN FUEL light will illuminate when the ignition is turned to START (as part of the light function check) and when the fuel filter
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 9
    . Do not press the accelerator during starting. If your vehicle is equipped with an automatic transmission, ensure the gearshift lever is in P (Park) and the parking brake is set before you turn the key. Do not press the accelerator during starting. COLD WEATHER STARTING Do not crank the engine for
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 10
    the fuel filter may be clogged. For best results in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which has an additive to minimize wax formation. Your vehicle is also equipped with a bypass relief valve, located on the in-tank fuel sending unit, which provides fuel
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 11
    , do not try to restart the engine. Consult your dealer for service immediately. Follow the cylinder compression test procedure outlined in the Workshop Manual, then check the engine oil for contamination. Engine block heater (if equipped) Refer to the Starting chapter in your Owner Guide. 11
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 12
    level indication is delayed for several minutes when the tank selector switch is actuated. Fuel level indication can be obtained immediately by turning off and restarting the engine. MANUAL TRANSMISSION SHIFT SPEEDS Do not overspeed the engine when going downhill or steep grades. If equipped, use
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 13
    downshift according to the following shift speed charts: Upshifts when accelerating (recommended for best fuel economy) 6-speed transmission Shift from: Transfer case position1 (if equipped) 2H or 4H 4L LO-1 8 km on slippery surfaces. TRAILER TOWING Refer to your "Owner Guide" for full details on
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 14
    may tow a class I, II or III trailer provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the following charts. GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Frontal Rear axle range
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 15
    could result in engine damage, transmission/axle damage, structural damage, loss of control, and personal injury. F-Series and Excursion trailer towing tables GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Rear axle Maximum trailer Model GCWR-kg ratio weight-kg (lbs.) 1 (lbs.) F-250 and
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 16
    Guide are required because they are considered essential to the life and performance of your vehicle. Use only recommended fuel, lubricants, fluids and service parts conforming to Ford specifications. Motorcraft parts are designed and built for best performance in your vehicle. WASHING THE DIESEL
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 17
    have pumps and nozzles designed for larger, heavy-duty trucks. When refueling at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; then use a slower rate of flow (don't depress the nozzle trigger as far). If air is allowed to enter the fuel system (during fuel filter
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 18
    fuel filter o-ring. 4. Carefully clean the mating surfaces. Removal - Econoline only 1. Remove the engine appearance cover. 2. Disconnect the battery ground cable, then all electrical connectors, vacuum tubes and fasteners as necessary for removal. 3. Release the four retaining clamps on the air
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 19
    and Excursion only The engine will not run properly if the fuel filter is not installed in housing. 1. Apply a coating of clean diesel fuel to the new fuel filter o-ring. 2. Install new fuel filter o-ring onto fuel filter element. 3. Install new fuel filter and o-ring into the fuel filter housing
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 20
    then close the four retaining clamps on the air cleaner assembly. 9. Connect the battery ground cable, then all electrical connectors, vacuum tubes and fasteners as necessary for installation. 10. Install the engine appearance cover. After replacing the fuel filter, the engine will purge the trapped
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 21
    normal to add some oil between oil changes, check your engine oil level each time you stop for fuel. To check the engine oil level least 20 minutes after engine shutdown to assure that the oil contained in the upper parts of the engine has returned to the oil pan. 4. Protecting yourself from engine
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 22
    engine oil is changed no later than the recommended interval. Diesel engines require specially formulated oil to resist contamination. Proper quality oils also provide maximum efficiency of the crankcase ventilating system which reduces air pollution. For normal or severe service, use Motorcraft oil
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 23
    grade. The lower section will state energy conserving if the oil has proven fuel saving capabilities. API S Changing engine oil and filter Change your oil and filter according to the "Service Guide". Change more frequently if your vehicle operation includes extended periods of idling or low-speed
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 24
    engine damage. For more information refer the Severe Duty Maintenance Schedule in the "Service Guide". REPLACING THE AIR FILTER ELEMENT When replacing the air filter element, use the Motorcraft air filter element listed. Refer to Lubricant and Maintenance Materials Specifications in this supplement
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 25
    8 000 km (5 000 miles). The WATER IN FUEL FUEL light will come on when approximately 100 cc (0.2 pints) of water accumulates in the separator. Replace the fuel filter with Motorcraft Part No. FD-4596 (Ford Part No. F81Z-9N184-AA). Fuel filter/water separator drain procedure 1. Stop the vehicle and
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 26
    Place an appropriate container under the filter drain under the vehicle. 3. Locate the fuel filter drain valve. If necessary, remove the engine appearance cover. Refer to "Engine Compartment" in the Service points chapter. 4. On F-Series and Excursion models, open fuel filter drain valve by turning
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 27
    to original position. 5. Verify that the fuel filter drain valve is closed. If removed, install the engine appearance cover. 6. Close the hood and remove the container from under the vehicle. 7. Restart the engine and check WATER IN FUEL indicator light. The light should not glow. If it continues to
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 28
    the coolant system either as part of the regular maintenance (48 months, or 80 000 km [50 000 miles], whichever comes first and then every 36 months or 48 000 km [30 000 miles], whichever comes first), or due to service performed, adhere to the following instructions: 1. Drain and flush the cooling
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 29
    interim service interval Failure to follow these instructions could result in while the engine is operating. Switch off the engine and wait until while the pressure is relieved. Step back while the pressure is released from the used in an emergency, but replace it with the specified coolant as
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 30
    of rust and scale buildup on the internal parts of the cooling system. Prevention of rust and scale buildup allows for proper dissipation of heat generated by combustion. See the "Service Guide" for recommended intervals. EMISSION CONTROL SYSTEM(S) LAWS Federal law prohibits vehicle manufacturers
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 31
    over 4 536 kg (10 000 lbs.) GVWR (Gross Vehicle Weight Rating). The following statements concerning prohibited tampering acts and maintenance, , repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 32
    specifications. SCHEDULED MAINTENANCE SERVICES Refer to your "Service Guide" for details of maintenance on your vehicle. If you are using your vehicle in a manner in which it will remain stationary (door to door service, taxi, etc.), then it is recommended that you change the engine oil every
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 33
    pinched sensor hose. • low engine oil level. • wrong fuel for climactic conditions. If these checks do not help you correct the engine performance problem you are experiencing, consult an authorized dealer. FUELING Do not use starting fluid such as ether or gasoline in the diesel air intake system
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 34
    equipped with an auxiliary tank, be sure that the tank control switch is set for the tank with fuel and not on an empty tank. • Leaving the ignition key ON for over two minutes without starting may make starting difficult because the glow plugs will cease activation. Reset the system by turning the
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 35
    Minor troubleshooting guide IF THE ENGINE RUNS HOT The following could cause the engine to overheat: • Lack of coolant. • Dirty cooling system. • Driving with frozen coolant. • Sticking thermostat. • Overloading or pulling heavy trailers during hot weather. • Grill or radiator air blockage. •
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 36
    ) Fuel tank (Econoline) 4 Radiator cap Manual transmission 5 Automatic transmission 1 2 1 Capacity 31.0L (32.75 quarts) 28.5L (30.0 quarts) 14.2 L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons) 132.5L (35.0 gallons) 90 kPa (13 psi) 5.5L (5.8 quarts) Refer to Owner Guide Includes heater
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 37
    ) FA-1680 ES-E95AE9601-AA ES-E95AE9601-AA ESE-M97B44-A _ Engine Oil Engine Oil Filter (Use this filter Only) Air Filter (F-Series and Excursion) 1 Air Filter (Econoline) (2 Required) Battery (2 Required) Engine Coolant Engine Coolant Additive 1 - Premium Cooling System Fluid - FA-1618 BXT-65
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 38
    Service points ECONOLINE ENGINE COMPARTMENT 2 3 4 5 6 7 8 9 10 1 11 1. Battery 2. Windshield washer fluid reservoir 3. Engine oil dipstick 4. Fuel filter/water separator drain valve release handle 5. Automatic transmission fluid dipstick 6. Air filter assembly 7. Engine oil filler 8. Air
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 39
    Service points F-SERIES AND EXCURSION ENGINE COMPARTMENT 1. Battery (dual batteries shown) 2. Engine coolant recovery reservoir 3. Engine oil filler 4. Engine oil dipstick 5. Automatic transmission dipstick (if equipped) 6. Fuel filter drain valve 7. Clutch fluid reservoir (if equipped) 8. Brake
  • 2001 Ford F350 | 7.3L Diesel Supplement 2nd Printing - Page 40
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
Introduction
2
Diesel information
4
Warning lights
7
Starting
9
Driving tips
12
General maintenance information
16
Scheduled maintenance
32
Minor troubleshooting guide
33
Capacities and specifications
36
Service points
38
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2000 Ford Motor Company
Table of contents
1