2002 Ford F150 Owner Guide 4th Printing

2002 Ford F150 Manual

2002 Ford F150 manual content summary:

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    changer compatible) CD changer 20 20 26 35 48 Climate Controls Heater only Manual heating and air conditioning Electronic automatic temperature control 54 54 55 58 Lights Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control (Cruise control) 74 74
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    Seating and Safety Restraints Seating Safety restraints Air bags Child restraints 113 113 122 135 144 Driving Starting Brakes Transmission operation Vehicle loading Trailer towing 159 159 164 169 190 192 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off
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    (s) Part numbers Refill capacities Lubricant specifications 236 244 246 249 253 261 279 284 285 289 Accessories Index part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2002 Ford
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    or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle are generally available. Remember to pass on the Owner's Guide when reselling the vehicle. It is an integral part of the vehicle. Fuel pump shut-off
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    relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the covered, refer to the Warranty Guide that is provided to you along with your Owner's Guide. Special instructions For your added safety, your
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    automatic transmission fluid cooling • All-terrain tires • Limited slip and optional axle ratio. Do not install a snowplow and plow with your vehicle until it has been driven at least 800 km (500 miles). F150 SuperCrew, F150 5.4L Supercharged "Lightning" and Harley-Davidson F-150 Owners: Snowplowing
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    information. Notice to owners of F150 5.4L Supercharged "Lightning" vehicles Before you drive your vehicle, be sure to read the "SVT Lightning Truck Owner's Guide Supplement." This book contains important operation and maintenance information. Notice to owners of the Harley-Davidson F-150 Note: Your
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    may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner's Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Installation Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Defrost/Demist Windshield Wash/Wipe
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    Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter MAX MIN Power Steering Fluid Emission System/Check Engine/Service Engine Soon Passenger Compartment Air Filter Jack Check fuel cap Low tire
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    LIGHTS AND CHIMES Standard instrument cluster Optional instrument cluster Harley-Davidson instrument cluster DOOR AJAR THEFT 60 70 80 50 H 3 2 RPMX1000 L SERVICE ENGINE SOON F 40 30 60 20 40 10 20 . A warning light may illuminate when a problem exists with one of your vehicle's functions. 10
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    SERVICE system is functional. If it comes on ENGINE after the engine is started, one of SOON the engine's emission control systems may be malfunctioning. The light may illuminate without a driveability concern being noted. The vehicle will usually be drivable and will not require towing tank with
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    after a period of normal driving. Continuing to operate the vehicle with the check fuel cap light on, or a mis-installed fuel cap can activate the Service Engine Soon/Check Engine warning light. It may take a long period of time for the system to detect an improperly installed fuel filler cap. For
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    fails to illuminate, continues to flash or remains on, have the system serviced immediately. Charging system Illuminates when the battery is not charging properly. Oil fuel Illuminates when the fuel level in the fuel tank is at, or near, empty (refer to Fuel gauge in this chapter for more
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    function and operation. CRUISE OVERDRIVE If the light does not come on or if the light flashes steadily, have your vehicle serviced as soon as possible, damage to the transmission could occur. Turn signals Illuminates when the turn signals or the hazard lights are turned on. If the lights stay on
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    continues to flash have the system serviced. Four wheel drive indicator (if equipped) Illuminates when the four-wheel drive is engaged. If the light continues to flash have the system serviced. Safety belt warning chime Sounds to in the ignition and the driver's door is opened. LOW RANGE 4x4 15
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    Instrument Cluster GAUGES Standard instrument cluster gauges Optional instrument cluster gauges Harley-Davidson instrument cluster gauges DOOR AJAR THEFT H L LOW FUEL SERVICE ENGINE SOON F 50 40 80 30 60 20 40 10 20 0 MPH 60 70 80 100 120 90 100 110 180 120 200 130 km/h
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    level the gauge indication will not be accurate. If the gauge enters the red section, the oil pressure/engine coolant and Check Engine/Service Engine Soon indicators illuminate, refer to What you should know about fail-safe cooling in the Maintenance and specifications chapter. Engine oil pressure
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    . H L Fuel gauge Displays approximately how much fuel is in the fuel tank. The fuel gauge may vary slightly when the vehicle is in motion or be less than the advertised capacity due to the reserve fuel. F E A minimum of 22.2 L (six gallons) must be added to the fuel tank in order for the gauge
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    Instrument Cluster Trip odometer Registers the kilometers (miles) of individual journeys. Press and release the reset button until a 'T' appears in the display (this represents the trip mode). Press and hold the button for three seconds to reset. Tachometer (if equipped) Indicates the engine speed
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    Entertainment Systems AM/FM STEREO CASSETTE VOL - PUSH ON AM BASS TREB FM1 ST CLK BAL FADE TAPE AMS FM SEEK TUNE SCAN EJ SIDE REW 1-2 FF 1 2 3 4 5 6 Volume/power control Press the control to turn the audio system on or off. VOL - PUSH ON Turn the control to raise or lower volume.
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    Entertainment Systems Bass adjust The bass adjust control allows you to increase or decrease the audio system's bass output. BASS Treble adjust The treble adjust control allows you to increase or decrease the audio system's treble output. TREB Speaker balance adjust Speaker sound distribution
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    Entertainment Systems Seek function The seek function control works in radio mode. Seek function in radio mode to find the next • Press listenable station down the frequency band. to find the next • Press listenable station up the frequency band. Scan function The scan function works in radio mode.
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    Entertainment Systems Setting memory preset stations 1. Select the frequency band with the AM or the FM select control. 2. Select a station. Refer to Tune adjust or Seek function for more information on selecting a station. 3. Press and hold a memory preset control until the sound returns,
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    Entertainment Systems When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information. Any time that the media is changed, (new radio station, etc.), the media information will again display for 10 seconds before reverting back
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    Entertainment Systems In order to ensure proper operation of the AMS feature, the tape MUST have a blank section of at least four seconds duration between programs. Rewind The rewind control works in tape mode. To rewind in tape mode, press the REW control. SIDE REW 1-2 FF Fast forward The fast
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    Entertainment Systems PREMIUM AM/FM STEREO/SINGLE CD RADIO BASS SEL VOL PUSH ON CD TREB FADE BAL EJ MUTE SCAN SEEK TUNE AUTO RDS AM FM REW FF COMP SHUFF 1 2 3 4 5 6 Your audio system is equipped with selective lighting, a unique lighting strategy. This lighting feature is
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    Entertainment Systems Turn the control to raise or lower volume. VOL PUSH ON If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a "nominal" listening level when the ignition switch is turned back on. Speed sensitive volume (if equipped) With
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    Entertainment Systems Treble adjust The treble adjust control allows you to increase or decrease the audio system's treble output. BASS SEL TREB Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. BAL SEL FADE Speaker fade adjust Speaker sound
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    Entertainment Systems three seconds or more and you press , the CD changer will replay that selection from the beginning. • Press to seek forward to the next track of the current disc. After the last track has been completed, the first track of the current disc will automatically replay. Scan
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    the AUTO control again. Setting the clock Press the RDS control until SELECT HOUR or SELECT MINS is RDS displayed. Use the SEL control to manually set the time. • Press to increase hours/minutes. to decrease • Press hours/minutes. Tune adjust The tune control works in radio or CD changer mode
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    in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be
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    Entertainment Systems Rewind The rewind control works in CD REW mode. 1 • In CD mode, pressing the REW control for less than three seconds results in slow rewind. Pressing the control for more than three seconds results in fast rewind. Fast forward The fast forward control works in FF CD mode. 2 •
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    Entertainment Systems Mute mode Press the control to mute the playing media. Press the control again to return to the playing media. Radio data system (RDS) feature This feature allows your audio system to receive station identification or program type from RDS-equipped FM radio station. MUTE RDS
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    Entertainment Systems • Use the SEL control to select the program type. With the feature on, use the SEEK or SCAN control to find the desired program type from the following selections: • Classic • Country • Info • Jazz • Oldies • R&B • Religious • Rock • Soft • Top 40 Show • With RDS activated,
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    Entertainment Systems PREMIUM AM/FM STEREO/CASSETTE (CD CHANGER COMPATIBLE) BASS SEL VOL PUSH ON CD TAPE EJ TREB FADE BAL RDS MUTE SEEK TUNE SCAN AUTO AM FM REW FF SIDE 1.2 COMP SHUFF 1 2 3 4 5 6 Your audio system is equipped with selective lighting, a unique lighting strategy.
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    Entertainment Systems If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a "nominal" listening level when the ignition switch is turned back on. Speed sensitive volume (if equipped) With this feature, radio volume automatically changes slightly
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    Entertainment Systems Treble adjust The treble adjust control allows you to increase or decrease the audio system's treble output. Press the TREB control. Use the SEL control to increase or decrease the amount of treble. Speaker balance adjust Speaker sound distribution can be adjusted between the
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    Entertainment Systems Seek function in tape mode to listen to the previous • Press SEEK selection on the tape or return to the beginning of the current selection. • Press to listen to the next selection on the tape. Seek function for CD changer • Press to seek to the previous SEEK track of the
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    you selected. REW FF SIDE 1.2 COMP SHUFF AM FM 1 2 3 4 5 6 Autoset memory preset Autoset allows you to set strong radio stations without losing your original manually set preset stations. This feature is helpful on trips when you travel between cities with different radio stations. 39
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    available. To deactivate autoset and return to your audio system's manually set memory stations, press the control again. Setting the clock until SELECT HOUR or SELECT MINS is RDS displayed. Use the SEL control to manually set the time. to increase • Press hours/minutes. to decrease • Press hours
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    Entertainment Systems Tune adjust for CD changer to select the previous • Press TUNE disc in the CD changer. (Play will begin on the first track of the disc unless the CD changer is in shuffle mode.) Refer to Shuffle feature for more information. Hold the control to continue reversing through the
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    Entertainment Systems • In CD mode, pressing the control for less than three seconds results in slow forward action. Pressing the control for more than three seconds results in fast forward action. Tape direction select Press SIDE 1-2 to play the alternate side of a tape. SIDE 1-2 3 Eject function
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    Entertainment Systems Shuffle feature The shuffle feature operates in CD mode and plays all tracks on the current disc in random order. If equipped with the CD changer, the shuffle feature continues to the next disc after all tracks are played. SHUFF 6 Press the SHUFFLE control to start this
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    Entertainment Systems • Use the SEL control to select ON or OFF. With the feature on, use the SEEK or SCAN control to SEL find a radio station broadcasting a traffic report (if it is broadcasting RDS data). Traffic information is not available in most U.S. markets. Program type • Press the RDS
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    the SEL control to select TYPE (the display shows the program type), NAME (the display shows the call letters of the station) or NONE. SEL HARLEY-DAVIDSON REAR SEAT CONTROLS (IF EQUIPPED) The rear seat controls allow the - VOLUME + MODE middle seat passengers to operate the radio, tape, CD or CD
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    Entertainment Systems ADJUSTING THE VOLUME Press the + control to increase volume. Press the - control to decrease volume. - VOLUME + MODE SEEK MEMORY From the rear seat controls, volume control can be set no higher than the current radio setting unless the speakers are turned off. Refer to
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    Entertainment Systems MODE SELECT Push the MODE control to toggle between AM, FM1, FM2, tape, CD or CD changer (if equipped). - VOLUME + MODE SEEK MEMORY MEMORY PRESET CONTROL Push the MEMORY control successively to allow rear seat passengers to scroll through the 6 memory presets in AM, FM1 or
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    is in one of the following locations: • behind the passenger's seat (Regular Cab only) • in the center console (SuperCab/SuperCrew with Captain's chairs) • under the rear bench on the driver's side (see instructions below) (SuperCab with bench seats) • in the stowage bin on the passenger's side
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    not operate if the disc holder is not inserted at the same level (B). A B If your CD changer is located under the rear bench, the following instructions apply for loading discs: 49
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    in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be
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    Entertainment Systems TROUBLESHOOTING THE CD CHANGER (IF EQUIPPED) The laser beam used technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with
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    other stations. • Terrain. Hills, mountains and tall buildings between your vehicle's antenna and the radio station signal can cause FM reception problems. Static can be caused on AM stations by power lines, electric fences, traffic lights and thunderstorms. Moving away from an interfering structure
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    automatically switches to single channel reception if it will improve the reception of a station normally received in stereo. AUDIO SYSTEM WARRANTIES AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your dealer or a qualified technician. 53
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    Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) LO PANEL OFF PANEL & FLOOR FLOOR FLR & DEF DEF HI COOL WARM Fan speed control Controls the volume of air circulated in the vehicle. LO HI Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only
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    climate control system. Do not place objects on top of the instrument panel, as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) LO PANEL A/C MAX A/C OFF PANEL & FLOOR FLOOR FLR & DEF DEF HI COOL WARM Fan speed control
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    Climate Controls Temperature control knob Controls the temperature of the airflow inside the vehicle. COOL WARM Mode Selector Control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor can operate in all modes except PANEL and FLOOR. However, the air
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    Climate Controls • FLOOR - Allows for maximum heating by distributing outside air through the floor ducts. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode. • FLR & DEF - Distributes outside air through the windshield
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    and AUTO automatically control airflow. You can override automatic operation with any of the override controls, the fan speed control or the steering wheel controls (if equipped). F OFF HI OUTSIDE TEMP AUTOMATIC MAX A/C VENT PNL • FLR FLOOR FLR • DEF DEF LO Turning the EATC on Press
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    speed remains automatic unless the fan speed thumbwheel is turned or the steering wheel fan speed control (if equipped) is pressed. When in AUTOMATIC and area. If unusual conditions exist (i.e.-window fogging, etc.), the manual override controls allow you to select airflow locations and the fan
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    automatically for existing conditions. You can override fan speed at any time. To control fan speed manually, use the thumbwheel to cancel automatic fan speed operation. Rotate the thumbwheel or press the steering wheel controls (if equipped) up for higher fan speed or down for lower fan speed. 60
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    fan operation. To return to automatic fan operation, press AUTOMATIC. Manual override controls The manual override controls allow you to determine where airflow is directed. To return to full automatic control, press AUTOMATIC. ˚F AUTO F OFF HI OUTSIDE TEMP AUTO AUTOMATIC
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    , the new temperature will be displayed for four seconds after it is changed, then the outside temperature will return to the window. If a manual override function is selected while the outside temperature is displayed, the new function will be displayed for four seconds after it is changed, then
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    Climate Controls • To reduce humidity buildup inside the vehicle in cold weather conditions, don't drive with the climate control system in the OFF or MAX A/C position. • To reduce humidity buildup inside the vehicle in warm weather conditions, don't drive with the climate control system in the OFF
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    Lights HEADLAMP CONTROL Rotate the headlamp control to the first position to turn on the parking lamps. Rotate to the second position to turn on the headlamps. A Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally
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    Lights Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the headlamp control is in the OFF, parking lamp or autolamp position. Always remember to turn on your headlamps at dusk or during inclement
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    are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. 66
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    Lights INTERIOR LAMPS Map lamps To turn on the map lamps, press the control next to each lamp. If equipped with a moon roof, the map lamps are located on the moon roof control panel. Press the control next to the map lamp to illuminate the lamp. AUTO ROOF Rear dome lamp (if equipped) The dome
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    Lights Courtesy/reading lamps The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • the remote entry controls are pressed and the ignition is OFF. The reading lamps can be turned on by pressing the rocker controls
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    color except where noted. To replace all instrument panel lights - see your dealer 1 Harley Davidson package uses bulb number H1 12V Replacing headlamp bulbs 1. Make sure that the headlamp Slide headlamp assembly forward and off of guide ribs to expose the back of the bulb and wiring connector. 69
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    attachment standoff. 13. Carefully insert the headlamp assembly into the vehicle making sure the alignment pins are inserted into the proper holes and into the guide ribs. 14. Hold the headlamp assembly snugly against the vehicle and push down on the clips to lock the lamp into place. 70
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    Lights Replacing front parking lamp/turn signal bulbs 1. Remove screw from the lamp assembly. 2. Disengage lamp assembly (it has a snap fit) by pulling straight forward. 3. Remove bulb socket from the parking lamp assembly by turning it counterclockwise. 4. Pull bulb straight out of socket and
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    Lights Replacing tail/brake/turn signal/backup lamp bulbs The tail/brake/turn signal and backup lamp bulbs are located in the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: 1. If equipped, remove tail lamp covers. 2. Open the liftgate to expose the lamp
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    Lights Replacing foglamp bulbs (if equipped) 1. Remove the bulb socket from the foglamp by turning counterclockwise. 2. Disconnect the electrical connector from the foglamp bulb. 3. Connect the new foglamp bulb to the electrical connector. 4. Install the bulb socket in the foglamp by turning
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    Driver Controls WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The bars of varying length are for intermittent wipers. When in this position rotate the control upward for fast intervals and downward for slow intervals. Push (
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    windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and WHEEL (IF EQUIPPED) Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to
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    Driver Controls ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on the visor mirror lamps. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle's overhead console will vary according to
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    Driver Controls 1. Remove the storage clip from the door. 2. Place Velcro hook onto side of aftermarket transmitter opposite of actuator control. 3. Place the transmitter into storage compartment, control down. 4. Place the provided height adaptors onto the back of the GARAGE control as needed. 5.
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    Driver Controls Electronic compass/temperature display (if equipped) Outside air temperature The outside temperature display is contained in the overhead console unless the vehicle is equipped with an EATC system. Refer to Electric automatic temperature control in the Climate controls chapter. The
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    Driver Controls Compass zone adjustment 1. Determine which magnetic zone you are in by referring to the zone map. 2. Turn the ignition to the ON position. 3 2 4 5 1 15 14 13 12 6 7 8 9 1011 3. Press and hold the SELECT control until VAR appears in the display, then release. The display should
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    plug optional electrical accessories into the cigarette lighter. Use the power point. Harley-Davidson F-150 only A second auxiliary power point is located on the lower rear side of the console. The power point is accessible from the rear seats. Auxiliary power point (SuperCrew only) An additional
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    will (Overdrive) mode. automatically return to normal For additional information about the gearshift lever and the transmission control switch operation refer to the Automatic Transmission Operation section of the Driving chapter. POWER REAR SLIDER WINDOW (IF EQUIPPED) • Press and hold the
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    again to stop window operation. One touch down can be deactivated during operation by pushing down on the top part of the driver power window control. AUTO Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned
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    Driver Controls MIRRORS Automatic dimming rear view mirrors (if equipped) Your vehicle is equipped with an inside rear view mirror with an auto-dimming function. The electronic day/night mirror will change from the normal state to the non-glare state when bright lights (glare) reach the inside rear
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    you wish to tilt the mirror. MIRRORS L R 3. Return to the center position to lock mirrors in place. 4. Adjust spotter mirrors (if equipped) manually. Signal mirrors (if equipped) When the turn signal is activated, the outer portion of the appropriate mirror housing will blink red. This provides an
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    Driver Controls The adjustment allows for approximately 76 mm (3 inches) of maximum travel. Never adjust the accelerator and brake pedal with feet on pedals or while the vehicle is moving. SPEED CONTROL (IF EQUIPPED) To turn speed control on • Press ON. Vehicle speed cannot be controlled until the
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    Driver Controls To set a speed • Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). RES SET ACCEL COAST If you drive up or down a steep hill, your vehicle speed may vary momentarily slower or faster than the
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    Driver Controls To set a lower set speed • Press and hold COAST. Release the control when the desired speed is reached or • Press and release COAST to operate the Tap-Down function. Each press will decrease the set speed by 1.6 km/h (1 mph) or RES SET ACCEL COAST • Depress the brake pedal. When
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    Driver Controls • Depress the clutch pedal (if equipped). Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. ON OFF To return to a previously set speed • Press RES. For RES to operate, the vehicle speed
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    position, press and hold the rear portion of the control until the glass panel stops moving. • The moon roof has a sliding shade that can be manually opened or closed when the glass panel is shut. • To close the shade, pull it toward the front of the vehicle. AUTO ROOF Do not
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    equipped vehicle purchase). It is also suggested that upon the sale of the vehicle, the programmed Homelink௡ Universal Transceiver buttons of the device being programmed to HomeLink௡ for quicker training and accurate transmission of the radio-frequency signal. 1. Press and hold the two outside
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    Driver Controls device should activate when the HomeLink௡ button is pressed and released. Note: To program the remaining two HomeLink௡ buttons, begin with step 2 in the "Programming" section - do not repeat step 1. If the red light blinks rapidly for two seconds and then turns to a continuous red,
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    Driver Controls Erasing HomeLinkா buttons To erase the three programmed buttons (individual buttons cannot be erased): REC DEL PLAY • Press and hold the two outer HomeLink௡ buttons until the red indicator light begins to flash-after 20 seconds. Release both buttons. Do not hold for longer that 30
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    Driver Controls seconds ("cycle") your hand-held transmitter until the frequency signal has been accepted by the HomeLink௡. The red indicator light will flash slowly and then rapidly after HomeLink௡ accepts the radio frequency signal. • Proceed with step 4 in the "Programming" section. Operating
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    Driver Controls To delete a message: 1. Press and release the DEL button while listening to a message or REC DEL PLAY shortly after. The indicator light will flash green twice. 2. To delete all recorded messages, simultaneously press and release the PLAY and REC buttons at the same time. The
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    to pry the spring clip (on each connector) past the head of the support screw. Disconnect cable. 3. Disconnect the other cable. 4. Lift tailgate to a 45 degree angle. 5. Lift right side off of its hinge. 6. Lift left side off of its hinge. To install, follow the removal procedures in reverse
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    it. Make sure the locking clip screws are loose before removing the extender. 1. Press the locking clips below the middle bar on each side and lift the extender out of the bed. To install the bed extender, follow the removal procedure in reverse order. 96
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    installed whenever possible. The cover can be rolled up and stowed behind the cab, or removed completely from the vehicle. • To avoid damage to the cover corner assist loops of the cover, outward, then upward to release the tension. Lift up on the rear edge of the cover to remove it from the rear
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    Driver Controls 4. Starting from the opposite side of the vehicle, pull cover away from the side rail and roll the cover from rear to front. 5. Secure the cover behind the cab with two straps. The cover may be removed from the vehicle by sliding it sideways out of the front rail. 98
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    side to release tension. • Lower tailgate, depress the levers on each side of the rear rail and remove rear rail from pickup box. Styleside only: • Remove three cross bars from pickup box by pushing towards either side to release tension. Stow the cross bars in the notches behind the rolled cover in
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    to the cover, do not operate the vehicle unless the cover is fully secured. To open the cover: • Unlock the cover (with the key) and lift the cover up for access to the pickup box. To close the cover: • Close the cover on
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    Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. Refer to SecuriLock௢ Passive Anti-Theft System for more
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    taught not to play in vehicles. On hot days, the temperature in the pickup box can rise very quickly. Exposure of people or animals to these high temperatures at risk. REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with part 15 of the FCC rules and with RS-210 of Industry Canada. Operation
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    with the ignition in the LOCK position. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are brought to the dealership, to aid in troubleshooting. Unlocking the doors Press this control to unlock the driver's door. The interior lamps will
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    Locks and Security Locking the doors Press this control to lock all doors. To confirm doors are closed and locked, press this control a second time within three seconds. The door(s) will lock again, the horn will chirp once and the lamps will flash. If any of the doors are open or ajar, the horn
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    the two halves of the transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART. 2. Place the positive (+) side of new battery in the same orientation. Refer to the diagram inside the transmitter unit. 3. Snap the two halves back together. Replacement of the battery will
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    Locks and Security To program the transmitters yourself: • Place the key in the ignition and turn from 2 (LOCK) to 3 (OFF) 4 and cycle between 3 (OFF) and 4 3 (ON) eight times in rapid 5 succession (within 10 seconds) with the eighth turn ending in the 2 4 (ON) position. The doors will lock/unlock
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    code that operates the keyless entry system. You can also program your own 5 digit personal entry code. The factory-set code is located: • on the owner's wallet card in the glove compartment • taped to the computer module • or at your dealer. 107
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    is entered, the module will erase it in favor of the new code. If you wish to erase your personal code, use the following instructions: Erasing personal code 1. Enter factory set code. 2. Press 1/2 control within five seconds of step one. 3. Press 7/8 control and 9/0 control at the same time within
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    the engine from being started unless a coded key programmed to your vehicle is used. The SecuriLock௢ passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. 109
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    will glow for 3 seconds to indicate normal system functionality. If a problem occurs with the SecuriLock௢ system, the indicator will flash rapidly or occurs, the vehicle should be taken to an authorized dealer for service. Automatic arming The vehicle is armed immediately after switching the ignition
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    too close to the key during engine start. If a problem occurs, turn ignition OFF and restart the engine with to make sure the coded key is an approved Ford coded key. If your keys are lost or key to start the vehicle, or • Have your vehicle towed to a dealership or a locksmith. The key codes will
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    Locks and Security 1. Insert the first previously programmed coded key into the 4 ignition and turn the ignition from 1 3 (OFF) to 3 (ON) (maintain ignition 5 in 3 (ON) for at least one second, but no more than ten seconds). 2 2. Turn ignition to 1 (OFF) then 2 (ACC) and remove the first coded key
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    adjustable. The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible. Refer to the following to
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    and Safety Restraints Full bench seat (if equipped) • Lift the track release bar to move the seat forward of the seatback to quickly fold the seatback forward. 60/40 split bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure the seat is relatched into place.
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    and Safety Restraints Captain's chair (if equipped) • Lift the track release bar to move the seat forward ) located at the bottom of the seatback to quickly fold the seatback forward. Adjusting the front manual seat Never adjust the driver's seat or seatback when the vehicle is moving. Do not pile
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    and Safety Restraints Lift handle to move seat forward or backward. Pull lever up to adjust seatback. Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to move the lumbar support forward for more direct support. Turn the lumbar support control toward the
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    Seating and Safety Restraints Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can cause an occupant to slide under the seat's safety belt, resulting in severe personal injuries in the event of a collision. The control is located
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    Seating and Safety Restraints • Type B Press the control to move the seat forward, backward, up or down. • Type A • Type B Heated seats (if equipped) To operate the heated seats: • Push control located on the side of the seat to activate. • Push again to deactivate. The indicator light on the
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    of the seat to release seat cushion from storage position. 2. Push seat cushion down until it locks into horizontal position. Folding down the rear seats (SuperCrew only) The rear seatback has a split 60/40 seat. Each seat can be folded down into the load floor position. 1. Remove the head restraint
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    Seating and Safety Restraints 2. Pull control to release seat. 3. Pull seatback toward front seat and down into load floor position. 4. Make sure seat is pushed all the way down and locks into position. Returning the seat to seating position Always be sure that the seat is in a latched position,
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    Seating and Safety Restraints 1. Pull control on the side of the seat to release seat cushion from the load floor position. 2. Lift seatback up until it locks into vertical position. 3. Return the head restraint to its original position. If the head restraint is inserted backwards, it may
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    Seating and Safety Restraints Using the armrest (if equipped) Push the release control to move the armrest up or down. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make
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    Seating and Safety Restraints In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a safety belt. Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a
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    Seating and Safety Restraints • Rear seats (if equipped) 2. To unfasten, push the release button and remove the tongue from the buckle. • Front seats • Rear seats (if equipped) The front and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front passenger
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    and passengers. The front seat belt system can also be made to lock manually by quickly pulling on the shoulder belt. Rear seat belts (if equipped a passenger front or outboard rear seating position with Regular Cab or SuperCab. SuperCrew models include the center seating position of the second row.
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    and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Ford recommends that all safety belt assemblies and attaching hardware should be inspected by a qualified technician after any collision. Safety belt assemblies
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    not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the adjuster. Regular Cab and SuperCab vehicles have safety belt height adjustments for the driver and front passenger. SuperCrew vehicles have these
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    Seating and Safety Restraints • Regular Cab/4-door SuperCrew • 4-door SuperCab (Bench seats only) 128
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    Seating and Safety Restraints To lower the shoulder belt height, push the button and slide the height adjuster down. To raise the height of the shoulder belt, slide the height adjuster up. Pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters
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    Seating and Safety Restraints Shorten and fasten the belt when not in use. • 2nd row center seating position (SuperCrew) The lap belt will adjust automatically. To fasten, grasp the tongue, and with a continuous motion, pull out enough webbing to buckle the tongue into the
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    Seating and Safety Restraints BeltMinder (if equipped) The BeltMinder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver's safety belt is unbuckled by intermittently sounding a chime and illuminating the
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    to buckle up. Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around. Possibly, but a serious crash can do much more than wrinkle
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    40 times more likely to DIE. Safety belts help prevent ejection, WE CAN'T "PICK OUR CRASH". "I'd rather be thrown clear" Do not sit on top of a set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The ignition switch is in the OFF position.
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    extension assembly If the safety belt is too short when fully extended, there is a 20 cm (8 inch) safety belt extension assembly that can be added (part number 611C22). This assembly can be obtained from your dealer at no cost. Use only extensions manufactured by the same supplier as the safety belt
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    safety belt assemblies, including retractors, buckles, front seat belt buckle assemblies, buckle support assemblies (slide bar-if equipped), shoulder belt height adjusters (if equipped), shoulder belt guide on seatback (if equipped), child safety seat tether bracket assemblies (if equipped), LATCH
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    Seating and Safety Restraints collision including information about the air bag system and impact severity. This information will assist Ford Motor Company in servicing the vehicle and in helping to better understand real world collisions and further improve the safety of future vehicles. Important
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    attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or a crash. Do not operate the truck unless either the blocker beam or snow in this guide. Children must always be properly restrained. Failure to follow these instructions may increase
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    Seating and Safety Restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration. The fact that the air bags did not inflate in a collision does not mean that something is wrong with the
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    be heard. The tone pattern will repeat periodically until the problem and/or light are repaired. If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event
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    vehicle. Before driving, always look at the face of the switch to be sure the switch is in the proper position in accordance with these instructions and warnings. Failure to put the switch in a proper position can increase the risk of serious injury or death in a collision. PASSENGER AIRBAG OFF OFF
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    when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag
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    with the air bags. Read all air bag Warning labels in the vehicle as well as the other important air bag instructions and Warnings in this Owner's Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle
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    Seating and Safety Restraints • the infant has a medical condition which, according to the infant's physician, makes it necessary for the infant to ride in the front so that the driver can constantly monitor the child's condition. 2. Child age 1 to 12. A child age 1 to 12 must ride in the front seat
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    hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. When possible, always place children under age 12 in the rear seat
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    of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees
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    higher seat back and lap/shoulder belts. • Those with a high back. If, with a backless booster seat, you cannot find a seating position that adequately supports your child's head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating position equipped with
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    Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child's arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision.
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    • Review and positions-Regular Cab and SuperCab) (passenger side front and rear seating positions-SuperCrew) (if equipped). Ford recommends the use safety seats with tether straps. Carefully follow all of the manufacturer's instructions included with the safety seat you put in your vehicle. If
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    lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not twisted. 149
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    portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 150
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    the child safety seat in the center seating position. 3. Route the tongue and webbing through the child seat according to the child seat manufacturer's instructions. 4. Insert the belt tongue into the proper buckle for the center seating position until you hear a snap and feel it latch. Make sure
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    webbing through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not twisted. 4. Insert hooks to an anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child F150 Regular Cab 152
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    Seating and Safety Restraints • F150 SuperCab • F150 SuperCrew • F150 SuperCrew with quad buckets Tether strap attachment 1. Position the child safety seat on the seat cushion. 2. Route the child safety seat tether strap over the back
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    section in this chapter for information on how to operate the rear seats. 4. Clip the tether strap to the anchor as shown. • Front seat (Regular Cab and SuperCab only) • Rear seats ( with quad buckets only) 154
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    seats (SuperCrew only) If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 5. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section of this chapter for further instructions to
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    position. 3. Install the child safety seat tightly using the safety belts. Follow the instructions in this chapter. 4. Tighten the tether strap according to the child seat manufacturer's instructions. Attaching safety seats with LATCH (Lower Anchors and Tethers for Children) attachments for child
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    with LATCH anchors for child seat installation at the following seating positions: • F150 Regular Cab • F150 Supercab • F150 SuperCrew • F150 SuperCrew with Quad Buckets The anchors on both sides of the center of the SuperCrew rear seat are provided only for child seats at the outboard seats
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    top tether anchor. Connectors on the LATCH child seat and the child seat instructions may use the symbol shown here. Your vehicle seat may have plain buttons, LATCH attachments, do not tighten the tether strap enough to lift the child seat off the vehicle seat cushion when the child is seated in
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    gearshift lever and allows key removal. 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to be moved from the P (Park) position without the brake pedal being depressed. In the ignition OFF
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    you start the engine. See Guarding against exhaust fumes in this chapter for more instructions. If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle 2. Make sure the headlamps and vehicle accessories are off. If starting a vehicle with an automatic transmission: 160
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    Driving • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: • Make sure the parking brake is set. • Push the clutch pedal to the floor. 3. Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1
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    Driving Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver's safety belt is fastened, the light may not illuminate. Starting the engine Note: Whenever you start your vehicle, release the key as
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    Driving 1. Turn the key to 5 (START) without pressing the accelerator 4 pedal and release as soon as the 3 engine starts. The key will return to 5 4 (ON). 2. If the temperature is above -12° 2 C (10° F) and the engine does not start within five seconds on the first try, turn the key to OFF, wait 10
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    vehicle ventilation by keeping all air inlet vents clear of snow, leaves and other debris. BRAKES Your service brakes are self-adjusting. Refer to the scheduled maintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the
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    anti-lock brake system. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. The ABS operates by detecting the onset of wheel lockup during brake applications and compensates for this tendency. The
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    is released. Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). The parking brake is not recommended to stop a moving vehicle. However, if the normal brakes fail, the parking brake can
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    . If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually, but it takes more effort. If the steering wanders or pulls, check for: • Underinflated tire(s) on any wheel(s) • Uneven vehicle loading • High crown in center of road • High crosswinds
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    does not affect normal driving and should not be noticeable to the driver. To reduce the risk of injury, never run the engine with one wheel off the ground, such as when changing a tire. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of
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    and shift to N (Neutral). In the ignition OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake it is possible that a fuse has blown or the vehicle's brakelamps are not operating properly. Refer to Fuses and relays in the Roadside emergencies
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    to a complete stop before shifting into P (Park). Make sure the gearshift lever is securely latched in P (Park). This position locks the transmission and prevents the rear wheels from turning. Always set the parking brake fully and make sure the gearshift lever is latched in P (Park). Turn off the
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    a trailer up or down steep hills. • additional engine downhill braking is desired. If towing a trailer, refer to Driving while you tow in the Trailer towing section. (Overdrive) mode, press the transmission control switch To return to (TCS). The TCIL (the word OFF) will no longer be illuminated
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    throttle conditions do not function normally, see your dealer or a qualified service technician as soon as possible. MANUAL TRANSMISSION OPERATION (IF EQUIPPED) Using the clutch Vehicles equipped with a manual transmission have a starter interlock that prevents cranking of the engine unless the
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    Driving 1. Make sure the parking brake is fully set. 2. Depress the clutch pedal fully. 3. Put the gearshift lever in neutral. D R 1 2 3 4 4. Start the engine and let it idle for a few seconds. 5. Depress the brake pedal. 6. Release the parking brake. 7. Move the gearshift lever to the desired
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    /drivetrain combination: • 4.2L V6 engine (4x2 and 4x4) Upshifts when accelerating (recommended for best fuel economy) mph) 27 km/h (17 mph) 4 - D (Overdrive) • 4.6L V8 engine (4x2 and 4x4 with 3.08:1 rear axle ratio) Upshifts when accelerating (recommended for best fuel economy) Shift from: Transfer
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    Driving Upshifts when cruising (recommended for best fuel economy) Shift from: Transfer case position (if equipped) 2H or 4H 4L 1-2 16 km/h (10 mph) 6 km/h (4 mph) 2-3 34 km/h (21 mph) 16 km/h (10 mph) 3-4 51 km/h (32 mph) 21 km/h (13 mph) 72 km/h (45 mph) 27 km/h (17 mph) 4 - D (Overdrive) • 4.6L
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    Driving • All applications Maximum downshift speeds1 Shift from: Transfer case position (if equipped) 2H or 4H 4L 89 km/h (55 mph) 34 km/h (21 mph) D (Overdrive) - 4 4-3 72 km/h (45 mph) 27 km/h (17 mph) 3-2 56 km/h (35 mph) 21 km/h (13 mph) 2-1 32 km/h (20 mph) 11 km/h (7 mph) 1 Downshift at lower
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    fully. Reverse Make sure that your vehicle is at a complete stop before you shift into R (Reverse). Failure to do so may damage the transmission. Put the gearshift in N (Neutral) and wait at least three seconds before shifting into R (Reverse). 1 3 D You can shift into R (Reverse) only by moving
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    forward and rotate the key towards you and remove. FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding pedal depressed and the transmission placed in neutral (or the clutch pedal depressed on manual transmissions). 4WD operation is Ford dealer as soon as possible. 178
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    and after the engine is started. Illuminates when 4L (4WD Low) is engaged. 4x4 Using a manual 4WD system (if equipped) 2H (2WD High) - Power to rear axle only. (45 mph). Do not shift into 4H (4WD High) with the rear wheels slipping. Shifting from 4H (4WD high) to 2H (2WD high) Move the transfer
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    (automatic transmission) or depress the clutch (manual transmission). 4. Move gearshift lever in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the transfer case shift the transmission and puts the vehicle in neutral regardless of transmission gearshift
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    °F), shifts from 2H (2WD) to 4H (4WD High) should not be performed above 72 km/h (45 mph). Do not shift into 4H with the rear wheels slipping. Shifting from 4H (4WD high) to 2H (2WD high) Move the 4WD control to 2H at any forward speed. 2H 4H 4L 4H 4L Shifting
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    transmission) or depress the clutch (manual transmission). 4. Move the 4WD control to the 4H 4H or 4L position. 2H 4L Driving off-road with truck maintain steering and braking control of your vehicle, you must have all four wheels on the ground and they must be rolling, not sliding or spinning.
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    the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface. • It may be safer to stay on temperature or damage to the transmission may occur. Do not rock the vehicle for more than a few minutes or damage to
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    fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Do not spin the wheels at over 56 km/h (35 mph). The tires may fail and injure a passenger or bystander. Emergency maneuvers • In an unavoidable
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    manual transmission is in gear. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. 4WD Systems 4WD (when you select a 4WD mode) uses all four wheels two-wheel drive to 4x4 while
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    spinning your wheels. If the vehicle does slide, steer in the direction of the slide until you regain control of the vehicle. If the transmission, transfer case and responsibilities in our nations wilderness areas. Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 187
    location. Apply just enough power to the wheels to climb the hill. Too much power will cause the tires to slip, spin or lose traction, resulting in manually shift to a lower gear. When descending a steep hill, avoid sudden hard braking as you could lose control. When you brake hard, the front wheels
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    /or serious personal injury or death. Make sure all tires and wheels on the vehicle are of the same size, type, tread design, brand and load-carrying capacity. If you have questions regarding tire replacement, see an authorized Ford or Lincoln/Mercury dealer. If you nevertheless decide to equip your
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 189
    not they are used with larger tires and wheels. These "aftermarket lift kits" could adversely affect the vehicle's handling Ford Motor Company strongly recommends that you do not make modifications such as adding or removing parts (such as lift kits or stabilizer bars) or by using replacement parts
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    Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup hubs (for trucks) or the bottom of the wheel rims (for cars transmission vent tube is submerged may allow water into the transmission and cause internal transmission
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    engine/transmission combination, any required option weight for trailer towing and the weight of the driver from the GCWR for the towing vehicle. cab), the weight added should not exceed the front axle reserve capacity (FARC). Additional frontal weight may be added to the front axle reserve capacity
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    rollover, and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information load your vehicle can carry/tow 1. Use the appropriate maximum gross combined weight rating (GCWR) chart (in the Trailer Towing section) to find the maximum
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    capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Towing a trailer places an additional load on your vehicle's engine, transmission Cab 4x2 w/automatic transmission 8800) SuperCab/Super Crew 4x2 w/automatic transmission 4.2L 3.55
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    2L 4.2L 4.6L 4.6L 4.6L Engine Maximum trailer weight-kg (lbs.) Regular Cab 4x2 w/manual transmission 3.08 2944 (6500) 907 (2000) 3.55 3538 (7800) 1588 (3500) - GCWR-kg (lbs.) trailer cm (inches) weight-kg (lbs.) Regular Cab 4x4 w/automatic transmission 3.55/40.6 (16) 4536 (10000) 2449 (5400) 3.31/40
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    ) 5.4L 3.73/40.6 (16) 6124 (13500) 3810 (8400) SuperCab/Super Crew 4x4 w/automatic transmission 4.6L 3.31/40.6 (16) 4763 (10500) 2540 (5600) 4.6L 3.55 6124 (13500) 3719 (8200) Maximum trailer weight kg (lbs.) Regular Cab 4x4 w/manual transmission 3.31 3265 (7200) 1179 (2600) 3.55 3538 (7800) 1452
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    Driving Harley-Davidson F-150 4x2 w/automatic transmission Engine Rear axle ratio Maximum Maximum GCWR-kg trailer (lbs.) weight-kg (lbs.) 5.4L 3.73 4536 (10000) 2041 (4500) Supercharged Trailer frontal area considerations: • Not to exceed towing vehicle frontal area without Class III trailer towing
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    at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Using a step bumper (if equipped
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    more frequent service intervals. Refer to your scheduled maintenance guide for more information. Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will
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    on the fly cannot be towed with any wheels on the ground. SNOWPLOWING Ford recommends the following specifications for low speed, personal use snow removal: • F-150 4x4 (except F-150 Supercrew, Lightning and Harley-Davidson models) • 5.4L engine • Heavy-duty service package • Super engine cooling
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    and supporting components distributed to the front axle must not exceed the front accessory reserve capacity. Manual. Adherence to the toe, tire pressures and ride height specification is important for proper tire wear, ride, handling and headlight aim. Also, maintain the engine oil and transmission
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 201
    and the snow removal equipment as well as possible air bag deployment. Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effect the performance of the
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    the vehicle if the engine is not at operating temperature. Do not rock the vehicle for more than a minute. The transmission and tires may be damaged or the engine may overheat. Do not spin the wheels at over 35 mph (55 km/h). The tires may fail and injure a passenger or bystander. 202
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    nearest Ford Motor Company dealership (one tow per disablement). Even non-warranty related tows, like accidents or getting stuck in the mud or snow, are covered (some exclusions apply, such as impound towing or repossession). Canadian customers refer to your Owner Information Guide for information
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    prior to your Basic Warranty's Roadside Assistance expiring. For more information and enrollment, contact 1-877-294-2582 or visit our website at www.ford.ca. HAZARD FLASHER Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc. The hazard flashers can be operated
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    . 5. Make a further check for leaks in the fuel system. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components. 15 205
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    Yellow - Green Orange Red Blue Tan Natural Cartridge Fuse link maxi cartridge fuses Blue Blue - - Pink Pink Green Green Red Red - Yellow - Brown - Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 207
    Passenger Compartment Fuse Panel Description Audio Powertrain Control Module (PCM), Cluster Cigar lighter, Data link connector Power mirror switch, Mirror turn signal relays Speed control module, Reverse lamp, Climate mode switch, Daytime Running Lamps (DRL) relay, Digital Transmission Range (DTR
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    Fuse/Relay Location 7 8 Fuse Amp Rating - 5A Passenger Compartment Fuse Panel Description Not used Radio, Remote entry module, GEM, In-vehicle entertainment system (SuperCrew used Audio, GEM, PCM, Transmission range sensor DTR sensor, Clutch switch, Starter relay, I/P fuse 20 Air bag module,
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    Roadside Emergencies Fuse/Relay Location 23 Fuse Amp Rating 10A Passenger Compartment Fuse Panel Description Trailer tow battery Charge relay, Turn/Hazard flasher, 4x4 solenoids, 4x4 relays, Overhead console, 4-Wheel Anti-lock Brake System (4WABS) module, EC mirror, Heated seats Function selector
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 210
    203 HALF RELAY 204 FULL RELAY 306 MAXI FUSE 113 MAXI FUSE 109 MAXI FUSE 114 MAXI FUSE 110 - 20A* 15A* 20A* Power Distribution Box Description Power point Powertrain Control Module (PCM) Main light switch, Headlamp relay, Multifunction switch Not used Trailer tow back-up/park lamps Main light switch
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    /turn lamp) Trailer/Camper adapter (left stop/turn lamp) Not used Not used HEGO sensor, Automatic transmission Not used Trailer tow battery charge Four-wheel Anti-lock Brake System (4WABS) module/Rear-wheel Anti-lock Brake System (RABS) module, Ignition switch Central junction box 211 9 10 11 12 13
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    208 209 301 212 Fuse Amp Rating 30A** 40A** 20A** - 30A** - 30A** 40A** 30A** 40A** - 20A** - - 30A Power Distribution Box Description 4x4 shift motor & clutch Climate control front blower Intercooler pump (supercharged engine only) Not used Trailer tow electric brake Not used Accessory delay relay
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    Moonroof (SuperCrew only) Not used 602 - *Mini fuses **Maxi fuses CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily. Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Harley-Davidson
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    the vehicle, just forward of the rear bumper Regular cab: Under the seat on the passenger side Super Cab: Under the front or rear seat on the passenger side Super Crew cab: In the passenger side rear storage compartment On top of the radiator support at the front of the engine compartment In the
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    3. Fully insert the jack handle through the bumper hole and into the guide tube. The key and lock will engage with a slight push and the valve stem facing up. 2. Slide the wheel under the vehicle and install the retainer through the wheel center. 3. Turn the jack handle clockwise until
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 216
    for detailed tire change instructions. 1. Park on a level surface, activate hazard flashers and set the parking brake. 2. Place gearshift lever in P (Park) (automatic transmission) or in the reverse gear (manual transmission)and turn engine OFF. 3. Block the diagonally opposite wheel. 4. Obtain the
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 217
    ) or in the reverse gear (manual transmission). To prevent the vehicle from moving when you change the tire, be sure that the parking brake is set and the diagonally opposite wheel is blocked. If the vehicle slips off the jack, someone could be seriously injured. • Front (4x2) • Front (4x4) 217
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    lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Reinstall the lug nuts until the wheel is snug against the hub. Do not fully tighten the lug nuts until the wheel has been lowered. 10. Lower the wheel by turning the jack handle
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    150 (five lug nut 200 wheel): M14 x 2.0 F-150 with Heavy 135 100 Payload Package (seven lug nut wheel): M12 x 1.75 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford your vehicle. Automatic transmissions do not have push-start capability; also, the catalytic
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 220
    transmission must relearn its shift strategy. As a result, the transmission transmission. Over time, the adaptive learning process will fully update transmission engine cooling fan and other moving parts. 4. Check all battery terminals and surges. Turn all other accessories off. Connecting the jumper
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 221
    Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. - - - + + - + + 221
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    an explosion of the gases that surround the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 223
    jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 224
    Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle's battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle's battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 225
    vehicles, it is recommended that your vehicle be towed with a wheel lift and dollies or flatbed equipment with all the wheels off the ground. If you are towing a NASCAR Special Edition F-150 or a Harley-Davidson F-150 using flatbed equipment, you must place two 4X4 boards at the end of the ramp to
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 226
    Roadside Emergencies damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle. 226
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    inquiry or concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern cannot be resolved at the dealership level, please contact the Ford Customer Relationship Center. Away from home If you own a Ford or Mercury vehicle and are away from
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 228
    Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 229
    truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service contract which is backed by Ford Motor Company or Ford Motor Service Company (in the U.S.) and Ford . Ford ESP also offers reimbursement benefits for towing and rental coverage. When you buy Ford ESP
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 230
    performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: • a non-Ford product • a non-Ford dealership • sales disputes between customer
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 231
    mail, with return receipt requested. Your application is reviewed and, if it is determined to be eligible, you mileage. • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 232
    it may take longer for the Board to consider some cases. After a case is reviewed, the Board mails you a decision letter and a form on which to accept or the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 233
    informal environment. These impartial arbitrators review the positions of the parties, is binding both to you and Ford of Canada. CAMVAP services are available in all territories and recommended for your vehicle, contact a district or owner relations/customer relationship office. The use of leaded
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 234
    be purchased by credit card, check or money order.) Obtaining a French owner 's guide French Owner's Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 235
    value or safety of the vehicle) OR 3. The vehicle is out of service for repair of nonconformities for a total of more than 30 calendar days (not it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 236
    because they can cause damage to the vehicle's paintwork and trim over time. • Remove any exterior accessories, such as antennas, before entering a car wash. • Suntan lotions and insect repellents can damage or the windshield cowl area. The paint sealant will "gray" or stain the parts over time. 236
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    read the instructions before using the products. ALUMINUM WHEELS AND COVERS Aluminum wheel rims or wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Ford engine. The high-pressure fluid could penetrate the sealed parts and cause damage. • Do not spray a
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 238
    Cleaning • 4.2L V6 engine • 4.6L V8 and 5.4L V8 engine 238
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 239
    only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3-A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520-AA). WINDOWS AND WIPER BLADES The windshield
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 240
    reflection. Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system. • Be (IF EQUIPPED, EXCEPT FOR THE KING RANCH SUPERCREW) Your leather seating surfaces have a clear, protective coating over the leather.
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 241
    For King Ranch F-150 SuperCrew leather seats, refer to separate section in this chapter. • To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11-A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft Deluxe Leather Care Kit
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 242
    Shop. Visit the Web site at www.krsaddleshop.com, or telephone (in the United States) 1-800-282-KING (5464). If you are unable to obtain King Ranch F-150 Leather Conditioner, use another premium leather conditioner. • Apply your first conditioning treatment within six months of taking delivery
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 243
    products of equivalent quality: Motorcraft Custom Clearcoat Polish (ZC-8-A) Ford Custom Vinyl Protectant* (not available in Canada) (F2AZ- (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37-A) Motorcraft Dash and Vinyl Cleaner (ZC-38-A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 244
    , your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered. Use only recommended fuels, lubricants, fluids and service parts conforming to specifications. Motorcraft parts are designed and built to
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 245
    while the engine is running. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in neutral. 2. Block the wheels to prevent the vehicle from moving the front center of the hood. 3. Lift the hood until the lift cylinders hold it open. HOOD BRAKE 245
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    COMPONENTS IN THE ENGINE COMPARTMENT 4.2L V6 engine 1. Battery 2. Engine oil filler cap 3. Engine oil dipstick 4. Clutch fluid reservoir (manual transmission) 5. Brake fluid reservoir 6. Power distribution box 7. Engine coolant reservoir 8. Air filter assembly 9. Power steering fluid reservoir 10
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 247
    Maintenance and Specifications 4.6L V8/5.4L V8 engines 1. Power steering fluid reservoir 2. Clutch fluid reservoir (manual transmission) 3. Engine oil dipstick 4. Brake fluid reservoir 5. Power distribution box 6. Air filter assembly 7. Engine coolant reservoir 8. Windshield washer fluid reservoir
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 248
    2. Power steering fluid reservoir 3. Brake fluid reservoir 4. Power distribution box 5. Engine coolant reservoir 6. Air filter assembly 7. Intercooler coolant reservoir 8. Windshield washer fluid reservoir 9. Battery 10. Transmission fluid dipstick 11. Engine oil filler cap 248
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    . Only use a washer fluid that meets Ford specification ESR-M17P5-A . Refer to Lubricant the engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine transmission) or 1 (First) (manual transmission). 4. Open the hood. Protect yourself from engine
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 250
    Maintenance and Specifications • 4.2L engine • 4.6L/5.4L engine 250
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 251
    MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the engine oil level is
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 252
    is not covered by your warranty. Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 253
    the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte level in each cell is reinstalled after the battery has been cleaned or replaced. For longer, trouble-free operation, keep the top of the battery clean and dry. Also,
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 254
    resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners gearshift in P (Park) (automatic transmission) or the neutral position (manual transmission), turn off all accessories and start the engine. 3. Run the
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 255
    at the mileage intervals listed in the scheduled maintenance guide. The coolant If the level falls below, add coolant per the instructions in the Adding engine coolant section. Your vehicle was coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50-50
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 256
    (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has badly. Also, you can be burned if you spill coolant on hot engine parts. 256
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    Coolant, VC-2 (US) or CXC-209 (Canada), meeting Ford specification WSS-M97B44-D with the factory-filled coolant. Mixing Motorcraft without engine coolant may be added, in case of emergency, to reach a vehicle service location. In this instance, the cooling system must be drained and refilled with a
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 258
    Maintenance and Specifications For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool. Add the proper mixture of coolant and water to the "cold full" level. For all other vehicles,
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 259
    vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available. Used engine coolant fluids. Coolant refill capacity To find out how much fluid your vehicle's cooling system can hold, refer to Refill capacities in this chapter.
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 260
    to overheat: • The engine coolant temperature gauge will move to the red (hot) area. H C • The and the symbol will illuminate. • The "Service Engine Soon" indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 261
    without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 262
    Maintenance and Specifications Automotive fuels can cause serious injury or death if misused or mishandled. Gasoline may contain benzene, which is a cancer-causing agent. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 263
    the fuel pump handle in the fill position. Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling until it stops. If the "Check Fuel Cap" indicator comes on or if "Service Engine Soon/Check Engine" indicator comes on and stays on when you start the
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    Maintenance and Specifications be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. 264
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    problems to become more pronounced. If the problems persist, see your dealer or a qualified service technician. It should not be necessary to add any aftermarket products to your fuel tank ௢ logo. Cleaner air Ford endorses the use of reformulated "cleaner-burning" gasolines to improve air quality.
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 266
    Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 267
    indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, an error in
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 268
    properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. • Use recommended engine oil. schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 269
    . • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Four-wheel-drive operation (if equipped) is less fuel efficient than two
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    guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service . By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 271
    POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON௡ ATF. 1. 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 271
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    be checked and refilled as needed. Refer to the scheduled maintenance guide for the service interval schedules. 1. Clean the reservoir cap before removal to prevent only a DOT 3 brake fluid certified to meet Ford specification ESA-M6C25-A. Refer to Lubricant specifications in this chapter. 272
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    maintenance guide for the service interval schedules . During normal operation, the fluid level in the clutch reservoir should remain constant. If the fluid level drops, refill the fluid level to the step in the reservoir. Use only a DOT 3 brake fluid designed to meet Ford
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 274
    does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the
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    ambient temperature is above 10°C (50°F). DON'T ADD Correct fluid level ADD COLD HOT DO NOT ADD The transmission fluid should be checked at normal operating temperature 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20 miles
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 276
    can be caused by an overheating condition. DON'T ADD ADD COLD HOT DO NOT ADD DON'T ADD ADD COLD HOT DO NOT ADD Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 277
    Maintenance and Specifications Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. 277
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    so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication. Refer to the scheduled
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 279
    AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers. Note: Do not start your engine with
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 280
    Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford course. For example, a tire graded 150 would wear one and one-half (1 norm due to variations in driving habits, service practices, and differences in road characteristics and
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 281
    Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. The temperature grade for this tire is or in combination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire
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    Specifications them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. The following procedure applies to vehicles equipped with single rear wheels, if your vehicle is equipped with dual rear wheels it is recommended that only the front
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    injury. Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., "All Terrain", "Touring", etc.), as originally offered by Ford. Do not replace your tires with "high performance" tires or larger size tires. Failure to follow these
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 284
    , it is recommended that steel wheels (of the same size and specifications) be used, as chains may chip aluminum wheels. Follow these guidelines when using components from your vehicle when using snow tires and chains. MOTORCRAFT PART NUMBERS Component 4.2L V6 engine Air filter element Fuel filter
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    plug needs to be replaced, use only spark plugs with the service number suffix letter as shown above. 3 2 Use only AGSF-12FM1 spark plugs for replacement. REFILL CAPACITIES Fluid Brake fluid and clutch fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft
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    -colored) Motorcraft SAE All Engine oil 5W-20 (includes filter Premium Synthetic change) Blend Motor Oil Fuel tank N/A 4x4 Reg. Cab with short wheelbase 4x2 Regular Cab, SuperCab and SuperCrew with short wheelbase All long Wheelbase Power Motorcraft All steering fluid MERCON௡ ATF Transfer case fluid
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    Ford Part Application Capacity Name 5-speed manual 3.5L (3.75 quarts) 4 Transmission Motorcraft 3 MERCON௡ ATF Automatic- 4R100 16.1L (17.0 quarts) fluid 4 (4x2) Automatic- 4R100 16.7L (17.7 quarts) 4 (4x4 maintenance guide to determine the correct service interval. Some transmission fluids may
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    a level surface. Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A, for complete fill of 8.8 inch and 9.75 inch Traction-Lok axles. Service refill capacity is determined by filling the axle to the bottom of the filler hole with the
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    colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A Front axle (4X4) XY-75W140-QL WSL-M2C192-A Rear axle PM-1 Brake fluid and clutch fluid Engine coolant ESA-M6C25
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    . Lock cylinders Ford part name or equivalent Multi-Purpose Grease Ford part number XG-4 or XL-5 Ford specification ESR-M1C159 4X4) and transmission fluid (manual) Motorcraft XT-2-QDX MERCON௡ Automatic MERCON௡ ATF transmission (4R100) 2 Motorcraft XT-5-QM Automatic MERCON௡V MERCON௡V transmission
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    Ford specification EST-M2C118-A for complete refill of 10.25 and 10.5 inch Traction-Lok axles. Ensure the correct automatic transmission fluid is used. Transmission . Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 292
    ) 3518 mm (138.5 in) (LWB) 1661 mm (65.4 in) 1661 mm (65.4 in) Body Regular Cab 4x4 5264 mm (207.2 in) (SWB) 5736 mm (225.8 in) (LWB) 2019 mm (79.5 in)1 1915 length (2) Overall width (3) Overall height (4) Wheel base (5)Track front/rear 1 Vehicle width, including mirrors: 2279 mm (89.7 in) 292
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    Wheel base (5) Track front/rear 1 Regular Cab 4x2 5255 mm (206.9 in) 2014 mm (79.3 in)1 1846 mm (72.7 in) 3046 mm (119.9 in) 1661 mm (65.4 in) Body Regular Cab 4x4 1849 mm (72.8 in) 3518 mm (138.5 in) 1661 mm (65.4 in) Super Cab 4x4 5735 mm (225.8 in) 2030 mm (79.9 in)1 1918 mm (75.5 in) 3526 mm
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    Maintenance and Specifications 4 1 4 1 294
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    (4) Wheel base (5)Track front/rear 1 2 Body Style SuperCrew 4x2 mm SuperCrew 4x4mm (in) (in) 5738 5745 (225.9) (226.2) 2029 2009 (79.9)1 (79.1)1 1878 1953 (76.9) (73.9)2 3518 3525 (138.5) (138.8) 1661 1 661 (65.4) (65.4) Vehicle width, including mirrors: 2293 mm (90.3 in) Harley-Davidson height
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    Maintenance and Specifications 4 1 IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on
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    is unique and custom made for each Harley-Davidson vehicle. The serialization plate contains the model year, vehicle identification number and build sequence number. This information is added to the plate at the time of vehicle build. Since plate is custom made, it is not a serviceable part. 297
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    . This means that genuine Ford accessories purchased along with your new wheel locks Vehicle security systems Comfort and convenience Air filtration systems Automatic Headlamp System with Daytime Running Lights (DRL) Battery warmer/blanket Cargo organizers (interior) Cargo storage bin (regular cab
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    Accessories Manual sliding rear window Power sliding rear window Remote start system Tire step Travel equipment Cargo cage (SuperCrew only) Bed ) Pickup box rails Retractable bed hooks Running boards (molded, diamond plate, tubular and stirrup step) Seatback organizer Speed control Towing mirrors
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    (soft) Truck cover Universal floor mats Wheels For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 301
    Accessories communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service .) • Ford cannot assume
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    see Brakes) ...165 Accessory delay ...82 Air Air cleaner filter ...279, 284 Air conditioning ...58 manual heating and air conditioning system ...55 Ambulance packages ...7 transmission ...169 driving an automatic overdrive ...170 fluid, adding ...274 fluid, checking ...274 fluid, refill capacities
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    ...240 interior ...240 plastic parts ...239 washing ...236 waxing ...236 wheels ...237 wiper blades ...239 woodtone capacities ...259, 285 specifications ...289, 291 Cruise control (see Speed control) ...85 Customer Assistance ...203 Ford accessories for your vehicle ...243 Ford Extended Service
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    lubrication specifications ...289, 291 refill capacities ...285 service points ...246-248 starting after 260 Floor mats ...94 Fluid capacities ...285 Foglamps ...64 Four-Wheel Drive vehicles ...15, 178 261 Fuses ...205-206 G Garage door opener ...76, 89 Gas cap (see Fuel cap) ...12, 263 Gas mileage
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 305
    Index GVWR (Gross Vehicle Weight Rating) ...190 calculating ...190, 192 definition ...190 driving with a heavy load ...190 location ...190 H Hazard flashers ...204 Head restraints ...113 Headlamps ...64 aiming ...66 autolamp system ...64 bulb specifications ...69 daytime running lights ...65 flash
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 306
    14 Limited slip axle (see Traction Loc) ...167 Load limits ...190 GAWR ...190 GVWR ...190 trailer towing ...190 Loading instructions ...192 Locks autolock ...106 childproof ...101 Lubricant specifications ...289, 291 Lumbar support, seats ...116 M Manual transmission ...172 fluid capacities ...285
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    SecuriLock passive anti-theft system ...109-111 Servicing your vehicle ...244 Snowplowing ...6, 199-201 ...159-160, 162 jump starting ...219 Steering wheel controls ...75, 85 tilting ...75 T Tachometer cover ...97, 100 Towing ...192 recreational towing ...199 trailer towing ...192 wrecker ...225
  • 2002 Ford F150 | Owner Guide 4th Printing - Page 308
    ) ...274 fluid, checking and adding (manual) ...277 fluid, refill capacities ...285 lubricant specifications ..289, 291 manual operation ...172 Transmission control indicator light ...14 Trip odometer ...19 and cleaning ...74 operation ...74 replacing wiper blades ...74 Wrecker towing ...225 308
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    309
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    310
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Introduction
4
Instrument Cluster
10
Warning and control lights
10
Gauges
16
Entertainment Systems
20
AM/FM stereo cassette
20
AM/FM stereo with CD
26
AM/FM stereo cassette (CD changer compatible)
35
CD changer
48
Climate Controls
54
Heater only
54
Manual heating and air conditioning
55
Electronic automatic temperature control
58
Lights
64
Headlamps
64
Turn signal control
66
Bulb replacement
68
Driver Controls
74
Windshield wiper/washer control
74
Steering wheel adjustment
75
Power windows
82
Mirrors
83
Speed control (Cruise control)
85
Table of Contents
1