2002 Ford F250 Owner Guide 5th Printing
2002 Ford F250 Manual
2002 Ford F250 manual content summary:
- 2002 Ford F250 | Owner Guide 5th Printing - Page 1
with CD CD changer 17 17 26 28 Climate Controls Heater only Manual heating and air conditioning 33 33 34 Lights Headlamps Turn signal control Bulb replacement 36 36 38 39 Driver Controls Windshield wiper/washer control Power windows Mirrors Speed control Message center 45 45 48 49 50 53 - 2002 Ford F250 | Owner Guide 5th Printing - Page 2
Fuses and relays Changing tires Jump starting Wrecker towing 158 158 160 165 174 179 Customer Assistance Reporting safety defects (U.S. only) 181 189 Cleaning Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities - 2002 Ford F250 | Owner Guide 5th Printing - Page 3
available. Remember to pass on the Owner's Guide when reselling the vehicle. It is an integral part of the vehicle. Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden - 2002 Ford F250 | Owner Guide 5th Printing - Page 4
it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials - 2002 Ford F250 | Owner Guide 5th Printing - Page 5
a passenger side air bag unless the air bag can be and is turned OFF. Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding correct operation and maintenance of your diesel-powered light truck. 5 - 2002 Ford F250 | Owner Guide 5th Printing - Page 6
the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book and the QVM guidelines as well as pertinent supplements. For additional information, please contact the Truck Body Builders Advisory Service 1-877-840-4338. Use of your Ford light truck as an ambulance - 2002 Ford F250 | Owner Guide 5th Printing - Page 7
door pillar or on the rear edge of the driver's door. You can determine whether the ambulance manufacturer followed Ford's recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 7.3L Diesel engine equipped vehicles. Notice to owners - 2002 Ford F250 | Owner Guide 5th Printing - Page 8
Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Traction Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump - 2002 Ford F250 | Owner Guide 5th Printing - Page 9
/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX - 2002 Ford F250 | Owner Guide 5th Printing - Page 10
when a problem exists with one of your vehicle's functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately. Service engine soon: If this light illuminates while - 2002 Ford F250 | Owner Guide 5th Printing - Page 11
If the ABS light stays illuminated or ABS continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. Air bag readiness: If this light fails to illuminate when ignition is turned to - 2002 Ford F250 | Owner Guide 5th Printing - Page 12
drive indicator (if equipped): Illuminates when four-wheel drive is engaged. Door ajar: Illuminates when the ignition is in the ON position and any door is open. 4x4 Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash - 2002 Ford F250 | Owner Guide 5th Printing - Page 13
range (between "H" and "C"). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot. Odometer: Registers the total kilometers - 2002 Ford F250 | Owner Guide 5th Printing - Page 14
damage the engine. D 2 P RN D Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is in the ON , stop the vehicle, turn off the engine and check the engine oil level. Add oil if needed. If the oil level is correct, have your vehicle checked at your - 2002 Ford F250 | Owner Guide 5th Printing - Page 15
) - the transmission fluid is higher than normal operating temperature. This can be caused by special operation conditions (i.e. snowplowing, towing or off road use). Refer to Special Operating Conditions in the scheduled maintenance guide for instructions. Operating the transmission for extended - 2002 Ford F250 | Owner Guide 5th Printing - Page 16
Instrument Cluster Red area (over temperature) - the transmission fluid is overheating. Stop the vehicle to allow the temperature to return to normal range. If the gauge is operating in the Yellow or Red area, stop the vehicle and verify the airflow is not restricted such as snow or debris blocking - 2002 Ford F250 | Owner Guide 5th Printing - Page 17
AM/FM 4 / to find the 1. Seek: Press next listenable station down/up the frequency band. / to manually 2. Tune: Press change radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station - 2002 Ford F250 | Owner Guide 5th Printing - Page 18
increase or decrease volume levels. 6. Tone: Press TONE until the desired level - Bass, Treble, Fade, Balance (if equipped) appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if - 2002 Ford F250 | Owner Guide 5th Printing - Page 19
FF 2 3 4 5 6 8 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 7 6 5 3. CLK: To set the hour, AMS and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip - 2002 Ford F250 | Owner Guide 5th Printing - Page 20
all tape selections. Press again to stop. 10. Tune: Works in radio mode only. / to change Press TUNE frequency down/up 11. Seek: Press and / for previous/next release strong station, selection or track. 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. REW FF 20 - 2002 Ford F250 | Owner Guide 5th Printing - Page 21
Entertainment Systems 13. AM/FM: Press to choose a frequency band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a - 2002 Ford F250 | Owner Guide 5th Printing - Page 22
Systems PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD 1. Power/volume: Press to turn ON/OFF; turn clockwise/counterclockwise to increase/decrease volume. 2. Scan: Press SCAN to move up SCAN the radio frequency band. SCAN automatically finds a station, plays it for five seconds, then moves to the next - 2002 Ford F250 | Owner Guide 5th Printing - Page 23
Press to eject the cassette/CD. The radio will resume playing. 6. Tape: Press to start tape play. Press to stop tape during rewind/fast forward. CD: Press to start CD play. With the dual media audio or TUNE increase minutes. If your vehicle has a stand alone clock this control will not function. 23 - 2002 Ford F250 | Owner Guide 5th Printing - Page 24
/right speakers. Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 11. Memory preset buttons: To set a level. Dolby noise reduction: 14. Works in tape mode only. Reduces tape noise and hiss; press to activate/deactivate. 15. Side 1-2: Works in tape mode only. Press to - 2002 Ford F250 | Owner Guide 5th Printing - Page 25
/ to decrease/increase SEL the bass output. SEL Treble: Press TREB; then press / to decrease/increase SEL the treble output. 20. Tune: Works in radio mode only. / to change Press TUNE frequency down/up. SEEK TUNE 21. Seek: Press and release / for previous/next SEEK strong station, selection - 2002 Ford F250 | Owner Guide 5th Printing - Page 26
Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM 1. Seek: Press and release / for previous/next SEEK strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance. 3. - 2002 Ford F250 | Owner Guide 5th Printing - Page 27
; then press / to shift sound to the SEL left/right speakers. Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 9. Menu initiate Autostore: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press - 2002 Ford F250 | Owner Guide 5th Printing - Page 28
to turn ON/OFF; turn to Radio: Press or to manually tune down or up the radio locations: • Behind the passenger's seat (Regular Cab only) • In the center console (SuperCab/SuperCrew with Captain's chairs) • Under the rear bench on the driver's side (see instructions below) (SuperCab with bench seats - 2002 Ford F250 | Owner Guide 5th Printing - Page 29
Entertainment Systems 1. Slide the door to access the CD changer magazine. 2. Press to eject the magazine. 3. Turn the magazine (A) over. 4. Using the disc holder release knob (C), pull the disc holder (B) out of the magazine. A B C Do not pull too hard on the disc - 2002 Ford F250 | Owner Guide 5th Printing - Page 30
level (B). A B If your CD changer is located under the rear bench, the following instructions apply to load discs: 1. Load the discs window. The disc will partially eject. 2. Remove the disc. Radio power must be turned on to play the CDs in the changer. The magazine may be stored in the glove box - 2002 Ford F250 | Owner Guide 5th Printing - Page 31
, a stronger signal may overtake a weaker one and play while the weak station frequency is displayed. CASSETTE/PLAYER CARE Do: • Use only cassettes that are 90 minutes long or less. • Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub. • Remove loose labels - 2002 Ford F250 | Owner Guide 5th Printing - Page 32
compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a Ball point pens may damage CDs. Please contact your dealer for further information. AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service - 2002 Ford F250 | Owner Guide 5th Printing - Page 33
allows the vehicle to "breathe" using the outside air inlet vents. • Do not put objects under the front seats that will interfere with the air flow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting - 2002 Ford F250 | Owner Guide 5th Printing - Page 34
the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle - 2002 Ford F250 | Owner Guide 5th Printing - Page 35
seats that will interfere with the airflow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of - 2002 Ford F250 | Owner Guide 5th Printing - Page 36
sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control. The autolamp system also keeps the lights on for approximately 20 seconds after the ignition switch is turned to OFF. To change the delay time of the autolamp feature, do the following: 1. Start - 2002 Ford F250 | Owner Guide 5th Printing - Page 37
foglamps on. The foglamp will illuminate if the ignition is in the RUN position. indicator light Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the headlamp control is in the OFF, parking - 2002 Ford F250 | Owner Guide 5th Printing - Page 38
the interior lights from illuminating when the doors are opened. AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. TURN SIGNAL - 2002 Ford F250 | Owner Guide 5th Printing - Page 39
, any door is open, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off. The reading lamps can be turned on by pressing the rocker controls next to each lamp. BULBS Replacing exterior bulbs Check the operation of all - 2002 Ford F250 | Owner Guide 5th Printing - Page 40
bulbs (a) Rear fender clearance 4 Interior visor lamp (if equipped) 4 194 Rear identification 3 194 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer (a) Replace entire lamp assembly; bulb is not serviceable. Replacing headlamp - 2002 Ford F250 | Owner Guide 5th Printing - Page 41
electrical connector and remove headlamp. Install the new bulb(s) in reverse order. Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position and open the hood. 2. Remove the two screws and carefully disengage parking lamp/turn signal assembly from the vehicle. 41 - 2002 Ford F250 | Owner Guide 5th Printing - Page 42
order. Replacing tail lamp/turn/backup lamp bulbs - F250/F350 only 1. Make sure the headlamp switch is in the OFF position and then open the tailgate to expose the lamp assemblies. 2. Remove the two bolts from the tail lamp assembly and carefully pull the lamp assembly from the tailgate pillar by - 2002 Ford F250 | Owner Guide 5th Printing - Page 43
of the socket and push in the new bulb. Replacing cargo lamp and high-mount brakelamp bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the two screws and lamp assembly from vehicle as wiring permits. 3. Remove the bulb socket by rotating counterclockwise. 4. Pull the bulb - 2002 Ford F250 | Owner Guide 5th Printing - Page 44
switch is in the OFF position. 2. Remove the bulb socket from the foglamp by turning counterclockwise. 3. Disconnect the electrical connector from the foglamp bulb. Install the new bulb(s) in reverse order. Replacing license plate lamp bulbs The license plate bulbs are located behind the rear - 2002 Ford F250 | Owner Guide 5th Printing - Page 45
and washer fluid will be activated for up to ten seconds. Changing the wiper blades 1. Pull the wiper arm away from the vehicle. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from - 2002 Ford F250 | Owner Guide 5th Printing - Page 46
until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on the visor mirror lamps. OVERHEAD - 2002 Ford F250 | Owner Guide 5th Printing - Page 47
Driver Controls Install a garage door opener (if equipped) The storage compartment can be used to hold a variety of aftermarket garage door openers. To install your garage door opener: 1. Open the storage compartment door. 2. Remove the storage clip and stow it away. 3. Place the Velcro strip onto - 2002 Ford F250 | Owner Guide 5th Printing - Page 48
lock out all the window controls except for the driver's press the left side of the control. Press the right side to restore the window controls. Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF - 2002 Ford F250 | Owner Guide 5th Printing - Page 49
through a narrow space, like an automatic car wash. The telescoping feature (if equipped) allows the mirror to extend approximately 76 mm (3 inches). POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift - 2002 Ford F250 | Owner Guide 5th Printing - Page 50
located on the steering wheel for your convenience. 1. Press the ON control and release it. 2. Accelerate to the desired speed. 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. 5. The indicator light on the instrument cluster will turn on. Note: • Vehicle - 2002 Ford F250 | Owner Guide 5th Printing - Page 51
release it. This will automatically return the vehicle to the previously set speed. The RES control will not work if the vehicle speed is not faster vehicle set speed in small amounts by 1.6 km/h (1 mph). RES SET ACCEL COAST • Use the accelerator pedal to get to the desired speed. When the vehicle - 2002 Ford F250 | Owner Guide 5th Printing - Page 52
set speed memory is erased. Indicator light (if equipped) This light comes on when either the SET ACCEL or RES controls are pressed. The vehicle speed must be at or above 48 km/h (30 mph). It turns off when the speed control OFF control is pressed, the brake or clutch is applied, or the ignition is - 2002 Ford F250 | Owner Guide 5th Printing - Page 53
Driver Controls CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These IF EQUIPPED) The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems. You may select display features on the trip computer for a - 2002 Ford F250 | Owner Guide 5th Printing - Page 54
gallons used), your figure may be different than displayed for the following reasons: • your vehicle was not perfectly level during fill-up • differences in the automatic shut-off points on the fuel pumps at service stations • variations in top-off procedure from one fill-up to another • rounding of - 2002 Ford F250 | Owner Guide 5th Printing - Page 55
be inaccurate: • with sustained, drastic changes in fuel economy (such as trailer towing), but will eventually recover. • if the vehicle is started while parked on an incline. • if less than 30 liters (8 gallons) of fuel is added to the fuel tank. The fuel range function will flash for five seconds - 2002 Ford F250 | Owner Guide 5th Printing - Page 56
in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 2. Start the vehicle. 56 - 2002 Ford F250 | Owner Guide 5th Printing - Page 57
TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock. Tailgate removal Your tailgate is removable to allow more room for loading - 2002 Ford F250 | Owner Guide 5th Printing - Page 58
all locks on your vehicle. In case of loss, replacement keys are available from driver's door will automatically unlock reminding you that your key is still in the ignition. The vehicle can still be locked, with the key in the ignition, using the manual lock button on the door, locking the driver - 2002 Ford F250 | Owner Guide 5th Printing - Page 59
can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door. Setting the lock for one door will not automatically set the lock for both doors. • Move lock control up to engage the childproof lock - 2002 Ford F250 | Owner Guide 5th Printing - Page 60
the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting. Unlocking the doors 1. Press and release to unlock the driver's door. Note: The interior lamps will illuminate - 2002 Ford F250 | Owner Guide 5th Printing - Page 61
towers, • structures around the vehicle and • other vehicles parked next to the vehicle. To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE REMOTE ENTRY TRANSMITTER APART. 2. Remove the old battery - 2002 Ford F250 | Owner Guide 5th Printing - Page 62
Replacing remote entry transmitters: 4 1. Ensure the vehicle is 3 electronically unlocked. 5 2. Put the key in the ignition. 2 3. Turn the key from the 2 (LOCK) . Note: If more than 20 seconds have passed you will need to start the procedure over again. 7. The doors will lock, then unlock, to - 2002 Ford F250 | Owner Guide 5th Printing - Page 63
lamps illuminate when the remote entry system is used to unlock the door(s) or sound the personal alarm. The illuminated entry system will turn off the interior lights if: • the ignition switch is turned to the ON position, or • the remote transmitter lock control is pressed, or • after 25 seconds - 2002 Ford F250 | Owner Guide 5th Printing - Page 64
the procedure, make sure that the ignition is OFF and all vehicle doors are closed. You must complete steps 1-7 within 30 seconds repeated, you must wait 30 seconds. 1. Turn the ignition key to ON. 2. Press the power door unlock control three times. 3. Turn the ignition key from ON to OFF. - 2002 Ford F250 | Owner Guide 5th Printing - Page 65
the seatbacks to avoid injury in a collision or sudden stop. Full bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure that the seat is relatched into place. • Pull up on the lever located at the bottom of the seatback to quickly fold the seatback forward. 65 - 2002 Ford F250 | Owner Guide 5th Printing - Page 66
and Safety Restraints 40/20/40 split bench seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the handle on the side of the seat up to recline the seat. • Push down the lever located at the bottom of the seatback to - 2002 Ford F250 | Owner Guide 5th Printing - Page 67
(if equipped) • Lift the bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • To recline the seatback, pull the release lever handle located on the side of the seat up. • Push down the lever (if equipped) located at the bottom of the seatback to quickly fold - 2002 Ford F250 | Owner Guide 5th Printing - Page 68
Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion. Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or - 2002 Ford F250 | Owner Guide 5th Printing - Page 69
vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. Heated seats (if equipped) To operate the heated seats: • Push control to activate. • Push again to deactivate. The indicator light on the control will illuminate when activated. The system automatically - 2002 Ford F250 | Owner Guide 5th Printing - Page 70
hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag (SRS) is provided. It is extremely dangerous to ride - 2002 Ford F250 | Owner Guide 5th Printing - Page 71
children 12 years old and under in the back seat and always properly use appropriate child restraints. Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they buckle. 2. To unfasten, push the release button and remove the tongue from the buckle. 71 - 2002 Ford F250 | Owner Guide 5th Printing - Page 72
, if the driver brakes suddenly or turns a corner sharply, or the vehicle receives an impact of approximately 8 km/h (5 mph) or more, the combination safety belts will lock to help reduce forward movement of the driver and passengers. On SuperCab and CrewCab models, the front seat belt system can - 2002 Ford F250 | Owner Guide 5th Printing - Page 73
"automatic locking retractor" feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions. Energy Management Feature • This vehicle - 2002 Ford F250 | Owner Guide 5th Printing - Page 74
must be replaced. Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury. Safety belt pretensioner (if equipped) Your vehicle is equipped with safety belt pretensioners at the driver and front outboard passenger seating positions - 2002 Ford F250 | Owner Guide 5th Printing - Page 75
pretensioner. For the SuperCab and CrewCab base bench seats and all Regular Cab seating positions, the safety belts are equipped with a body. The driver and front outboard passenger safety belt system (including retractors, buckles and height adjusters) must be replaced if the vehicle is involved in - 2002 Ford F250 | Owner Guide 5th Printing - Page 76
properly could reduce the effectiveness of the seat belt and increase the risk of injury in a lap belt The lap belt does not adjust automatically. The lap belt should fit snugly and as direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and - 2002 Ford F250 | Owner Guide 5th Printing - Page 77
the occupants to fasten their safety belts. Conditions of operation If...The driver's safety belt is not buckled before the ignition switch is turned to the ON position...Then...The safety belt warning light illuminates 1-2 minutes and the warning chime sounds 4-8 seconds. The safety belt warning - 2002 Ford F250 | Owner Guide 5th Printing - Page 78
Safety Restraints If...The driver's safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON...Then...The BeltMinder feature is activated - the safety belt warning light illuminates and the warning - 2002 Ford F250 | Owner Guide 5th Printing - Page 79
by performing the following procedure: Before following the procedure, make sure that: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The ignition switch is in the OFF position. • All vehicle doors are closed. 79 - 2002 Ford F250 | Owner Guide 5th Printing - Page 80
the Belt Minder feature while driving the vehicle. BeltMinder activation and deactivation procedure 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE.) 2. Wait until the safety belt warning light turns off. (Approximately 1-2 minutes.) • Steps 3-5 must be completed - 2002 Ford F250 | Owner Guide 5th Printing - Page 81
(if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the - 2002 Ford F250 | Owner Guide 5th Printing - Page 82
there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag (SRS) is provided. Always transport children 12 years old and under in the back seat and always properly use appropriate child - 2002 Ford F250 | Owner Guide 5th Printing - Page 83
end of the vehicle. Additional equipment such as snowplow equipment may effect the performance of the air bag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment. Removing the blocker beam - 2002 Ford F250 | Owner Guide 5th Printing - Page 84
deploying passenger air bag. Rear facing infant seats should NEVER be placed in the front seats, unless the passenger air bag is turned off. See Passenger air bag ON/OFF switch. How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains - 2002 Ford F250 | Owner Guide 5th Printing - Page 85
not replaced, the unrepaired area will increase the risk of injury in a collision. The SRS consists of: • driver and passenger (if equipped) air bag modules (which include the inflators and air bags), • one or more impact and safing sensors, • a readiness light and tone • and the electrical wiring - 2002 Ford F250 | Owner Guide 5th Printing - Page 86
then turns back on. This indicates that the passenger air bag is deactivated. PASSENGER AIR BAG ON OFF OFF If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln - 2002 Ford F250 | Owner Guide 5th Printing - Page 87
when the ignition is turned to On. This indicates that the OFF passenger air bag is operational. If the OFF light is illuminated when the passenger air bag switch is in the ON position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury - 2002 Ford F250 | Owner Guide 5th Printing - Page 88
air bag instructions and Warnings in this Owner's Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle has no rear seat; • the vehicle has a rear seat too small to accommodate a rear-facing infant seat - 2002 Ford F250 | Owner Guide 5th Printing - Page 89
is. Be sure the air bag is turned ON for any person who does not qualify under the NHTSA deactivation criteria. Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my - 2002 Ford F250 | Owner Guide 5th Printing - Page 90
potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag This vehicle has special energy management safety belts for the driver and right front passenger. These particular belts are specifically designed to work with air bags to help reduce - 2002 Ford F250 | Owner Guide 5th Printing - Page 91
seats (as specified by your child safety seat manufacturer) should always wear safety belts. Follow all the important safety restraint and air bag precautions that apply to adult passengers in your vehicle seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position - 2002 Ford F250 | Owner Guide 5th Printing - Page 92
the vehicle seat back with knees bent comfortably at the edge of the seat without slouching seated like this for the whole trip? Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove - 2002 Ford F250 | Owner Guide 5th Printing - Page 93
seat slides on the vehicle seat, placing a rubberized mesh sold as shelf or carpet liner under the booster seat instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child's arm or behind the back because it eliminates the protection for the upper part - 2002 Ford F250 | Owner Guide 5th Printing - Page 94
and Safety Restraints safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. When installing a child safety seat: • Review and follow the information presented in the Air bag supplemental restraint system - 2002 Ford F250 | Owner Guide 5th Printing - Page 95
seat in the front seat, position the vehicle seat fully rearward and turn the passenger air bag off. An air bag can kill or injure a child in a child seat. Child seats should never be placed in the front seats, unless passenger air bag switch is turned off, See Passenger air bag on/off switch. Rear - 2002 Ford F250 | Owner Guide 5th Printing - Page 96
together, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5. To put the retractor in the automatic - 2002 Ford F250 | Owner Guide 5th Printing - Page 97
ordering a tether strap. The passenger seats of your vehicle may be equipped with built-in tether strap anchors located behind the seats as described below. The tether anchors in your vehicle may be straps on the seatback or an anchor bracket on the rear edge of the seat cushion or an anchor bracket - 2002 Ford F250 | Owner Guide 5th Printing - Page 98
and Safety Restraints The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops. The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only - 2002 Ford F250 | Owner Guide 5th Printing - Page 99
manufacturer's instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases. Tether strap attachment rear SuperCab only There are three loops of webbing just above the back of the rear seat (along the bottom edge of the rear window) in - 2002 Ford F250 | Owner Guide 5th Printing - Page 100
the strap hook onto the loop behind an adjacent seating position. 3. Install the child safety seat tightly using the vehicle belts. Follow the instructions in this chapter. 4. Tighten the tether strap according to the child seat manufacturer's instructions. A single loop can be used to route and - 2002 Ford F250 | Owner Guide 5th Printing - Page 101
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicle equipped with a manual transmission, - 2002 Ford F250 | Owner Guide 5th Printing - Page 102
. If the engine idle speed does not slow down automatically, have the vehicle checked. Before starting the vehicle: 1. Make sure all occupants buckle their safety belts. For more information on safety belts and their proper usage, refer to the Seating and safety restraints chapter. 2. Make sure the - 2002 Ford F250 | Owner Guide 5th Printing - Page 103
Driving If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor. 103 - 2002 Ford F250 | Owner Guide 5th Printing - Page 104
sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver's safety belt is fastened, the Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the - 2002 Ford F250 | Owner Guide 5th Printing - Page 105
hours before starting the vehicle. The heater can be plugged in the night before starting the vehicle. To wheel while braking, the vehicle should be inspected by a qualified service technician. Rear Anti-lock Brake System (RABS) (if equipped) Your vehicle may be equipped with a Rear Anti-lock Braking - 2002 Ford F250 | Owner Guide 5th Printing - Page 106
illuminates when the ignition is turned to ON. If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and the ABS may need to be serviced Even when the ABS is disabled, normal braking is still effective. (If your BRAKE warning lamp illuminates with the - 2002 Ford F250 | Owner Guide 5th Printing - Page 107
latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). Note: If your vehicle is equipped with a manual transmission, the engine may be required to run while power accessories operate and the parking brake is set. It is recommended that wheel chocks be used during this - 2002 Ford F250 | Owner Guide 5th Printing - Page 108
parking brake may need to be serviced. STEERING To prevent damage to the power steering system: • Never hold the steering wheel at it's furthest turning points (until it stops) for more than a few seconds when the engine is running. • Do not operate the vehicle with a low power steering pump fluid - 2002 Ford F250 | Owner Guide 5th Printing - Page 109
and turn it to OFF. Apply the brake pedal and shift to N (Neutral). In the ignition OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwanted vehicle movement, always set the parking brake. 3. Start the vehicle - 2002 Ford F250 | Owner Guide 5th Printing - Page 110
, the brakes may not be working properly. See your dealer or a qualified service technician. Understanding the gearshift positions of the 4-speed automatic transmission P (Park) This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the - 2002 Ford F250 | Owner Guide 5th Printing - Page 111
to O/D (overdrive mode), press the transmission control switch. The O/D OFF lamp will not be illuminated. • O/D (Overdrive) is automatically returned each time the key is turned off. 2 (Second) This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads - 2002 Ford F250 | Owner Guide 5th Printing - Page 112
. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat. MANUAL - 2002 Ford F250 | Owner Guide 5th Printing - Page 113
gear, then slowly release the clutch pedal while slowly pressing on the accelerator. Do not drive with your foot resting on the clutch pedal or use the clutch pedal to hold your vehicle at a standstill while waiting on a hill. These actions will reduce the life of the clutch. Recommended shift - 2002 Ford F250 | Owner Guide 5th Printing - Page 114
brake, then shift into 1 (First). 3. Turn the ignition off. Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully. Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn - 2002 Ford F250 | Owner Guide 5th Printing - Page 115
the tailgate is down, the RSS tone may be heard intermittently or continuously. The tone may also be heard if items in the truck bed protrude rearward outside the bed. The RSS automatically turns on OFF when the gear selector is placed in R (Reverse) and the ignition is ON. An RSS control allows the - 2002 Ford F250 | Owner Guide 5th Printing - Page 116
4WD Low for proper operation. The 4WD system also uses hub locks that can be engaged and disengaged based on the 4WD mode selected. Refer to Front wheel hub locks (if equipped) for more information. 4WD system indicator lights • 4X4 - illuminates when 4WD High is selected. • LOW RANGE - illuminates - 2002 Ford F250 | Owner Guide 5th Printing - Page 117
the 4WD system by: • rotating the control for both front wheel hub locks from the FREE or LOCK position, then • manually engage or disengage the transfer case with the floor-mounted shifter For increased fuel economy in 2WD, rotate both hub locks to the FREE position. For proper operation, make sure - 2002 Ford F250 | Owner Guide 5th Printing - Page 118
if the rear wheels are slipping. Shifting to/from 4L (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. On vehicles equipped with an automatic transmission, place the transmission in N (Neutral); on vehicles equipped with a manual transmission, depress the clutch. 4. Move - 2002 Ford F250 | Owner Guide 5th Printing - Page 119
if the rear wheels are slipping. Shifting to/from 4X4 LOW (4WD Low) 1. Bring the vehicle to a complete stop 2. Depress the brake 3. On vehicles equipped with an automatic transmission, place the transmission in N (Neutral); on vehicles equipped with a manual transmission, depress the clutch. 4. Move - 2002 Ford F250 | Owner Guide 5th Printing - Page 120
goes off the edge of the pavement, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface. • It may be safer to stay on the apron or shoulder of the road - 2002 Ford F250 | Owner Guide 5th Printing - Page 121
). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Do not spin the wheels at - 2002 Ford F250 | Owner Guide 5th Printing - Page 122
to roll even if the automatic transmission is in P (Park) or the manual transmission is in gear. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. 4WD Systems 4WD (when you - 2002 Ford F250 | Owner Guide 5th Printing - Page 123
and the automatic locking hubs engaging and is not cause for concern. Sand When driving over sand, try to keep all four wheels on the most solid area of the trail. Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain. Apply the accelerator slowly and - 2002 Ford F250 | Owner Guide 5th Printing - Page 124
to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over. It is better to back down to a safe location. Apply just enough power to the wheels to climb - 2002 Ford F250 | Owner Guide 5th Printing - Page 125
manually shift to a lower gear. When descending a steep hill, avoid sudden hard braking as you could lose control. When you brake hard, the front wheels can't turn and if they aren't turning, you won't be able to steer. The front wheels have to be turning in order to steer the vehicle. Rapid pumping - 2002 Ford F250 | Owner Guide 5th Printing - Page 126
on the front tires of 4WD vehicles without also putting them on the rear tires. This could cause the rear to slide and swing around during braking. Tires, Replacement Requirements Do not use a size and type of tire and wheel other than that originally provided by Ford Motor Company because it can - 2002 Ford F250 | Owner Guide 5th Printing - Page 127
. For this reason, Ford Motor Company strongly recommends that you do not make modifications such as adding or removing parts (such as lift kits or stabilizer bars) or by using replacement parts not equivalent to the original factory equipment. Any modifications to a vehicle that raise the center - 2002 Ford F250 | Owner Guide 5th Printing - Page 128
is not known. Never drive through water that is higher than the bottom of the hubs (for trucks) or the bottom of the wheel rims (for cars). Traction or brake capability may be limited and your vehicle may stall. Water may also enter your engine's air intake and severely damage your engine. Once - 2002 Ford F250 | Owner Guide 5th Printing - Page 129
, located on the driver's door pillar, lists vehicle weight rating limitations. Before adding any additional equipment, refer to these limitations. Always ensure that the weight of occupants, cargo and equipment is within the weight limitations, including both gross vehicle weight and front and rear - 2002 Ford F250 | Owner Guide 5th Printing - Page 130
Driving Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter. Loaded vehicles may handle differently than unloaded vehicles. Extra - 2002 Ford F250 | Owner Guide 5th Printing - Page 131
of vehicle control, vehicle rollover and personal injury. Refer to Transmission temperature gauge in the Instrument cluster chapter for transmission fluid temperature information. Engine F-250 Regular Cab Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual - 2002 Ford F250 | Owner Guide 5th Printing - Page 132
(20000) 6260 (13800) 4x4 with automatic transmission 3.73 6123 (13500) 3402 (7500) 4.10 6804 (15000) 4082 (9000) 3.73 7711 (17000) 4944 (10900) 4.30 9072 (20000) 5670 (12500) 4.30 9072 (20000) 6305 (13900) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) F-250 SuperCab Pickup Rear axle Maximum GCWR - 2002 Ford F250 | Owner Guide 5th Printing - Page 133
fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6305 (13900) 4x4 with manual transmission 3.73 6123 (13500) 4.10 6804 (15000) 3.73 7484 (16500) 4.30 9072 (20000) 3221 (7100) 3901 (8600) 4491 (9900) 5670 (12500) 4.30 9072 (20000) 6078 (13400) 4x4 with automatic transmission 3.73 - 2002 Ford F250 | Owner Guide 5th Printing - Page 134
fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6169 (13600) 4x2 with automatic transmission 3.73 6123 (13500) 3311 (7300) 4.10 6804 (15000) 3992 (8800) 3.73 7711 (17000) 4853 (10700) 4.30 9072 (20000) 5670 (12500) 4.30 9072 (20000) 6214 (13700) 4x4 with manual transmission 3.73 - 2002 Ford F250 | Owner Guide 5th Printing - Page 135
4x4 with automatic transmission 3.73 6123 (13500) 3130 (6900) 4.10 6804 (15000) 3810 (8400) 3.73 7711 (17000) 4672 (10300) 4.30 9072 (20000) 5670 (12500) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6033 (13300) F-350 Regular Cab Single Rear Wheel Pickup - 2002 Ford F250 | Owner Guide 5th Printing - Page 136
) 6.8L (with fifth wheel) 4.30 9072 (20000) 6441 (14200) 4x4 with manual transmission 3.73 6123 (13500) 4.10 6804 (15000) 3.73 7484 (16500) 4.30 9072 (20000) 3357 (7400) 4037 (8900) 4672 (10300) 5670 (12500) 4.30 9072 (20000) 6260 (13800) 4x4 with automatic transmission 3.73 6123 (13500 - 2002 Ford F250 | Owner Guide 5th Printing - Page 137
fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6260 (13800) 4x2 with automatic transmission 3.73 6123 (13500) 3447 (7600) 4.10 6804 (15000) 4128 (9100) 3.73 7711 (17000) 4944 (10900) 4.30 9072 (20000) 5670 (12500) 4.30 9072 (20000) 6305 (13900) 4x4 with manual transmission 3.73 - 2002 Ford F250 | Owner Guide 5th Printing - Page 138
Driving Engine F-350 Regular Cab Dual Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with automatic transmission 3.73 6123 (13500) 3266 (7200) 4.10 6804 (15000) 3946 (8700) 3.73 7711 (17000) 4763 (10500) 4.30 9072 (20000) 5670 (12500) 5.4L 5.4L 6.8L 6. - 2002 Ford F250 | Owner Guide 5th Printing - Page 139
fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6305 (13900) 4x4 with manual transmission 3.73 6123 (13500) 4.10 6804 (15000) 3.73 7484 (16500) 4.30 9072 (20000) 3221 (7100) 3901 (8600) 4491 (9900) 5670 (12500) 4.30 9072 (20000) 6078 (13400) 4x4 with automatic transmission 3.73 - 2002 Ford F250 | Owner Guide 5th Printing - Page 140
fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6123 (13500) 4x2 with automatic transmission 3.73 6123 (13500) 3266 (7200) 4.10 6804 (15000) 3946 (8700) 3.73 7711 (17000) 4763 (10500) 4.30 9072 (20000) 5670 (12500) 4.30 9072 (20000) 6123 (13500) 4x4 with manual transmission 3.73 - 2002 Ford F250 | Owner Guide 5th Printing - Page 141
Driving Engine F-350 SuperCab Dual Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with automatic transmission 3.73 6123 (13500) 3130 (6900) 4.10 6804 (15000) 3901 (8600) 3.73 7711 (17000) 4627 (10200) 4.30 9072 (20000) 5670 (12500) 5.4L 5.4L 6.8L 6.8L - 2002 Ford F250 | Owner Guide 5th Printing - Page 142
fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6169 (13600) 4x4 with manual transmission 3.73 6123 (13500) 4.10 6804 (15000) 3.73 7484 (16500) 4.30 9072 (20000) 3130 (6900) 3810 (8400) 4445 (9800) 5670 (12500) 4.30 9072 (20000) 6033 (13300) 4x4 with automatic transmission 3.73 - 2002 Ford F250 | Owner Guide 5th Printing - Page 143
) 6.8L (with fifth wheel) 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 4.30 9072 (20000) 6033 (13300) 4x2 with automatic transmission 3.73 7711 (17000) 4672 (10300) 4.30 9072 (20000) 5670 (12500) 4.30 9072 (20000) 6033 (13300) 4x4 with manual transmission 3.73 7484 (16500) 4.30 - 2002 Ford F250 | Owner Guide 5th Printing - Page 144
) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3084 (6800) 5.4L 4.10 6804 (15000) 3765 (8300) 6.8L 3.73 7711 (17000) 4627 (10200) F-350 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual - 2002 Ford F250 | Owner Guide 5th Printing - Page 145
Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3175 (7000) 5.4L 4.10 6804 (15000) 3856 (8500) 6.8L 3.73 7711 (17000) 4672 (10300) 6.8L 4.30 9072 (20000) 6033 (13300) 4x4 with manual - 2002 Ford F250 | Owner Guide 5th Printing - Page 146
F-350 SuperCab Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2903 (6400) 5.4L 4.10 6804 (15000) 3583 (7900) 6.8L 3.73 7484 (16500) 4218 (9300) 4x4 with automatic - 2002 Ford F250 | Owner Guide 5th Printing - Page 147
) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 2858 (6300) 5.4L 4.10 6804 (15000) 3538 (7800) 6.8L 3.73 7711 (17000) 4354 (9600) F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual - 2002 Ford F250 | Owner Guide 5th Printing - Page 148
Driving F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with manual transmission 6.8L 3.73 7484 (16500) 3946 (8700) 6.8L 4.30 9072 (20000) 5534 (12200) 4x4 with automatic transmission 6.8L 3.73 7711 ( - 2002 Ford F250 | Owner Guide 5th Printing - Page 149
(26000) 8255 (18200) 4x4 with manual transmission 6.8L 4.88/5.38 9979 (22000) 6260 (13800) 4x4 with automatic transmission 6.8L 4.88 10886 (24000) 7167 (15800) 6.8L 5.38 11793 (26000) 8074 (17800) F-450 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum - 2002 Ford F250 | Owner Guide 5th Printing - Page 150
(24000) 7484 (16500) 6.8L 5.38 11793 (26000) 8391 (18500) 4x4 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200) 6.8L 5.38 11793 (26000) 8255 (18200) F-550 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg - 2002 Ford F250 | Owner Guide 5th Printing - Page 151
trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agency gives to you. Do not attach safety chains to the bumper. Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes are safe if installed properly - 2002 Ford F250 | Owner Guide 5th Printing - Page 152
more frequent service intervals. Refer to your scheduled maintenance guide for more information. Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will - 2002 Ford F250 | Owner Guide 5th Printing - Page 153
electrical connector to prevent blown fuses caused by water entering into your trailer's electrical wiring. Exceeding these limits may allow water to enter critical vehicle components, adversely affecting driveability, emissions and reliability. Replace front and rear axle lubricants any time the - 2002 Ford F250 | Owner Guide 5th Printing - Page 154
Follow the severe duty schedule in your scheduled maintenance guide for engine oil and transmission fluid change intervals. Note: Ford does not install snowplows. For low speed snow removal, Ford offers a Snowplow Package Option on select 4x4 vehicles. To assist Ford dealers and equipment installers - 2002 Ford F250 | Owner Guide 5th Printing - Page 155
axle must not exceed the Front Axle Accessory Reserve Capacity. • The total weight of the snowplow and aftermarket equipment must not exceed the TARC. • The weight of the installed snowplow and aftermarket equipment must not load the vehicle beyond the GAWR (front/rear) and GVWR listed on the Safety - 2002 Ford F250 | Owner Guide 5th Printing - Page 156
removal equipment as well as possible air bag deployment. Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effect the performance of the air bag sensors - 2002 Ford F250 | Owner Guide 5th Printing - Page 157
to R (Reverse) until the engine is at idle and the wheels are stopped. • If the vehicle is stuck, shift the transmission in a steady motion between forward and reverse gears. Do not rock the vehicle for more than a few minutes. The transmission and tires may be damaged or the engine can overheat. It - 2002 Ford F250 | Owner Guide 5th Printing - Page 158
have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is your Owner Information Guide for information on: • coverage period • exact fuel amounts • towing of your disabled vehicle • - 2002 Ford F250 | Owner Guide 5th Printing - Page 159
front and rear direction signals will flash. Press the flasher control again to turn them off. Use it when your vehicle is disabled and is creating a safety hazard for other motorists. Note: With extended use, the flasher may run down your battery. FUEL PUMP SHUT-OFF SWITCH FUEL RESET This device - 2002 Ford F250 | Owner Guide 5th Printing - Page 160
the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check of leaks. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire - 2002 Ford F250 | Owner Guide 5th Printing - Page 161
- Yellow - Brown - Black Passenger compartment fuse panel / power distribution box The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise. 161 - 2002 Ford F250 | Owner Guide 5th Printing - Page 162
5 6 7 8 9 10 11 162 Fuse Amp Rating 15A* - - 20A* - 20A* 30A* - - 10A* 20A* Passenger Compartment Fuse Panel Description Adjustable pedals Not used Not used Power point - instrument panel Not used Trailer tow turn/stop relay High beam headlamps/Flash to pass Not used Not used A/C clutch Radio (main) - 2002 Ford F250 | Owner Guide 5th Printing - Page 163
only) Not used (spare) 4-Wheel Anti-lock Brake System (4WABS) module Air bags Ignition switch Run feed EATC module/Front blower relay coil Customer access Highbeam headlamps Clutch interlock switch (manual transmissions only), Transmission range sensor (automatic transmissions only) then to starter - 2002 Ford F250 | Owner Guide 5th Printing - Page 164
Fuse Panel Description Not used Fuel pump Instrument cluster Delayed accessory Fog lamps Not used Ignition switch Run/Start feed Left-hand lowbeam Right-hand lowbeam Not used Trailer tow electric brake Door locks/Body security module Ignition switch Not used Injector driver module (Diesel - 2002 Ford F250 | Owner Guide 5th Printing - Page 165
(EEC) relay Injector driver module relay (Diesel engine only) 304 - Not used 305 - Trailer tow battery charge relay 306 - Delayed accessory relay 307 - Starter relay * Mini Fuses ** Maxi Fuses ***Circuit Breaker CHANGING A FLAT TIRE If you get a flat tire while driving: • do not brake heavily - 2002 Ford F250 | Owner Guide 5th Printing - Page 166
Location Under the vehicle, just forward of the rear bumper Regular cab, crew cab and SuperCab without rear bench seat: Fastened to floor pan behind rearmost seat on passenger side SuperCab with rear bench seat: Under rear bench on passenger side In the glove box Key, spare tire lock Removing - 2002 Ford F250 | Owner Guide 5th Printing - Page 167
Remove the retainer through the center of the wheel. Tire change procedure 1. Park on a level surface, activate hazard flashers and set the parking brake. • Automatic transmission: Place gearshift lever in P (Park). • Manual transmission: Place gearshift lever in R (Reverse). • Electronic Shift On - 2002 Ford F250 | Owner Guide 5th Printing - Page 168
remove them until the wheel is raised off the ground. When one of the rear wheels is off the ground, the transmission alone will not prevent the vehicle from moving or slipping off the jack, even if the transmission is in P (Park) (automatic transmission) or R (Reverse) (manual transmission). To - 2002 Ford F250 | Owner Guide 5th Printing - Page 169
following steps apply to F250/F350 only: 6. Insert the hooked end of the jack handle into the jack and use the handle to slide the jack under the vehicle. 7. Position the jack according to the following guides: • Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack - 2002 Ford F250 | Owner Guide 5th Printing - Page 170
rear wheel vehicle, the valve stem must be facing outward. If replacing the outboard wheel, the valve stem must be facing inward. Reinstall the lug nuts until the wheel is snug against the hub. Do not fully tighten the lug nuts until the wheel has been lowered. 11. Lower the wheel by turning the - 2002 Ford F250 | Owner Guide 5th Printing - Page 171
the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle. Make sure the valve is closed by turning it clockwise. 13. Position the jack according to the following guides: • Front (4x2) F350 • Front (4x2) F450/550 • Front driver side (4x4) 171 - 2002 Ford F250 | Owner Guide 5th Printing - Page 172
(4x4) • Rear 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack's rated capacity. 16. Remove - 2002 Ford F250 | Owner Guide 5th Printing - Page 173
brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control. 173 2003 F250/350/450/550 (f23) New Owners - 2002 Ford F250 | Owner Guide 5th Printing - Page 174
, per scheduled maintenance guide), or at any time that the spare tire is disturbed through service of other components. 6. If removed, install the spare tire lock (if equipped) into the bumper drive tube with the spare tire lock key (if equipped) and jack handle. JUMP STARTING YOUR VEHICLE The - 2002 Ford F250 | Owner Guide 5th Printing - Page 175
brake on both vehicles and stay clear of the engine cooling fan and other moving parts. 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn /350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus - 2002 Ford F250 | Owner Guide 5th Printing - Page 176
the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 176 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus - 2002 Ford F250 | Owner Guide 5th Printing - Page 177
engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from - 2002 Ford F250 | Owner Guide 5th Printing - Page 178
jumper cable from the positive (+) terminal of the booster vehicle's battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle's battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine - 2002 Ford F250 | Owner Guide 5th Printing - Page 179
towing service or, if you are a member, your roadside assistance center. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T-hooks. On 4x4 vehicles, it is recommended that your vehicle be - 2002 Ford F250 | Owner Guide 5th Printing - Page 180
Emergencies An alternative for towing a 4x4 vehicle is to: • put the transfer case in neutral. On manual 4WD systems, put the 4WD shift lever in N (Neutral); on electronic shift on the fly 4WD systems, press the 2WD portion of the 4WD control. • unlock the front hub locks (refer to Four wheel drive - 2002 Ford F250 | Owner Guide 5th Printing - Page 181
concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern cannot be resolved at the dealership level, please contact the Ford Customer Relationship Center. Away from home If you own a Ford or Mercury vehicle and are away from home when - 2002 Ford F250 | Owner Guide 5th Printing - Page 182
In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business) • The name of the dealer and the city where the dealership is located • The year and make of - 2002 Ford F250 | Owner Guide 5th Printing - Page 183
or state replacement or repurchase laws. FORD EXTENDED SERVICE PLAN You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service contract which is backed by Ford Motor Company or Ford Motor Service Company - 2002 Ford F250 | Owner Guide 5th Printing - Page 184
or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: • a non-Ford product • a non-Ford dealership • sales disputes - 2002 Ford F250 | Owner Guide 5th Printing - Page 185
. • The date of repair(s) and mileage at the time of occurrence(s). • The current mileage. • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if - 2002 Ford F250 | Owner Guide 5th Printing - Page 186
it may take longer for the Board to consider some cases. After a case is reviewed, the Board mails you a decision letter and a form on which to accept or the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates - 2002 Ford F250 | Owner Guide 5th Printing - Page 187
These impartial arbitrators review the positions of the Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. In the United States, using leaded fuel may also result in difficulty importing your vehicle back into the U.S. If your vehicle must be serviced - 2002 Ford F250 | Owner Guide 5th Printing - Page 188
owner's guide French Owner's Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box shall be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an - 2002 Ford F250 | Owner Guide 5th Printing - Page 189
substantially impairs the use, value or safety of the vehicle) OR 3. The vehicle is out of service for repair of nonconformities for a total of more of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford - 2002 Ford F250 | Owner Guide 5th Printing - Page 190
towel in order to eliminate water spotting. • It is especially important to wash the vehicle regularly during the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits - 2002 Ford F250 | Owner Guide 5th Printing - Page 191
agitation to remove brake dust and dirt, could wear away the clearcoat finish over time. • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520 - 2002 Ford F250 | Owner Guide 5th Printing - Page 192
to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Detail Wash (ZC-3-A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520-AA). WINDOWS AND WIPER BLADES The windshield, rear window and wiper blades - 2002 Ford F250 | Owner Guide 5th Printing - Page 193
. • Do not use household or glass cleaners as these may damage the finish. INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Ford Extra Strength Upholstery Cleaner (E8AZ-19523-AA). • If grease or tar is - 2002 Ford F250 | Owner Guide 5th Printing - Page 194
Tar and Road Oil Remover* (not available in Canada) (B7A-19520-AA) Ford Extra Strength Upholstery Cleaner (not available in Canada) (E8AZ-19523-AA) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37-A) Motorcraft Dash and Vinyl Cleaner (ZC-38-A) Motorcraft - 2002 Ford F250 | Owner Guide 5th Printing - Page 195
Cleaning Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Tire Detailer (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft - 2002 Ford F250 | Owner Guide 5th Printing - Page 196
the battery and all fuel related parts. Working with the engine off • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Turn off the engine and remove the key. 3. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift - 2002 Ford F250 | Owner Guide 5th Printing - Page 197
Maintenance and Specifications Working with the engine on • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start - 2002 Ford F250 | Owner Guide 5th Printing - Page 198
7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid reservoir 4. Power steering fluid reservoir 5. Air filter assembly 6. Engine coolant reservoir - 2002 Ford F250 | Owner Guide 5th Printing - Page 199
the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park) (automatic transmission) or 1 (First) (manual transmission). 4. Open the - 2002 Ford F250 | Owner Guide 5th Printing - Page 200
cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the engine oil level is not within - 2002 Ford F250 | Owner Guide 5th Printing - Page 201
to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine - 2002 Ford F250 | Owner Guide 5th Printing - Page 202
BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the - 2002 Ford F250 | Owner Guide 5th Printing - Page 203
idle and fuel trim strategy for optimum driveability and performance. To begin this process: 1. With the vehicle at a complete stop, set the parking brake. 2. Put the gearshift in P (Park) (automatic transmission) or the neutral position (manual transmission), turn off all accessories and start the - 2002 Ford F250 | Owner Guide 5th Printing - Page 204
below, add coolant per the instructions in the Adding engine coolant section. Your vehicle was factory-filled with a 50/50 engine coolant and water concentration. If the concentration of coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50-50 mixture - 2002 Ford F250 | Owner Guide 5th Printing - Page 205
" as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked at the recommended - 2002 Ford F250 | Owner Guide 5th Printing - Page 206
Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection. • A large amount of water without engine coolant may be added, in case of emergency, to reach a vehicle service location. In this instance, the cooling - 2002 Ford F250 | Owner Guide 5th Printing - Page 207
is cool. Add the proper mixture of coolant and water to the "cold full" level. For all other vehicles, which have a coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to - 2002 Ford F250 | Owner Guide 5th Printing - Page 208
Maintenance and Specifications Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant (green-colored). However, not all coolant recycling processes produce - 2002 Ford F250 | Owner Guide 5th Printing - Page 209
. • The Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still - 2002 Ford F250 | Owner Guide 5th Printing - Page 210
. 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your - 2002 Ford F250 | Owner Guide 5th Printing - Page 211
. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if - 2002 Ford F250 | Owner Guide 5th Printing - Page 212
stays on after you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer - 2002 Ford F250 | Owner Guide 5th Printing - Page 213
conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. 87 Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems during a cold start, try a different brand of - 2002 Ford F250 | Owner Guide 5th Printing - Page 214
may come on. For more information on the "Service Engine Soon" indicator, refer to the Instrument cluster chapter. Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the - 2002 Ford F250 | Owner Guide 5th Printing - Page 215
the tank is filled. • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up - 2002 Ford F250 | Owner Guide 5th Printing - Page 216
Maintenance and Specifications • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2. Each - 2002 Ford F250 | Owner Guide 5th Printing - Page 217
recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is - 2002 Ford F250 | Owner Guide 5th Printing - Page 218
to the specified schedule. The scheduled maintenance items listed in the scheduled maintenance guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of - 2002 Ford F250 | Owner Guide 5th Printing - Page 219
or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle's emission system is on - 2002 Ford F250 | Owner Guide 5th Printing - Page 220
and Specifications CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. Check the fluid level when it is at ambient temperature, 20° - 80° F (-7° - 25 - 2002 Ford F250 | Owner Guide 5th Printing - Page 221
cylinder run dry. This may cause the brakes to fail. CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the scheduled maintenance guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25-A. Refer to Lubricant Specifications - 2002 Ford F250 | Owner Guide 5th Printing - Page 222
. 2. Remove cap and rubber diaphragm from reservoir. 3. Add fluid until the level reaches the step in the reservoir. 4. Reinstall rubber diaphragm and cap onto reservoir. TRANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled - 2002 Ford F250 | Owner Guide 5th Printing - Page 223
the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Low fluid level Do not drive the vehicle if - 2002 Ford F250 | Owner Guide 5th Printing - Page 224
IN PARK Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally excess fluid should be removed by a qualified ADD COLD HOT DO NOT ADD technician. An overfill condition of transmission fluid may cause shift and/or - 2002 Ford F250 | Owner Guide 5th Printing - Page 225
The use of these materials may affect transmission operation and result in damage to internal transmission components. Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Fluid level should be at the bottom - 2002 Ford F250 | Owner Guide 5th Printing - Page 226
vehicle may be equipped with universal joints that require lubrication. Refer to the scheduled maintenance guide for maintenance intervals. If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will also be necessary. AIR FILTER MAINTENANCE - 2002 Ford F250 | Owner Guide 5th Printing - Page 227
Maintenance and Specifications Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element (gasoline engines only) 1. Loosen the clamp that secures the air filter element in place. 2. Carefully separate the two halves - 2002 Ford F250 | Owner Guide 5th Printing - Page 228
Maintenance Ford to give you the following information about tire grades exactly as the government has written it. Treadwear The treadwear grade is a comparative rating based on the wear rate driving habits, service practices, and braking traction tests, and does not include acceleration wheel - 2002 Ford F250 | Owner Guide 5th Printing - Page 229
underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at - 2002 Ford F250 | Owner Guide 5th Printing - Page 230
jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. The following procedure applies to vehicles equipped with single rear wheel. 230 - 2002 Ford F250 | Owner Guide 5th Printing - Page 231
Maintenance and Specifications • Four tire rotation • Five tire rotation 231 - 2002 Ford F250 | Owner Guide 5th Printing - Page 232
Maintenance and Specifications • DRW - Six tire rotation If you vehicle is equipped with dual rear wheels it is recommended that front and rear tires (in pairs) be rotated only side to side, with the rear tires maintaining original vehicle position. After tire rotation, inflation pressures must be - 2002 Ford F250 | Owner Guide 5th Printing - Page 233
chip aluminum wheels. Follow these guidelines when using snow tires and chains: • Use only SAE Class S chains. • Install chains securely, verifying that the chains do not touch any wiring, brake lines or fuel lines. • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop - 2002 Ford F250 | Owner Guide 5th Printing - Page 234
Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Hypoid Gear Oil SAE 90 Application F-250/350 (Dana 60 - 2002 Ford F250 | Owner Guide 5th Printing - Page 235
Maintenance and Specifications Ford Part Application Capacity Name Brake fluid (and Motorcraft High All Fill to line or clutch fluid-if Performance step (for clutch) equipped) DOT 3 Motor on reservoir Vehicle Brake Fluid 3 Motorcraft 5.4L V8 engine 25.0L (26.4 Engine coolant Premium Engine with A/C - 2002 Ford F250 | Owner Guide 5th Printing - Page 236
Cab) Short box Long box Aft axle Power steering fluid Transfer case fluid Transmission fluid 4 Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All 4x4 vehicles 6-speed manual Automatic Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate All Capacity 71.9L - 2002 Ford F250 | Owner Guide 5th Printing - Page 237
in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick's normal operating range. LUBRICANT SPECIFICATIONS Item Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90 Ford part number E8TZ - 2002 Ford F250 | Owner Guide 5th Printing - Page 238
DOT 3 Motor Vehicle Brake Fluid Motorcraft Premium Engine Coolant (green-colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil Ford part number XY-75W140-QL Ford specification WSL-M2C192-A XY-75W90-GLS - Rear axle XY-80W90 - 2002 Ford F250 | Owner Guide 5th Printing - Page 239
-Life Grease brake linkages and pivots, brake and clutch pedal shaft (if equipped) Power steering Motorcraft XT-2-QDX fluid and MERCON ATF transfer case fluid (if equipped) XT-2-QDX Manual Motorcraft transmission MERCON ATF 2 (6-speed) XT-2-QDX Motorcraft Automatic MERCON ATF transmission 2 none - 2002 Ford F250 | Owner Guide 5th Printing - Page 240
the axle has been submerged in water. Dana rear axles also contain a synthetic lubricant but do require a change. Refer to your "Service Guide" for change intervals on Dana rear axles. 2 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the - 2002 Ford F250 | Owner Guide 5th Printing - Page 241
5 756 mm 5 756 mm 5 878 mm length (226.6 in) (226.6 in) (231.4 in)c 6 289 mm (247.6 in)d a Single rear wheel (SRW) b Dual rear wheel (DRW) c Short Wheel Base (SWB) d Long wheel base (LWB) Dimension Super Cab 4x4 2 008 mm (79.0 in)d 1 736 mm (68.3 in) / 1 729.3 mm (68 in) 2 031 mm (79.9 in)a 2426 mm - 2002 Ford F250 | Owner Guide 5th Printing - Page 242
Maintenance and Specifications F250-Crew Cab Dimension Crew Cab 4x2/ Short box 1960 mm (77.2 in) 1 736 mm (68.3 in) / 1 729 mm (68.1 in) 2 031 mm (79.9 in) 3 967 mm (156.2 in) 6 243 mm (245.8 in) Body style Crew Cab Crew Cab 4x4/ Short 4x2/ Long box box (262 in) Crew Cab 4x4/ Long box 2 022 mm (76.6 - 2002 Ford F250 | Owner Guide 5th Printing - Page 243
Maintenance and Specifications F350-except Crew Cab Dimension Chassis Cab - Regular Cab 1 )b 2 041 mm (80.3 in)c 2 018 mm (79.4in)d Super Cab Style Side (1) Overall height (2a) Front Track (2b) Rear Track (3) Overall width 1 736 mm (68.3 in)a,b / 1 736 mm (68.4 in)c,d 1 729 mm (68.1 in)a,c / 1 - 2002 Ford F250 | Owner Guide 5th Printing - Page 244
mm 6 267 mm length (225.7 (246.7 in) in)a,b,c,d/ 6 343 (249.7 in)b,d a 4x2 Single rear wheel (SRW) b 4x2 Dual rear wheel (DRW) c 4x4 Single rear wheel (SRW) d 4x4 Dual rear wheel (DRW) e Short box f Long box F350-Crew Cab Dimension (1) Overall height Crew chassis Cab 1 929 mm (75.9 in)a/ 1 941 mm - 2002 Ford F250 | Owner Guide 5th Printing - Page 245
(261.1 in) a 4x2 Single rear wheel (SRW) b 4x2 Dual rear wheel (DRW) c 4x4 Single rear wheel (SRW) d 4x4 Dual rear wheel (DRW) F450 Dimension Regular Cab 4x2/4x4 2 045 mm (80.5 in) Crew Cab Chassis 4x2/4x4 2 053 mm (80.8 in) 4x2 2 056 mm (80.9 in) 4x4 Dimension Body style Crew cab-short box 1 - 2002 Ford F250 | Owner Guide 5th Printing - Page 246
Maintenance and Specifications Body Regular Regular Cab Cab Chassis 4x2 Chassis 4x4 (2) Track 1 736 mm 1 736 mm (Front / (68.4 in) / (68.4 in) / Rear) 1 880 mm 1880 mm (74.0 in) (74.0 in) (3) Overall 2 377 mm 2 377 mm width (93.6 in) (93.6 in) 3 576 mm (4) 3 576 mm Wheelbase (140.8 in) ( - 2002 Ford F250 | Owner Guide 5th Printing - Page 247
Maintenance and Specifications F550 Dimension Regular Cab Chassis Cab 4x2 2 076 mm (81.7 in)a 2 068 mm (81.4 in) b,c 2 059 mm (81.1 in)d Body Regular Cab Chassis Cab 4x4 .4 in) Crew Cab Chassis Cab 4x4 2 066 mm (81.3 in) (1) Overall height (2) Track (Front / Rear) (3) Overall width (4) Wheelbase 1 - 2002 Ford F250 | Owner Guide 5th Printing - Page 248
b 4 186 mm (164.8 in) wheel base c 4 795 mm (188.8) wheel base d 5 100 mm (200.8 in) wheel base e 4 475 mm (176.2 in) wheel base f 5 085 mm (200.2 in) wheel base Dimension style Crew Cab Chassis Cab 4x2 6 632 mm (261.1 in)e 7 241 mm (285.1 in)f Crew Cab Chassis Cab 4x4 6 632 mm (261.1 in)e 7 241 - 2002 Ford F250 | Owner Guide 5th Printing - Page 249
YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver - 2002 Ford F250 | Owner Guide 5th Printing - Page 250
a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) XXXXXXXXXXXXXXXXX 1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type - 2002 Ford F250 | Owner Guide 5th Printing - Page 251
all accessories are available for all models. Vehicle Security Remote keyless entry Styled wheel protector locks Vehicle security systems Comfort and convenience Cargo organizers Cargo storage bin Cargo trays Cell phone holder Engine block heaters Manual sliding rear window Power sliding rear window - 2002 Ford F250 | Owner Guide 5th Printing - Page 252
, Class IV Trailer hitch bars and balls Trailer hitch mounted bike carrier Trailer hitch wiring adaptor Trailer wiring harness Trailgate table Protection and appearance equipment Air bag anti-theft locks All weather vinyl floor mats Bed mat/bedliner tailgate covers Bed hooks Bed mats Bedliners 252 - 2002 Ford F250 | Owner Guide 5th Printing - Page 253
plate splash guards Diamond plate tool box Door edge guards Fender flares Flat splash guards Front end covers (full) Hood deflectors Leather wrap steering wheel Locking gas cap Lubricants and oils Molded splash guards Rear window deflector Side window air deflectors Spare tire lock Stainless steel - 2002 Ford F250 | Owner Guide 5th Printing - Page 254
, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the - 2002 Ford F250 | Owner Guide 5th Printing - Page 255
a disabled battery ...174 maintenance-free ...202 replacement, specifications ...234 servicing ...202 BeltMinder ...77 Brakes ...105 anti-lock ...105-107 anti-lock brake system (ABS) warning light ...106 fluid, checking and adding ...221 fluid, refill capacities ...234 fluid, specifications ...237 - 2002 Ford F250 | Owner Guide 5th Printing - Page 256
...158 Getting the service you need ...181 Ordering additional owner's literature ...188 The Dispute Settlement Board ...183 Utilizing the Mediation/Arbitration Program ...186 256 D Daytime running lamps (see Lamps) ...37 Dipstick automatic transmission fluid ...222 engine oil ...199 Doors lubricant - 2002 Ford F250 | Owner Guide 5th Printing - Page 257
fuels ...210 Fuses ...160-161 G Garage door opener ...47 Gas cap (see Fuel cap) ...212 Gas mileage (see Fuel economy) ...215 Gauges ...13 GAWR (Gross Axle Weight Rating) ...128 calculating ...130 definition ...128 driving with a heavy load ...128 location ...128 GVWR (Gross Vehicle Weight Rating - 2002 Ford F250 | Owner Guide 5th Printing - Page 258
39 replacing bulbs ...39-44 Lane change indicator (see Turn signal) ...38 Lights, warning and indicator ...10 anti-lock brakes (ABS) ...106 speed control ...52 Load limits ...128 GAWR ...128 GVWR ...128 trailer towing ...128 Loading instructions ...130 258 Manual transmission ...112 fluid capacities - 2002 Ford F250 | Owner Guide 5th Printing - Page 259
) ...70 Seats ...65 child safety seats ...93 Servicing your vehicle ...196 Snowplowing ...6, 154-156 Spare tire (see Changing the Tire) ...165 Spark plugs, specifications ...234, 240-241 Special notice ...7 ambulance conversions ...6 diesel-powered vehicles ...5 four-wheel drive vehicles ...156-157 - 2002 Ford F250 | Owner Guide 5th Printing - Page 260
(manual) ...225 fluid, refill capacities ...234 lubricant specifications ..237, 240 manual operation ...112 Turn signal ...38 V Vehicle dimensions ...241 Vehicle Identification Number (VIN) ...250 Vehicle loading ...128 Ventilating your vehicle ...105 W Warning lights (see Lights) ...10 Washer fluid - 2002 Ford F250 | Owner Guide 5th Printing - Page 261
261 - 2002 Ford F250 | Owner Guide 5th Printing - Page 262
262 - 2002 Ford F250 | Owner Guide 5th Printing - Page 263
263 - 2002 Ford F250 | Owner Guide 5th Printing - Page 264
264
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
-
101
-
102
-
103
-
104
-
105
-
106
-
107
-
108
-
109
-
110
-
111
-
112
-
113
-
114
-
115
-
116
-
117
-
118
-
119
-
120
-
121
-
122
-
123
-
124
-
125
-
126
-
127
-
128
-
129
-
130
-
131
-
132
-
133
-
134
-
135
-
136
-
137
-
138
-
139
-
140
-
141
-
142
-
143
-
144
-
145
-
146
-
147
-
148
-
149
-
150
-
151
-
152
-
153
-
154
-
155
-
156
-
157
-
158
-
159
-
160
-
161
-
162
-
163
-
164
-
165
-
166
-
167
-
168
-
169
-
170
-
171
-
172
-
173
-
174
-
175
-
176
-
177
-
178
-
179
-
180
-
181
-
182
-
183
-
184
-
185
-
186
-
187
-
188
-
189
-
190
-
191
-
192
-
193
-
194
-
195
-
196
-
197
-
198
-
199
-
200
-
201
-
202
-
203
-
204
-
205
-
206
-
207
-
208
-
209
-
210
-
211
-
212
-
213
-
214
-
215
-
216
-
217
-
218
-
219
-
220
-
221
-
222
-
223
-
224
-
225
-
226
-
227
-
228
-
229
-
230
-
231
-
232
-
233
-
234
-
235
-
236
-
237
-
238
-
239
-
240
-
241
-
242
-
243
-
244
-
245
-
246
-
247
-
248
-
249
-
250
-
251
-
252
-
253
-
254
-
255
-
256
-
257
-
258
-
259
-
260
-
261
-
262
-
263
-
264
 |
 |
Introduction
3
Instrument Cluster
10
Warning and control lights
10
Gauges
13
Entertainment Systems
17
AM/FM stereo cassette with CD
17
AM/FM stereo with CD
26
CD changer
28
Climate Controls
33
Heater only
33
Manual heating and air conditioning
34
Lights
36
Headlamps
36
Turn signal control
38
Bulb replacement
39
Driver Controls
45
Windshield wiper/washer control
45
Power windows
48
Mirrors
49
Speed control
50
Message center
53
Locks and Security
58
Keys
58
Locks
58
Anti-theft system
60
Seating and Safety Restraints
65
Seating
65
Safety restraints
70
Air bags
82
Child restraints
90
Table of Contents
1