2004 Ford F350 Owner Guide 3rd Printing
2004 Ford F350 Manual
2004 Ford F350 manual content summary:
- 2004 Ford F350 | Owner Guide 3rd Printing - Page 1
only Manual heating and air conditioning 38 38 39 Lights Headlamps Turn signal control Bulb replacement 41 41 44 45 Driver Controls Windshield wiper/washer control Steering wheel adjustment Moon roof Power windows Mirrors Speed control Message center 52 52 53 55 57 59 61 70 1 2004 F250/350 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 2
Table of Contents Locks and Security Keys Locks Anti-theft system 75 75 75 77 Seating and Safety Restraints Seating Safety restraints Air bags Child restraints 85 85 92 105 114 Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing 125 125 130 133 161 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 3
and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2004 Ford Motor Company 3 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 4
Ford Motor Company and its products visit the following website: • In the United States: www.ford.com • In Canada: www.ford.ca • In Australia: www.ford.com.au • In Mexico: www.ford Guide when reselling the vehicle. It is an integral part of the vehicle. 4 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 5
must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste, cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol. 5 2004 F250/350/450/550 (f23 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 6
properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle. 6 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 7
restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear-facing child or infant seats should NEVER be placed in front of an active passenger air bag. 7 2004 F250/350/450 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 8
the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance usage without the preparation package could cause high underbody temperatures, overpressurized fuel and a risk of spraying fuel which could lead to fires. 8 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 9
. Ford Ambulance Preparation Package is only available on certain 6.0L Diesel engine equipped vehicles. Using your vehicle as a stationary power source (PTO) Refer to the Driving chapter for more information and guidelines for operating a vehicle equipped with an aftermarket power take-off system - 2004 Ford F350 | Owner Guide 3rd Printing - Page 10
Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Hazard Warning Flasher Traction Control Master Lighting Switch Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Defrost/Demist Windshield Wash/Wipe Rear Window Defrost/Demist 10 2004 F250/350 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 11
Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 11 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 12
problem exists with one of your vehicle's functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately. Service engine soon: The Service engine soon indicator light - 2004 Ford F350 | Owner Guide 3rd Printing - Page 13
when any CHECK of the following conditions has GAGE occurred: • The engine coolant temperature is high. • The engine oil pressure is low. • The fuel gauge is at or near empty. Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate - 2004 Ford F350 | Owner Guide 3rd Printing - Page 14
engines only): Illuminates when the Tow/Haul feature has been activated. Refer to the Driving chapter for transmission function and operation. If the light flashes steadily, have the system serviced immediately, damage to the transmission could occur. 14 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 15
ignition is in the ON position and any door is open. LOW RANGE 4x4 Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb. High beams: Illuminates when the high beam headlamps are turned - 2004 Ford F350 | Owner Guide 3rd Printing - Page 16
, the needle will be in the normal range (between "H" and "C"). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. 16 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 17
voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle's electrical system checked as soon as possible. 17 2004 F250/350/450/550 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 18
chapter for more information. Transmission fluid temperature gauge (automatic transmission only): If the gauge is in the: White area (normal) - the transmission fluid is within the normal operating temperature (between "H" and "C"). 18 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 19
conditions (i.e. snowplowing, towing or off road use). Refer to Special Operating Conditions in the Scheduled Maintenance Guide for instructions. Operating the transmission grill. If the gauge continues to show high temperatures, see your Ford dealer. 19 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 20
AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 1 2 3 AM/FM 3 4 20 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 21
Entertainment Systems 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. Tone: Press TONE until until CLOCK set appears in the or increase the minutes. display. Press TUNE to decrease 21 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 22
Entertainment Systems AM/FM STEREO CASSETTE (IF EQUIPPED) 12 13 AM 14 15 16 17 1 2 CLK 3 4 VOL - PUSH ON FM1 ST . CLK To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 22 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 23
of all listenable radio stations or all tape selections. Press again to stop. 10. Tune: Works in radio mode only. / to change Press TUNE frequency down/up 11. Seek: Press and / for previous/next release strong station, selection or track. 23 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 24
band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. EJ 17. Cassette door: Insert a cassette into the cassette door. 24 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 25
Entertainment Systems AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 13 14 15 16 17 18 AM FM BASS CD the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop. 4. CLK: To set the hour, press and hold CLK and press SEEK to or - 2004 Ford F350 | Owner Guide 3rd Printing - Page 26
radio mode, press to move up or down the frequency band in individual increments. 12. Seek: Press and release / for previous/next SEEK strong station, selection or track. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 26 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 27
to play a CD already loaded into the system. 15. AM/FM: Press to choose a frequency band in radio mode. / to 16. Bass: Press increase discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 28
recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should 28 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 29
: Press to MUTE playing media; press again to return to the playing media. 8. Auto: Press to set first six strongest stations (if available) into AM, FM1 or FM2 memory buttons; press again to return to normal stations. 29 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 30
Entertainment Systems 9. Clock: and hold a preset button until sound returns. 12. Shuffle (CD): Press to play tracks in random order. Press again to disable. 13. Compression (CD): Press to bring to activate/deactivate. 30 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 31
The Dolby noise reduction system is manufactured under license from Dolby Laboratories Licensing SEL the treble output. 20. Tune: Works in radio mode only. / to change Press TUNE frequency down/up. SEEK TUNE 31 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 32
release / for previous/next SEEK strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance. 32 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 33
, press SEEK or SCAN to find a station broadcasting a traffic report (if it is broadcasting RDS data). Traffic information is not available in most U.S. markets. 33 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 34
, press to move between CDs. This radio is equipped with six station memory preset system will store the last one in the remaining presets. Press again to disengage. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 34 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 35
, electric fences, traffic lights and thunderstorms can interfere with your reception. • Station overload: When you pass a broadcast tower, a stronger signal may overtake a weaker one and play while the weak station frequency is displayed. 35 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 36
the CD to become jammed. It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels. Ball point pens may damage CDs. Please contact your dealer for further information. 36 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 37
Entertainment Systems AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your dealer or qualified technician. 37 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 38
in the OFF position. • Do not put objects under the front seats that will interfere with the air flow to the rear seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select . 2. Modulate - 2004 Ford F350 | Owner Guide 3rd Printing - Page 39
Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 40
after start up or until the vehicle has been "aired out panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 40 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 41
lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. A Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control. The - 2004 Ford F350 | Owner Guide 3rd Printing - Page 42
The Daytime Running Lamp (DRL) system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. 42 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 43
are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. 43 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 44
completely closed, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off. The reading lamps can be turned on by pressing the rocker controls next to each lamp. 44 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 45
"E" for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time. 45 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 46
) Rear identification 3 194 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer * Dual rear wheels or if equipped. (a) Replace entire lamp assembly; bulb is not serviceable. Replacing headlamp bulbs (aerodynamic) 1. Make sure that - 2004 Ford F350 | Owner Guide 3rd Printing - Page 47
the two screws and the parking lamp/side marker assembly by pulling gently. 3. Disconnect the electrical connectors from the parking lamp/side marker assembly and remove. 4. Remove the four bolts and headlamp bezel. 47 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 48
lamp/side marker assembly and remove. 4. Rotate bulb socket counterclockwise and remove from lamp assembly. 5. Carefully pull bulb straight out of the socket and push in the new bulb. Install the new bulb(s) in reverse order. 48 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 49
brake/tail/backup lamp bulbs - F450/F550 only 1. Make sure the headlamp switch is in the OFF position. 2. Remove the four screws and the lamp lens from lamp assembly. 3. Carefully pull the bulb straight out of the socket and push in the new bulb. 49 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 50
the headlamp switch is in the OFF position. 2. Remove the bulb socket from the foglamp by turning counterclockwise. 3. Disconnect the electrical connector from the foglamp bulb. Install the new bulb(s) in reverse order. 50 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 51
the bulb. 2. Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly. 3. Pull out the old bulb from the socket and push in the new bulb. 4. Install the bulb socket in lamp assembly by turning it clockwise. 51 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 52
the wiper blade down toward the windshield to remove it from the arm. 2. Attach the new wiper to the wiper arm and press it into place until a click is heard. 3. Replace wiper blades every 6 months for optimum performance. 52 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 53
to deactivate Tow/Haul mode. When you shut off and re-start your vehicle, the transmission will automatically return to normal mode with Tow/Haul feature deactivated, refer to the Driving chapter for more information. 53 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 54
. The OFF indicator light will illuminate on the gearshift. The transmission will operate in all gears except overdrive. Press the transmission control switch again to return to normal overdrive mode. When you shut off and re-start your vehicle, the transmission will automatically return to normal - 2004 Ford F350 | Owner Guide 3rd Printing - Page 55
to add more adjusters. One-touch moon roof (if equipped) The moon roof control is located on the overhead console. Do not let children play with the moon roof or leave children unattended in the vehicle. They may seriously hurt themselves. 55 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 56
the control until the glass panel stops at the "comfort" panel stops moving. The moon roof has a built-in sliding shade that can be manually opened or closed when the glass panel is shut. To close the shade, pull it toward the front of the vehicle. 56 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 57
the instrument panel. POWER POINT Do not plug optional electrical accessories into the fuse rating. For example: a 20A fuse should supply a maximum of 240 Watts, a 15A fuse should supply a maximum of 180 Watts and a 10A fuse 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 58
part of the rocker switch to close the window. One touch down Allows the driver's window to open fully without holding the control down. Press completely down on AUTO and release quickly. Press again to stop. Window lock (if equipped) The window lock Accessory delay (if equipped) With accessory - 2004 Ford F350 | Owner Guide 3rd Printing - Page 59
is not heated and must be adjusted manually. Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place. These actions could cause damage to the glass and mirrors. 59 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 60
other drivers on the road. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. 60 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 61
to the driver when towing a trailer. POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever Accelerate to the desired speed. 61 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 62
your foot off the accelerator pedal. 5. The indicator light on the instrument cluster will turn on. Note: the RES (resume) control and release it. This will automatically return the vehicle to the previously set speed. The RES 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 63
speed control or the ignition, your speed control set speed memory is erased. Indicator light (if equipped) This light comes on when either the SET ACCEL or RES controls are pressed. The vehicle to the OFF position. 63 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 64
a convenient way to replace up to three hand-held transmitters with a single built-in device. This feature will learn the radio frequency codes of most transmitters to operate garage doors, entry gate operators, security systems, entry door locks, and home or office lighting. When programming your - 2004 Ford F350 | Owner Guide 3rd Printing - Page 65
- do not repeat step 1. Note: If the red light blinks rapidly for two seconds and then turns to a continuous red, proceed with steps 6 through 8 to complete programming of a rolling code equipped device. 6. At the garage door opener receiver (motor-head unit) in the garage, locate the "learn" or - 2004 Ford F350 | Owner Guide 3rd Printing - Page 66
, or home or office lighting etc.). For convenience, the hand-held transmitter of the device may also be used at any time. In the event that there are still programming difficulties, contact HomeLink at www.homelink.com or 1-800-355-3515. 66 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 67
begin speaking. To record a message: 1. Press and release the REC button one time to start recording. REC DEL PLAY (An audible tone will sound, confirming the onset of recording). 2. the red indicator light will turn off.) 67 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 68
at the same time. The indicator light will flash green twice. If the DEL button is inadvertently pressed or the time allotted (five seconds) has passed, the indicator light will flash amber and an "error" tone will sound. 68 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 69
radios. A driver's first responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communications Equipment. 69 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 70
during fill-up • differences in the automatic shut-off points on the fuel pumps at service stations • variations in top-off procedure from one fill-up to another • rounding of the displayed values to the nearest liter (gallon) 70 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 71
reinitialized to a factory default value if the battery is disconnected. Outside air temperature The temperature can be displayed in Centigrade console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. 71 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 72
Zone setting mode is indicated when the display lights the "ZONE" indicator. 5. Release both controls accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 72 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 73
now calibrated. TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock. 73 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 74
the head of the support screw. Disconnect cable. 3. Disconnect the other cable. 4. Lift tailgate to a 45 degree angle. 5. Lift right side off of its hinge. 6. Lift left side off of its hinge. To install, follow the removal procedures in reverse order. 74 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 75
ignition, using the manual lock button on the door, locking the driver's door with a key, by simultaneously pressing button 7 • 8 and the 9 • 0 controls on the remote entry keypad (if equipped), or using the lock button on the remote entry transmitter (if equipped). 75 2004 F250/350/450/550 (f23 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 76
is approximately 33 feet (10 meters). A decrease in operating range could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle. 76 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 77
vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting. Unlocking the doors 1. Press - 2004 Ford F350 | Owner Guide 3rd Printing - Page 78
or equivalent. To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 78 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 79
Locks and Security 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery. Refer to the diagram inside the remote entry - 2004 Ford F350 | Owner Guide 3rd Printing - Page 80
when the remote entry system is used to unlock the door(s). The illuminated entry system will turn off the interior lights if: • the ignition switch is turned to the 4 (ON) position, or • the remote transmitter lock control is pressed, or 80 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 81
system to operate. The inside lights will not turn off if: • they have been turned on with the dimmer control, or • any door is open. The battery feature automatically locks all vehicle doors when the following conditions are 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 82
of the same number. • Do not use five numbers in sequential order. • The factory set code will work even if you have set your own personal code. • If you set a second personal code it will erase your first personal code. 82 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 83
the keypad code first. Note: The interior lamps will turn off. Autolock (if equipped) This feature automatically locks all vehicle doors when the following conditions are met following conditions are met: • the vehicle's speed is less than 5 mph (8 km/h), 83 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 84
code. 5. Press and hold the 7 • 8. While holding the 7 • 8, press and release the 3 • 4. 6. Release the 7 • 8. The horn will chirp once when the system system back to the 4 (ON) position. The horn will chirp. 6. Press the unlock control, then press the lock power door UNLOCK/LOCK button again will - 2004 Ford F350 | Owner Guide 3rd Printing - Page 85
as close to that position as possible. The head restraints can be moved up and down. Lift the head restraint so that it is located directly or as close as possible behind your head. Push control to lower head restraint. 85 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 86
) • Lift the track release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the handle on the side of the seat up to recline the seat. • Push down the lever located at the bottom of the seatback to quickly fold the seatback forward. 86 2004 F250/350/450/550 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 87
Restraints 40/20/40 front seat armrest and console (if equipped) To release the armrest, pull forward on the strap and pull cannot be opened in the upright position. Lift up armrest to return it to a center seatback. 87 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 88
) The control is located on the outboard side of the seat cushion. Your vehicle will only be equipped with one of the two controls shown. Press to raise or lower the front portion of the seat cushion. • Type A • Type B 88 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 89
to raise or lower the rear portion of the seat cushion. • Type A • Type B • Type A Press the control to move the seat forward, backward, up or down. • Type B Press the control to move the seat forward or backward. 89 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 90
indicator light on the control will illuminate when activated. The system will not automatically shutoff unless control is pushed to deactivate. If system is not manually terminated at last use, then system will remain active at next ignition key cycle. 90 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 91
and Safety Restraints REAR FOLDING SEAT SYSTEM WITH LOAD FLOOR (IF EQUIPPED) The rear seatback has a split 60/40 seat. Each seat cushion can be flipped up into the seatback position. 1. Pull down the latch lever located on the bottom seat back to fold the seat back forward. 2. Pull up on the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 92
the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit in the back seat where they can be properly restrained safety belts, even when an air bag supplemental restraint system (SRS) is provided. 92 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 93
direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 93 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 94
SuperCab and Crew Cab models, the front seat belt system can also be made to lock manually by quickly pulling on the shoulder belt. Rear seat belts (if equipped) cannot be made to lock up by pulling quickly on the belt. Automatic locking mode The automatic locking mode is not available on the driver - 2004 Ford F350 | Owner Guide 3rd Printing - Page 95
passenger and rear outboard seat belt systems must be checked by a qualified technician to verify that the "automatic locking retractor" feature for child seats is still functioning properly. In addition, all seat belts should be checked for proper function. 95 2004 F250/350/450/550 (f23) Owners - 2004 Ford F350 | Owner Guide 3rd Printing - Page 96
REPLACED if the seat belt assembly "automatic locking retractor" feature or any other seat belt function is not operating properly when checked according to the procedures in the Workshop Manual. Failure to replace event of a head-on collision. • The front outboard seat belt systems have a retractor - 2004 Ford F350 | Owner Guide 3rd Printing - Page 97
Seating and Safety Restraints In the event of a collision, the colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced. Failure to follow these instructions will affect - 2004 Ford F350 | Owner Guide 3rd Printing - Page 98
section in this chapter. Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Front safety belt height adjustment The front outboard seats are equipped with belt height adjusters. If your vehicle is equipped with - 2004 Ford F350 | Owner Guide 3rd Printing - Page 99
injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the hips, not across the waist. • 1st row center seating position The lap belt does not adjust automatically. 99 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 100
center seating position (if equipped) The lap belt will not adjust automatically. To light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. 100 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 101
. Then...The safety belt warning light illuminates 1-2 minutes and the warning chime sounds 4-8 seconds. The safety belt warning light and warning chime turn off. The safety belt warning light and indicator chime remain off. 101 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 102
more than wrinkle your clothes, particularly if you are unbelted. "I'm not going far" "Belts are uncomfortable" "I was in a hurry" "Safety belts don't work" "Traffic is light" "Belts wrinkle my clothes" 102 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 103
"PICK OUR CRASH". "I have an air bag" "I'd rather be thrown clear" automatic transmission) • the ignition switch is in the OFF position • all vehicle doors are closed • the driver's safety belt is unbuckled • the parklamps/headlamps are in OFF position 103 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 104
Seating and Safety Restraints To reduce the risk of injury, do not deactivate/activate the Belt Minder feature while driving the vehicle. 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately 1 minute) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 105
assemblies, buckle support assemblies (slide bar-if equipped), shoulder belt height adjusters (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that - 2004 Ford F350 | Owner Guide 3rd Printing - Page 106
the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided. Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. The National Highway Traffic Safety Administration - 2004 Ford F350 | Owner Guide 3rd Printing - Page 107
Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position. Modifying or adding equipment - 2004 Ford F350 | Owner Guide 3rd Printing - Page 108
that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control. Several air bag system components get hot after inflation. Do not touch them after inflation. 108 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 109
system wiring (including the impact sensors), the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors. Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system - 2004 Ford F350 | Owner Guide 3rd Printing - Page 110
is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch. An infant in a rear-facing seat faces a high risk of serious or - 2004 Ford F350 | Owner Guide 3rd Printing - Page 111
is in the ON position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. The passenger side air bag should always be ON (the air bag OFF light should not be illuminated) unless the passenger is a person who meets the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 112
and • makes the potential harm from the passenger air bag in a crash greater than the potential harm from turning OFF the air bag and allowing the passenger, even if belted, to hit the dashboard or windshield in a crash. 112 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 113
the passenger if the air bag deploys; and • makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag 113 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 114
see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. seat. Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts. 114 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 115
safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? • Does the lap belt rest low across the hips? 115 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 116
backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child's head (top of ear level) above the top of the seat. In this case, move the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 117
instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. When installing a child safety seat: • Review and follow the information presented in the Air bag supplemental restraint system - 2004 Ford F350 | Owner Guide 3rd Printing - Page 118
seat back in upright position. • Put the safety belt in the automatic locking mode. Refer to Automatic locking mode (passenger side front and outboard rear seating seats with tether straps in this chapter. Carefully follow all of the manufacturer's instructions included with the safety seat you - 2004 Ford F350 | Owner Guide 3rd Printing - Page 119
, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 119 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 120
is in the automatic locking mode (you should not be able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured before each use. 120 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 121
straps on the seatback or an anchor bracket on the rear edge of the seat cushion or an anchor bracket mounted to the body shell on the back panel. The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops - 2004 Ford F350 | Owner Guide 3rd Printing - Page 122
to the Rear folding seat system with load floor section in this chapter for information on how to operate the rear seats. 5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) • Front seats (Regular Cab) 122 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 123
according to the manufacturer's instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases. Tether strap attachment (rear SuperCab only) There are three loops of webbing just above the back of the rear seat (along the bottom edge - 2004 Ford F350 | Owner Guide 3rd Printing - Page 124
's instructions. A single loop can be used to route and anchor more than one child seat. For example, the center loop can be used as a routing loop for a child safety seat in the center rear seat and as an anchoring loop for child seats installed in the outboard rear seats. 124 2004 F250/350/450 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 125
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicles equipped with a manual transmission - 2004 Ford F350 | Owner Guide 3rd Printing - Page 126
the air induction inlet. The following starting instructions are for vehicles equipped with a gasoline engine; if your vehicle is equipped with a Diesel engine, refer to Starting the engine in your 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement. Before starting the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 127
an automatic transmission: 1. Make sure the parking brake is set. HOOD 2. Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor. 127 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 128
RPMX1000 L F 20 0 km/h 4x4 MPH E D 2 P RN D BRAKE C Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. light may not illuminate. • If the driver's safety belt is fastened, the Starting the engine 1. Turn the key to - 2004 Ford F350 | Owner Guide 3rd Printing - Page 129
. Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least one inch (2.5 cm) or adjust the heating or air conditioning to bring in fresh air. 129 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 130
by a qualified service technician. Refer to Brake system warning light in the Instrument Cluster chapter for information on the brake system warning light. Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). This system helps you maintain - 2004 Ford F350 | Owner Guide 3rd Printing - Page 131
: If your vehicle is equipped with a manual transmission, the engine may be required to run while power accessories operate and the parking brake is set. It is recommended that wheel chocks be used during this operation. 131 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 132
or vibration in tight turns with low vehicle speed. This is normal behavior and indicates the axle is working. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of vehicles. 132 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 133
in the ignition and in the OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwanted vehicle movement, always set the parking brake. 133 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 134
or a qualified service technician. Understanding the gearshift positions of the 4-speed automatic transmission (if equipped-gasoline engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the engine • Depress the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 135
: city traffic, hilly terrain, heavy loads, trailer towing and when engine braking is required. • To return to O/D (overdrive mode), press the transmission control switch. The O/D OFF lamp will not be illuminated. 135 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 136
for any type of service or repair, the transmission will need to relearn the normal shift strategy parameters, much like having to reset your radio stations when your vehicle battery has been disconnected. The Adaptive Transmission Strategy allows the transmission to relearn these operating - 2004 Ford F350 | Owner Guide 3rd Printing - Page 137
5-speed automatic transmission (if equipped-Diesel engines only) This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality. When the vehicle's battery has been disconnected for any type of service or - 2004 Ford F350 | Owner Guide 3rd Printing - Page 138
in all forward gears when the transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load 138 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 139
gearshift lever. The TOW HAUL light will no longer be illuminated. When you shut-off and restart the engine, the transmission will automatically return to normal D (Overdrive Press lightly on the accelerator in each gear. 139 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 140
and tires may occur, or the engine may overheat. MANUAL TRANSMISSION OPERATION (IF EQUIPPED) R 1 3 D L 2 4 Using the clutch The manual transmission has a starter interlock that prevents cranking the engine unless the clutch pedal is fully depressed. To start the vehicle: 1. Make sure the parking - 2004 Ford F350 | Owner Guide 3rd Printing - Page 141
R (Reverse) by moving it from left of 3 (Third) and 4 (Fourth) before shifting into R (Reverse). This is a lockout feature that protects the transmission from (Overdrive). accidentally being shifted into R (Reverse) from 141 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 142
above the ignition), then turn the key toward you and remove the key. PUSH REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver of reverse and when using the RSS. 142 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 143
block the normal detection zone of the RSS system may create false beeps. The RSS detects items in the truck bed protrude rearward outside the bed. The RSS automatically turns on when the gearshift light on the control 143 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 144
transfer case, increased tire wear and decreased fuel economy. Manual 4x4 system (if equipped) The 4WD system is engaged or disengaged by rotating the control for both front wheel hub locks from the FREE or LOCK position, then manually engaging or disengaging the transfer case with the floor-mounted - 2004 Ford F350 | Owner Guide 3rd Printing - Page 145
pedal depressed on manual transmissions). The 4WD system: • provides 4x4 High engagement and disengagement while the vehicle is moving. • is operated by a rotary control located on the instrument panel that allows you select 2WD, 4x4 High or 4x4 Low operation. • uses auto-manual hub locks that can - 2004 Ford F350 | Owner Guide 3rd Printing - Page 146
indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4x4 - momentarily illuminates after the engine is started. Illuminates when 4H (4x4 High) or 4L (4x4 Low - 2004 Ford F350 | Owner Guide 3rd Printing - Page 147
complete stop, disengage the locking hubs 4L (optional) by rotating the hub lock control from LOCK to FREE. • For proper operation, make sure that the arrow and the indicator dot on the hub are aligned, and that both hubs are set to FREE 147 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 148
from 4L (4WD Low), drive the vehicle above 5 mph (8 4L km/h), then repeat steps 1 through 4. 6. If shifting to 2H (2WD High) with the vehicle at a complete stop, disengage the locking hubs (optional) by rotating the hub lock control from LOCK to FREE. 148 2004 F250/350/450/550 (f23) Owners - 2004 Ford F350 | Owner Guide 3rd Printing - Page 149
transmission and puts the vehicle in neutral regardless of transmission system Low)- For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water. Sends power to front and rear wheels. 149 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 150
disengage. Shifting from 4x4 HIGH (4WD High) to 4x4 LOW (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 150 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 151
gearshift in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the 4WD control to the 4x4 HIGH (4WD High) or 2WD (2WD High) position. 5. Hold the shift conditions until the LOW RANGE indicator light shuts off. 6. If the LOW RANGE indicator light does not shut - 2004 Ford F350 | Owner Guide 3rd Printing - Page 152
the edge of the pavement, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply be your primary concern. 152 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 153
steady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Do any sharp steering wheel movements. 153 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 154
service technician. 4WD Systems 4WD (when you select a 4WD mode), uses all four wheels to power the vehicle. This increases traction, enabling you to drive over terrain and road conditions that a conventional two-wheel drive vehicle cannot. 154 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 155
brake capability may be limited. When driving through water, determine the depth; avoid water higher than the bottom of the hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. 155 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 156
causes an imbalance that could damage drive components. "Tread Lightly" is an educational program designed to increase public awareness of land-use regulations and responsibilities in our nations wilderness areas. Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in - 2004 Ford F350 | Owner Guide 3rd Printing - Page 157
started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over. It is better to back or manually shift to starting from a full stop. 157 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English ( - 2004 Ford F350 | Owner Guide 3rd Printing - Page 158
suspension modifications, whether or not they are used with larger tires and wheels. These "aftermarket lift kits" could adversely affect the vehicle's handling characteristics, which could lead to loss of vehicle control or rollover and serious injury. 158 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 159
use a tire gauge to check pressure of all tires, and adjust if required. Check tire pressure with a tire gauge monthly ( Ford Motor Company strongly recommends that you do not make modifications such as adding or removing parts (such as lift kits or stabilizer bars) or by using replacement parts - 2004 Ford F350 | Owner Guide 3rd Printing - Page 160
through water, traction or brake capability may be limited. Also, water may enter your engine's air intake and severely damage your engine or your vehicle may stall. Driving through deep water where the transmission vent 160 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 161
cause internal transmission damage. Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. VEHICLE LOADING - WITH AND WITHOUT A TRAILER This section will guide you in - 2004 Ford F350 | Owner Guide 3rd Printing - Page 162
Driving Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious GVW must never exceed the GVWR. 162 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 163
Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission risking damage. (Important: The towing vehicle's braking system is rated for operation at GVWR, not at GCWR 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 164
GVWR and GAWR limitations. Replacement tires with a higher injury. Special loading instructions for owners of pickup this chapter) for your type of engine and rear axle ratio. 2. Weigh your vehicle without maximum trailer weight listed for your engine and rear axle ratio on the following charts. 2nd - 2004 Ford F350 | Owner Guide 3rd Printing - Page 165
with manual transmission 3.73 13500 (6123) 7800 (3537) 4.10 15000 (6804) 9300 (4217) 3.73 16500 (7484) 10600 (4807) 4.30 20000 (9072) 12500 (5670) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 4.30 20000 (9072) 14100 (6394) 165 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 166
30 20000 (9072) 13700 (6213) 4x4 with automatic transmission 3.73 13500 (6123) 7400 (3356) 4.10 15000 (6804) 8900 (4036) 3.73 17000 (7711) 10800 (4897) 4.30 20000 (9072) 12500 (5670) 4.30 20000 (9072) 13800 (6258) 166 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 167
4.30 20000 (9072) 13800 (6260) 4x4 with manual transmission 3.73 13500 (6123) 4.10 15000 (6804) 3.73 16500 (7484) 4.30 20000 (9072) 7100 (3221) 8600 (3901) 9900 (4491) 12500 (5670) 4.30 20000 (9072) 13400 (6078) 167 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 168
Driving Engine F-250 SuperCab Pickup Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x4 with automatic transmission 3.73 13500 (6123) 7100 (3221) 4.10 15000 (6804) 8600 (3901) 3.73 17000 (7711) 10500 (4763) 4.30 20000 (9072) 12500 (5670) 5.4L 5.4L 6.8L 6.8L (without - 2004 Ford F350 | Owner Guide 3rd Printing - Page 169
axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with manual transmission 3.73 13500 (6123) 7800 (3538) 4.10 15000 (6804) 9300 (4218) 3.73 16500 (7484) 10600 (4807) 4.30 20000 (9072) 12500 (5670) 4.30 20000 (9072) 14100 (6394) 169 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 170
30 20000 (9072) 13700 (6213) 4x4 with automatic transmission 3.73 13500 (6123) 7400 (3356) 4.10 15000 (6804) 8900 (4036) 3.73 17000 (7711) 10800 (4899) 4.30 20000 (9072) 12500 (5670) 4.30 20000 (9072) 13800 (6260) 170 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 171
6078) 4x4 with automatic transmission 3.73 13500 (6123) 7200 (3266) 4.10 15000 (6804) 8700 (3946) 3.73 17000 (7711) 10400 (4716) 4.30 20000 (9072) 13400 (6078) F-350 SuperCab Single Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with manual transmission - 2004 Ford F350 | Owner Guide 3rd Printing - Page 172
Engine F-350 SuperCab Single Rear Wheel Pickup Rear axle Maximum 4x4 with automatic transmission 3.73 13500 (6123) 7100 (3221) 4.10 15000 (6804) 8600 (3901) 3.73 17000 (7711) 10400 (4716) 4.30 20000 (9072) 12500 (5670) 4.30 20000 (9072) 13400 (6078) 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 173
30 20000 (9072) 13500 (6123) 4x2 with automatic transmission 3.73 13500 (6123) 7200 (3266) 4.10 15000 (6804) 8700 (3946) 3.73 17000 (7711) 10500 (4763) 4.30 20000 (9072) 13500 (6123) 4.30 20000 (9072) 13500 (6123) 173 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 174
30 20000 (9072) 13100 (5941) 4x4 with automatic transmission 3.73 13500 (6123) 6800 (3083) 4.10 15000 (6804) 8300 (3764) 3.73 17000 (7711) 10100 (4580) 4.30 20000 (9072) 13100 (5941) 4.30 20000 (9072) 13100 (5941) 174 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 175
4.30 20000 (9072) 13600 (6169) 4x4 with manual transmission 3.73 13500 (6123) 4.10 15000 (6804) 3.73 16500 (7484) 4.30 20000 (9072) 6800 (3083) 8300 (3764) 9700 (4399) 12500 (5670) 4.30 20000 (9072) 13200 (5987) 175 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 176
(6033) fifth wheel) 4x2 with automatic transmission 6.8L 3.73 17000 (7711) 10300 (4672) 6.8L (without 4.30 20000 (9072) 13300 (6033) fifth wheel, with optional 14,000 lb. hitch) 6.8L (with 4.30 20000 (9072) 13300 (6033) fifth wheel) 176 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 177
4x4 with automatic transmission 3.73 17000 (7711) 9900 (4491) 4.30 20000 (9072) 12900 (5850) 4.30 20000 (9072) 12900 (5851) F-350 Regular Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with manual transmission - 2004 Ford F350 | Owner Guide 3rd Printing - Page 178
F-350 Regular Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with automatic transmission 5.4L 3.73 13500 (6123) 7300 (3311) 5.4L 4.10 15000 (6804) 8800 (3992) 6.8L 3.73 17000 (7711) 10600 (4808) 4x4 with manual - 2004 Ford F350 | Owner Guide 3rd Printing - Page 179
Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x4 with manual transmission 5.4L 3.73 13500 (6123) 6400 (2903) 5.4L 4.10 15000 (6804) 7900 (3583) 6.8L 3.73 16500 (7484) 9200 (4172) 6.8L 4.30 20000 (9072) 12700 (5759) 4x4 with automatic transmission 5.4L - 2004 Ford F350 | Owner Guide 3rd Printing - Page 180
(kg) 4x4 with automatic transmission 5.4L 3.73 13500 (6123) 6500 (2948) 5.4L 4.10 15000 (6804) 8000 (3629) 6.8L 3.73 17000 (7711) 9800 (4445) F-350 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with manual - 2004 Ford F350 | Owner Guide 3rd Printing - Page 181
) 4x4 with automatic transmission 5.4L 3.73 13500 (6123) 6300 (2858) 5.4L 4.10 15000 (6804) 7800 (3538) 6.8L 3.73 17000 (7711) 9600 (4354) F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with manual - 2004 Ford F350 | Owner Guide 3rd Printing - Page 182
Driving F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x4 with manual transmission 6.8L 3.73 16500 (7484) 8700 (3946) 6.8L 4.30 20000 (9072) 12200 (5534) 4x4 with automatic transmission 6.8L 3.73 17000 ( - 2004 Ford F350 | Owner Guide 3rd Printing - Page 183
16000 (7257) 6.8L 5.38 26000 (11793) 18000 (8165) 4x4 with manual transmission 6.8L All 22000 (9979) 13700 (6214) 4x4 with automatic transmission 6.8L 4.88 24000 (10886) 15700 (7121) 6.8L 5.38 26000 (11793) 17700 (8029) 183 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 184
Engine Rear axle Maximum GCWR Maximum ratio lbs. (kg) trailer weight lbs. (kg) 4x2 with automatic transmission 6.8L 4.88 24000 (10886) 15900 (7212) 6.8L 5.38 26000 (11793) 17900 (8119) 4x4 with automatic transmission 6.8L 4.88 24000 (10886) 15600 (7076) 6.8L 5.38 26000 (11793) 17600 (7983) 184 2004 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 185
's bumper or attach to the axle. You must distribute the load in manual, automatic or surge-type trailer brakes are safe if installed properly and adjusted to the manufacturer's specifications. The trailer brakes must meet local and Federal regulations. 185 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 186
, refer to the Understanding the positions of the 5-speed automatic transmission section in this chapter. • Anticipate stops and brake gradually. • Do not exceed the GCWR rating or transmission damage may occur. 186 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 187
connections and trailer wheel lug nuts. • To aid in engine/transmission cooling and A/C efficiency during hot weather while stopped in traffic, place the gearshift lever in P (Park) (automatic transmission) or N (Neutral) (manual transmissions). • Vehicles with trailers should not be parked on - 2004 Ford F350 | Owner Guide 3rd Printing - Page 188
out of traffic). SNOWPLOWING Ford recommends that the Super Duty F-Series used for snow removal include the Snow Plow Package Option. This option is available on 4x4 only, and includes the following upgrades: • Highest Front GAWR • Front steering damper (F-250/350) Installing the snowplow Weight - 2004 Ford F350 | Owner Guide 3rd Printing - Page 189
your Scheduled Maintenance Guide for engine oil and transmission fluid change intervals. Snowplowing with your air bag-equipped vehicle Your vehicle is equipped with a driver and passenger air bag Supplemental Restraint System (SRS) The SRS is designed to activate in 189 2004 F250/350/450/550 (f23 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 190
may cause damage to the vehicle and the snow removal equipment as well as possible air bag deployment. Do not attempt to service, repair, or modify the air bag supplemental restraint system (SRS) or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment - 2004 Ford F350 | Owner Guide 3rd Printing - Page 191
to install the snowplow mounting hardware to the vehicle frame. The BlockerBeam must be re-installed if the snowplow frame-mounting hardware is removed from the vehicle to assure proper air bag deployment in a crash. 191 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 192
miles (80,000 km) on Lincoln vehicles. Roadside assistance will cover: • changing a flat tire • jump-starts • lock-out assistance • limited fuel delivery • towing of your disabled vehicle to the nearest Ford Motor Company dealership, or your selling dealer if within 35 miles (56.3 km) of the nearest - 2004 Ford F350 | Owner Guide 3rd Printing - Page 193
battery. FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated. 193 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 194
the appropriate fuses before replacing any electrical components. 15 Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 194 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 195
fuse panel / power distribution box The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise. 195 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 196
* 20A* Passenger Compartment Fuse Panel Description Adjustable pedals Not used Not used Power point - instrument panel Not used Trailer tow turn/stop relay High beam headlamps/Flash to pass Backup lamps (Diesel engine only) Heated mirrors 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 197
pressure switch/Speed control 4-Wheel Anti-lock Brake System (4WABS) module, Variable Fan Control (VFC) (Diesel engine only) Air bags Ignition switch Run feed EATC module/Front blower relay coil Customer access Highbeam headlamps 24 25 2A* 10A* 26 27 28 29 30 10A* 15A* 10A* 10A* 15A* 197 2004 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 198
), Transmission range sensor (automatic transmissions only) then to starter relay coil (all transmissions), 4x4 Radio (start) Front wiper Brake on-off switch Instrument cluster PCM Memory Horn Trailer tow park lamps Trailer tow back-up lamps Fuel pump Instrument cluster Delayed accessory Fog lamps - 2004 Ford F350 | Owner Guide 3rd Printing - Page 199
Passenger Compartment Fuse Panel Description Not used Heated seats Ignition switch 4WD/Shift on the fly Left-hand power seats Starter motor Right-hand power seats Trailer tow battery charge Ignition switch Window motors, Moonroof 4WABS module Not used Backup lamps relay (Diesel engine only) 212 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 200
road tires and wheels that were originally provided by Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired. When driving with the dissimilar Winter weather driving capability 200 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 201
Load Leveling Adjustment (if spare tire/wheel and seek service as soon as possible. seat Super Cab: Fastened to floor under rear seat Crew Cab: Fastened to floor behind rear seat In the glove box Jack handle and lug wrench Key, spare tire lock 201 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 202
are required to remove the spare tire: • one handle extension and one typical extension. To assemble, align button with hole and slide parts together. To disconnect the spare tire lock key (A) to the jack handle (B). 202 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 203
rearward and the cable is slack. 5. Remove the retainer through the center of the wheel. Tire change procedure 1. Park on a level surface, activate hazard flashers and set the parking brake. • Automatic transmission: Place gearshift lever in P (Park). • Manual transmission: Place gearshift lever - 2004 Ford F350 | Owner Guide 3rd Printing - Page 204
) (manual transmission). To prevent the vehicle from moving when you change the tire, be sure that the parking brake is set and the diagonally opposite wheel is blocked. If the vehicle slips off the jack, you or someone else could be seriously injured. 204 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 205
the vehicle. 7. Position the jack according to the following guides: • Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area next to the differential housing. 205 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 206
. Reinstall the lug nuts until the wheel is snug against the hub. Do not fully tighten the lug nuts until the wheel has been lowered. 11. Lower the wheel by turning the jack handle counterclockwise. Go to step 19. 206 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 207
jack according to the following guides: • Front (4x2) F-350 Single Rear Wheel (SRW) Chassis Cab only Place jack directly under jacking pin. • Front (4x2) F-350 Dual Rear Wheel (DRW) Chassis Cab only Place jack directly under I-beam. 207 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 208
Roadside Emergencies • Front (4x2) F-450/F-550 • Front driver side (4x4): F-350 Chassis Cab • Front driver side (4x4): F-450/F-550 with gray jack • Front driver side F-450/F-550 (4x4) with red jack 208 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 209
against the hub. Do not fully tighten the lug nuts until the wheel has been lowered. 18. Lower the wheel by slowly turning the release valve counterclockwise. Opening the release valve slowly will provide a more controlled rate of descent. 209 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 210
. Remove the tire winch mechanism; store the flat in the bed of the truck. 21. Stow the jack, to follow spare tire stowage instructions may result in failure of cable or loss of spare tire. cable and loss of the tire. 210 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 211
rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads. Bolt size 211 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 212
other moving parts. 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. 212 2004 F250/350/450 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 213
In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - - - + - + + + 213 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 214
the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 214 2004 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 215
. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - - - - + + + + 215 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 216
(+) terminal of the disabled vehicle's battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 216 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 217
vehicles, the 4WD control switch is turned to the 2WD position prior to towing. • On manual transfer case vehicles, the shift lever is in the 2WD position and the wheel hubs are in the UNLOCKED position prior to towing. 217 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 218
Roadside Emergencies An alternative for towing a 4x4 vehicle (with gasoline engine only) with a manual 4WD system is to: • put the transfer case in neutral, then put the 4WD shift lever in N (Neutral). • unlock the front hub locks (refer to Four wheel drive [4WD] operation [if equipped] in the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 219
to help you. In the United States: Ford Motor Company Customer Relationship Center P.O. Box 6248 Dearborn, MI 48121 1-800-392-3673 (FORD) (TDD for the hearing impaired: 1-800-232-5952) www.customersaskford.com 219 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 220
Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service number (VIN) 220 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 221
, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com. 221 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 222
discontinue this service without notice and without incurring obligations per applicable state law. What kinds of cases does the Board review? Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are - 2004 Ford F350 | Owner Guide 3rd Printing - Page 223
dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s). • A description of the action you expect to resolve your concern. You will receive a letter of explanation if your application does not qualify for Board review. 223 2004 F250/350/450/550 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 224
some cases. After a case is reviewed, the Board mails you a Ford), TDD for the hearing impaired: 1-800-232-5952 or by writing to the Center at the following address: Ford Motor Company Customer Relationship Center P.O. Box 6248 Dearborn, Michigan 48121 224 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 225
or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. In the United States, using leaded fuel may also result in difficulty importing your vehicle back into the U.S. 225 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 226
order.) Obtaining a French owner 's guide French Owner's Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. 226 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 227
or replacement vehicle. California Civil Code Section 1793 condition that substantially impairs the use, value or safety of the vehicle) OR 3. The vehicle is out of service Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126 227 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 228
recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto information about motor vehicle safety from the Hotline. 228 2004 F250/350/450/550 (f23) Owners Guide (post-2002- - 2004 Ford F350 | Owner Guide 3rd Printing - Page 229
time. • Remove any exterior accessories, such as low-gloss black) colored trim, such as grained door handles, roof racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will "gray" or stain the parts over time. 229 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 230
components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. 230 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 231
, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. 231 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 232
windshield reflection. Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system , carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with - 2004 Ford F350 | Owner Guide 3rd Printing - Page 233
• Clean spills as quickly as possible. • Test any cleaner or stain remover on an inconspicuous part of the leather as cleaners may darken the leather. For more specific cleaning may permanently stain the leather. 233 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 234
same instructions as in the Conditioning section. Conditioning Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 235
Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3-A) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft Engine Shampoo and Degreaser (ZC-20) 235 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 236
). 2. Turn off the engine and remove the key. 3. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in 1 (First). 2. Turn off the engine and remove the key. 3. Block the wheels. 236 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 237
Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove - 2004 Ford F350 | Owner Guide 3rd Printing - Page 238
box 5. Power steering fluid reservoir 6. Air filter assembly 7. Engine coolant reservoir 8. Windshield washer fluid reservoir 9. Battery 10. Engine oil filler cap 11. Transmission fluid dipstick (automatic transmission) 238 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 239
drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park) (automatic transmission) or 1 (First) (manual transmission). 4. Open the hood. Protect yourself from engine heat. 239 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 240
levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 241
schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be - 2004 Ford F350 | Owner Guide 3rd Printing - Page 242
or replaced. For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals. If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire - 2004 Ford F350 | Owner Guide 3rd Printing - Page 243
the parking brake. 2. Put the gearshift in P (Park) (automatic transmission) or the neutral position (manual transmission), turn off all accessories and start the engine. 3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 5. Turn the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 244
find out more about recycling automotive batteries. RE D TU LE A RN RECYCLE ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the Scheduled Maintenance Guide. The coolant concentration should be maintained - 2004 Ford F350 | Owner Guide 3rd Printing - Page 245
level is obtained. Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. 245 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 246
, which have a coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant. 246 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English - 2004 Ford F350 | Owner Guide 3rd Printing - Page 247
coolant per month, have your dealer check the engine cooling system. Your cooling system may have a leak. Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled - 2004 Ford F350 | Owner Guide 3rd Printing - Page 248
equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The "fail-safe" distance depends on ambient temperatures, vehicle load and terrain. 248 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 249
will • The illuminate. • The Service engine soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the - 2004 Ford F350 | Owner Guide 3rd Printing - Page 250
Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may - 2004 Ford F350 | Owner Guide 3rd Printing - Page 251
If fuel is splashed in the eyes, remove contact lenses (if worn), flush with When refueling always shut the engine off and never allow sparks vapor is extremely hazardous under certain conditions. Care should be taken to avoid 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 252
the engine, remove the fuel filler cap, align the cap properly and reinstall it. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford - 2004 Ford F350 | Owner Guide 3rd Printing - Page 253
heavily under most driving conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. 87 Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems, try a different brand - 2004 Ford F350 | Owner Guide 3rd Printing - Page 254
filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system - 2004 Ford F350 | Owner Guide 3rd Printing - Page 255
will result if the engine is left running. • Use the same filling rate setting (low - medium - high) each time the tank is filled. • Allow no more than 2 automatic click-offs when miles traveled by total gallons used. 255 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 256
fuel economy under current driving conditions. Additionally, keeping records during summer [65 mph]). • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 257
Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas MPG) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions. 257 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 258
Ford Motor Company parts in performance and durability. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Illumination of the Service engine soon light, charging system - 2004 Ford F350 | Owner Guide 3rd Printing - Page 259
pass the I/M test with the Check engine/Service engine soon light on. If the vehicle's powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a "not ready for I/M test" condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 260
fluid level is low. Add fluid to bring fluid level up to be between the arrows in the FULL COLD range. 3. Start the engine. 4. While the engine idles, turn your brake system could be compromised, seek service from your dealer immediately. 260 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 261
dirt and water from entering the reservoir. 2. Remove cap and rubber diaphragm from reservoir. 3. Add fluid until the level reaches the step in the reservoir. 4. Reinstall rubber diaphragm and cap onto reservoir. 261 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 262
. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10°C (50°F). ADD COLD HOT DO NOT ADD DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK 262 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 263
an overheating condition. Adjusting automatic transmission fluid automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct. 263 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 264
) The TorqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the frame rail. Refer to the Scheduled Maintenance Guide for service intervals. To replace the transmission filter: 1. Shut off the engine. 2. Unscrew filter housing. 3. Replace filter with a new - 2004 Ford F350 | Owner Guide 3rd Printing - Page 265
and Specifications Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. 265 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 266
lubrication. Refer to the Scheduled Maintenance Guide for maintenance intervals. If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will also be necessary. 266 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 267
of air filter housing. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unmetered air to enter the engine if not properly seated. 5. Replace the two halves of the air filter housing and secure the clamp. 267 2004 F250/350/450 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 268
The grades represent the tire's ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. 268 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 269
conditions Federal Motor Vehicle Safety miles of service, but they Inflation pressure: A measure of the amount of air in bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tire's load carrying capability. 269 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 270
cars, SUVs, minivans and light trucks. Note: If your tire size does not begin with a letter this may mean it is designated by either ETRTO (European Tire and Rim Technical Organization) or JATMA (Japan Tire Manufacturing Association). 270 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 271
condition of load and inflation pressure. The tires on your vehicle may operate at different conditions for load and inflation pressure. These speed ratings may need to be adjusted for the difference in conditions ZR. 271 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 272
codes used for traceability. This information is used to contact customers if a tire defect requires a recall. driver's door, for the correct tire pressure for your vehicle 12. Treadwear, Traction conditions on a specified indoor laboratory test wheel. 272 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 273
Tire and Rim Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation Limits: Indicates the load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. 273 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 274
Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light trucks. 2. 145: Indicates the nominal width pressure by tire size and other important information located on the B-Pillar or the edge of the driver's door. 274 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 275
and record the tire pressure first and add the appropriate air pressure when you get to the pump. It is normal for tires to heat up and the air pressure inside to go up as you drive. Never "bleed" or reduce air pressure when tires are hot. 275 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 276
. As such, they cannot be treated like normal light truck tires. Tire service, including adjusting tire pressure, must be performed by personnel trained, supervised and all persons are clear of the trajectory area. 276 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 277
if improperly used, serviced or maintained. To avoid serious injury, never attempt to re-inflate a tire which has been run flat or seriously under-inflated without first removing the tire from the wheel assembly for inspection. Do not attempt to add air to tires or replace tires or wheels without - 2004 Ford F350 | Owner Guide 3rd Printing - Page 278
Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 278 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 279
for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle may be your tires rotated, inflation pressure must be checked and adjusted to the vehicle requirements. 279 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 280
(wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. system, a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced. 280 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 281
death. Additionally the use of non-recommended tires and wheels could cause steering, suspension, axle or transfer case/power transfer unit failure. If you have questions regarding tire replacement, see an authorized Ford or Lincoln/Mercury dealer. Make sure all tires and wheels on the vehicle are - 2004 Ford F350 | Owner Guide 3rd Printing - Page 282
, verifying that the chains do not touch any wiring, brake lines or fuel lines. • Drive cautiously suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains. 282 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 283
Maintenance and Specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum Automatic Transmission Filter 1 5.4L V8 engine FA-1634 FG-986B FL-820-S 1 6.8L V10 engine FA-1634 FG-986B FL-820-S BXT-65 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 284
High clutch fluid-if Performance DOT 3 Motor equipped) Vehicle Brake Fluid Engine coolant 2 Motorcraft Premium Gold Engine Coolant (yellow-colored) Fluid Application F-250/350 (Dana 60 axle) F-350/450/550 (Dana 60 axle) F-250 /350 (10.50 inch axle) 1 F-350/450 (DANA 80)1 Capacity 2.7L (5.8 pints - 2004 Ford F350 | Owner Guide 3rd Printing - Page 285
Maintenance and Specifications Fluid Engine oil (includes filter change)-Gas engines6 Ford Part Application Capacity Name Motorcraft SAE 5.4L V8 and 5.7L (6.0 5W-20 Premium 6.8L V10 quarts) Synthetic Blend engines Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6. - 2004 Ford F350 | Owner Guide 3rd Printing - Page 286
Use of dual usage fluids in an automatic transmission application requiring MERCON SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage. 286 Windshield washer fluid 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA - 2004 Ford F350 | Owner Guide 3rd Printing - Page 287
equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A Spindle bearing XY-80W-90-QL WSP-M2C197-A Front axle (4X4) 287 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 288
-QL Ford specification WSL-M2C192-A XY-75W90-GLS - Rear axle XY-80W90-QL WSP-M2C197-A PM-1 Brake fluid and clutch fluid (if equipped) Engine coolant ESA-M6C25-A and DOT 3 VC-7-A (U.S., except CA and OR), VC-7-B (CA and OR only) WSS-M97B51-A1 288 2004 F250/350/450/550 (f23) Owners Guide - 2004 Ford F350 | Owner Guide 3rd Printing - Page 289
Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Multi-Purpose Grease Ford part number XO-5W20-QSP (US) CXO-5W20-LSP12 (Canada) Ford specification WSS-M2C153-H and API Certification Mark Engine oil Hinges, latches, striker plates, fuel filler door hinge and seat tracks Lock cylinders XG-4 or - 2004 Ford F350 | Owner Guide 3rd Printing - Page 290
Item Automatic transmission 4R100 (4-speed) Automatic transmission TorqShift (5-speed) Ford part name or equivalent Motorcraft MERCON ATF Ford part number XT-2-QDX Ford specification MERCON 2 Motorcraft MERCON SP ATF 2 XT-6-QSP MERCON SP Motorcraft ZC-32-A WSB-M8B16-A2 Premium Windshield - 2004 Ford F350 | Owner Guide 3rd Printing - Page 291
Guide Supplement for Motorcraft diesel engine service part numbers. VEHICLE DIMENSIONS F-250 Regular Cab and SuperCab Dimension Regular Cab 4x2 - inches (mm) 76.2 (1935) Body style Regular SuperCab SuperCab Cab 4x4 - 4x2 - 4x4 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 292
6666) Crew Cab 4x4, Long box - inches (mm) 76.6 (2022) 68.3 (1736) / 68.1 (1729) 79.9 (2031) 172.4 (4379) 262.4 (6666) (1) Overall height (2) Track 68.3 (1736)/ .0 (1803)b,d 71.0 (1803)b,d 74.0 (1880)b,d 74.0 (1880)b,d 292 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 293
)b,d a 4x2 Single rear wheel (SRW) b 4x2 Dual rear wheel (DRW) c 4x4 Single rear wheel (SRW) d 4x4 Dual rear wheel (DRW) e Short box f Long box 227.0 (5767) 141.8 (3602)e/ 158.0 (4014)f 231.9 (5889)e/ 248.0 (6300)f 293 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 294
Front (2b) Track Rear (3) Overall width (4) Wheelbase (5) Overall length a 4x2 Single Rear Wheel (SRW) b 4x2 Dual Rear Wheel (DRW) c 4x4 Single Rear Wheel (SRW) d 4x4 Dual Rear Wheel (DRW) 156.2 (3967 246.2 (6254) 172.4 (4379) 262.4 (6666) 294 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 295
(2048)a 80.5 (2044)b,c 80.2 (2038)d Crew Cab Chassis 4x2/4x4 - inches (mm) 80.8 (2053) 4x2 80.9 (2056) 4x4 68.7 (1746) / 68.7 (1746) / 68.7 (1746) wheel base (2) Track Front / Rear (3) Overall width (4) Wheelbase 261.6 (6644)e 285.6 (7254)f 295 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 296
style Crew Cab Crew Cab Chassis Cab Chassis Cab 4x2 - inches 4x4 - inches (mm) (mm) 81.4 (2067) 81.3 ( 4475 mm) wheel base f 200.2" (5085 mm) wheel base (2) Track Front / Rear (3) Overall width (4) Wheelbase 68.7 (1746) / 68 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 297
Maintenance and Specifications 1 2 3 4 5 297 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 298
identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) XXXXXXXXXXXXXXXXX 298 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 299
the engine block, transmission, frame and transfer case (if equipped). Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents. 299 2004 F250/350/450 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 300
drive automatic transaxle 4-speed overdrive (4F27E) 4-speed overdrive (4FE) 3-speed (Mazda) 4-speed overdrive (AX4S) 4-speed overdrive (4F20E) 4-speed overdrive (4F50N) 4-speed overdrive (CD4E) Rear wheel drive manual transaxle 5-speed (Mazda M5) 300 2004 F250/350/450/550 (f23) Owners Guide (post - 2004 Ford F350 | Owner Guide 3rd Printing - Page 301
Maintenance and Specifications Code U A Transmission/Transaxle Description Rear wheel drive automatic transmission 4-speed overdrive (4R70W) 5-speed overdrive (5R55N) 301 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 302
. Exterior style Bug shields Deflectors Exterior trim Fender flares Front end covers Grille inserts Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLs) Running boards Sliding rear windows - manual and power 302 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 303
Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories 303 2004 F250/350/450/550 (f23 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 304
CRTC regulations and should be installed only by a qualified service technician. • Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use. 304 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 305
light ...109 operation ...108 passenger air bag ...108 passenger deactivation switch ...110 Air cleaner filter ...267, 283 Ambulance packages ...8 Antifreeze (see Engine coolant) ...244 Anti-lock brake system (see Brakes) ...130 Audio system (see Radio) ...20, 22, 25, 28, 32 Automatic transmission - 2004 Ford F350 | Owner Guide 3rd Printing - Page 306
control ...242 lubrication specifications ...287, 291 refill capacities ...284 service points ...238 starting after a collision ...193 Engine block heater ...129 Engine oil ...239 checking and adding ...239 dipstick ...239 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford F350 | Owner Guide 3rd Printing - Page 307
daytime running lights ...42 flash to pass ...43 high beam ...43 replacing bulbs ...46-47 turning on and off ...41 Heating heating and air conditioning system ...38-39 Homelink wireless control system ...64 Hood ...237 I Ignition ...125, 291 307 2004 F250/350/450/550 (f23) Owners Guide (post-2002 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 308
...131 Parts (see Motorcraft parts) ...283 Pedals (see Power adjustable foot pedals) ...61 Power adjustable foot pedals ...61 Loading instructions ...164 Locks autolock ...81 childproof ...76 Lubricant specifications ...287, 291 Lug nuts ...211 Lumbar support, seats ...90 M 2004 F250/350/450/550 - 2004 Ford F350 | Owner Guide 3rd Printing - Page 309
your vehicle ...125-126, 128 jump starting ...212 Steering wheel tilting ...53 T Tailgate ...73-74 Tilt steering wheel ...53 Tires ...268-269 alignment ...277 care ...275 changing ...203 checking the pressure ...275 309 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford F350 | Owner Guide 3rd Printing - Page 310
...129 W Warning lights (see Lights) ...12 Washer fluid ...239 Water, Driving through ...160 Windows power ...57 Windshield washer fluid and wipers ...52 checking and adding fluid ...239 replacing wiper blades ...52 Wrecker towing ...217 310 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt - 2004 Ford F350 | Owner Guide 3rd Printing - Page 311
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Introduction
4
Instrument Cluster
12
Warning and control lights
12
Gauges
16
Entertainment Systems
20
AM/FM stereo
20
AM/FM stereo cassette
22
AM/FM stereo with CD
25
AM/FM stereo cassette with CD
28
AM/FM stereo with in-dash six CD
32
Climate Controls
38
Heater only
38
Manual heating and air conditioning
39
Lights
41
Headlamps
41
Turn signal control
44
Bulb replacement
45
Driver Controls
52
Windshield wiper/washer control
52
Steering wheel adjustment
53
Moon roof
55
Power windows
57
Mirrors
59
Speed control
61
Message center
70
Table of Contents
1
2004 F250/350/450/550
(f23)
Owners Guide (post-2002-fmt)
USA English
(fus)
Table of Contents