2004 Ford Ranger Owner Guide 3rd Printing
2004 Ford Ranger Manual
2004 Ford Ranger manual content summary:
- 2004 Ford Ranger | Owner Guide 3rd Printing - Page 1
only Manual heating and air conditioning 33 33 34 Lights Headlamps Turn signal control Bulb replacement 36 36 39 40 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control 45 45 46 47 47 48 Locks and Security Keys Locks Anti-theft system - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 2
restraints Air bags Child restraints 60 60 62 73 83 Driving Starting Brakes Transmission operation relays Changing tires Jump starting Wrecker towing 134 134 135 135 136 146 154 160 Customer Assistance Reporting safety defects (U.S. only) 161 169 Cleaning 170 2 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 3
storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2004 Ford Motor Company 3 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 4
switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside Emergencies chapter. 4 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 5
consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the environment. Correct chapter for more information on oil usage. 5 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 6
steering or brake systems. In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may the information independently of Ford Motor Company and Ford of Canada. 6 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 7
Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear-facing child or infant seats should NEVER be placed in front of an active passenger air bag. Notice to - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 8
's Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Hazard Warning Flasher Traction Control Master Lighting Switch - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 9
Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 10
Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle's functions. Many lights will illuminate when - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 11
immediately. Anti-lock brake system: If the ABS light stays illuminated or ABS continues to flash, a malfunction has been detected; have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. Air bag readiness: If this light fails to - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 12
your safety belt. Charging system: Illuminates when the battery is not charging properly. transmission has been turned off, refer to the Driving chapter. If the light flashes steadily or does not illuminate, have the transmission serviced soon, or damage may occur. 12 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 13
. Anti-theft system: Flashes when the Securilock Passive Anti-theft System has been activated. Speed control: Illuminates when the speed control is engaged. Turns off when the speed control system is disengaged. Turn signal: Illuminates when the left or right turn signal or the hazard lights are - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 14
is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot. Odometer: Registers the total kilometers (miles) of the vehicle. 14 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 15
tachometer pointer continuously at the top of the scale may damage the engine. Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is and Specifications chapter for more information. 15 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 16
Entertainment Systems Entertainment Systems AM/FM STEREO (IF EQUIPPED) 1. AM/FM: Press to select AM/FM1/FM2 frequency bands. 2. CLK: Press until SELECT HOUR /increase the treble setting. to adjust the audio between the left and 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 17
Systems 4. Tune: Press to manually go down/up ( / ) the radio frequency and in audio mode to select various settings. 5. Memory presets: To set a station: Select frequency band AM/FM on. AM/FM STEREO SINGLE CD SYSTEM (IF EQUIPPED) 17 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 18
. If there are less than six strong stations, the system will store the last one in the remaining presets. Bass front and Fade: Press rear speakers. 5. TUNE: Press to manually go / ) the radio down/up ( frequency and also to select various settings in menu mode. 18 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 19
SCAN ON and SCAN OFF. When activated, the system scans up through and plays a brief sampling of available radio stations or CD tracks. Press again to stop. 13. AM/FM:Press to select AM/FM1/FM2 frequency switch is turned back on. 19 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 20
recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film for further information. AM/FM STEREO CASSETTE, CD/MP3 SOUND SYSTEM (IF EQUIPPED) 20 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 21
MENU to manually set preset strong stations, the system will store the front and MENU to go to Next/previous directory: In MP3 mode, press the previous or next MP3 directory. Flat file/directory mode: Press or Directory mode. MENU to select Flat file mode 21 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 22
cycle Dolby ON/OFF. The Dolby noise reduction system is manufactured under license from Dolby Laboratories Licensing manually advance in a CD track. 12. REW (Rewind): In tape mode, press to rewind the tape. In CD mode, press to manually reverse in a CD track. 22 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 23
function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to 23 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 24
information. PREMIUM/AUDIOPHILE IN-DASH CD6/MP3 DISC PIONEER AUDIO SYSTEM (IF EQUIPPED) 19 1 2 18 17 16 15 COMP 3 4 5 6 7 14 13 12 11 10 9 8 1. AM/FM: Press to select AM/FM1/FM2 frequency bands. 2. when the ignition is off. 24 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 25
less than six strong stations, the system will store the last one in the to adjust the audio between the front and / to go to Next/previous / ) the radio 7. TUNE/DISC: Press to manually go down/up ( frequency, select the previous/next 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 26
Systems manually advance in a CD track. 13. REW (Rewind): Press to manually reverse in a CD track. 14. Memory presets: To set a station: Select frequency band AM/FM in the current directory. Press again to stop. 17. ON/OFF/Volume: Press 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 27
function correctly when used in Ford CD players. Irregular shaped SYSTEM (IF EQUIPPED) 1. EJ (CD eject): To eject an individual CD, press CD and select the correct slot number by pressing the Memory Preset buttons. Press and hold EJ (eject) to eject all loaded CDs. 27 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 28
set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2. Press TUNE system will store the last one TUNE again to disengage. in the remaining presets. Press BASS: Press 28 TUNE to decrease/increase the bass levels. 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 29
): Press to manually advance in a CD track. 13. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. To select a preset station, press the desired memory preset button. 29 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 30
FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC). Those frequencies are: AM - 530, 540-1700, 1710 kHz FM- 87.7, 87.9-107.7, 107.9 MHz 30 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 31
edges only. Never touch the playing surface. • Inspect discs before playing. Clean only with an approved CD cleaner and wipe from the center out. 31 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 32
in Ford CD Ball point pens may damage CDs. Please contact your dealer for further information. AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your dealer or qualified technician. 32 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 33
to "breathe" using the outside air inlet vents. • Do not put objects under the front seats that will interfere with the air flow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. 33 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 34
vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 35
airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 35 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 36
Running Lamp (DRL) system does not activate your parking lights or side marker lights and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. 36 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 37
on your vehicle are properly aimed before leaving the assembly plant. If your vehicle is involved in an accident or if you have problems fixing the alignment of your headlamps, have them checked by a qualified service technician. 37 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 38
Lights HEADLAMP AIM ADJUSTMENT The headlamps on your vehicle can only be vertically adjusted. Your vehicle does not require aim by turning the adjuster control either clockwise (to adjust down) or counterclockwise (to adjust up). 38 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 39
/READING LAMPS (IF EQUIPPED) The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • the remote entry controls are pressed and the ignition is OFF. 39 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 40
Regular 1 904 Cab (if equipped) 1 904 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer. Replacing the interior bulbs Check the operation of all bulbs frequently. 40 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 41
Lights Replacing headlamp bulbs To remove the headlamp bulb: 1. Make sure the headlamp switch is in the OFF position, then open the hood. 2. Remove two screws and cover (if equipped). 3. At the back the new bulb(s) in reverse order. 41 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 42
Lights Replacing front side marker /turn signal/ sidemarker bulbs 1. Turn the headlamp switch to the OFF position and then open the hood. 2. Remove two screws and cover (if equipped). 3. At the back of the headlamp, pry up the two retainer pins to release the headlamp assembly from the vehicle and - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 43
the four screws and the lamp assembly from vehicle. 3. Rotate bulb socket counterclockwise turn and remove from lamp assembly. 4. Carefully pull the bulb straight out of the socket Install the new bulb(s) in reverse order. 43 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 44
is in the OFF position and reach behind the rear bumper to locate the bulb socket. 2. Twist the socket counterclockwise and remove. 3. Carefully pull the bulb straight out of the socket. Install the new bulb(s) in reverse order. 44 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 45
manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm. 2. Attach the new wiper to the wiper arm and press it into place until a click is heard. 3. Replace wiper blades every 6 months for optimum performance. 45 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 46
Watts. Exceeding these limits will result in a blown fuse. Refer to Passenger Compartment Fuse Panel in the Roadside Emergencies chapter for fuse ratings in your vehicle. Always keep the power point caps closed when not being used. 46 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 47
to stop. POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors: to adjust the left 1. Select to adjust the right mirror or mirror. 2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. 47 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 48
, like an automatic car wash. pedal. on the 5. The indicator light instrument cluster will turn on. Note: brakes to reduce the speed. • If the vehicle speed decreases more than 10 mph (16 km/h) below your set speed on an uphill, your speed control will disengage. 48 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 49
control To disengage the speed control: • Depress the brake pedal or • Depress the clutch pedal (if equipped). the RES (resume) control and release it. This will automatically return the vehicle to the previously set speed. The RES 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 50
Driver Controls • Depress the brake pedal or the clutch pedal Coin holder slots • Flip up armrest • Passenger airbag on/off switch (if equipped) Use only soft cups in the cupholder. Hard objects can injure you in a these benefits. 50 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 51
vehicle communications systems, telematics devices notches in the side trim panels that are used for a bed extender: 1. Lower tailgate. 2. Pull the round knobs on each side of the extender to release it from the pickup box. 3. Pivot extender on to the tailgate. 51 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 52
Press the locking clips below the middle bar on each side and lift the extender out of the bed. Note: Remove and store the bed extender when not in use. To install the bed extender, follow the removal procedure in reverse order. 52 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 53
all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. Refer to SecuriLock Passive Anti-Theft System for more information. POWER DOOR LOCKS (IF EQUIPPED) Press - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 54
timeout in 3 minutes. Note: The panic alarm will only operate when the ignition is in the OFF or ACC position. Replacing the battery The remote entry transmitter uses one coin type three-volt lithium battery CR2032 or equivalent. 54 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 55
COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery battery replacement. Replacing 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 56
mode has been activated. 6. Within 20 automatically lights will not turn off if: • they have been turned on with the dimmer control, or • any door is open. The battery saver will shut off the interior lamps after several minutes if they are left on accidentally. 56 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 57
. Refer to Programming spare keys for instructions on how to program the coded key. Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 58
is armed. Automatic disarming Switching the ignition to the 4 (ON) position with a coded key disarms the vehicle. The theft indicator will illuminate for three seconds and then go out. Note: If the theft indicator stays on for an extended period of time or flashes rapidly, have the system serviced - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 59
indicator light will flash on and off rapidly. If failure repeats, bring your vehicle to your dealer to have the new key(s) programmed. To program additional new unprogrammed key(s), repeat this procedure from Step 1 for each additional key. 59 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 60
higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat Never adjust the driver's seat or seatback when the vehicle is moving. Always cushion up to adjust seatback. 60 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 61
. Turn the lumbar support control counterclockwise to increase softness. Passenger side rear access Pull up on the recliner handle. The seat will lean forward. Lift the release bar to move the seat forward to access the rear area of the cab. 61 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 62
lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit where they can be properly restrained. 62 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 63
wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided. It is extremely outside shoulder only. Never wear the shoulder belt under the arm. 2) Never swing the safety belt around your neck over the 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 64
on the driver safety belt. In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. 64 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 65
" feature) must be checked by a qualified technician to verify that the "automatic locking retractor" feature for child seats is still functioning properly. In addition, all safety belts should be checked for proper function. 65 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 66
in the event of a collision. Front safety belt height adjustment Your vehicle has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. 66 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 67
belt height adjusters so that the belt rests across the middle of your shoulder. front center seat lap belt (if equipped) The lap belt does not adjust automatically. The lap belt should fit snugly and as low as possible around the hips, not across the waist. 67 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 68
belt extension assembly that can be added (part number 611C22). This assembly can be obtained light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. 68 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 69
the safety belt indicator light activate. is illuminated and the safety belt warning chime is sounding...The driver's safety belt is buckled The BeltMinder feature will not before the ignition switch is turned activate. to the ON position... 69 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 70
belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. Nearly 1 of 2 deaths occur in single work" "Traffic is light" "Belts wrinkle my clothes" "The people I'm with don't wear belts" 70 2004 Ranger (ran) Owners Guide (post-2002-fmt) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 71
can be deactivated/activated by performing the following procedure: Before following the procedure, ensure that the following conditions are met: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The ignition switch - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 72
seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times per second for three seconds. 9. After receiving confirmation, the deactivation/activation procedure is complete. 72 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 73
to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 73 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 74
DO NOT inflate slowly or gently and the risk of injury from a deploying air bag is greatest close to the trim covering the air bag module. Never place a rear facing infant seat in the front seat unless the passenger air bag is turned off. All occupants of the vehicle, including the driver, should - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 75
those objects to be propelled by the air bag into your face and torso causing serious injury. Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 76
child safety restraint in front of an activated airbag. Airbags have been known to kill or injure children in front facing child safety restraints. Whenever placing a child safety seat in a front seating position (including center if equipped), turn off the passenger side air bag switch after being - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 77
important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control. Several air bag system components get hot after inflation. Do not touch them after inflation. 77 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 78
the problem and/or light are repaired. If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event of a collision. 78 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 79
passenger air bag is deactivated. If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in the On position, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. 79 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 80
AIRBAG If the OFF light is illuminated when the passenger air bag ON/OFF switch is in the ON position and the ignition switch is ON, have the passenger air bag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. The safety belts for the driver and right front passenger - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 81
designed to work as a safety system with the air bags. Read all air bag Warning labels in the vehicle as well as the other important air bag instructions and Warnings in this Owner's Guide. The passenger side air bag should always be ON (the air bag OFF light should not be illuminated) unless the - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 82
to underlying organs. In a crash, if the air bag is turned OFF, this energy management safety belt condition that, according to the child's physician, makes it necessary for the child to ride in the front seat so that the driver can monitor the child's condition. 82 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 83
Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. 83 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 84
air bag precautions that apply to adult passengers in your vehicle. If the shoulder belt portion of a combination lap and shoulder belt can be positioned so it does not cross or rest in front safety seats, Ford Motor Company recommends 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 85
lap belt rest low across the a removable shield, remove the shield supports your child's head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lbs. 85 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 86
for the size and weight of the child. Carefully follow all of the manufacturer's instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. 86 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 87
chapter. Carefully follow all of the manufacturer's instructions included with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. 87 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 88
off, See Passenger air bag on/off switch. Rear facing child seats should NEVER be placed in the front seats unless the passenger airbag switch is turned off. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 88 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 89
, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue it retracts to indicate it is in the automatic locking mode. 89 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 90
retract to remove any slack the automatic locking accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering a tether strap. The tether anchors in your vehicle are located on the back of the front seat cushion. 90 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 91
tether strap may not work properly if attached somewhere other than the correct tether anchor. 1. Position the child safety seat on the front seat cushion. 2. Route the child safety seat tether strap over the back of the seat. 91 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 92
Seating and Safety Restraints 3. Locate the correct anchor for the selected seating position. The tether anchor is located on the rear lower portion of the passenger seat. 4. Clip the tether strap to the anchor. 92 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 93
a child safety seat in the front center position, route the tether strap over the center arm rest and clip it to the center anchor instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases. 93 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 94
. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death. 94 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 95
front passenger seat between the cushion and seat back. The LATCH anchors are below the locator symbols on the seat back. Two plastic LATCH guides may be obtained at no charge from any Ford dealer (part a crash greatly increases. 95 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 96
allows key removal. For vehicles equipped with a manual transmission, you must depress the ignition release lever to release the key. 3 2 1 4 5 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 97
runs faster to warm the engine. If the engine idle speed does not slow down automatically, have the vehicle checked. Before starting the vehicle: 1. Make sure all . 2. Make sure the headlamps and electrical accessories are off. 97 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 98
vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor. 98 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 99
1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver's safety belt is fastened, the light may not illuminate. Starting the with fuel. 99 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 100
in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. Refer to Brake system warning light in the Instrument Cluster ! chapter for information on the brake BRAKE system warning light. 100 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 101
effective. (If your BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately.) Parking brake To set the parking brake (1), press the parking brake pedal down until the pedal stops. ABS ! BRAKE 101 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 102
the parking brake fully and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). STEERING To prevent damage to the power steering system: • Never hold the steering wheel at its furthest turning points (until it stops) for more - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 103
) with ignition in the ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Insert the key and turn it to OFF. Apply the brake pedal and shift to N (Neutral). 103 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 104
speed automatic transmission (if equipped) This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality. When the vehicle's battery has been disconnected for any type of service or repair, the transmission - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 105
by pressing the O/D ON/OFF transmission control switch on the end of the gearshift lever. • This position allows for all forward gears except overdrive. • O/D OFF lamp is illuminated. O/D OFF • Provides engine braking. 105 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 106
Driving • Use when driving conditions cause excessive shifting from O/D to other gears. Examples: city traffic, hilly terrain, heavy loads, trailer towing and when engine braking is required. • To return to O/D (overdrive mode), press the transmission control switch. The O/D OFF lamp will not be - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 107
Transfer case position (if equipped) Shift from: 2H or 4H 4L 5 (Overdrive) - 4 55 mph (88 km/h) 22 mph (34 km/h) 4-3 45 mph (72 km/h) 18 mph (27 km/h) 3-2 35 mph (56 km/h) 14 mph (21 km/h) 2-1 20 mph (32 km/h) 8 mph (11 km/h) 107 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 108
key toward you and remove the key. PUSH If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow, it may be rocked out by shifting from forward and reverse gears, stopping between shifts in a steady pattern. Press lightly on the accelerator in each gear. Do not rock the - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 109
for use on dry pavement. 4X4 LOW (4WD Low) - Uses extra gearing to provide maximum power to all four wheels. Intended only for off-road applications such as deep sand, steep grades or pulling heavy objects. 4L (4WD Low) will not 109 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 110
the 4WD system shifts or engages. This is normal and should be no reason for concern. 1. Bring the vehicle to a complete stop 2. Depress the brake 3. On vehicles equipped with an automatic transmission, place the transmission in N (Neutral); on vehicles equipped with a manual transmission, depress - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 111
To maintain steering and braking control of your vehicle, use 4WD on dry, hard surfaced roads. Doing the pavement, slow down, but avoid severe brake application, ease slow down gradually before returning to the pavement. You may lose control if you do not slow under off-road conditions. Avoid sharp - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 112
between forward and reverse gears, stopping between shifts, in a steady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Do not rock the vehicle for more than a few minutes - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 113
assistance may be required from another vehicle. Remember, you may be able to back out the way you came if you proceed with caution. 113 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 114
vehicle. If the transmission, transfer case or front axle are submerged in water, their fluids should be checked and changed, if necessary. Driving through deep water may damage the transmission. If the front or rear axle is submerged in water, the axle lubricant should be replaced. After driving - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 115
is equipped with a Four Wheel Anti-lock Brake System (ABS), apply the brakes steadily. Do not "pump" the brakes. Driving on snow and ice 4WD vehicles have advantages over 2WD vehicles in snow and ice but can skid like any other vehicle. 115 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 116
overconfident as to road conditions. Make sure you allow sufficient distance between you and other vehicles for stopping. Drive slower than usual and consider using one of the lower gears. Your vehicle is equipped with a Four Wheel Anti-Lock Brake System (ABS); apply the brake steadily. Do not "pump - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 117
make it more likely the vehicle will roll over as a result of a loss of control. Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover). 117 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 118
engine's air intake and severely damage your engine. Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. Driving through deep water where the transmission vent tube - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 119
, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership. 119 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 120
. Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. 120 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 121
(Important: The towing vehicle's braking system is rated for operation at GVWR, not at GCWR. Separate functional brakes should be used for safe control . Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations. 121 2004 Ranger (ran) Owners Guide ( - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 122
Special loading instructions for owners speeds and increased stopping distance, should for your engine and rear axle ratio on the following charts. Your transmission, axle, brakes, tires and suspension. Inspect these components carefully after any towing operation. 122 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 123
Driving Engine 4x2 w/manual transmission Rear axle Maximum Maximum Maximum ratio GCWR - lbs. trailer frontal area (kg) weight - lbs. of trailer (kg) ft2 (m2) (37° C), vehicle speed should not exceed 45 mph (72 km/h) in both cases. 123 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 124
brakes for trailers over a specified weight. The Ranger vehicle electrical system is not equipped to accommodate electric trailer brakes. Engine Engine 4x4 w/manual transmission Rear axle Maximum Maximum ratio (without FX4 package) 124 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 125
Engine 4x4 w/manual transmission Rear axle Maximum Maximum ratio GCWR brakes for trailers over a specified weight. The Ranger vehicle electrical system is not equipped to accommodate electric trailer brakes. Engine 2.3L 3.0L 4x2 w/automatic transmission Rear axle Maximum Maximum Maximum ratio - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 126
a specified weight. The Ranger vehicle electrical system is not equipped to accommodate electric trailer brakes. 126 6000 (2722) 9500 (4309) SuperCab 6000 (2722) 6000 (2722) 2540 (1152) 5980 (2712) Equal to frontal area of vehicle 50 (4.64) 50 (4.64) 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 127
Driving Engine 4x4 w/automatic transmission Rear axle Maximum Maximum ratio GCWR - kg trailer (lbs.) weight - kg (lbs.) Regular brakes for trailers over a specified weight. The Ranger vehicle electrical system is not equipped to accommodate electric trailer brakes. 127 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 128
to the bumper. Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes are safe if installed properly and adjusted to the manufacturer's specifications. The trailer brakes must meet local and Federal regulations. 128 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 129
all running lights, brake lights, turn signals and hazard lights are working. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Using a step bumper The optional step bumper is equipped with an integral hitch and requires only a ball with - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 130
temperature returns to the normal range. Refer to Engine coolant temperature gauge in the Instrument cluster chapter. • Anticipate stops and brake gradually. • Do not exceed the GCWR rating or transmission damage may occur. 130 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 131
transmission cooling and A/C efficiency during hot weather while stopped in traffic, place the gearshift lever in P (Park) (automatic transmission) or N (Neutral) (manual transmissions after the trailer is removed from the water. When 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 132
to ensure no damage is done to the internal transmission components. In addition, it is recommended that you follow the instructions provided by the aftermarket manufacturer of the towing apparatus if one has been installed. 132 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 133
4x2 vehicles with automatic transmissions, 4x4 vehicles with an electronic-shift transfer case and automatic transmission and 4x4 vehicles equipped with an electronic-shift transfer case and manual transmission follow these guidelines for recreational towing: • Release the parking brake. • Turn the - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 134
. In Canada, the card is found in the Owner Information Guide in the glove compartment. U.S. Ford or Mercury vehicle customers who require roadside assistance, call 1-800-241-3673; Lincoln vehicle customers call 1-800-521-4140. 134 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 135
at www.ford.ca. control and all front and rear direction stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated. 135 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 136
the fuel system for leaks FUSES AND RELAYS Fuses replacing any electrical components. 15 Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 136 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 137
under the right-hand side of the instrument panel behind the kick panel. A fuse puller tool is located near the top left corner of the fuse box; this tool will assist you in pulling the fuses out for inspection, if necessary. 137 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 138
/Relay Location 1 2 3 4 5 6 7 8 Fuse Amp Rating 5A 10A 10A 10A 30A 10A 5A 10A Passenger Compartment Fuse Panel Description Instrument panel dimmer Air bag Deactivation Indicator) Cluster air bag indicator Cluster (RUN/START), 4x4 module (RUN/START) 9 10 5A 10A 138 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 139
Center High-Mounted Stop Lamp (CHMSL)/Stop lamps Anti-lock Brake System (ABS) module, Brake-shift interlock, Speed control module, Back-up lamps, Overdrive cancel switch, Electronic flasher (turn/hazard) Starter relay Spare Headlamps (low and high beam) Radio Accessory relay Brake pressure switch - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 140
risk of electrical shock, always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs. If the battery has been disconnected and reconnected, refer to the Battery section of the chapter. 140 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 141
Description Interior fuse panel (SJB) Not used Interior fuse panel (SJB) Not used Interior fuse panel (SJB) Not used Starter Not used Ignition switch Not used Powertrain Control Module (PCM), Engine sensors Not used Blower motor (climate control) 141 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 142
Fuse/Relay Location 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Fuse Amp Rating - 30A** - 40A** - 20A** - 10A* - 20A* - 10A 7.5A* - - Power Distribution Box Description Not used Anti-lock Brake System (ABS) (solenoids) Not used ABS (motor - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 143
used Not used Not used Not used Not used PCM relay Blower relay A/C clutch solenoid relay Not used 42 7.5A* 43 - 44 - 45A - 45B - 46A - 46B - 47 - 48 - 49 - 50 - 51 - 52 - 53 - 54 - 55 - 56A - 56B - * Mini Fuses ** Maxi Fuses 143 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 144
Interior fuse panel (SJB) Amplifier (Tremor audio system only) Interior fuse panel (SJB) Not used Interior fuse panel (SJB) Not used Starter Not used Ignition switch Not used Powertrain Control Module (PCM), Engine sensors Not used Blower motor (climate control) 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 145
Roadside Emergencies Fuse/Relay Location 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Fuse Amp Rating - 30A** - 40A** - - - 10A* - 20A* - 10A* - 20A* - - - 15A 7.5A* - - Power Distribution Box Description Not used Anti-lock Brake System (ABS) (solenoids) Not - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 146
driving, do not apply the brake heavily. Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. The use of tire sealants is not recommended and may damage your tires. 146 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 147
tire is considered "temporary". Replace the T-type/mini-spare with a tire of the same size, speed rating and load at a time • Use commercial car washing equipment • Try to repair the T-type/mini spare tire Use of a T-type/mini spare 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 148
the same size as your other road tires, you can use the spare as you would any of the other tires. The spare tire will be equivalent to your road tires, although it may not have the same appearance (black-side wall instead of outlined-white letters). 148 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 149
rear cab compartment or behind the jump seat in a separate tool bag Four-door models: stowed behind the front seats, between jump seats and underneath jack and tools cover. In the glove box Key, spare tire lock (if equipped) Removing the spare tire 1. Assemble the jack handle to the lug wrench - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 150
help prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. 150 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 151
someone else could be seriously injured. 1. Park on a level surface, activate hazard flashers and place gearshift lever in P (Park) (automatic transmission) or 1 (First) (manual transmission). 2. Set the parking brake and turn engine OFF. 3. Block the diagonally opposite wheel. 4. Insert tapered - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 152
not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. • Never use the differential as a jacking point. 7. Remove the wheel lug nuts with the lug wrench. 8. Replace the flat - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 153
as the tire contacts the frame. The spare tire carrier will servicing the spare tire pressure (every six months, per Scheduled Maintenance Guide), or at any time that the spare tire is disturbed through service removal, etc.). 153 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 154
threads free of dirt and rust. Use only Ford recommended replacement fasteners. When a wheel is installed, always remove any corrosion, dirt and foreign materials present on the mounting surfaces of the wheel and the surface of the front disc brake hub and rotor that contacts the wheel. Installing - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 155
's electrical system. 3. Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts. 4. Check all battery terminals and remove any excessive - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 156
2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 156 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - - - + + - + + - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 157
metal part of the stalled vehicle's engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as before disconnecting the jumper cables. 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - - + + 157 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 158
metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 158 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - - - - + + + + - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 159
from the positive (+) terminal of the disabled vehicle's battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 160
or incorrectly, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle. 160 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 161
the dealership. Repairs will be made using Ford or Motorcraft parts, or remanufactured or other parts that are authorized by Ford. If you have questions or concerns, or are unsatisfied with the service you are receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 162
387-9333 www.lincolncanada.com In order to help you service your Lincoln vehicle, please have the following information available Ford in writing before pursuing remedies under your state's warranty laws. Ford is also allowed a final repair attempt in some states. 162 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 163
may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law. 163 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 164
a non-Ford dealership • sales disputes between customer and dealer except those associated with warranty repairs or concerns with the vehicle's performance as designed • a request for reimbursement of consequential expenses unless a service or product concern is being reviewed • items not covered by - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 165
as well. Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party. 165 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 166
legal proceedings. In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment. These impartial arbitrators review the positions of the 166 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 167
you and Ford of Canada. CAMVAP services are can only get fuel with an anti-knock index lower than is system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford Ford Motor Company Worldwide Direct Market Operations. 167 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 168
right to choose whether to receive a refund or replacement vehicle. California Civil Code Section 1793.22(b) presumes repair attempts are made on the same nonconformity (a defect or condition that substantially impairs the use, value or safety of the vehicle) OR 168 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 169
a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety vehicle safety from the Hotline. 169 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 170
they can cause damage to the vehicle's paintwork and trim over time. • Remove any exterior accessories, such as antennas, before entering a car wash. • Suntan lotions and The paint sealant will "gray" or stain the parts over time. 170 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 171
block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaning the engine. 171 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 172
Cleaning • 2.3L I4 engine • 3.0L V6 engine 172 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 173
) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. 173 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 174
cleaning the steering wheel or instrument panel to avoid contamination of the air bag system. • Be certain to wash seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English ( - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 175
and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3-A) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft Engine Shampoo and Degreaser (ZC-20) 175 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 176
lit material away from the battery and all fuel related parts. Working with the engine off • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Turn off the engine and remove the key. 3. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 177
Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 178
4. Transmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (manual transmission) 9. Battery 10. Power steering fluid reservoir 11. Air filter assembly 178 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 179
filler cap 4. Automatic transmission fluid dipstick (if equipped) 5. Engine oil dipstick 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (if equipped) 9. Battery 10. Power steering fluid reservoir 11. Air filter assembly 179 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 180
Automatic transmission fluid dipstick (if equipped) 3. Engine oil filler cap 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Clutch fluid reservoir (if equipped) 8. Battery 9. Power steering fluid reservoir 10. Air filter assembly 11. Engine coolant reservoir 180 2004 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 181
cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16-A2. Refer to Lubricant specifications in this chapter. SHER FL WA UID finish, wiper blades or washer system. 181 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 182
brake and ensure the gearshift is securely latched in P (Park) (automatic transmission) or 1 (First) (manual transmission). 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick). 182 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 183
Maintenance and Specifications • 2.3L I4 engine MIN MAX • 3.0L V6 engine 183 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 184
fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable, DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. 184 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 185
Maintenance and Specifications • 2.3L I4 engine • 3.0L V6 engine 185 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 186
. 5. Fully install the engine oil filler cap by turning the filler cap 1/4 turn until it stops. To avoid possible oil loss, DO NOT operate the vehicle with the engine oil level indicator and/or the engine oil filler cap removed. 186 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 187
or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153-H. SAE 5W-20 oil covered by Ford warranty. Change your engine oil according to the appropriate schedule listed in the scheduled maintenance guide. 4.0L Engine Look for this certification trademark. 187 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 188
that is not covered by Ford warranty. Change your engine oil according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 189
water for a minimum of 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. 189 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 190
Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. RE AD TU LE RN RECYCLE 190 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 191
instructions in the Adding engine coolant section. Your vehicle was factory-filled with a 50/50 engine coolant and water concentration. If the concentration of coolant falls below 40% or above 60%, the engine parts gauges to work properly. • 2.3L engines 191 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 192
application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the until the appropriate fill level is obtained. 192 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 193
meeting Ford Specification WSS-M97B51-A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets to reach a vehicle service location. In this instance, the cooling system must be drained system with a pressurized cap, or if it is necessary to 193 2004 Ranger (ran) Owners Guide (post-2002-fmt) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 194
damage. Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available. 194 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 195
Coolant refill capacity To find out how much fluid your vehicle's cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant and distilled water for optimum cooling system and engine protection. 195 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 196
area. • The symbol will illuminate. • The Service engine soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 197
and Specifications Never remove the coolant reservoir cap while the engine is running or hot. 5. Restart the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 198
eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water splashed on the skin and/or clothing, promptly remove contaminated clothing and wash skin thoroughly with soap . Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 199
to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 200
use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty. 200 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 201
filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 202
not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised odometer reading from the current odometer reading. 202 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 203
fuel economy. • Warming up a vehicle on cold mornings is not required and may reduce fuel economy. • Resting your foot on the brake pedal while driving may reduce fuel economy. • Combine errands and minimize stop-and-go driving. 203 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 204
terrain. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions. 204 2004 Ranger (ran) Owners Guide (post-2002- - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 205
items listed in the Scheduled Maintenance Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 206
pass the I/M test with the Check engine/Service engine soon light on. If the vehicle's powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a "not ready for I/M test" condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 207
Maintenance and Specifications • Next, at least 20 minutes driving in stop-and-go, city-type traffic with at least four idle periods. Allow is complete. CHECKING AND ADDING POWER STEERING FLUID • 2.3L I4 engine • 3.0L V6 engine 207 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 208
guide for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge V6 or 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) EE R OW FLUID ER - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 209
of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately. CLUTCH FLUID (IF EQUIPPED) Check the fluid level. Refer to the scheduled maintenance guide for the service interval schedules. During normal operation, the fluid level - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 210
the brake pedal and move the gearshift lever slowly through all of the gear ranges. 5. Shift to P (Park) and leave the engine running. 6. Remove the dipstick, wipe clean with a dry lint free rag. 7. Install and fully seat the dipstick into the filler tube. 210 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 211
fluid level Fluid levels above the safe range may cause overheating, shift and/or engagement concerns and internal transmission damage. If an overfill condition occurs, excess fluid should be removed by a qualified technician. 211 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 212
and Specifications Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. 212 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English ( - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 213
(if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. Guide for maintenance intervals. If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will also be necessary. 213 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 214
between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 7. Replace the air filter housing cover and secure the clamps. 8. Replace the air inlet tube and secure the clamp. 214 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 215
B, and C. The grades represent the tire's ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. 215 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 216
Tires are designed to give many thousands of miles of service, but they must be maintained in order to get the and manufacturing plant, tire size and date of manufacture. • Inflation pressure: A measure of the amount of air in a tire. • 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 217
air pressure. PSI: Pounds per square inch, a standard unit of air pressure. B-pillar: The structural member at the side of the vehicle behind the front for service on cars, SUVs, minivans and light trucks. Note: If your tire size does 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 218
aspect ratio which gives the tire's ratio of height to width. 4. R: Indicates a "radial" type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, tire manufacturers always use the letters ZR. 218 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 219
the next two are the tire size code and the last four numbers safety certification label, located on the B-Pillar or the driver's door, for to stop on wet pavement as measured under controlled conditions on conditions on a specified indoor laboratory test wheel. 219 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 220
tire, designated by the Tire and Rim Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation Limits: Indicates the tires load-carrying capabilities tires (total) are put on the rear axle. 220 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 221
pressure by tire size and other important information located on the B-Pillar or the gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge. 221 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 222
tire gauge. 4. Replace the valve cap. 5. Repeat this procedure for each tire, including the spare. Note: Some spare tires require higher inflation pressure than the other tires. Check the tire label on the B pillar or the driver's door for the recommended spare tire pressure. 222 2004 Ranger (ran - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 223
hole in the tire and cause an air leak. 7. Check the sidewalls to or pothole can cause the front end of your vehicle to Ford or Lincoln/Mercury dealer check the wheel alignment periodically. Wheel misalignment in the front at a Ford or Lincoln/Mercury dealer. Front wheel Maintenance Guide that - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 224
Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 224 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 225
Ford or Lincoln/Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem to 1/16th of an inch (2 mm), tires must be replaced to prevent your vehicle from skidding and hydroplaning. Built-in 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 226
axle or transfer case/power transfer unit failure. If you have questions regarding tire replacement, see an authorized Ford do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 227
damaged, immediately reduce your speed. Drive with caution until you can safely pull off the road. Stop and inspect the tires for damage. If a tire is under-inflated or damaged, deflate it, remove wheel and replace it with your spare tire and wheel. If you cannot detect a cause, have the vehicle - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 228
any damage to the emissions system if such a PCV valve is not used. 2 For spark plug replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the spark plugs. 228 2004 Ranger (ran) Owners Guide (post-2002-fmt - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 229
quarts) 4.0L V6 engine 4.7L (5.0 quarts) Brake fluid and Clutch fluid All Fill to line or step (for clutch) on reservoir Power steering fluid 3.0L engine 2.3L and 4.0L engine Fill to FULL HOT line on dipstick Fill to MAX line on the reservoir 229 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 230
transmission 4.0L V6 engine with manual transmission 4.0L V6 engine with automatic transmission 9.5L (10.0 quarts)2 9.8L (10.3 quarts) 2 10.0L (10.5 quarts) 9.7L (10.2 quarts) 14.3L (15.1 quarts) 14.0L (14.8 quarts) 13.0L (13.7 quarts) 12.5L (13.2 quarts) 230 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 231
Fluid Fuel tank Ford Part Name N/A Application Regular cab (Short wheel base) Regular cab (Long wheel base) SuperCab 4x4 Vehicles 4x4 Vehicles Capacity 64.4L (17 gallons) 76.8L (20.3 gallons) 73.8L (19.5 gallons) 1.2L (1.25 quarts) 1.7L (3.6 pints) Transfer case Fluid Front axle lubricant Rear - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 232
Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant1 Ford part number XY-80W90-QL Ford specification WSP-M2C197-A 7 Front axle (4X4) XY-80W90-QL WSP-M2C197-A Rear axle XY-75W140-QL WSL-M2C192-A Rear axle (FX4 Level II only) 232 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 233
Maintenance and Specifications Ford part name or equivalent Motorcraft High Brake fluid and Performance clutch fluid (if DOT 3 Motor equipped) Vehicle Brake Fluid Door weather Silicone ESB-M1C159-A or ESB-M1C93-B XG-4 or XL-5 233 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 234
Specifications Ford part Ford part Ford name or number specification equivalent Motorcraft XG-1-C or XG-1-K ESA-M1C75-B Transmission /steering/parking Premium brake linkages Long-Life Grease and pivots, brake and clutch pedal shaft, clutch pilot bearing and. input shaft spline (manual transmission - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 235
in) (1) Overall length (2) Overall width (3) Overall height 4x2/4x4 (4) Wheelbase (5) Track Front (5) Track Rear 5124 (201.7) 1785 (70.3) 1651 1727 3192 1485 (65.0) / (68.0) (125.7) (58.5) 1455 (57.3) 1455 (57.3) 1455 (57.3) 235 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 236
Maintenance and Specifications 4 1 236 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 237
located. The Certification label is located on the structure by the trailing edge of the driver's door or the edge of the driver's door. 237 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 238
is located on the driver side instrument panel. (Please note that in the graphic transmission/transaxle code on the vehicle certification label which is located on the door pillar. The following table tells you which transmission or transaxle each code represents. 238 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 239
4F20E) 4-speed overdrive (4F50N) 4-speed overdrive (CD4E) Rear wheel drive manual transaxle 5-speed (Mazda M5) Rear wheel drive automatic transmission 4-speed overdrive (4R70W) 5-speed overdrive (5R55N) 239 PASSENGER CAR APPLICATION: 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 240
.com. Exterior style Bug shields Deflectors Exterior trim Fender flares Front end covers Grille inserts Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLs) Running boards Sliding rear windows - manual and power 240 2004 Ranger (ran) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 241
and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories 241 2004 Ranger (ran) Owners Guide (post - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 242
Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 243
light ...78 operation ...77 passenger air bag ...77 passenger deactivation switch ...79 Air cleaner filter ...214, 228 Ambulance packages ...7 Antifreeze (see Engine coolant) ...191 Anti-lock brake system (see Brakes) ...101 Audio system (see Radio) ...16-17, 20, 24, 27 Automatic transmission - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 244
refill capacities ...229 service points ...178-180 starting after a collision ...135 Engine block heater ...100 Engine oil ...182 checking and adding ...182 dipstick ...182 filter, specifications ...187, 228 recommendations ...187 refill capacities ...229 2004 Ranger (ran) Owners Guide (post-2002 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 245
and air conditioning system ...33-34 Hood ...177 I Ignition ...96, 235 Infant seats (see Safety seats) ..86 Inspection/maintenance (I/M) testing ...206 Instrument panel cleaning ...173 cluster ...10 lighting up panel and interior ...37 J Jack ...146 positioning ...146, 150 245 2004 Ranger (ran - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 246
39-40 replacing bulbs ...40-44 Lane change indicator (see Turn signal) ...39 Lights, warning and indicator ...10 anti-lock brakes (ABS) ...101 Load limits ...118 Loading instructions ...122 Lubricant specifications ...232, 235 Lug nuts ...153 Lumbar support, seats ...61 M Manual transmission ...106 - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 247
...213 Transmission automatic operation ...103 brake-shift interlock (BSI) ...103 fluid, checking and adding (manual) ...212 fluid, refill capacities ...229 lubricant specifications ..232, 235 manual operation ...106 Turn signal ...39 V Vehicle dimensions ...235 247 2004 Ranger (ran) Owners Guide - 2004 Ford Ranger | Owner Guide 3rd Printing - Page 248
vehicle ...100 W Warning lights (see Lights) ...10 Washer fluid ...181 Water, Driving through ...118 Windows power ...47 Windshield washer fluid and wipers ...45 checking and adding fluid ...181 replacing wiper blades ...45 Wrecker towing ...160 248 2004 Ranger (ran) Owners Guide (post-2002-fmt
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Introduction
4
Instrument Cluster
10
Warning and control lights
10
Gauges
14
Entertainment Systems
16
AM/FM stereo
16
AM/FM stereo with CD
17
AM/FM stereo with CD/MP3
20
AM/FM stereo with CD6/MP3
24
Climate Controls
33
Heater only
33
Manual heating and air conditioning
34
Lights
36
Headlamps
36
Turn signal control
39
Bulb replacement
40
Driver Controls
45
Windshield wiper/washer control
45
Steering wheel adjustment
46
Power windows
47
Mirrors
47
Speed control
48
Locks and Security
53
Keys
53
Locks
53
Anti-theft system
54
Table of Contents
1
2004 Ranger
(ran)
Owners Guide (post-2002-fmt)
USA English
(fus)
Table of Contents