2007 Ford F350 Diesel Supplement 1st Printing

2007 Ford F350 Manual

2007 Ford F350 manual content summary:

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    Table of Contents Introduction Instrument Cluster Driving Roadside emergencies Cleaning Maintenance and Specifications Scheduled Maintenance Guide Normal scheduled maintenance and log Exceptions Special operating conditions and log Motorcraft Premium Gold Coolant change record 2 6 11 19 25 27 49 54
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    of the vehicle. Some aftermarket products may cause severe engine and/or transmission damage; refer to the What is not covered section in The new vehicle limited warranty for your vehicle chapter of your vehicle's Warranty Guide for more information. Your vehicle's Powertrain Control Systems can
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    which removes both water and impurities from the fuel. The engine-mounted fuel filter and the FCM/HFCM filter should be changed at the recommended service interval. Refer to the scheduled maintenance information in this supplement for more information. 3 2007 Econoline (eco) Supplement USA (fus)
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    ignition is placed in the ON position, then determines how long the glow plugs will be on according to the EOT and BARO sensors. The required time for the glow plugs to be energized decreases as the engine oil temperature and barometric pressure increase. 4 2007 Econoline (eco) Supplement USA (fus)
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    high a vehicle speed for the selected transmission gear. On F-Super Duty vehicles equipped with a manual transmission, refer to Manual transmission shift speeds in the Driving chapter of your Owner's Guide for maximum vehicle speed in various gears. Do not exceed 3,600 rpm. Maximum engine governed
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    Instrument Cluster WARNING LIGHTS E-Series F-Super Duty Standard Cluster F-Super Duty Optional Cluster 2 H 3 RPMX1000 50 60 indicator: light will illuminate if glow With the key in the ON position, the plug heat is necessary as a starting aid. Wait until the light goes off 6 2007 Econoline (
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    Instrument Cluster before starting. The light should always illuminate briefly, when the ignition key is in the ON position. If the light does not illuminate, there may be a problem. Refer to Cold weather starting in the Driving chapter of this supplement. After the engine starts, the light should
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    Instrument Cluster Engine air filter: The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. The following message in your message center (depending on how the vehicle is equipped) will appear: Type A Type B The condition should be
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    . Always use the underhood air filter restriction gauge to determine when the air filter element needs to be changed. The warning light on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 9 2007 Econoline (eco) Supplement USA
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    the filter. Reset filter restriction gauge after changing the air filter element. The air filter warning light on the instrument cluster may be used, in addition to the underhood restriction gauge, to monitor the condition of the air filter element. Refer to the Engine air filter warning light in
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    Driving STARTING THE ENGINE Read all starting instructions carefully before you start your vehicle. For temperatures below 32°F (0°C), the use of the correct grade engine oil is essential for proper operation. If your vehicle is equipped with a manual transmission, make sure the parking brake is set
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    these conditions. Refer to Engine oil specifications in the Maintenance and Specifications chapter of this supplement. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may thicken enough to clog the fuel filter. Your vehicle is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty
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    32°F (0°C) or lower, read the following instructions: • Make sure that the batteries are of sufficient size and are fully charged. Check other electrical components to make sure they are in optimum condition. • Use Motorcraft Premium Gold Engine Coolant solution at the concentration recommended to
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    temperatures. For this feature to be activated the truck must be in P (Park) (for automatic transmission), in neutral (for manual transmission) with the park brake applied and engine oil temperature below 158°F (70°C). This strategy raises the rpm to a 14 2007 Econoline (eco) Supplement USA (fus)
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    dealer for service immediately. Engine block heater (if equipped) Refer to the Driving chapter in the Owner's Guide. DUAL FUEL TANK SELECTOR CONTROL (IF EQUIPPED) If your vehicle is equipped with dual fuel tanks, you will have a selector control, located to the right of the steering wheel, which
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    to your Owner's Guide for full details on towing a trailer. Trailer towing tables - E-Series Engine Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) E-350 Regular Van (9500 GVWR) 6.0L 3.55 16000 (7257) 9700 (4400) 6.0L 4.10 18500 (8391) 10000 (4536) E-350 Regular Van (Crew) (9500 GVWR) 6.0L
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    20000 (9072) 10000 (4536) E-350 Cutaway 176" wheelbase (14050 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) Rear axle ratio Trailer towing tables - F-Super Duty Maximum GCWR - lbs (kg.) Engine Rear axle Manual Automatic ratio transmission transmission F-250/F-350 Single Rear Wheel (SRW) 6.0L 3.73 23000
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    which includes draw bar, hitch ball, spring bars and snap-up brackets. The vertical tongue load of the trailer is distributed between the truck and the trailer by this system. F-Super Duty Maximum Gross Trailer Weight - lb. (kg) 8000 (3629) 15000 (6804) Maximum Tongue Weight - lb. (kg) 800 (363
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    JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as a gasoline engine; refer to your Owner's Guide for the jump starting procedure. The gases around the battery can explode if exposed to flames, sparks
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    other accessories off. Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) jumper stud located on the passenger side frame rail of the disabled vehicle. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 20 2007
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    Roadside emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 21 2007 Econoline (eco) Supplement USA (fus)
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    cause an explosion of the gases that surround the battery. 5. Ensure that the cables are clear of moving parts or any fuel delivery system, brake system or exhaust system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the
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    reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 23 2007
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    Remove the jumper cable from the positive (+) terminal of the booster vehicle's battery. 4. Remove the jumper cable from the positive (+) jumper stud of the allow it to idle for several minutes so the engine computer can relearn its idle conditions. 24 2007 Econoline (eco) Supplement USA (fus)
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    that require cleaning and pressure rinse clean. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F-Super Duty 25 2007 Econoline (eco) Supplement USA (fus)
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    Cleaning • E-Series 26 2007 Econoline (eco) Supplement USA (fus)
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    view) 5. Power steering fluid reservoir 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly 9. Engine oil dipstick 10. Power distribution box The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 27 2007 Econoline (eco
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    Maintenance and Specifications F-Super Duty 1. Automatic transmission dipstick (if equipped) 2. Engine oil fill 3. Engine oil filter 4. Engine-mounted fuel filter assembly 5. Engine coolant reservoir 6. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Power distribution box 9.
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    transmission. SCHEDULED MAINTENANCE The scheduled maintenance services in the scheduled maintenance engine oil, the use of biodiesel requires that the engine oil and filter be changed more often. Refer to the Exceptions section of the Scheduled Maintenance Guide chapter for more information. 29 2007
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    Maintenance and Specifications Do not use home heating oil or any diesel fuel not intended for highway use. Red dye is used to identify fuels intended for agricultural and non-highway use. Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is used. Do not
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    warranty may be void from using additives that do not meet or exceed Ford specifications. Fueling tips If the engine fails to start in 30 seconds, turn the key to the OFF position and wait 30 seconds before trying again. Truck stops have pumps and nozzles designed for larger, heavy-duty trucks
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    FCM - E-SERIES)/HORIZONTAL FUEL CONDITIONING MODULE (HFCM - F-SUPER DUTY) - FUEL FILTER/WATER SEPARATOR HFCM - F-Super Duty The vehicle is equipped with a Horizontal Fuel Conditioning Module (HFCM) located on the frame-rail under the driver-side floorboard near the transmission Type A Type B Water
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    Your vehicle is equipped with two fuel filters; one is mounted on top of the engine. On F-Super Duty, the second filter, inside the HFCM, is mounted inside the frame rail under the driver-side floorboard near the transmission. On E-Series vehicles, the second filter, inside the FCM, is mounted on
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    and sealed, then remove the container from under the vehicle. 5. Restart the engine and check WATER IN FUEL indicator light; it should not be illuminated. If it continues to illuminate, have the fuel system checked and repaired. Removal - HFCM filter (F-Super Duty) 1. Remove the fuel filter cap
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    Maintenance and Specifications 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • F-Super Duty • E-Series 1. Remove the fuel filter cap by turning counterclockwise. 35 2007 Econoline (eco) Supplement USA (fus)
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    Maintenance and Specifications 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Installation - both The engine will not run properly if the fuel filter is not installed in housing. 1. Install the new fuel filter and cap seal (Motorcraft Part No. FD-4604, F-
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    system which reduces air pollution. For normal or severe service, use Motorcraft oil or an equivalent oil conforming to Ford Specification WSS-M2C171-D or API Service categories CI-4 PLUS, CI-4/SL or DHD-1. If CI-4 PLUS oil is not available CI-4 or CH-4 is acceptable. 37 2007 Econoline (eco
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    Petroleum Institute (API) to help you select the proper engine oil. It will be included on the oil container you purchase. The top section of the symbol shows the oil performance by the API designation. This should match the owner guide recommendation. The center section will show the SAE viscosity
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    and water. Engine lubrication for severe service operation The following severe service operating conditions require unique engine maintenance procedures: • towing a trailer over 1,000 miles (1,600 km) • sustained, high speed driving at Gross Vehicle Weight Rating (maximum loaded weight for vehicle
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    oil conforming to Ford Specification WSS-M2C171-D or API categories, CI-4/SL, CI-4 PLUS or DHD-1. If CI-4 PLUS oil is not available CI-4 or CH-4 is acceptable. For more information refer the scheduled maintenance information section of this supplement. AIR FILTER When replacing the air filter
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    the electrical connector.) 4. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Release and flip the toggle clamps back. 41 2007 Econoline (eco) Supplement USA (fus)
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    pulling up to disengage the tabs on the cover from the slots on the filter element while pulling up on the rear of the filter element. Front cover tabs must be disengaged from the slots before pulling it or damage to the air cleaner element will occur. 42 2007 Econoline (eco) Supplement USA (fus)
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    on trucks over 10,000 lbs. (4,536 kg) GVWR (Gross Vehicle Weight Rating). The following statements concerning prohibited tampering acts and maintenance, and the noise warranty found in the Warranty Guide, are applicable to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR. 43 2007 Econoline
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    clogged fuel filter. • contaminated fuel. • air in the fuel system, due to loose connections. • an open or pinched sensor hose. • low engine oil level. • wrong fuel or oil viscosity for climactic conditions. If these checks do not help you correct the engine performance problem you are experiencing
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    is normal and should stop after a short time. MINOR TROUBLESHOOTING GUIDE If the engine won't crank Turn on the headlights. If the lights are dim, do not go on at all or when the ignition is turned to 5 (START) the lights become dim or go out, the battery connections may be loose or corroded, or the
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    , charge air cooler, A/C condenser and/or oil cooler. • Driving with frozen coolant. • Sticking thermostat. • Overloading or pulling heavy trailers during hot weather. • Grill or radiator air blockage. • Slipping or missing drive belt. • Plugged or very dirty air cleaner element. If fuses burn out
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    Maintenance and Specifications MOTORCRAFT PART NUMBERS Item Engine oil filter Air Filter - Super Duty1 Air Filter - E-series1 Fuel filter (2 required) Battery (2 Required) 1 Ford Part Number FL-2016 4C3Z-9601-AA FA-1804 FD-4604 BXT-65-750 Always use the authorized Motorcraft air filter listed.
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    Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D Super Duty, XO-10W30-QSD 10W30 Super Duty1 Motorcraft Premium Gold VC-7-B WSS-M97B51-A1 Engine Coolant (yellow-colored) Motorcraft XT-2-QDX MERCON௡ MERCON௡ ATF Refer to Owner's Guide Engine Oil Engine coolant Manual Transmission Automatic transmission
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    materials used meet Ford engineering specifications. Failure to perform scheduled maintenance in this guide will invalidate warranty coverage on parts affected by the lack of maintenance. Be sure receipts for completed maintenance are kept with the vehicle and confirmation of the work performed is
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    and component systems based upon engineering testing. Ford Motor Company relies upon this testing to determine the most appropriate mileage for replacement of oils and fluids to protect your vehicle at the lowest overall cost to you and recommends against maintenance schedules that deviate from the
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    Scheduled Maintenance Guide vehicle manufacturers, dealers and other persons engaged in the business of repairing, servicing, selling, leasing or trading motor vehicles as well as fleet operations from knowingly removing or rendering an emissions control system inoperative after sale and delivery to
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    Scheduled Maintenance Guide • All Wheel Drive and 4 X 4 • Automatic Transmission • Engine Cooling and Cabin Heating • Steering and Suspension • Charge/Start/Battery • Wheel Alignment • Anti-Lock Brake System Genuine Ford and Motorcraft Replacement Parts Ford and Lincoln Mercury dealerships stock
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    Scheduled Maintenance Guide Maximum oil change interval ❑ Normal schedule: 7,500 miles (12,000 km) or 6 months, whichever occurs first. ❑ Special Operating Conditions: 5,000 miles (8,000 km), 6 months or 200 hours of engine operation, see appropriate schedule. Motorcraft Premium Gold Engine
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    , including spare. ❑ Check exhaust system for leaks, damage, loose parts and foreign materials. ❑ Check battery performance. ❑ Check operation of horn, exterior lamps, turn signals and hazard warning lights. ❑ Check radiator, coolers and heater and air conditioning hoses. ❑ Inspect windshield washer
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    and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4 front axle u-joints DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22,500 miles (36,000 km) Change engine oil and replace oil filter Perform multi-point inspection
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    and parking brake system Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4 front axle u-joints DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 37,500 miles (60,000 km) Change engine oil and replace oil filter Perform multi-point inspection
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    hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4 front axle u-joints RO#: DATE: P&A CODE: MILEAGE: 67,500 miles (108,000 km) Change engine oil and replace oil filter Perform multi-point inspection (recommended
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    and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4 front axle u-joints DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 82,500 miles (133,000 km) Change engine oil and replace oil filter Perform multi-point inspection
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    Scheduled Maintenance Guide 97,500 miles (157,000 km) ❑ Change engine oil and replace oil filter ❑ Change rear axle lubricant (E-450, F-450 and F-550 DEALER VALIDATION: equipped with DANA axles only) Perform multi-point inspection (recommended) Inspect tires for wear. Inspect air filter
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    Scheduled Maintenance Guide 120,000 miles (193,000 km) ❑ Change engine oil and replace oil filter ❑ Replace engine- and frame-mounted fuel filters ❑ Change automatic transmission fluid and external filter ele❑ Change manual transmission fluid ❑ Lubricate 4x2 front wheel bearings, adjust wheel
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    and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4 front axle u-joints DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 142,500 miles (229,000 km) Change engine oil and replace oil filter Perform multi-point inspection
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    4x4 front axle u-joints DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Exceptions In addition, there are several exceptions to the Normal Schedule. They are listed below: Normal Vehicle Axle Maintenance ❑ Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty
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    Scheduled Maintenance Guide E-450, F-450 and F-550 Axle Maintenance ❑ Replace rear axle lubricant every 100,000 miles (160,000 km) under normal driving conditions on all F-450 and F-550 commercial applications. For F-450 and F-550 trucks operated at or near maximum Gross Vehicle Weights, the rear
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    Scheduled Maintenance Guide Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol or livery Every 5,000 miles (8,000 km), Change engine oil and replace filter 3 months or 200 hours of engine operation (whichever comes first) if vehicle
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    operation filter (whichever comes first) Every 50,000 miles (80,000 km) Check front axle lubricant (4x4 only) Change rear axle lubricant (E-450, F-450 and F-550 only) Every 60,000 miles (96,000 km) Change transfer case fluid As required Inspect and lubricate steering and suspension ball joints Short
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    Scheduled Maintenance Guide Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER
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    Scheduled Maintenance Guide Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER
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    or Special Operating Conditions - SOC) each time service is performed. Date: Odometer reading: R.O.# Dealer's Stamp: See corresponding mileage in maintenance schedule for services performed. MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD Motorcraft Premium Gold Engine Coolant ❑ ❑ 6 years or
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    Scheduled Maintenance Guide Current mileage goes here => Add 45,000 miles to the current miles Next change due at this mileage => Or Today's date goes here => Add 3 years Date of next change => whichever comes first Dealer Stamp + 45,000 + 00 / 00 / 03 P & A CODE R.O.# Current mileage goes here =>
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Introduction
2
Instrument Cluster
6
Driving
11
Roadside emergencies
19
Cleaning
25
Maintenance and Specifications
27
Scheduled Maintenance Guide
49
Normal scheduled maintenance and log
54
Exceptions
62
Special operating conditions and log
63
Motorcraft Premium Gold Coolant change record
68
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system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2006 Ford Motor Company
Table of Contents
1
2007 Econoline
(eco)
Supplement
USA
(fus)