2008 Ford F450 Diesel Supplement 4th Printing
2008 Ford F450 Manual
2008 Ford F450 manual content summary:
- 2008 Ford F450 | Diesel Supplement 4th Printing - Page 1
mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2008 Ford - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 2
in order to maintain the best service life for your engine. This guide will acquaint you with the Power Stroke diesel engine. It provides recommendations on engine care and operating procedures. For complete vehicle information, also refer to the Owner's Guide included with the vehicle. It also - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 3
for more information on oil usage. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On E-Series vehicles (6.0L engine), a Fuel Conditioner Module (FCM) mounted on the driver-side of the transmission case • On F-Super Duty vehicles (6.4L engine), a frame-mounted Horizontal Fuel - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 4
, seek service power/electronic throttle control light ( from your authorized dealer. Lubrication system Extended oil change intervals can negatively affect engine performance, fuel economy and engine life. Refer to the engine oil specification chart located under Engine oil specifications in - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 5
pressure required to actuate the fuel injectors. On F-Super Duty vehicles (6.4L engine), it is important to change the engine oil at the recommended service intervals to maintain oil viscosity with the addition of the diesel particulate filter (DPF). Fast start glow plug system The glow plug system - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 6
in various gears. Do not exceed 4,000 rpm. Maximum engine governed speed is 3,700 rpm. Excessive rpm can only be achieved by manually downshifting at too high of a vehicle speed. Operating the engine beyond the governed speed can cause severe engine damage. Speed control (F-Super Duty) If vehicle - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 7
Instrument Cluster WARNING LIGHTS E-Series F-Super Duty w/manual transmission 7 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 8
Instrument Cluster F-Super Duty w/automatic transmission Harley-Davidson Note: Some warning lights are reconfigurable telltale (RTT) indicator lights and will illuminate in the message center display and function the same as the warning light. 8 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 9
Super Duty During refueling, it is possible for water-contaminated diesel fuel to be pumped into your tank. Your vehicle's fuel system is equipped with a fuel filter/water separator to remove water from the fuel. The WATER IN FUEL light will illuminate when the ignition is turned to start (as part - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 10
normal range. Refer to Engine oil in the Maintenance and Specifications chapter for more information. Engine air filter (F-Super Duty only): The engine air filter warning message comes on in the message center when the air filter restriction gauge reaches the CHANGE FILTER MARK due to blockage in - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 11
Driving STARTING THE ENGINE Read all starting instructions carefully before you start your vehicle. For temperatures below 32°F (0°C), the use of the correct grade engine oil is essential for proper operation. Refer to Engine oil specifications in the Maintenance and Specifications chapter for more - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 12
in the air intake system (see air filter decal). Such fluid could cause immediate explosive damage to the engine and possible personal injury. WARNING: Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and causes engine performance problems. 1. Turn - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 13
(F-Super Duty) which acts as a fuel filter/water separator to keep the wax melted which will help prevent fuel filter clogging. However, if the engine starts but stalls after a short time and will not restart, the fuel filter(s) may be clogged. For best results in cold weather, use Number 1-D diesel - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 14
system. • Make sure you use proper cold weather engine oil and that it is at its proper level. Also, if necessary, make sure to follow the engine oil and filter change schedule found under the Special operating conditions section in the scheduled maintenance guide information. • At temperatures of - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 15
] in the Driving chapter of the Owner's Guide) and oil pan heaters (aftermarket) will assist in engine starting, in extreme cold ambient temperatures. WARNING: Do not use starting fluid, such as ether, in the air intake system (see air filter decal). Such fluid could cause immediate explosive - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 16
, open the hood and reset the air filter restriction gauge. Refer to Air filter and restriction gauge in the Maintenance and Specifications chapter of this supplement for more information. Operation in standing water Ingestion of water into the diesel engine can result in immediate and severe damage - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 17
to properly cool the engine. During periods of operation when more airflow is required to cool the vehicle, the winter grille cover should not be used. The following usage guidelines will allow adequate airflow for proper radiator and air cooler performance. • Do not use the winter grille cover when - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 18
reason, the initial installation of the winter grille cover is best performed when the cover is warm. Engine block heater (if equipped) Refer to the Driving chapter in the Owner's Guide. Rapid Heat supplemental heating system (if equipped) The optional Rapid Heat feature is an electrically powered - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 19
6.0L 4.10 20000 (9072) 10000 (4536) 138" Wheelbase 10000 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 18500 (8391) 10000 (4536) E-350/E-450 Cutaway (except 138" Wheelbase 10000 GVWR E-350 Cutaway with Dual Rear Wheels [DRW]) 6.0L 4.10 20000 (9072) 10000 (4536) Engine Rear axle ratio 19 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 20
- F-Super Duty Maximum GCWR - lb (kg.) Rear axle Manual Automatic ratio transmission transmission F-250/F-350 Single Rear Wheel (SRW) 6.4L 3.55 - 23000 (10433) 6.4L 3.73 23000 (10433) 23000 (10433) F-350 Dual Rear Wheel (DRW) 6.4L 3.73/4.10 23500 (10659) 23500 (10659) 4.30 - 26000 (11793) F-450 Pick - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 21
without adapter (requires 2.5" drawbar) F-450 DRW Pick-ups 2.5" ID with adapter (requires 2" drawbar) Weight carrying Weight distributing Weight carrying Weight distributing Weight carrying Weight distributing Weight carrying Weight distributing Weight carrying Weight distributing 6000 (2721) 12500 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 22
Super Duty vehicles equipped with the 6.4L diesel engine can be jump started using the same procedure as a gasoline engine; refer to your Owner's Guide disconnected or new batteries are operation. 1. Use only a 12 brake on both vehicles. Note: This vehicle has two frame-mounted batteries located - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 23
all other accessories off. Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) jumper stud located on the passenger side frame rail of the disabled vehicle. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 23 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 24
Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 24 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 25
5. Ensure that the cables are clear of moving parts or any fuel delivery system, brake system or exhaust system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 26
in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 26 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 27
the disabled vehicle. Reinstall the cap onto the jumper stud. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 28
they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: • Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage. • Do not spray a hot engine with cold water to avoid cracking the - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 29
• F-Super Duty EXHAUST (F-SUPER DUTY ONLY) The visible holes in each leg of the twin tip and the holes under the shield just inboard of the right rear tire(s) are functional. The holes need to be kept clear of mud/debris or foreign material to maintain proper function of the exhaust system - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 30
any part of the exhaust system until it has cooled. Use special care when working around the diesel oxidation catalytic converter and/or the diesel particulate filter (DPF). The diesel oxidation catalytic converter and/or the DPF heats up to a high temperature after only a short period of engine - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 31
dipstick 3. Engine oil filler cap 4. Secondary fuel filter assembly (out of view) 5. Power steering fluid reservoir 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly 9. Engine oil dipstick 10. Power distribution box The Fuel Conditioner Module (FCM) is located on the - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 32
Air filter assembly, restriction gauge and auxiliary tube 4. Automatic transmission dipstick (if equipped) 5. Engine oil fill 6. Engine oil filter 7. Engine-mounted fuel filter assembly 8. Engine oil dipstick 9. Fuel coolant reservoir 10. 11. 12. 13. 32 Brake fluid reservoir Power distribution box - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 33
purchasing your fuel. Using low sulfur diesel fuel (16-500 ppm) or high sulfur diesel fuel (greater than 500 ppm) in a 6.4L diesel engine designed to use only Ultra Low Sulfur Diesel fuel will cause certain emission components to malfunction which may also cause the Service ) light to illuminate - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 34
Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is used. Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and engine performance problems. BIODIESEL Diesel fuel containing no more than 5% biodiesel may - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 35
hazard and engine performance problems. FUEL REQUIREMENTS - CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS NOT REQUIRED For a 6.4L engine to operate reliably on low sulfur or high sulfur diesel fuel, the 6.4L engine must be a high sulfur configured engine or a ULSD - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 36
Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is used. Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and engine performance problems. BIODIESEL Diesel fuel containing no more than 5% biodiesel may - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 37
fuel not intended for highway use. Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is used. Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and engine performance problems. Fuel quality It should not - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 38
-duty trucks. When refueling at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; then use a slower rate of flow (don't depress the nozzle trigger as far). If air is allowed to enter the fuel system (during fuel filter change or if you run out of fuel) the engine - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 39
you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel you or others. WARNING: If you do not use the proper fuel filler cap, excessive pressure or F-Super Duty) The vehicle is equipped with a Horizontal Fuel Conditioning Module (HFCM) located - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 40
replaced at the same time. Regular fuel filter changes are an important part of engine maintenance; failing to keep with the scheduled maintenance could lead to engine performance issues and/or fuel injection system damage. Refer to the Scheduled Maintenance Guide chapter of this supplement for more - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 41
Specifications 2. Locate the HFCM and place an appropriate container under the drain port (see illustration). • E-Series F-Super Duty 3. Rotate latched, then remove the container from under the vehicle. 5. Restart the engine and check WATER IN FUEL indicator light; it should not be illuminated. - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 42
Maintenance and Specifications Removal - FCM filter (E-Series) 1. Remove the fuel filter cap by turning counterclockwise. 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - HFCM filter 1. Remove the fuel filter cap by turning counterclockwise. 42 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 43
Maintenance and Specifications 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • E-Series • F-Super Duty 1. Remove the fuel filter cap by turning counterclockwise. 43 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 44
fuel system. Using a fuel which has more than average impurities may require the fuel filter to be replaced more frequently than the service interval specifies. ENGINE OIL Checking the engine oil level Because it is normal to add some oil between oil changes, check your engine oil level each time - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 45
engine performance and durability, it is important that only engine oils of good quality are used in your diesel engine and it is changed at the recommended interval. For normal or severe service, use Motorcraft oil or an equivalent oil conforming to Ford specification WSS-M2C171-E or API service - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 46
Maintenance and Specifications F-Super Duty vehicles (6.4L engine): • An engine block heater must be used at temperatures below -10°F (-23°C). • Use the same engine oil and filter change intervals when using synthetic engine oil. • Heavier SAE 15W-40 and SAE 5W-40 engine oils are recommended for - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 47
of idling or low-speed operation, driving for a long time in cold temperatures or driving short distances. See the following section Engine lubrication for severe service operation for all severe duty restrictions. Refer to Motorcraft Part Numbers later in this chapter for the engine oil filter part - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 48
at least every 500 miles (800 km), or two weeks, whichever comes first. Change the air filter when the gauge reads near the "change filter" line and the chamber is filled with yellow. Engine performance and fuel economy are adversely affected when the maximum restriction is reached. Blowing-out the - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 49
, to monitor the condition of the air filter element. Refer to the Engine air filter warning light in this chapter of the supplement. Air filter replacement: When replacing the air filter element, use the Motorcraft air filter element listed in Motorcraft Part Numbers later in this chapter. WARNING - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 50
and disconnect the air filter outlet tube. 3. Disconnect the mass air flow (MAF) sensor electrical connector. (Slide out the red lock, press tab and remove the electrical connector.) 4. Disconnect the three latches and remove the air filter cover 5. Remove the air filter. 6. To install, reverse - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 51
latch 4. Replace the air filter housing cover, push the auxiliary tube against the air filter and close the toggle clamps. DIESEL EXHAUST SYSTEM: OXIDATION CATALYST/DIESEL PARTICULATE FILTER SYSTEM (F-SUPER DUTY ONLY) Your vehicle is equipped with a diesel particulate filter (DPF), which is coupled - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 52
various engine actions which raise the exhaust temperature in the oxidation catalyst/DPF system to an appropriate high level where the soot is burned off. After the soot is burned off, the exhaust temperature and back-pressure (restriction) fall back to normal levels. Filter service/maintenance - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 53
any part of the exhaust system until it has cooled. Use special care when working around the diesel oxidation catalytic converter and/or the diesel particulate filter (DPF). The diesel oxidation catalytic converter and/or the DPF heats up to a high temperature after only a short period of engine - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 54
other than the services described in this supplement. If you experience difficult starting, rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following checks: • a plugged air inlet system or engine air filter element. • water in - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 55
. • low engine oil level. • wrong fuel or oil viscosity for climactic conditions. If these checks do not help you correct the engine performance problem you are experiencing, consult an authorized dealer. FUELING WARNING: Do not use starting fluid such as ether or gasoline in the diesel air intake - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 56
to start, refer to Jump starting in the Roadside Emergencies chapter of your Owner's Guide (F-Super Duty) or refer to the Jump starting section in the Roadside Emergencies chapter of this supplement (E-Series). If engine cranks but won't start Prolonged starter cranking (in excess of 30 seconds - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 57
the Owner's Guide for replacement of fuses. MOTORCRAFT PART NUMBERS Item Ford Part Number Engine oil filter FL-2016 Air filter - E-Series* FA-1804 Air filter - F-Super Duty* FA-1886 Fuel filter kit- E-Series FD-4606 (2 included - engine and frame rail mounted) FD-4609 Fuel filter kit- F-Super Duty - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 58
MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Capacity Ford part name Ford part number / Ford specification Engine coolant E-Series 1 Engine coolant F-Super Duty1 Fuel coolant F-Super Duty Engine oil (includes filter change) Fuel tank Manual transmission fluid Automatic transmission - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 59
GUIDE Vehicle Identification Number (VIN): Owner Name: Address: Note: Use only a 6.4L diesel engine that has been configured for use with high sulfur diesel fuel in markets with diesel fuel that has sulfur content greater than 15 ppm. Using low sulfur diesel fuel (16-500 ppm) or high sulfur diesel - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 60
are used for maintenance replacement or for the service of components affecting emission control must be equivalent to genuine Ford Motor Company parts in performance and durability. It is the owner's responsibility to determine the equivalency of such parts. Please consult your Warranty Guide for - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 61
system inoperative after sale and delivery to an ultimate purchaser. In Canada, modifications of the emissions control system could create liability under applicable federal or provincial laws. Genuine Ford Parts and Service When planning your maintenance services, consider your Ford dealership for - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 62
• Air Conditioning • Service Engine Soon Light • All Wheel Drive and 4 X 4 • Automatic Transmission • Engine Cooling and Cabin Heating • Steering and Suspension • Charge/Start/Battery • Wheel Alignment • Anti-Lock Brake System Genuine Ford and Motorcraft Replacement Parts Ford dealerships stock Ford - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 63
. Maximum oil change interval (F-Super Duty) ❑ ❑ Normal schedule: 10,000 miles (16,000 km) or 6 months, whichever occurs first. Special Operating Conditions: 5,000 miles (8,000 km), 6 months or 200 hours of engine operation, see appropriate schedule. Maximum fuel filter change interval (E-Series - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 64
interior and exterior lights tires for wear and adjust air pressure (including spare tire) that holes in the tail-pipe of the exhaust system are clear of debris-the holes/slots are functional (F-Super Duty) engine oil level windshield washer fluid level and drain fuel filter/water separator Check - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 65
coolant recovery reservoir fuel coolant recovery reservoir (F-Super Duty) manual and automatic transmission power steering window washer Inspect tires for wear and check air pressure, including spare. Check exhaust system for leaks, damage, loose parts and foreign materials. Check that holes in - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 66
rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: P&A CODE: MILEAGE: 15,000 miles (24,000 km) Change engine oil and replace oil filter Replace - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 67
with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Perform multi-point inspection (recommended) RO#: DATE: P&A CODE: MILEAGE: 30,000 miles (48,000 km) ❑ Change engine oil and replace oil filter ❑ Replace engine- and - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 68
and parking brake system. Inspect exhaust system and heat shields DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 52,500 miles (84,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 69
and parking brake system. Inspect exhaust system and heat shields DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 67,500 miles (108,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 70
and parking brake system. Inspect exhaust system and heat shields DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 82,500 miles (132,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 71
brake system. Inspect exhaust system and heat shields Inspect accessory drive belt(s) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 97,500 miles (156,000 km) ❑ Change engine oil and replace oil filter ❑ Change rear axle lubricant (E-450 equipped with DANA axles ❑ Rotate tires, inspect tires - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 72
hoses and parking brake system. Inspect exhaust system and heat shields RO#: DATE: P&A CODE: MILEAGE: 112,500 miles (180,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends for endplay - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 73
CODE: MILEAGE: 127,500 miles (204,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 74
and parking brake system. Inspect exhaust system and heat shields DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 142,500 miles (228,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 75
brake system. Inspect exhaust system and heat shields DEALER VALIDATION: 100,000 miles) non-sealed bearings) RO#: DATE: P&A CODE: MILEAGE: SPECIAL OPERATING CONDITIONS Towing a trailer or using a camper or car-top carrier Every 5,000 miles (8,000 km) or Change engine oil and replace filter - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 76
filter as required or when air filter restriction gauge indicates) Inspect brake system Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect and lubricate steering and suspension ball joints Every 10,000 miles (16,000 km) or Change engine - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 77
engine operation (FCM) fuel filter (whichever comes first) Every 30,000 miles (48,000 miles) Replace wheel bearing grease and grease seals on 4x2 wheel bearings (if non-sealed bearings) Every 50,000 miles (80,000 km) Change rear axle lubricant (E-450 only) As required Inspect and lubricate steering - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 78
CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 79
CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 80
with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 10,000 miles (16,000 km) ❑ Change engine oil and replace oil filter - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 81
: P&A CODE: MILEAGE: 30,000 miles (48,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 82
: P&A CODE: MILEAGE: 50,000 miles (80,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 83
: F-Super Duty 60,000 miles (96,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ ❑ and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 84
: P&A CODE: MILEAGE: 90,000 miles (144,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 85
: F-Super Duty 100,000 miles (160,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 86
: F-Super Duty 120,000 miles (192,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ ❑ and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 87
: P&A CODE: MILEAGE: 150,000 miles (240,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 88
(38°C) Every 5,000 miles (8,000 km) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 5,000 miles (8,000 km), Change engine oil and replace filter 3 months or 200 hours Inspect and lubricate steering and suspension ball joints and tie rod - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 89
(replace air filter as required or when air filter restriction gauge indicates) Inspect brake system pads and rotors Inspect and lubricate steering and suspension ball joints and tie rod ends (if equipped with zerk fittings) Every 5,000 miles (8,000 km), Change engine oil and replace filter 3 months - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 90
steering and suspension ball joints and tie rods (if equipped with zerk fittings) Inspect brake system pads and rotors Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 5,000 miles (8,000 km) or Change engine oil and replace filter - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 91
(replace air filter as required or when air filter restriction gauge indicates) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect brake system pads and rotors Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 92
(replace air filter as required or when air filter restriction gauge indicates) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect brake system pads and rotors Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 93
ultra low sulfur diesel fuel is not required/not available Every 2,500 miles (4,000 km) or Change engine oil and replace filter 3 months (If using high sulfur fuel with more than 3000 ppm sulfur) Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months (If using high sulfur fuel - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 94
Scheduled Maintenance: F-Super Duty Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 95
Scheduled Maintenance: F-Super Duty Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 96
Vehicle Axle Maintenance ❑ Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle assembly - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 97
Conditions - SOC) each time service is performed. Date: Odometer reading: R.O.# Dealer's Stamp: See corresponding mileage in maintenance schedule for services performed. MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD (E-SERIES ONLY) Motorcraft Premium Gold Engine Coolant ❑ ❑ 6 years or 105 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 98
goes here => Add 45,000 miles to the current miles Next change due at this mileage => Or Today's date goes here => Add 3 years Date of next change => whichever comes first Dealer Stamp + 45,000 + 00 / 00 / 03 P & A CODE R.O.# Current mileage goes here => Add 45,000 miles to the current miles Next - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 99
SUPER DUTY ONLY) Motorcraft Premium Gold Engine Coolant ❑ 6 years or 100,000 miles (160,000 km) - change Motorcraft Premium Gold Engine Coolant (whichever comes first) ❑ After initial change - change Motorcraft Premium Gold Engine Coolant every 3 years or 50,000 miles (80,000 km) Current mileage - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 100
Scheduled Maintenance: Special Information Current mileage goes here => Add 50,000 miles to the current miles Next change due at this mileage => Or Today's date goes here => Add 3 years Date of next change => whichever comes first Dealer Stamp + 50,000 + 00 / 00 / 03 P & A CODE R.O.# 100 - 2008 Ford F450 | Diesel Supplement 4th Printing - Page 101
- 2008 Ford F450 | Diesel Supplement 4th Printing - Page 102
- 2008 Ford F450 | Diesel Supplement 4th Printing - Page 103
- 2008 Ford F450 | Diesel Supplement 4th Printing - Page 104
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Introduction
2
Instrument Cluster
7
Driving
11
Roadside Emergencies
22
Cleaning
28
Maintenance and Specifications
31
Scheduled Maintenance: General Information
59
Scheduled Maintenance: E-Series
66
Scheduled Maintenance: F-Super Duty
80
Scheduled Maintenance: Special Information
96
Motorcraft Premium Gold Coolant change record
97
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Copyright © 2008 Ford Motor Company
Table of Contents
1