2010 Ford F450 Super Duty Crew Cab Diesel Supplement 1st Printing
2010 Ford F450 Super Duty Crew Cab Manual
2010 Ford F450 Super Duty Crew Cab manual content summary:
- 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 1
any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2009 Ford Motor Company 1 2010 Econoline (eco) Supplement - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 2
gives specifications for equipment that was in effect when this guide was approved for printing, and should be considered a permanent part of the vehicle. Some aftermarket products may cause severe engine/transmission and/or exhaust system damage; refer to the warranty information in the Customer - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 3
for more information on oil usage. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On E-Series vehicles (6.0L engine), a Diesel Fuel Conditioner Module (DFCM) mounted on the driver-side frame rail next to the transmission 3 2010 Econoline (eco) Supplement (supplement - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 4
. The engine mounted filter filters finer impurities from the diesel fuel. The engine-mounted fuel filter and the FCM/HFCM filter should be changed at the recommended service interval. Refer to the scheduled maintenance information in this supplement for more information. F-Super Duty E-Series The - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 5
the fuel injectors. On F-Super Duty vehicles (6.4L engine), it is important to change the engine oil at the recommended service intervals to maintain oil viscosity with the addition of the diesel particulate filter (DPF). Fast start glow plug system The glow plug system consists of: • eight glow - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 6
. Speed control (F-Super Duty) If vehicle speed goes outside a predetermined range from the set speed, the RES (Resume) function will not reset vehicle speed. Vehicle speed will need to be reset with the SET +/- button after reaching desired speed using accelerator pedal. 6 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 7
Instrument Cluster WARNING LIGHTS E-Series F-Super Duty w/manual transmission 7 2010 Econoline (eco) Supplement (supplement), 1st Printing USA (fus) - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 8
Instrument Cluster F-Super Duty w/automatic transmission Harley-Davidson Note: Some warning lights are reconfigurable telltale (RTT) indicator lights and will illuminate in the message center display and function the same as the warning light. 8 2010 Econoline (eco) Supplement (supplement), 1st - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 9
promptly to avoid difficulty in cold starting. Water in fuel: F-Super Duty E-Series During refueling, it is possible for water-contaminated diesel fuel to be pumped into your tank. Your vehicle's fuel system is equipped with a fuel filter/water separator to remove water from the fuel. The water in - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 10
. Refer to Engine oil in the Maintenance and Specifications chapter for more information. GAUGES Engine boost gauge (F-Super Duty only): Indicates the amount of pressure in the engine. Driving with your pointer continuously at the high end of the scale may damage the engine. 10 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 11
instructions carefully before you start your vehicle. For temperatures below 32°F (0°C), the use of the correct grade engine oil is essential for proper operation. Refer to Engine oil equipped with an automatic transmission, ensure the gearshift lever is in P (Park) and the parking brake is fully set - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 12
in the air intake system (see air filter decal). Such fluid could cause immediate explosive damage to the engine and possible personal injury. WARNING: Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and causes engine performance problems. 1. Turn - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 13
zero. • The timer can be reset by changing the position of the accelerator pedal, brake pedal or the park brake within the final 30 seconds. • When turbocharged engine to cool down. On F-Super Duty vehicles, to prolong engine life (especially after extended high speed, high ambient temperature, or - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 14
air filter in, and remove any snow or ice. In order to operate the engine in temperatures of 32°F (0°C) or lower, read the following instructions: • Make sure that the batteries are of sufficient size at the end of operation to prevent condensation in the fuel system. 14 2010 Econoline (eco) Supplement - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 15
block heater (refer to Engine block heater [if equipped] in the Driving chapter of the Owner's Guide) and oil pan heaters (aftermarket) will assist in engine starting, in extreme cold ambient temperatures. WARNING: Do not use starting fluid, such as ether, in the air intake system (see air filter - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 16
or extreme rain conditions may feed excessive amounts of snow/water into the air intake system. This could plug/soak the air filter with snow and may cause the engine to lose power and possibly shut down. You may not need to change the air filter and the vehicle may be driven up to 200 miles (320 km - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 17
intake. If the engine stalls, and ingestion of water into the engine is suspected, do not try to restart the engine. Consult your dealer for service immediately. Winter grille cover (F-Super Duty only) (if equipped) If your vehicle includes a winter grille cover, it will enhance heater performance - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 18
For this reason, the initial installation of the winter grille cover is best performed when the cover is warm. Engine block heater (if equipped) Refer to the Driving chapter in the Owner's Guide. Rapid Heat supplemental heating system (if equipped) The optional Rapid Heat feature is an electrically - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 19
have a selector control, located to the right of the steering wheel, which allows you GVWR) 6.0L 3.55 16000 (7257) 8900 (4037) 6.0L 4.10 20000 (9072) 10000 (4536) 138" Wheelbase 9900 GVWR E-350 Cutaway with Single Rear Wheels (SRW) 6.0L 4.10 20000 (9072) 10000 (4536) Engine Rear axle ratio 19 2010 - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 20
) 10000 (4536) 176" Wheelbase 12500 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) 158" Wheelbase 13990 GVWR E-450 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) Engine Rear axle ratio 20 2010 Econoline (eco) Supplement (supplement), 1st - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 21
10000 (4536) 176" Wheelbase 14500 GVWR E-450 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) Trailer towing tables - F-Super Duty Engine Maximum GCWR - lb (kg.) Rear axle Manual Automatic ratio transmission transmission F-250/F-350 Single Rear Wheel (SRW) Pick-up 3.31 - 23000 - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 22
Driving Maximum GCWR - lb (kg.) Rear axle Manual ratio transmission F-550 Chassis Cab 6.4L 4.30/4.88 26000 (11793) 6.4L* 4.88 28000 (12701) * With high capacity trailer tow package; see rear axle actual vehicle content. Engine Integrated hitch rating The standard integrated hitch has two ratings - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 23
600 (272) 1250 (567) WARNING: Towing trailers beyond the maximum tongue weight exceeds the limit of the towing system and could result in vehicle structural damage, loss of vehicle control and personal injury. * Trailer hitch adapter is available from Ford dealers (Part number: 5C3Z-19H282-A). 23 - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 24
(E-SERIES ONLY) The following procedure is for E-Series vehicles only. F-Super Duty vehicles equipped with the 6.4L diesel engine can be jump started using the same procedure as a gasoline engine; refer to your Owner's Guide for the jump starting procedure. WARNING: The gases around the battery can - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 25
level. 5. Turn the heater fan on in both vehicles to protect from any electrical surges. Turn all other accessories off. Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) jumper stud located on the passenger side frame rail of the disabled vehicle. Note: In - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 26
Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 26 2010 Econoline (eco) Supplement (supplement), 1st Printing USA (fus) - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 27
cables are clear of moving parts or any fuel delivery system, brake system or exhaust system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 28
illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 28 2010 Econoline (eco) Supplement (supplement), 1st Printing USA (fus) - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 29
(+) terminal of the booster vehicle's battery. 4. Remove the jumper cable from the positive (+) jumper stud of the disabled vehicle. Reinstall the cap onto the jumper stud. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 30
power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage. • Do not spray a hot engine with cold water to avoid cracking the engine block • Cover the highlighted areas to prevent water damage when cleaning the engine. • E-Series 30 2010 Econoline - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 31
• F-Super Duty EXHAUST (F-SUPER DUTY ONLY) The visible holes in each leg of the twin tip and the holes under the shield just inboard of the right rear tire(s) are functional. The holes need to be kept clear of mud/debris or foreign material to maintain proper function of the exhaust system. Clean - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 32
very high. Never work around or attempt to repair any part of the exhaust system until it has cooled. Use special care when working around the diesel oxidation catalytic converter and/or the diesel particulate filter (DPF). The diesel oxidation catalytic converter and/or the DPF heats up to a high - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 33
steering fluid reservoir 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly 9. Engine oil dipstick 10. Power distribution box The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 33 2010 Econoline (eco) Supplement - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 34
Specifications F-Super Duty 1. Windshield washer fluid reservoir 2. Batteries 3. Air filter assembly, restriction gauge and auxiliary tube 4. Automatic transmission dipstick (if equipped) 5. Engine oil fill 6. Engine oil filter 7. Engine-mounted fuel filter assembly 8. Engine oil dipstick 9. Fuel - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 35
than 500 ppm) in a 6.4L diesel engine designed to use only Ultra Low Sulfur Diesel fuel will cause certain emission components to malfunction which may also cause the Service ) light to illuminate indicating an Engine Soon ( emissions-related concern. 35 2010 Econoline (eco) Supplement (supplement - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 36
4L diesel engine designed to use only Ultra Low Sulfur Diesel fuel increases the likelihood of engine oil dilution with fuel which may lead to major engine damage. Engine damage from using the improper type of fuel is not covered any engine fuel system or emissions-related concerns. Diesel fuel is - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 37
problems operating on biodiesel, you may need to use a diesel fuel with lower biodiesel content, try another brand, or discontinue the use of biodiesel. Biodiesel use may affect the recommended oil change intervals. Refer to the Special operating conditions section in the schedule maintenance guide - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 38
designed for larger, heavy-duty trucks. When refueling at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; then use a slower rate of flow (don't depress the nozzle trigger as far). If air is allowed to enter the fuel system (during fuel filter change or if you run - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 39
of dirt or water. Diesel fuel must not be expensive-to-repair damage. Diesel fuel dispensing nozzle fill rate This truck is equipped with a system if the correct genuine Ford or Motorcraft fuel filler cap is not used. WARNING: The fuel system system or cause the fuel cap to disengage in a - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 40
. Horizontal Fuel Conditioner Module (HFCM - F-Super Duty) The vehicle is equipped with a Horizontal Fuel Conditioning Module (HFCM) located on the frame-rail under the driver-side floorboard near the transmission Water should be drained from the module assembly whenever the warning light comes on - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 41
is moving. 2. Locate the HFCM and place an appropriate container under the drain port (see illustration). • E-Series F-Super Duty 3. Rotate drain FUEL indicator light; it should not be illuminated. If it continues to illuminate, have the fuel system checked and repaired. 41 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 42
Removal - FCM filter (E-Series) 1. Remove the fuel filter cap by turning counterclockwise. 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - HFCM filter 1. Remove the fuel filter cap by turning counterclockwise. 42 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 43
Specifications 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • E-Series • F-Super Duty 1. Remove the fuel filter cap by turning counterclockwise. 43 2010 Econoline (eco) Supplement (supplement), 1st Printing USA - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 44
to purge any trapped air from the fuel system. Replace the filter bowl O-ring with new seal (included in filter kit) every time you service the filter. After filter service, a no start or rough running engine may indicate that air is entering the system through the filter bowl seal or drain. Make - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 45
, it is important that only engine oils of good quality are used in your diesel engine and it is changed at the recommended interval. For normal or severe service, use Motorcraft oil or an equivalent oil conforming to Ford specification WSS-M2C171-E or API service categories CJ-4 or CJ-4/SM. It - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 46
An engine block heater must be used at temperatures below -10°F (-23°C). • Use the same engine oil and filter change intervals when using synthetic engine oil. • Heavier SAE 15W-40 and SAE 5W-40 engine oils are recommended for temperature over 50°F (10°C) and must be used for heavy duty driving and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 47
or low-speed operation, driving for a long time in cold temperatures or driving short distances. See the following section Engine lubrication for severe service operation for all severe duty restrictions. Refer to Motorcraft part numbers later in this chapter for the engine oil filter part number - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 48
) • use of high sulfur diesel fuel If you are operating your vehicle under any of these conditions, change engine oil and filter every 5,000 miles (8,000 km). AIR FILTER RESTRICTION GAUGE AND AIR FILTER REPLACEMENT Air filter restriction gauge: The restriction gauge, located on the upper housing of - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 49
or extreme rain conditions may feed excessive amounts of snow/water into the air intake system. This could plug/soak the air filter with snow and may cause the engine to lose power and possibly shut down. You may not need to change the air filter and the vehicle may be driven up to 200 miles (320 km - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 50
connector. (Slide out the red lock, press tab and remove the electrical connector.) 4. Disconnect the three latches and remove the air filter cover 5. Remove the air filter. 6. To install, reverse the removal procedure. 50 2010 Econoline (eco) Supplement (supplement), 1st Printing USA (fus) - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 51
, the air filter housing cover will not properly seat and the toggle clamps may not latch 4. Replace the air filter housing cover, push the auxiliary tube against the air filter and close the toggle clamps. DIESEL EXHAUST SYSTEM: OXIDATION CATALYST/DIESEL PARTICULATE FILTER SYSTEM (F-SUPER DUTY ONLY - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 52
operating conditions) and replaced with a new or remanufactured (ash cleaned) part. The filter may need to be replaced at approximately 250,000 miles (400,000 km) depending upon engine/vehicle operating conditions. In both cases the engine control system will set a service light ( ) to inform you to - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 53
filter (DPF). The diesel oxidation catalytic converter and/or the DPF heats up to a high temperature after only a short period of engine operation and can stay hot even after the engine is turned off. Failure to follow these instructions may result in personal injury. EMISSION CONTROL SYSTEM - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 54
GVWR (Gross Vehicle Weight Rating). The following statements concerning prohibited tampering acts and maintenance, and the noise warranty found in the Customer Information Guide, are applicable to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR. Tampering with noise control system prohibited - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 55
. • wrong fuel or oil viscosity for climactic conditions. If these checks do not help you correct the engine performance problem you are experiencing, consult an authorized dealer. FUELING WARNING: Do not use starting fluid such as ether or gasoline in the diesel air intake system. Such fluids can - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 56
vehicles with manual transmissions, the clutch pedal must be fully depressed in order for the starter to operate. • For vehicles with automatic transmissions, the gearshift lever must be in P (Park) or N (Neutral) in order for the starter to operate. • Try operating the starter switch several times - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 57
, A/C condenser and/or oil cooler. • Malfunctioning fan drive. • Driving with frozen coolant. • Sticking thermostat. • Overloading or pulling heavy trailers during hot weather. • Grill or radiator air blockage. • Slipping or missing drive belt. • Plugged or very dirty air filter. If fuses burn out - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 58
and Specifications MOTORCRAFT PART NUMBERS Item Ford Part Number Engine oil filter FL-2016 Air filter - E-Series* FA-1804 Air filter - F-Super Duty* FA-1886 Fuel filter kit - E-Series FD-4606 (2 included - engine and frame rail mounted) FD-4609 Fuel filter kit - F-Super Duty (2 included - engine and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 59
test strip Fuel coolant - F-Super Duty3 2.0 quarts (1.9L) 15.0 quarts (14.2L)2 Engine oil (includes filter change) - - 27.5 quarts (26.0L)1 29.6 quarts (28.0L)1 Capacity Ford part name Ford part number / Ford specification VC-7-B / WSSM97B51-A1 VC-7-B / WSSM97B51-A1 2010 Econoline (eco) Supplement - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 60
.6L)5 Motorcraft MERCON LV ATF Manual transmission fluid Automatic transmission fluid4 Full Synthetic Oil 1 2 2010 Econoline (eco) Supplement (supplement), 1st Printing USA (fus) Maintenance and Specifications Capacity Ford part name Ford part number / Ford specification XT-M5-QS / WSS-M2C200 - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 61
that has sulfur content greater than 15 ppm. Using low sulfur diesel fuel (16-500 ppm) or high sulfur diesel fuel (greater than 500 ppm) in a 6.4L diesel engine designed to use only Ultra Low Sulfur Diesel fuel increases the likelihood of engine oil dilution with fuel which may lead to major engine - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 62
or for the service of components affecting emission control must be equivalent to genuine Ford Motor Company parts in performance and durability. It is the owner's responsibility to determine the equivalency of such parts. Please consult your Customer Information Guide for complete warranty - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 63
control system inoperative after sale and delivery to an ultimate purchaser. In Canada, modifications of the emissions control system could create liability under applicable federal or provincial laws. Genuine Ford Parts and Service When planning your maintenance services, consider your Ford - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 64
the competitive landscape of maintenance and light repair automotive services. With factory-trained technicians, and one-stop service from routine maintenance like oil changes and tire rotations to repairs like brake service, check out the value your Ford dealers can offer. WHICH MAINTENANCE - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 65
interior and exterior lights tires for wear and adjust air pressure (including spare tire) that holes in the tail-pipe of the exhaust system are clear of debris-the holes/slots are functional (F-Super Duty) engine oil level windshield washer fluid level and drain fuel filter/water separator Check - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 66
coolant recovery reservoir fuel coolant recovery reservoir (F-Super Duty) manual and automatic transmission power steering window washer Inspect tires for wear and check air pressure, including spare. Check exhaust system for leaks, damage, loose parts and foreign materials. Check that holes in - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 67
as required Perform multi-point inspection (recommended) RO#: DATE: P&A CODE: MILEAGE: 15,000 miles (24,000 km) ❑ Change engine oil and replace oil filter ❑ Replace engine- and frame-mounted fuel filters ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 68
parking brake system Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 37,500 miles (60,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 69
brake system. Inspect exhaust system and heat shields Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 52,500 miles (84,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheel - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 70
lines and hoses and parking brake system. Inspect exhaust system and heat shields Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 67,500 miles (108,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 71
brake system. Inspect exhaust system and heat shields Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 82,500 miles (132,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheel - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 72
exhaust system and heat shields Inspect accessory drive belt(s) Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 97,500 miles (156,000 km) ❑ Change engine oil and replace oil filter ❑ Change rear axle - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 73
and hoses and parking brake system. Inspect exhaust system and heat shields Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 112,500 miles (180,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 74
and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt(s) Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 127,500 miles (204,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 75
brake system. Inspect exhaust system and heat shields Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 142,500 miles (228,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth and inspect wheel - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 76
hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 76 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 77
000 km) or Change engine oil and replace filter 6 months Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as required or when air filter restriction gauge indicates) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 78
air filter as required or when air filter restriction gauge indicates) Inspect brake system Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect and lubricate steering and suspension ball joints Every 10,000 miles (16,000 km) or Change - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 79
stationary operation Every 5,000 miles (8,000 km), Change engine oil and replace filter 3 months or 200 hours of engine operation ( Change Record) - Do not add Supplemental comes first) Coolant Additive Note: For vehicles that operate under severe service conditions such as frequent or extended - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 80
000 km) or Change engine oil and replace filter 6 months Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as required or when air filter restriction gauge indicates) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 81
conditions Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months Every 5,000 miles (8,000 km) Inspect and lubricate steering and suspension ball joints Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 10,000 miles - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 82
: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE: 82 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 83
: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE: 83 2010 Econoline (eco - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 84
wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 10,000 miles (16,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 85
, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 30,000 miles (48,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 86
, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (lubricate if equipped with Zerk fittings) Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 60,000 miles (96,000 km) Change engine oil and replace oil filter Rotate tires - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 87
, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 90,000 miles (144,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 88
, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 110,000 miles (176,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 89
belt Change automatic transmission fluid and filter on all vehicles equipped with the Torqshift transmission. Consult your dealer for particular requirements. Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints Perform - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 90
, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 150,000 miles (240,000 km) Change engine oil and replace oil filter Rotate tires, inspect tires for wear and - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 91
5,000 miles (8,000 km) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 5,000 miles (8,000 km) or Inspect and lubricate U-joints 6 months Every 5,000 miles (8,000 km), Change engine oil and replace filter 3 months or 200 hours of engine - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 92
(8,000 km) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 5,000 miles (8,000 km), Change engine oil and replace filter 3 months or 200 hours Inspect and lubricate steering and suspension ball joints and tie rod ends (if equipped with - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 93
tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Check air filter restriction gauge (replace air filter as required or when air filter restriction gauge indicates) Inspect brake system pads and rotors Inspect and lubricate steering and suspension - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 94
and suspension ball joints and tie rods (if equipped with zerk fittings) Inspect brake system pads and rotors Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 95
(replace air filter as required or when air filter restriction gauge indicates) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect brake system pads and rotors Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 96
(replace air filter as required or when air filter restriction gauge indicates) Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect brake system pads and rotors Every 5,000 miles (8,000 km) or Change engine oil and replace filter 6 months - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 97
tires for wear and measure tread depth and inspect wheel ends for endplay and noise Inspect and lubricate steering and suspension ball joints and tie rod ends (if equipped with zerk fittings) Inspect brake system pads and rotors Every 10,000 miles (16,000 km) or Change engine-mounted fuel filter - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 98
Scheduled Maintenance: F-Super Duty Use of Biodiesel, up to and including 5% Biodiesel (B5) Every 5,000 miles (8,000 km), Change engine oil and replace filter 6 months or 200 hours of operation (whichever comes first) Every 10,000 miles (16,000 km), Replace engine-mounted fuel filter and chassis- - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 99
Scheduled Maintenance: F-Super Duty Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 100
Scheduled Maintenance: F-Super Duty Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 101
Vehicle Axle Maintenance ❑ Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle assembly - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 102
rendered (Normal or Special Operating Conditions - SOC) each time service is performed. Date: Odometer reading: R.O.# Dealer's Stamp: See corresponding mileage in maintenance schedule for services performed. MOTORCRAFT COOLANT CHANGE RECORD (E-SERIES ONLY) Motorcraft Engine Coolant ❑ 6 years or - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 103
here => Add 45,000 miles to the current miles Next change due at this mileage => Or Today's date goes here => Add 3 years Date of next change => whichever comes first Dealer Stamp + 45,000 + 00 / 00 / 03 P & A CODE R.O.# 103 2010 Econoline (eco) Supplement (supplement), 1st Printing USA (fus) - 2010 Ford F450 Super Duty Crew Cab | Diesel Supplement 1st Printing - Page 104
(F-SUPER DUTY ONLY) Motorcraft Engine Coolant ❑ 6 years or 100,000 miles (160,000 km) - change Motorcraft Engine Coolant (whichever comes first) ❑ After initial change - change Motorcraft Engine Coolant every 3 years or 50,000 miles (80,000 km) ❑ Use engine coolant specified in the Owner Guide
Introduction
2
Instrument Cluster
7
Driving
11
Roadside Emergencies
24
Cleaning
30
Maintenance and Specifications
33
Scheduled Maintenance: General Information
61
Scheduled Maintenance: E-Series
67
Scheduled Maintenance: F-Super Duty
84
Scheduled Maintenance: Special Information
101
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Table of Contents
1
2010 Econoline
(eco)
Supplement
(supplement)
, 1st Printing
USA
(fus)