2015 Polaris GEM eM1400 LSV Owners Manual

2015 Polaris GEM eM1400 LSV Manual

2015 Polaris GEM eM1400 LSV manual content summary:

  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 1
    GEM eM™ 1400 LSV 2015 Owner's Manual for Maintenance and Safety
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 2
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.
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    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the GEM Service Manual and should be performed only by an authorized GEM dealer
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    omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
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    TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...18 Operation ...32 Winch Guide ...43 Maintenance ...52 Specifications ...68 Troubleshooting ...69 Warranty ...70 Maintenance Log ...74 Index ...76 3
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    yourself with all laws and regulations concerning the operation of the vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 7
    INTRODUCTION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. Special precautions must be followed when operating or servicing a battery-powered vehicle. This vehicle handles differently than other vehicles. A collision or rollover can occur
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    /Tire Pressure Warning Label in the rear cargo box. See page 7. To order an extra or replacement key for your vehicle, please contact GEM customer service. See page 1. Be prepared to provide your key number and VIN. Remove the spare key and store it in a safe place. A key can be duplicated
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    the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the (1339 kg) (1339 kg) (1339 kg) Read Operation and Maintenance Manual for more detailed loading information. 7181724 Passenger/Tire Pressure Warning (inside box on
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    sudden braking. • Make sure passenger reads and understands all safety labels. • Watch for branches or other hazards that could enter vehicle. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7182157 8
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    with storage or weather cover on vehicle or with the cab enclosure doors closed, as fire and explosion are possible. • Refer to Owner's Manual or contact your local dealer with any questions. TO MAXIMIZE BATTERY LIFE • Always check and maintain water level monthly. Use only distilled water. Water
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    the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • This vehicle is a utility vehicle. The vehicle should not
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    refilling the water in flooded type batteries, never attempt to perform service on the electric drive system, including the battery pack. See your at high speed. • Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully
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    GVWR. This capacity is determined by calculating the difference between your vehicle's GVWR and wet weight. Refer to the specification section of this manual or the Manufacturer's Label on the vehicle for model-specific information. When determining the weight you will be adding to your vehicle, and
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    vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely
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    and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed
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    can result in an accident. After any accident, have a qualified service dealer inspect the entire machine for possible damage, including (but rollover. Always follow proper procedures for turning as described in this owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds.
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    Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing hills as described in the owner's manual. See page 35. Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss
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    while charging the batteries. Always disconnect the main power connector before servicing or unplugging any electrical components. See page 28. Always follow all safety instructions in the maintenance portion of this owner's manual, as well as the following: • Make sure the vehicle is properly
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    FEATURES AND CONTROLS Component Locations Hip Bar Cargo Box Console Charge Receptacle Tailgate Latch Release Rear View Mirror Tailgate Taillight Reflector Windshield Wiper Receiver Hitch Headlight Side View Mirror Front Bumper/Brush Guard 18
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    FEATURES AND CONTROLS Console 1 2 3 4 5 6 7 8 15 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 14 13 12 11 10 9 Steering Wheel Indicator Lights Speedometer/Odometer Headlight Switch Charge Status indicator Windshield Wiper Switch Battery Discharge indicator Glove Box/Storage Compartment
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    FEATURES AND CONTROLS Console Battery Discharge Indicator The battery discharge indicator displays the amount of charge removed (used) from fully charged batteries. When the batteries are fully charged, the gauge will display 100%. The charge status indicator will be solid green (see page 21). Avoid
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    your dealer promptly if this feature fails to operate properly. Always apply the service brakes before engaging or releasing the park brake. 1. Apply the brakes. air flow. Charger error exists; reset charger power and refer to Troubleshooting Guide on page 25. Key Switch Turn the key to the ON
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    FEATURES AND CONTROLS Console Horn Press the turn signal wand inward toward the instrument pod to sound the horn. Right Turn Hazard ON Turn Signal The turn signal lever contains the controls for the turn signals, hazard signals and horn. Check turn signal lamps before each ride. When driving,
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    FEATURES AND CONTROLS Console Turn Indicators The corresponding turn signal indicator flashes on the dash when a signal is activated. Seat Belt Warning When the key is turned to the ON position, the seat belt warning lamp will flash if the driver's seat belt is not fastened. The lamp is a reminder
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    the key is in the ON position. Indicator Panel Indicator Status Indicates Electrical malfunction (flash sequence on controller indicates type; see troubleshooting guide on page 25) Malfunction Steady Accelerator pedal is pressed while key is being turned on (release pedal to extinguish lamp
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    Controller or motor out of temperature range Software fault Charge Status Indicator Troubleshooting Guide The code definitions provided are for informational purposes only. Please see your charger (interrupt AC power for 15 seconds); return to qualified service provider if fault persists 25
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 28
    . The batteries are located under the seat. See page 63 for battery access instructions. Always observe all battery safety warnings and safe handling procedures as outlined on vehicle safety labels and in this manual. Refer to the battery maintenance section beginning on page 62. Battery Handling
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    FEATURES AND CONTROLS Batteries Battery Conditioning New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge cycles increases. # of Charge Cycles: Percent of Full Capacity: New 80% 15 90% 30 95% 45 100% Ambient
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    Connector When disconnected, the main power connector disconnects the battery pack from all electrical components, with the exception of the contactor. After servicing the vehicle, the main power connector should be the last connection to be made. The main power connector is located under the seat
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    accelerator pedal. Electric motor braking provides braking when the pedal is released. For additional speed control or to stop the vehicle, apply the service brakes. Brake Pedal Accelerator Pedal Seat Removal Pull upward on the rear of the seat to disengage the latches. Slide the seat rearward
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    FEATURES AND CONTROLS Seat Belts WARNING Failure to properly use seat belts can result in serious injury or death. Always follow all legal requirements for seat belt use in on-road vehicles. • Always make sure the seat belts are secured for operator and all passengers before operating. • Pregnant
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    in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. OPS WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in
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    rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident
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    OPERATION Driving Procedure 1. Disconnect the charging cable (if connected). 2. All riders should wear substantial footwear, long pants and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for working or riding conditions. 3. Sit in the driver
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    OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 37
    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose
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    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
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    OPERATION Driving Through Water Your GEM vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards. Follow these procedures
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 40
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
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    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 42
    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 MPH (16 km
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    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Set the park brake. 4. Place the direction selector in neutral. 5. Dismount the vehicle. 6. Ensure that the cargo is
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 44
    OPERATION Transporting the Vehicle When transporting the GEM vehicle for a long distance or on public streets, always use a trailer with an approved load rating greater than the GEM vehicle's curb vehicle weight of 1900 lbs. (862 kg) plus any installed accessories or cargo. Follow these guidelines
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 45
    WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 46
    WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles. a vertical load. 21. Never immerse or submerse your winch in water. Take your winch to your dealer for service if this occurs. 22. Always inspect your winch and winch cable before each use. 23. Never winch the hook
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    GUIDE result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Each winching situation is unique. • Take your time to . 2. Never operate a winch or a vehicle in need of repair or service. 3. Always apply your vehicle's park brake and/or park mechanism to hold
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    WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. WARNING! Never put your fingers into the hook. This could lead to SEVERE INJURY. A.
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    WINCH GUIDE Winch Operation 8. Read and adhere to the following information for vehicle's centerline. Attach the winch cable hook to the anchor point or the stuck vehicle's frame following instructions in this manual. D. Re-engage the clutch on the winch. E. Slowly winch in the slack in the winch
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    WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle's engine run while operating the winch to
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    WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
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    WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or "shock" loading. Shock loading may tension a winch cable
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    WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable.
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    Maintenance Chart Key Ź Perform these operations more often for vehicles subjected to severe use. D Have an authorized GEM dealer perform these services. WARNING! Improperly performing the procedures marked with a "D" could result in component failure and lead to serious injury or death. Have an
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 55
    Inspect and clean (page 64) Add as needed (page 64) Inspect; torque to specification Torque bolts to specification (see service manual) Inspect periodically Lubricate all fittings, pivots, cables, etc. Lubricate Lubricate Lubricate Inspect for wear, routing, security; apply dielectric grease
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    MAINTENANCE Transaxle Transaxle Specifications Chart Lubricant 80W90 API GL5 Gear Lube Capacity 13.9 oz. (410 ml) Fill Plug Torque 7.5 ft. lbs. (10 Nm) Drain Plug Torque 7.5 ft. lbs. (10 Nm) Transaxle Oil Change This gearbox uses a lifetime fluid. Checking the fluid level and changing the fluid
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    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 29. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid,
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 58
    MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right. There should be
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    or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use GEM-approved size following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Wheel
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    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your GEM dealer. 2. Attach the wheel nuts and washers and finger tighten. 3. Carefully lower the
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    vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 62
    Light Replacement If a front or rear turn signal fails to work properly, the entire assembly must be replaced. See your authorized GEM dealer for this service. 60
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 63
    Indicator Lamps Lights, Accessories, 12V Power Receptacle 48V Charger, Chassis 14V Charger 48V Fuse Center (under passenger seat) Fuse Box Label Feature Supported NOTICE: Always install fuses with the recommended amperage to avoid damage to the electrical system. Tip: See the label attached to the
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 64
    MAINTENANCE Batteries WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handling the batteries. WARNING Charging a damaged battery can result in serious injury.
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 65
    MAINTENANCE Batteries Battery Charging When not in use, park the vehicle and connect the battery charger. The battery charge receptacle is located on the left side panel below the driver's seat. WARNING! Failure to provide adequate ventilation while charging batteries can result in an explosion.
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    remove batteries or battery cables. Always see your dealer for battery-related service. Battery Disposal Lead-acid batteries are recyclable. Return whole scrap batteries to system, please refer to watering system instruction manual for proper use. Cell Covers Fill Well 1/4" (6 mm) Plates 64
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    MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your GEM vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. GEM recommends washing the vehicle by hand or with a garden hose, using
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 68
    Polishing the Vehicle GEM recommends the use of common household aerosol furniture polish for polishing the finish on your GEM vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 69
    MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 65. 2. Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 70
    SPECIFICATIONS GEM eM 1400 LSV Dimensions Dry Weight Ground Clearance Length Width Height Cargo Box (Inside) Wheelbase Turning Radius (GVW) Turning Radius (LVW) 1703 lbs. (772 kg) 8.5 in. (21.5 cm) 114.5 in. (291 cm) 56.5 in. (143.5 cm) 73 in. (185.4 cm) 51.5 x 41.75 in. (130.8 x 106 cm) 79 in. (200
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 71
    55-watt LED 1.8 watts at 12 volts Glove box Standard Standard Interior rear view mirror/exterior left side view mirrors TROUBLESHOOTING Vehicle Will Not Operate Possible Cause Low battery voltage Loose battery connections Loose contactor connections Loose electronic control box connections Required
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 72
    HOURS Purchase Date - 6th Month of Service 7th - 12th Month of Service 13th - 18th Month of Service 19th - 24th Month of Service WARRANTY COVERAGE FOR BATTERIES DEEMED DEFECTIVE BY of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without
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    purposes other than for which it was designed, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. This warranty excludes damages or failures resulting from: improper lubrication; corrosion, surface imperfections caused by
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 74
    must be done by an authorized GEM dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized GEM dealer that sells the same line as your product. Outside the country where your product was
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    where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to Government officials or military personnel on assignment outside of the country
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 76
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 74
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    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 75
  • 2015 Polaris GEM eM1400 LSV | Owners Manual - Page 78
    Batteries ...63 Cleaning and Storage...65-66 Cleaning, Windshield ...66 Component Locations ...18 Console ...19-24 Contact Us ...1, 73 Customer Service...1, 73 K Key Switch ...21 Key, Periodic Maintenance Chart ...52 L Lamp Replacement, Indicator Panel ...60 Lights ...59-60 Brake Lights ...60
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    Hitch Bracket ...29 Transaxle...54 Transporting the Vehicle ...42 Troubleshooting Charge Status Indicator ...25 Malfunction Indicator ...25 Vehicle Will 57 Wheel Removal ...58 Winch Cable Care...49 Winch Maintenance and Service Safety ...51 Winch Operation...45-48 Winch Safety Precautions...43-44
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    Make sure passenger reads and understands all safety labels. • Watch for branches and other hazards that could enter vehicle. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest GEM dealer, call 855-RIDEGEM (855-743-3436) or visit www.gemcar.com Polaris Industries Inc. 2100
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2015 Owner's Manual
for Maintenance and Safety
GEM
eM
1400 LSV