Asko W600 Service Manual
Asko W600 Manual
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- Asko W600 | Service Manual - Page 1
ASKO W6OO-SERIES WASHERS SERVICE MANUAL CONTENTS Introduction and Safety Regulations........ 2 I n s t a l l a t i o n 3 M o t o r O p e r a t i o n s 7 Washer Features 9 Fa u l t Tr a c i n g 1 0 Common Laundry Problems 1 2 Components and Measurement Values .. 1 3 Test Programs and Fault - Asko W600 | Service Manual - Page 2
when working with electrical components, such as panel and program control printed circuit boards. TRANSPORT/WINTER STORAGE If the machine is to be transported or stored for the winter in unheated premises, empty the pin trap and drain pump of water. (See "Cleaning and Maintenance" on page 55 - Asko W600 | Service Manual - Page 3
Keep the screws and washers in a safe place in case the machine has to be transported again later on. You must remove the shipping supports before you install the washer. WARNING Be careful of sharp edges. To remove the shipping supports, follow the instructions below: 1. Unscrew the 5/8" (13 - Asko W600 | Service Manual - Page 4
instructions on how to do this. WATER CONNECTION Because ASKO washers have their own heating element, you only need to have a cold water inlet. The machine is plumbed with the connection hose that comes with it. The water pressure should be in the range of 15-146 PSI. WARNING Do not plumb to hot - Asko W600 | Service Manual - Page 5
not kinked. Drain hose: 3/4" (18.9 mm) ID 5.5 feet (1.7 m) long Should you require an extension for the drain line, the washer can only be used with an ASKO Dryer. If the washer is used separately or with another dryer, it must be on a separate 220 V, 60 Hz single-phase circuit. If the machine - Asko W600 | Service Manual - Page 6
(B) on the cup to be placed on the left side of the washer. 3. Remove the protective paper from the selfadhesive surface beneath the cups. Being careful not to press the adhesive surface against the top of the washing machine, use 6 Washer Total height 67". Adjustable to 69". WARNING! Never stack - Asko W600 | Service Manual - Page 7
W600: 800 or 1000 rpm W620: 600-1200 rpm * W640: 600-1400 rpm * W660: 600-1600 rpm * * Selectable in 100 rpm steps. OUT-OF-BALANCE CHECK There are two spin sequences, long and short. Both consist of a preliminary spin, the washing cycle and a main spin. Before the preliminary spin, the machine - Asko W600 | Service Manual - Page 8
cycle. If a restart takes place due to excessive out-of-balance, the drain pump operating time is reset to zero. During short spin dry The drain pump runs continuously for the whole cycle. OPENING THE GLASS DOOR To open the glass door on an ASKO washer, the power must be on and you must press the - Asko W600 | Service Manual - Page 9
FRONT VIEW Detergent drawer Front panel Front cover plate Outer door (W620 and W660) WASHER FEATURES Top Cover Control panel Side panel Glass door Lower cover Drain pump cover (closed) Emergency drain hose Drain pump cover (open) Pin trap 20 torx screw securing door opener Emergency door - Asko W600 | Service Manual - Page 10
.) 3. Check the motor. (See page 13.) 4. Check the level switch. (See page 13.) The washer doesn't spin dry (W640/W660). If "0000" is flashing in the top right corner of the display, the machine did not spin. The machine has a built-in out-of-balance sensor that will reduce the spin drying speed or - Asko W600 | Service Manual - Page 11
. 2. Check the drain pump and pin trap. 3. Check the level switch. (See page 13.) 4. Check the programmer (W600/W620) or the motor control board (W640/W660). (See the schematic diagrams for measuring points.) Metallic sounds are heard from the rear of the machine. 1. This could be the brushes in the - Asko W600 | Service Manual - Page 12
to feel greasy or slick. Always use the proper amount. Should I use bleach? Bleach is not necessary in an ASKO washer. For white cottons, higher water temperatures should be used for the best results. Use detergent with whitener for white fabrics and detergent without whitener for colored fabrics. - Asko W600 | Service Manual - Page 13
level switch operates at two levels, see the electrical schematic diagram. It checks the water level and starts the drain pump if overfilling is indicated. LEVEL SENSOR Part no.: 80 616 64 ASKO Level sensor type 1166. Voltage: To sensor in W620: 0.5 V out from the sensor at zero pressure and - Asko W600 | Service Manual - Page 14
80 617 57 3.7 kW ± 0.5 kW 0.02 A, 5 W INDICATOR LAMP (W600/W620) Part no.: 80 070 73 (W640/W620) Part no.: 80 070 73 Current: 1.7 mA 230 V, 50 Hz The lamp indicates that the main power switch is set to on. DOOR LOCK Part no.: Resistance: 80 616 79 122 Ω Current: approx. 2 A The door - Asko W600 | Service Manual - Page 15
has been turned on (cold fill only) 2. Check that the filter in the machine water inlet is not blocked. Draining fault Draining has taken too long. Check the drain hose and the drain pump as follows: 1. Make sure an object is not stuck in the drain hose outlet. Clean out the hose. 2. Make sure the - Asko W600 | Service Manual - Page 16
. Wash motor Wiring open-circuit or motor fault has been indicated and the washing program has been interrupted. Water inlet Indicates a fault in the water supply. 1. Make sure the water supply to the machine has been turned on (cold fill only) 2. Check that the filter in the machine water inlet - Asko W600 | Service Manual - Page 17
water temperature: 60° F (15° C) ! Heating element power: 2000 Watts ! Options: None CONSUMPTION VALUES W600 AND W620 CONSUMPTION VALUES WASH 3 13.78 (1) The water consumption can vary, depending on load size, tolerance of fill valve, and water pressure (PSI). WASH PROGRAM P1 Normal P2 Normal - Asko W600 | Service Manual - Page 18
head cap screwdriver + small locking handle Star socket head screwdriver APPLICATION AREAS Listed below are the various parts of ASKO washers and the tools you will need to service each. Top lid: • torx T20 Panel • torx T20 • 1/2" wide-blade screwdriver Front panel (model without front-loading door - Asko W600 | Service Manual - Page 19
handle • 1/2" wide-blade screwdriver • socket wrench 16 mm • socket wrench 13 mm • Socket screwdriver 10 mm • 5 mm socket head cap screwdriver + small SPECIAL TOOLS Drum installation Part of the machine. Then the white side of the v-ring cassette is placed facing the flat side of the washer, and they - Asko W600 | Service Manual - Page 20
the front edge of the top cover under the panel and lower the cover. 5. Make sure the cover is inside the guides. 6. Replace the three screws at the rear, being careful no to overtighten and strip the screws. Don't forget the two star washers for the outer screws. NOISE OR VIBRATION If excessive - Asko W600 | Service Manual - Page 21
DETERGENT DRAWER FEATURES Detergent drawer P/N 8061630 Main wash detergent Prewash detergent Fabric softener Siphon P/N 8061634 Pullout handle (comes complete with panel) Liquid detergent partition P/N 8061633 Child-safety catch DETERGENT DRAWER REPLACING THE DRAWER HANDLE 1. Remove the - Asko W600 | Service Manual - Page 22
1. Remove the top cover (see page 20). 2. Pull out the detergent drawer (see page 21). 3. Remove the three screws for the detergent drawer in the panel and the screw above the drawer. 4. W600 and W620: Make sure the knobs are at the 12:00 or zero position and pull them off. (If you use a polygrip - Asko W600 | Service Manual - Page 23
the new pushbutton and check that the wings open out. 4. Connect the wires to the correct connector pins. 5. Replace the control panel. Pushbutton switch P/N 8063717 CHANGING THE MAIN POWER BUTTON 1. Remove the control panel (see page 22). 2. Press in the latches with a screwdriver and pull out - Asko W600 | Service Manual - Page 24
CONTROL PANEL KNOBS (W600 AND W620) CHANGING THE KNOBS 1. Turn the knob to the 12:00 forget the two star washers for the outer screws. Rotary selector P/N 8061728 CHANGING THE PUSHBUTTONS 1. Remove the control panel (see page 22). 2. The pushbuttons sit free on the pushbutton switches. Pull off the - Asko W600 | Service Manual - Page 25
Being careful to get the pushbuttons in the correct locations, install the pushbuttons and the panel board. 6. Replace the control panel. 7. Replace the top cover. Don't forget the two star washers for the outer screws. Pushbutton pad W640/W660: P/N 8061765-0 (white) W660 SS: P/N 8061765-33 (black - Asko W600 | Service Manual - Page 26
P/N 8061737 CHANGING THE DRIVE BELT 1. Remove the rear panel. 2. Take off the drive belt by lifting it off one side of the pulley and turning the pulley. 3. Install a new drive belt in the reverse order. Start by putting the belt under the motor pulley. 4. Make sure the drive belt is centered on - Asko W600 | Service Manual - Page 27
block and change the board. 6. Connect the wiring and the two terminal blocks. 7. Line up the board to the holder and press it into place. 8. Refit the holder and secure it with the screw. 9. Secure the cable clamp. 10. Replace the rear panel. Motor W600/W620: P/N 8061772 W640/W660: P/N 8061774 - Asko W600 | Service Manual - Page 28
and on the lower edge. Don't forget the two star washers for the screws at the lower edge. 10. Screw back the emergency door opening handle and reconnect the drain hose to the drain plug. 11. Replace the detergent drawer. Front panel W600/W640 P/N 8063925 CHANGING THE PLASTIC LOCKING CLIPS ON THE - Asko W600 | Service Manual - Page 29
pump cover. (Use the partition from the detergent drawer or a screwdriver.) 2. Being careful not to break off the drain plug, disconnect the drain hose from the plug. NOTE There may be water left in the machine that will run out through the drain hose. It's a good idea to place a towel or shallow - Asko W600 | Service Manual - Page 30
P/N 8061656-29 (SS) Spring P/N 8061742 Screw P/N 8901004 Washer P/N 7382628 Locking nut P/N 8901192 Hinge P/N 8061906 Screws P/N 8900395 CHANGING THE INNER DOOR PANEL 1. Remove the outer door assembly (see this page). 2. Remove the four screws at the handle, one screw at each side and the three at - Asko W600 | Service Manual - Page 31
AND HINGE BEARING GUIDE (W620 AND W660) CHANGING THE HINGE 1. Remove the outer door (see page 30). 2. Remove the for screws at the handle, one screw at 8061906 CHANGING THE HINGE BEARING GUIDE 1. Remove the front panel (see page 32). 2. Remove the hinge bearing guide by pushing the latches at the - Asko W600 | Service Manual - Page 32
(W620 AND W660) REMOVING THE FRONT PANEL (W620 AND W660) 1. Remove the detergent drawer (see page 21). 2. Remove the lower cover (see page 29). 3. Remove the outer door (see page 30) and the control panel (see page 22). 4. Remove the lower right screw from the control panel. 5. Remove the two screws - Asko W600 | Service Manual - Page 33
panel and the screw on the upper side panel. 4. Remove the hose clip and detach the corrugated detergent hose from the detergent drawer. 5. Detach the wires from Replace the detergent drawer. 14. Replace the top cover. Don't forget the two star washers for the outer screws. Screws P/N 8902072 33 - Asko W600 | Service Manual - Page 34
the top cover (see page 20). 3. Remove the two upper screws from the control panel and the screw on the upper side panel. 4. Remove the hose clamp and detach the corrugated detergent hose from the detergent drawer. 5. Unhook the door lock protection from the hose. 6. Remove the hose. 7. Install the - Asko W600 | Service Manual - Page 35
GLASS DOOR REPLACING THE GLASS AND SEAL 1. Open the glass door either by pressing the Door Open button or with the emergency opening handle behind the drain pump cover (see page 9). 2. Remove the two screws securing the door and take it off. 3. Remove the four screws around the glass. 4. Take - Asko W600 | Service Manual - Page 36
GLASS DOOR CATCH AND FRONT COVER PLATE CHANGING THE DOOR CATCH 1. Open the glass door (see page 8). 2. Remove the two screws securing the door and take it off. 3. Remove the four screws around the glass. 4. To take off the frame, inserting a screwdriver into the opening at the side and twist it. 5. - Asko W600 | Service Manual - Page 37
Remove the lower cover (see page 29). Emergency drain hose P/N 8061725 2 Emergency door handle P/N 8061780 1 11. Replace the front cover plate Reconnect the wiring to the lock. 11. Refit the door latch assembly, being careful not to let the emergency opening cord get trapped between the - Asko W600 | Service Manual - Page 38
2. Fit the special centering tool (part no. 88 011 52). 3. Unhook the rear balancing spring from the top side of off the front end plate. If the end plate is stuck, a screwdriver can be used to pry it away from is located in the groove in the holder panel. 11. Install the tension ring by turning - Asko W600 | Service Manual - Page 39
drum P/N 8061600 Pulley P/N 8056376 Pulley screw P/N 8901052 Wavy washer P/N 8056810 INNER DRUM AND WASH PADDLES REPLACING THE INNER DRUM 6. Install an O-ring on the motor pulley. Turn the pulley to make sure the drive belt is centered on the top edge of the pulley. 11. Install the rear panel (see - Asko W600 | Service Manual - Page 40
the terminal block. 5. Detach the Emergency Door Opener handle. Drain pump P/N 8801167 Clamps P/Ns 8052731, 8056491, 8054196, 8056471 CHANGING THE DRAIN PUMP 1. W620 and W660: Remove the lower cover (see page 29). W600 and W640: Remove the front panel (see page 28). 2. Remove the pump and pump - Asko W600 | Service Manual - Page 41
the partition from the detergent drawer or a screwdriver. 2. Disconnect the drain hose, being careful not to break off the drain plug. NOTE There may be water left in the machine that will run out through the drain hose. 3. Remove the screw to detach the emergency opening handle. 4. Pull the rubber - Asko W600 | Service Manual - Page 42
and discard them. 4. Place the inner bearing on the special tool (part no. 88 011 53) and put it inside the holder. (See page 19.) IMPORTANT Position the special tool support between the heating element loops. 5. Put the outer bearing and washer onto the tool at the rear of the bearing housing - Asko W600 | Service Manual - Page 43
washer. 4. Let the seal shrink and then pull out the element. 5. Install the element by pushing it in as far as possible. 6. Tighten the nut and connect the wiring. 7. Replace the rear panel Remove the rear panel (see page 26). 3. Remove the thermistor by pulling it out to the left. 4. W600 and W620: - Asko W600 | Service Manual - Page 44
BALANCING SPRING CHANGING THE TENSION RING 1. Remove the front panel (see page 32.) 2. Remove the front cover plate (see page 36). 3. Install the special tool (part (Don't forget the two star washers for the outermost screws.) Balancing spring P/N 8061923 Special tool P/N 8801152 Tension ring P/N - Asko W600 | Service Manual - Page 45
rubber hose onto the new level switch. 6. Connect the wiring and connector pins. 7. Insert and push the level switch to secure it on the bridge piece. 8. Replace the top cover. Don't forget the two star washers for the outermost screws. Level switch P/N 8061747 Electrical component bridge piece - Asko W600 | Service Manual - Page 46
sensor securing clips, if necessary with pliers, and remove it from the bridge piece. 3. Remove the connector pins. 4. Remove the rubber hose from the underside. 5. Put the rubber hose on to the new level sensor washers for the outermost screws. Level sensor P/N 8061664 CHANGING THE PROGRAMMER (W600 - Asko W600 | Service Manual - Page 47
it in until it snaps into place. 6. Align the new PCU and press it into place. 7. Connect the wiring and terminal block. 8. Replace the top cover. Don't forget the two star washers for the outermost screws. CHANGING THE INPUT TERMINAL BLOCK 1. Remove the top cover (see page 20). 2. Remove the - Asko W600 | Service Manual - Page 48
it out. 5. Install the new radio interference filter. 6. Install the wiring in accordance with the labels on the wires. Be sure to connect the wires to the correct flat pin connectors. 7. Replace the top cover. Don't forget the two star washers for the outermost screws. CHANGING THE FUSE HOLDER - Asko W600 | Service Manual - Page 49
and secure it with the two screws. The wiring to the lock assembly must run between the inlet valve and the cross member. 7. Install the water supply connection. 8. Check for leaks. 9. Replace the top cover. Don't forget the two star washers for the outermost screws. Inlet valve P/N 8061757 49 - Asko W600 | Service Manual - Page 50
1. Remove the top cover (see page 20). 2. Remove the rear panel (see page 26). 3. W620 and W660: Remove the front panel (see page 32). W600 and W640: Remove the front panel (see page 28). 4. Remove the control panel (see page 22). 5. Early models: the hole is marked out on the bottom. Early models - Asko W600 | Service Manual - Page 51
page). 3. W640 and W660: Dismantle the motor control board (see page 27). W660: Dismantle panel (see page 26). 2. Remove the shock absorber nuts under the bottom plate. 3. Support panel or the lower cover. Rear shock absorbers: Replace the rear panel. Shock absorber P/N 8801171 (includes washers - Asko W600 | Service Manual - Page 52
cover (see page 29). W600 and W640: Remove the front panel (see page 28). 2. Remove the hose clip securing the pressure chamber to the corrugated hose and remove the chamber. 3. Remove the rubber hose that leads to the level switch and level sensor. 4. Twist the pressure chamber 1/4 turn and take - Asko W600 | Service Manual - Page 53
CHANGING THE FRONT RAIL 1. Remove the control panel (see page 22). 2. Early models: the hole is marked out on the front rail. 3. Remove the rivets 15" diameter hole in the front rail at the marking. 5. Secure the new front rail. 6. Replace the control panel. Front rail P/N 8061690 FRONT RAIL 53 - Asko W600 | Service Manual - Page 54
, as illustrated. 2. Clean the drawer with a soft brush under warm running water. Do not put the drawer in a dishwasher. 3. Replace the drawer by tilting it into position. CLEANING THE PIN TRAP The washing machine has a pin trap designed to trap pins, hairpins, buttons, coins and similar - Asko W600 | Service Manual - Page 55
this option with programs 1, 2, and 3. 800 Reduces the spin speed from 1000 rpm to 800 rpm. No Spin - Omits the spin cycles in all programs. Programs 1-4 will drain the water after the last rinse. Programs 6, 7, and 9 will stop with water still in the machine. Set the Program Control knob to 10 to - Asko W600 | Service Manual - Page 56
addition to the 600 rpm to 1200 rpm spin speed options, the Spin Speed Control has a No Spin/No Drain option ( ) and a No Spin ( ) option.These are for delicate fabrics that should not be spun dry. PROGRAMS AND OPTIONS Your ASKO washer has several programs and options specifically designed to give - Asko W600 | Service Manual - Page 57
Control knob to 10 (Drain). Any water in the machine will be pumped out. Press the Door Open button to open the door. (It won't open until the water is out.) To restart the washer, close the door, add detergent (if needed), and turn the controls to the desired settings. W600 AND W620 FAULT CODES - Asko W600 | Service Manual - Page 58
to open the door during a wash or rinse cycle, press and hold Door Open for a few seconds. The machine will stop and automatically drain enough water so the door can be opened safely. The program will resume when you close the door. For instructions on how to open the door manually in case of power - Asko W600 | Service Manual - Page 59
Temperature Wash temperature for the selected program. rpm P 1 Normal wash P 2 Normal wash P 3 Super quick wash P 4 Wool/hand wash rpm 1400 Spin wash temperature and/or spin speed on the preset programs. Simply press the button for the preset program you want to use then follow the instructions - Asko W600 | Service Manual - Page 60
- 800 rpm short spin after last rinse. Synthetic Wash: Main wash - three rinses - short spin after last rinse. Wool/Hand wash: Gentle action main wash - high water level - three rinses - short spin after last rinse. Rinse: One rinse - long spin. Spin: One long spin. Short Spin: One short spin. Drain - Asko W600 | Service Manual - Page 61
below lists the options available with each program. PROGRAMS AVAILABLE OPTIONS Heavy wash Normal wash Light wash Super quick wash Synthetic wash Wool/hand wash Rinse Spin Drain Presoak, Quick wash, Eco, Super rinse, Short spin, Spin On/Off Presoak, Quick wash, Eco, Super rinse, Short spin, Spin - Asko W600 | Service Manual - Page 62
can change the temperature readout on the LED window from Fahrenheit to Celsius and vice versa. To do this follow the steps below: 1. Turn the machine off then on again. 2. Press ENTER five times in succession then press P2 five times. (This must be done within 15 seconds.) 3. When the Temperature - Asko W600 | Service Manual - Page 63
seal 35 Grounding instructions 5 H Heating element 13 I Indicator lamp 14, 23 Inner cover plate 38 Installation 3, 4, 5, 6 K Knobs (W600 and W620 24 L Language, changing on LED window ......... 62 Laundry Problems 12 LED window (W640 and W660 59 Level sensor 13 Level switch 13, 46 M Main - Asko W600 | Service Manual - Page 64
programs (W640/W660 59, 60, 61 D DCU panel board 25 Delay Start W620 57 W640/W660 61 Detergent compartment 33, 34 Detergent drawer 21 cleaning 54 Detergent hose 34 Display Control Unit (DCU) (W640/W660)25 Door catch 36 cleaning 54 64 handle, outer door (W620/W660) ........ 30 hinge, outer - Asko W600 | Service Manual - Page 65
pad (W640/W660 25 switches 23 W600 and W620 24 R Radio interference filter 13, 48 Rear panel 26 Removing object from behind drum .......... 54 Restoring a preset program 59 Rotary selector (W600/W620 24 Rubber ring in drain pump 41 S Safety latch on detergent drawer 21 Safety regulations - Asko W600 | Service Manual - Page 66
panels 50 Special tools 19 Specifications 3 Spin options W600 55 W620 56 Spin speeds 7 changing , W640 and W660 60 selecting, W600 supports 3 Tub assembly (outer 41 V V-ring cassette tool 19 Vibration or noise 20 W Wash paddles 39 Wash programs (W640 and W660 60 Washer features 9 Water - Asko W600 | Service Manual - Page 67
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-SERIES W
SERIES W
SERIES W
SERIES W
SERIES WASHERS
ASHERS
ASHERS
ASHERS
ASHERS
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
ASKO
CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
Introduction and Safety Regulations
Introduction and Safety Regulations
Introduction and Safety Regulations
Introduction and Safety Regulations
Introduction and Safety Regulations
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2
Installation
Installation
Installation
Installation
Installation
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3
Motor Operations
Motor Operations
Motor Operations
Motor Operations
Motor Operations
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7
Washer Features
asher Features
asher Features
asher Features
asher Features
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9
Fault T
ault T
ault T
ault T
ault Tracing
racing
racing
racing
racing
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Common Laundry Problems
Common Laundry Problems
Common Laundry Problems
Common Laundry Problems
Common Laundry Problems
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Components and Measurement V
Components and Measurement V
Components and Measurement V
Components and Measurement V
Components and Measurement Values
alues
alues
alues
alues ..
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13
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13
Test P
est P
est P
est P
est Programs and F
rograms and F
rograms and F
rograms and F
rograms and Fault Indications
ault Indications
ault Indications
ault Indications
ault Indications
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Consumption V
Consumption V
Consumption V
Consumption V
Consumption Values
alues
alues
alues
alues
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Tools
ools
ools
ools
ools
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Service Information
Service Information
Service Information
Service Information
Service Information
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Index
Index
Index
Index
Index
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