Brother International BAS-415 Instruction Manual - English
Brother International BAS-415 Manual
View all Brother International BAS-415 manuals
Add to My Manuals
Save this manual to your list of manuals |
Brother International BAS-415 manual content summary:
- Brother International BAS-415 | Instruction Manual - English - Page 1
SINGLE HEAD ELECTRONIC EMBROIDERY MACHINE INSTRUCTION MANUAL BAS-415 - Brother International BAS-415 | Instruction Manual - English - Page 2
13 Flow chart 13 I PREPARATION 14 1 Attaching embroidery hoop to holder base 14 2 Inserting floppy disk 16 3 Names and functions of operation panel 17 4 Dip switch functions 24 5 Preparation of machine 26 6 Data available in BAS-415 32 I] MAIN MENU 33 Summary of main menu - Brother International BAS-415 | Instruction Manual - English - Page 3
reader 69 2 Connecting editing system with machine 71 E Connecting cable with machine 71 El Connecting cable with editing system 71 ERROR MESSAGES when receiving data from editing system 72 What is needed" 73 Error messages 74 Troubleshooting 77 Embroidery hoop types 81 Options 85 - Brother International BAS-415 | Instruction Manual - English - Page 4
) Brother format data cannot be used_ 5) By removing the table and using the cylinder bed, embroidery for tubular materials can be done effortlessly using an optional hoop. The maximum sewing area is H 420 mm x V 240 mm and it is possible to fully embroider the back of the jacket. By attaching cap - Brother International BAS-415 | Instruction Manual - English - Page 5
speed dial carriages X and Y guard bar disk drive *Standard hoop and holder base *Optional accessories (sold separately) Embroidery hoop . . plastic square hoop (45 x 32) • Paper tape reader, accessory case, bobbin winder, cap frame device, boring attachment, plate for shelf, marking light - Brother International BAS-415 | Instruction Manual - English - Page 6
from a dedicated outlet. M Carrying machine When holding the machine, be sure to hold the machine body (frame). [NOTE] Do NOT hold the table or the guard bar. ' El Installing machine 1) Secure the four level adjusters 0 so that the panel is in the best position for the operator to use. - 3 - - Brother International BAS-415 | Instruction Manual - English - Page 7
the bolt and washer from the bottom side of the frame. 3) Install covers RD 0 and LD with the screws. E Setting up machine Needle bar case side 0 Before shipping, the machine is set as shown in the figure on the left. Turn the clutch knurl 0 until its red mark is on the needle - Brother International BAS-415 | Instruction Manual - English - Page 8
1-2 drop(s) of oil at the each arrow in the figure. [NOTE] O Be sure to use the brother-specified sewing machine oil for lubrication. Too much lubrication may cause the oil to drip on the material. 1) Lubricate the six places at the arrows. oR 2) Add a drop - Brother International BAS-415 | Instruction Manual - English - Page 9
head, apply one or two drop(s) of grease to the base needle bar and the base needle bar felt. When the machine is used every day, lubricate daily before using. 1. Removing bobbin case 2. Replacing bobbin 3. Attaching bobbin case i11 .64 Pull out about 50 mm of thread. The thread should be - Brother International BAS-415 | Instruction Manual - English - Page 10
needle bar. Tighten the thumb screw 0 firmly. [NOTE] Set the needle so that the notched part comes on the rotary hook side. [NOTE1] [NOTE2] When using special threads such as the gold, silver and rams yarn, use a heavy-duty needle (#11-#16). For better finishing, paste the waxed paper on the back - Brother International BAS-415 | Instruction Manual - English - Page 11
according to the diagram. 2) String the thread by lifting each thread guide disk with a finger. 3) Pass the thread through the upper thread guide via the thread guide disk. 4) Pass the thread through the thread guide, wrapping it once around around the tension disk clockwise. 5) Pass the thread - Brother International BAS-415 | Instruction Manual - English - Page 12
upper stitch width. Bobbin thread tension Correct bobbin thread tension (20-30g) Use a tension gauge to adjust. Increase tension Decrease tension Keep the machine clean and unclogged to prevent machine trouble. Keep the machine clean: Remove dirt with a soft, dry cloth. If necessary, clean with - Brother International BAS-415 | Instruction Manual - English - Page 13
Adjusting needle bar height 0 CD 9 mm Tighten the screw 4so that these clearances are even. 1 ----needle bar guide rail Do not strike here. .1"---needle bar guide rail 1) Lower the needle bar to its lowest position. When the needle tip is raised 9 mm above the center of the rotary hook shaft, - Brother International BAS-415 | Instruction Manual - English - Page 14
When using gauge (optional) 0 0 0 lower shaft O 9 rnm gauge c=t> lower shaft 1) Loosen the screw 0 and remove the rotary hook @ from the lower shaft. 2) Fit the gauge (optional) into - Brother International BAS-415 | Instruction Manual - English - Page 15
sc r. M Adjusting timing of needle and rotary hook fig. A 765 432 I1 1I Il 1• I I I ...1 I : - 1 ! II I i II ..i II _1 , i • i 1 1' I i I I i 11., I I I : I L.. 1 i t... ..li i--, i I i -H I I L--.4 i l LH t I 1. .. = = = approx. 1 mm 2.3 mm co 1) Select the first - Brother International BAS-415 | Instruction Manual - English - Page 16
Preparation II Entry III Editing IV Sewing 1. Attaching embroidery hoop to holder base 2. Inserting floppy disc 3. Names and functions of keys on operation panel 4. Preparation of machine Floppy data entry Paper tape data entry Brother editing system data entry 1. Rotation 2 Mirror image 3. Repeat - Brother International BAS-415 | Instruction Manual - English - Page 17
[1] Attaching plastic square hoop to holder base [ uuuuuuuuu hoop as shown in figure A, and fix the one on the right side of the hoop as shown in figure B. Secure the screws 0. 4) Improper setting of the material in the embroidery hoop may cause skipped stitches, thread breakage, or puckering. Use - Brother International BAS-415 | Instruction Manual - English - Page 18
❑2 Attaching tubular square hoop to holder base [NOTE] Before using the tubular square hoop and the holder base, remove table (C) of the embroidery machine. 11111101111A a5 fig. B 4 fig. C 1) Attach the tubular square frame eeto the X carriage Owith the two screws @ as shown in figure A. (Fit - Brother International BAS-415 | Instruction Manual - English - Page 19
n •t Inserting CM. c=, Ejecting CD c=+ [NOTE 1] [NOTE 2] If the floppy disk is not properly inserted, the data will not be read. Keep the floppy disk away from magnets and televisions, for the data on the disk can be damaged by magnetism. Press the eject button to take out the floppy disk. Do - Brother International BAS-415 | Instruction Manual - English - Page 20
EMERGENCY OFR E POWER ;WI!) THREAD THREAD SENSOR TRIMMING HOOP FEED [WW1' itiFFNFi NEEDLE SET NSEEELEDCLTE) V!. 7 END f °EDI: brother BAB-4415 '7UP CLEAR it Ai lit BACK FORWARD V O4 40 - 17 - - Brother International BAS-415 | Instruction Manual - English - Page 21
mode during suspension. • Start after the carriage moved to sewing start point. Use this key to; • Exit from each mode after floppy disk data entry, is already registered in selecting number.) • Enter current needle location as hoop feed point and to display its coordinates. • If data is not - Brother International BAS-415 | Instruction Manual - English - Page 22
just after entering sewing mode. (This is invalid in sewing mode during suspension.) • Inch hoop to the desired position by 0.1 mm in inching mode. . M BACK FORWARD Use this key to; • Change the cursor position on the number in setting bobbin thread counter. • Move needle location to the desired - Brother International BAS-415 | Instruction Manual - English - Page 23
registered number that was selected on the upper row in editing menu or to check set values of sewing data in sewing mode. HOOP FEED Use this key to: • Enter hoop feed mode from each mode (main menu mode, floppy disk data entry mode, paper tape data entry mode, editing system data entry - Brother International BAS-415 | Instruction Manual - English - Page 24
EMERGENCY Use this key to; • Select registered data number and to switch hoop feed mode. * Mode changing can paper tape data, this key is invalid. • Decide automatic hoop feed after sewing mode or not. * " S " (set) mark is displayed alternately. Use this key to; • Clear the back-up memory when the - Brother International BAS-415 | Instruction Manual - English - Page 25
/OFF (red) This indicator is lit when the thread sensor operates. Power lamp THREAD SENSOR ON/OFF indicator X itg Rartt://- POWER THREAD THREAD SENSOR TRIMMING HOOP FEED START It4IONZ StOON/R NEEDLE NEEDLE SET SELECT YJ.: END 111 EDIT ')UP CLEAR A hj ENTER &A MS BACK FORWARD - 22 - - Brother International BAS-415 | Instruction Manual - English - Page 26
line has 16 letters and up to two lines can be displayed_ OA SLOW o O 00000000 OM MST i /SPEED IE 2 SLOW 2 FAST The speed dial is used to select one of the 4 sewing speeds, according to the chart below. The levels are set according to the stitch length. (not changeable) rarTjes------_ stitch - Brother International BAS-415 | Instruction Manual - English - Page 27
inserted during data reading or sewing of a pattern (character), machine will stop operation at that point. OFF Spare (Use with OFF.) ON SW5 OFF ON Spare (Use with OFF.) SW6 OFF ON Spare (Use with OFF.) SW7 OFF ON Spare (Use with OFF.) SW8 OFF To display Japanese ON To display - Brother International BAS-415 | Instruction Manual - English - Page 28
material To adjust timing of hoop movement and needle rise for thin material To set sewing start point of editing system data to first stitch To set sewing start point of editing system data to center of mask Spare (Use with OFF.) NOTE: The power of the machine should be turned off before - Brother International BAS-415 | Instruction Manual - English - Page 29
following before switching on the machine 1. THREAD r 2. EMBROIDERY HOOP 3. NEEDLE THREAD POSITION ® Threading is proper? e The needle is threaded? Q The bobbin thread is set? ® The needle thread is set? 0 The embroidery hoop securely clamps? ® The embroidery hoop increases the tension of the - Brother International BAS-415 | Instruction Manual - English - Page 30
The needle thread take-ups form a straight line at the top of the guide plate. 0 1. If the following are displayed (1) This message shows that the case is not aligned with the needle hole of the needle plate. The machine cannot operate under this condition. needle bar case side 0 0 1. First - Brother International BAS-415 | Instruction Manual - English - Page 31
position. Refer to page 29 "* The proper needle bar stop position". 3. Press the key_ Carriages X and Y move automatically to the home position of the embroidery area. 4. The main menu is displayed. - 28 - - Brother International BAS-415 | Instruction Manual - English - Page 32
) and returned to the highest position. To separate them, insert a screw driver in the gap according to the diagram, then push and rotate. Once separated, (the center of the embroidery area). 2. After having exchanged the P-ROM on the main printed circuit board of the machine. (The power switch - Brother International BAS-415 | Instruction Manual - English - Page 33
suspended because of needle thread breakage, and so on. 1. Turn on the power. The embroidery hoop is automatically returned to the position where sewing was suspended before and the machine is suspended during sewing. s. CLEAR START 2. Pressing the key, sewing resumes. Pressing the - Brother International BAS-415 | Instruction Manual - English - Page 34
(6) (2) In case the power of the machine was cut off because of a power loss 1. Turn on the power. The messages, "Restart" and "Sew. Cancel" are displayed. START Sewing E N D 2. Pressing the key, - Brother International BAS-415 | Instruction Manual - English - Page 35
format Barudan format Zangs format 30,000-35,000 stitches in one reel (For more than 27000 stitches, use the memory expansion board [optional)). Receive data from editing system Brother stitch by stitch 999,999 stitches sewing format (See note.) [NOTE] It is possible to sew patterns that - Brother International BAS-415 | Instruction Manual - English - Page 36
mode.) hf ENiEft Function (1) It is invalid in selecting registered data number (2) To move hoop in hoop moving mode (1) To select data registered number of machine side in registered number selecting mode (2) To move hoop To enter data entry mode from floppy disk, paper tape or editing system To - Brother International BAS-415 | Instruction Manual - English - Page 37
of the embroidery hoop easier, besides current needle position, a new position can be set as a hoop feed point in range of movable area. • To make an operation such as material attachment smooth while the machine suspends, pressing the key can move the hoop to the hoop feed point - Brother International BAS-415 | Instruction Manual - English - Page 38
point (X: 225 mm Y: 285mm) Available key , ( Function A Cfrl I To move needle position to desired hoop feed point < RACK > MIFAVARD V ' To decide automatic hoop feed after * sewing or not ("E" (set) mark is displayed alternately.) A 7.) ENTER Fsf r E Fe A)41'14 '4 ,)' .,,) CLEAR - Brother International BAS-415 | Instruction Manual - English - Page 39
number with the key and key. * The numbers 1 to 9 are selected cyclically. 4. After setting needle bar, press the key and exit this mode. The machine will return to sewing mode. - 36 - - Brother International BAS-415 | Instruction Manual - English - Page 40
2 3 4 5 6 7 8 9 1 2 3 4 516 Not displayed Displayed part Not displayed CLEAR END Function To set color order number To select needle number (The numbers " (set) mark is displayed alternately.) To use needle number set in data regardless of machine side data as long as receive data from editing - Brother International BAS-415 | Instruction Manual - English - Page 41
key. 3. After selecting needle number, press the key. The machine will return to sewing mode. Error messages If following error messages are displayed case is not in proper position 41. r. 2. If the needle bar case is locked and would not move ea Available; PORSVAM 44 • J)) CLEAR IOW • :ffe - Brother International BAS-415 | Instruction Manual - English - Page 42
the key to select ON/OFF of the bobbin thread counter_ E N. D fi 5. After entering set times, press the key. The machine will enter sewing mode_ 1 i i ' . , %i;t Function ' To change cursor position on ~ zA. , * „ number (The cursor will appear • ST. Count Total stitch number - Brother International BAS-415 | Instruction Manual - English - Page 43
Ex. When entering file name (G0004) and data name (rose) 1. Turn on the power. N 2. Using the < key or < D > key, select the registered number of the machine side. ENTER 3. Press the key. The machine will enter the data entry mode. * Up to 16 patterns can be registered. 4. Insert - Brother International BAS-415 | Instruction Manual - English - Page 44
change "Reading" to "rose". START 7. Press the key. The machine will enter sewing mode. START 8. Press the key. The machine will start sewing. [NOTE] Repeat sewing cannot be set during floppy disk data it is defective [NOTE] Refer to page 74 "Troubleshooting" for details. - 41 - - Brother International BAS-415 | Instruction Manual - English - Page 45
one to move the embroidery hoop till the display stops flashing. 2. The machine will enter sewing mode. machine suspends. Pressing the key, sewing will resume. Pressing the key, the machine will enter sewing function selection mode. [NOTE] Refer to page 74 "Troubleshooting - Brother International BAS-415 | Instruction Manual - English - Page 46
floppy disk E:~ 3 cLE, • ENTE• •• sTA .,-- U To select registered number of machine side E To display pattern name of file name • displayed on upper row To clear file ,• : END To return to main menu • • , A I To trim thread ttir I To feed hoop 1". ,Y .. . (To enter hoop feed mode) - 43 - - Brother International BAS-415 | Instruction Manual - English - Page 47
on the power. (Turn on the power of paper tape reader, also.) 2. Press the key or < > > key. Select the number of machine side. ENTER # I 3. Press the key. The machine will go into the data entry mode. * Up to 16 patterns can be registered. 4. Press the < # > key to select the paper - Brother International BAS-415 | Instruction Manual - English - Page 48
START] CMS 5: shows the stitch number of paper tape data. 8. Press the key. The machine will enter sewing mode. Error messages If the following error message is displayed, press the key to clear the message and cancel the error. 1. - Brother International BAS-415 | Instruction Manual - English - Page 49
type from (TAJIMA, BARUDAN, ZANGS) iii CLEAR ENTER [44 START To select registered number of machine side (1) To clear file data displayed on upper row and clear screen (2) To cancel error To thread counter setting mode END THREAD TRIMMING HOOP FEED To return to main menu 3 To trim thread To feed - Brother International BAS-415 | Instruction Manual - English - Page 50
power of the editing system to enter communication mode. 2. Press the key to select the registered number of machine side. 3. Press the key. The machine will go into the data entry mode. F01; 00000CDOO. bi:2O DOODOO editor. 4. Press the key twice to select editing - Brother International BAS-415 | Instruction Manual - English - Page 51
to clear the message and cancel the error. 1. If the communication line is not normal or the editing system is communicating with other sewing machine 2. If the communication line is not normal [NOTE] While the error message is displayed, the buzzer sounds 'beep'. Refer to page 74 "Error messages - Brother International BAS-415 | Instruction Manual - English - Page 52
, 4gp , ~ . . 1 in sTA •T afx aces g3 ...„ S dA To select registered number of machine side To display pattern name of file name displayed on upper row (1) To clear file data displayed on upper row to main menu ,,IMMIN'G c , - 49 - To trim thread To feed hoop (To enter hoop feed mode) - Brother International BAS-415 | Instruction Manual - English - Page 53
EDIT 4. 1. Press the key. The machine will enter editing mode. 2. Press the < V > key to display the three items of the editing menu. The editing menu items will be scrolled. EDIT 3. After selecting editing item, press the key. The machine can enter the selected editing mode. - 50 - Brother International BAS-415 | Instruction Manual - English - Page 54
X 052 m 50 mm Escape point X 225 mm Y • 285 mm 0 Co :0 2 if 4 01:00000000 . OCEI j (1) Rotation After displaying is completed, the machine will return to editing menu mode. Default value 1. Rotation: 2. Mirror image: 3. Repeat sewi ng: 0° (no rotation) "J" (non-reversed mirror image) once - Brother International BAS-415 | Instruction Manual - English - Page 55
Function To select editing item cyclically CLEAR To select registered number of machine side To check set values of registered number selected with above To enter needle bar setting mode )1Tc, 1 THREAD TRIMMING L HOOP FEED To enter needle bar selecting mode To enter thread sensor and bobbin thread - Brother International BAS-415 | Instruction Manual - English - Page 56
1. After selecting the editing menu, press the key. 2. Information of rotation angles is displayed and the rotation angle can be set using the < < > key and < 1> > key. END 3. After setting rotation angle, press the key. Availabi Function 2 1 '11' . Maw ( tOi To decide rotation - Brother International BAS-415 | Instruction Manual - English - Page 57
* Three kinds of mirror image processes -- of X axis symmetry, Y axis symmetry and origin symmetry -- can be set every registered pattern. 1. Using key, select editing menu. EDIT O E N D 2. After selecting editing menu, press the key. 3. The mirror image information is displayed. Select - Brother International BAS-415 | Instruction Manual - English - Page 58
ice, peat sewing (1:) * A monogram can be set horizontally or vertically up to 9 times. Also, space between patterns can be set in the range from 0 mm to 399 mm by 1 mm increment. These setting can be changed every registered pattern. 1. Select "(3) Repeat" in the editing menu with key. ti is - Brother International BAS-415 | Instruction Manual - English - Page 59
example: setting repeat sewing and spacing space space CLEAR END Function To change cursor position on number To enter repeat times or space length (The numbers 1 to 9 are selected cyclical ly.) To decide repeated direction (vertical or horizontal) (Repeat direction is selected cyclically.) To - Brother International BAS-415 | Instruction Manual - English - Page 60
emergency stop results suspension. Needle bar setting mode Needle bar order (color order) may be set. Needle bar selecting mode sl To select needle bars. Hoop feed mode To set hoop feed point. (after the jog key is used) Thread sensor ON/OFF, B.T. counter setting mode - 57 - - Brother International BAS-415 | Instruction Manual - English - Page 61
cREA1/44, Following is a procedure of sewing a pattern registered into the design floppy disk. STAFF WE MATE THE NEXT APPAREL GENERATIOH BROTHER Marna LID. Embroider the pattern above. four-colored, file name :G001 ) 1. Turn on the Power. 2. Insert the design floppy disk. ENTER 3. Press the < - Brother International BAS-415 | Instruction Manual - English - Page 62
, its pattern name (STAFF) is displayed on the lower row of the display. 7. Press the key to enter the sewing mode. 8. Move the hoop to set sewing start point with the < A >, keys. 9. Press the key to start sewing. 10. If the key is pressed, sewing - Brother International BAS-415 | Instruction Manual - English - Page 63
13. Press the key. The error is cancelled and the machine suspends. When the hoop is moved forcedly 14. When the key is pressed, the hoop can be moved forcedly. 1) 15. By pressing the , < < >, or key, the hoop is moved in the direction of pressed key by 0.1 mm increment. [NOTE - Brother International BAS-415 | Instruction Manual - English - Page 64
Following is a procedure of repeatedly sewing pattern entered in the floppy disk. Embroider the pattern above repeatedly. (six-colored, file name :G002 ) 1. Turn on the Power. 1 2. Insert the design floppy disc. ENTER 3. Press the key to go into the data entry mode. H 4. Press the - Brother International BAS-415 | Instruction Manual - English - Page 65
. Press the key to exit from the repeat sewing setting mode. 12. Press the key to enter the sewing mode. 13. Move the hoop to set the sewing start point with the , , , and the keys. - 62 - - Brother International BAS-415 | Instruction Manual - English - Page 66
sewing. 15. If the key is pressed, sewing is suspended. 16. Press the key. Sewing the first pattern will be cancelled and the machine will be ready for sewing the second repeated pattern. 17. Press the key. Sewing will start. 18. If the key is pressed, sewing - Brother International BAS-415 | Instruction Manual - English - Page 67
To switch inching mode or jump i, -- mode when sewing is suspended. fn °!' :° When this key is pressed one time, machine enters inching mode, pressed twice, jump mode (hoop is .% ' ? 1 . moved back or forward 100 stitches). * :.),)), CLEAR 9(1) To trace mask line of pattern in setting sewing - Brother International BAS-415 | Instruction Manual - English - Page 68
setting mode To enter needle bar selecting mode To enter thread breakage sensor and bobbin thread counter setting mode rVj j THREAD Si( TRIMMING gantNS* tQ HOOP FEED To trim thread To feed hoop or enter hoop feed mode - 65 - - Brother International BAS-415 | Instruction Manual - English - Page 69
RS cable assembly (optional). 0 u Connecting cable with machine 1. Remove the four nylatches 0 and the circuit board cover 0. 2. Connect the connector (either of the two may be used) of the RS cable assembly € (optional) with the connector ® bow on the circuit board 0. Secure the two screws - Brother International BAS-415 | Instruction Manual - English - Page 70
of the RS cable assembly (optional) with the RS 232C connector of the paper tape reader. El Operating and preparing paper tape reader * Prepare the machine. (Turn on the power and select "paper tape" in the communication mode. ) [GNI27] PO power switch paper tape READ button 1. Turn on the power - Brother International BAS-415 | Instruction Manual - English - Page 71
Paper tape breakage 3 Paper tape reader is turned off. 40 Improper baud rate CLEAR (CAUSE) 0 The connection between the paper tape reader and the machine is not good. 0 Paper tape reader is turned off. 3 Communication cable breakage Press the key to clear the message above. ENTER Through - Brother International BAS-415 | Instruction Manual - English - Page 72
the paper tape readers in the table below for BAS-415. Do not use other paper tape readers. Others may not interface with BAS-415 or cause trouble. Maker GN Telematic Inc. Production code GNT27 GNT4604 GNT2910 Interface specification (Connector type) RS232C interface (female) RS232C interface - Brother International BAS-415 | Instruction Manual - English - Page 73
the BAS-415, BROTHER deals in the following paper tape reader as an option. (Contact Brother's shop for details.) maker GN telernatic Inc. type GNT27 name GNT27-100V assembly part code only (baud rate) can be changed on the machine. Refer to page 24 "Dip switch functions" for details. - 70 - - Brother International BAS-415 | Instruction Manual - English - Page 74
❑t Connecting cable with machine 1. Remove the four nylatches 0 and the circuit board cover 2. Connect the connector (either of the two may be used) of the RS cable assembly with the connector 0 on the circuit board 0. Secure the two screws ® . 3. Fit the cord of the RS cable assembly @ in - Brother International BAS-415 | Instruction Manual - English - Page 75
not start while the line between the editing \\ system and the machine is connected. (CAUSE) Breakdown in entire editing system (CURE ) 0 Reset the editing system to enter communication mode. e Repair the breakdown part. CLEAR ENTER (CAUSE) e Data error during communication e Cable disconnection - Brother International BAS-415 | Instruction Manual - English - Page 76
ills III The Editing System is basically a software program_ To use it, the following hardware is required. Hardware ® (9-pin connecter) • Use of a math coprocessor will increase the processing speed_ • For operation of the editing system, refer to the "Instruction manual for the Editing System". - Brother International BAS-415 | Instruction Manual - English - Page 77
board, sensor defective, cable defective, pulse motor defective, blown fuse. Contact your dealer. exceeds maximum area. and Y to center of area manually, then turn power on again. If same error Do not remove floppy disk from is removed when machine runs FDD during sewing in this mode. in sewing - Brother International BAS-415 | Instruction Manual - English - Page 78
mode No inptted Data Short of Area Data ERR. Area Over B_Thread empty Thread breakage Motor Lock Cause Solution Without sewing data entered, you First, input sewing data, then start try to set machine to sewing mode. sewing. Entered value exceeds maximum This data cannot be sewn. area (450 - Brother International BAS-415 | Instruction Manual - English - Page 79
system. 2. Editing system exits from communication mode while machine is communicating with editing system. 3. Power of editing system to page 27.) Contact your dealer. N _ Case Lock 1. Needle bar case is too tight mechanically, or locked and cannot move. 2. Electrical failure Remove load. - Brother International BAS-415 | Instruction Manual - English - Page 80
, diagnose the problem referring to the table below. If the problem persists, turn off the power and contact your dealer. Problem Check point 1. rotate? 1. Is material edge caught in the machine? (Are embroidery hoop and other related parts operating correctly? ) 2. Is material stretched properly? - Brother International BAS-415 | Instruction Manual - English - Page 81
Problem Check point 8. Machine operates incorrectly. 9. Upper shaft is locked at some point of a cycle. 1. Is set screw of rotary encoder loosened? 2. Is set screw of machine pulley loosened? 3. Is set screw of N65 pulley loosened? 4. Is synchronizer adjusted properly? 5. Are wires of carriages X - Brother International BAS-415 | Instruction Manual - English - Page 82
moves till the hoop is over the area. Turn off the power, then turn on the power again while pressing the emergency button. When there is a problem even if this is done, refer to "Flow chart" in the BAS-415 service manual. 14. Thread breakage detector functions and machine stops although thread - Brother International BAS-415 | Instruction Manual - English - Page 83
which was able to use normally before, the used in BAS-415 even though it can be used in other embroidery machine. When 3.5" 2HD floppy disk was made in 2DD format. When 3.5" 20D floppy disk was made in 2HD format. If your problem does not come under case (1), (2) or (3), please consult with Brother - Brother International BAS-415 | Instruction Manual - English - Page 84
sOM #1 ;11 1 Nt [NOTE] The parts indicated by the X symbol in the parts code column are standard parts. ] Holder base To embroider plain material. FRAME HOLDER BASE ASSEMBLY X S16128-001 PLASTIC SQUARE FRAME WITH ARMS SPF A-45 x 23 PLASTIC SQUARE FRAME WITH ARMS - Brother International BAS-415 | Instruction Manual - English - Page 85
:11 Spider net frames 00 00 0 0 The two spider net frames can be set to the frame holder base. When repeat sewing is horizontally performed twice, input "L" mm space. Sewing can be repeatedly performed. 00 0 °I to O O FRAME HOLDER BASE ASSEMBLY 516128-001 SPIDER NET FRAME HOLDER PFH2-2 - Brother International BAS-415 | Instruction Manual - English - Page 86
CI Tubular frame 0000 0000 .1; r-1a it O O ;PS rf By removing the table plate and using the cylinder bed, embroidery for tubular materials can be done effortlessly. It is convenient when embroidering sleeves and the body of ready made clothing or back of round-neck - Brother International BAS-415 | Instruction Manual - English - Page 87
El Cap frame device Embroidery for ready made cap can be done finely. Boring attachment Boring embroidery for blouses and tablecloth can be done beautifully. - 84 - - Brother International BAS-415 | Instruction Manual - English - Page 88
El Bobbin winder (521074-001) Memory expansion board (S18788-001 / circuit board B439064 assembly) - 85 - - Brother International BAS-415 | Instruction Manual - English - Page 89
El Marking light (521076-000) CI ML 651 lamp set (S15378-001) 0 0 - 86 - - Brother International BAS-415 | Instruction Manual - English - Page 90
El Paper tape reader (518444-000) ta0 iIn GNT 27 RS cable assembly (S17064-001) comes in it. - 87 - - Brother International BAS-415 | Instruction Manual - English - Page 91
- Brother International BAS-415 | Instruction Manual - English - Page 92
BROTHER INDUSTRIES, LTD. NAGOYA, JAPAN 151-415 192415-002 1991. 06. H C) Printed in Japan
SINGLE
HEAD
ELECTRONIC
EMBROIDERY
MACHINE
BAS
-415
INSTRUCTION
MANUAL