Brother International BAS-761 Instruction Manual - English
Brother International BAS-761 Manual
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- Brother International BAS-761 | Instruction Manual - English - Page 1
BAS-761 INSTRUCTION MANUAL Please read this manual before using the machine. Please keep this manual within easy reach for quick reference. AUTOMATIC POCKET SETTER - Brother International BAS-761 | Instruction Manual - English - Page 2
you very much for buying a BROTHER sewing machine. Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual. With industrial sewing machines, it example, the symbol at left means "you must make the ground connection".) BAS-761 i - Brother International BAS-761 | Instruction Manual - English - Page 3
of the control box. Touching areas where high voltages are present can result in severe problems with correct operation. In the event of an electrical storm, turn off the power and disconnect the power cord from the wall outlet. Lightning may cause problems with correct operation. ii BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 4
error occurs in machine operation, or if abnormal noises or smells are noticed, immediately turn off the power switch. Then contact your nearese Brother dealer or a qualified technician. If the machine develops a problem, contact your nearest Brother dealer or a qualified technician. BAS-761 iii - Brother International BAS-761 | Instruction Manual - English - Page 5
by a qualified technician. Ask your Brother dealer or a qualified electrician to carry Use only the proper replacement parts as specified by Brother. If any safety devices have been removed, operate correctly before using the machine. Any problems in machine operation which result from unauthorized - Brother International BAS-761 | Instruction Manual - English - Page 6
machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest Brother dealer. 1 3 Direction esta cubierta. 1 Thread take-up cover 2 1 Belt cover Guard bar 3 Guard bar BAS-761 v - Brother International BAS-761 | Instruction Manual - English - Page 7
foot-switch connector 5 3-5. Connection of the air hose ...5 3-6. Positioning of the front supporter 5 3-7. Installation positions for operation box and switch box 6 3-8. Installation of the folding group number selection 35 11. Using the DIP switches ...36 12. Table of error code ...38 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 8
supporter !6 Air unit valve !9 2-Step thread tension device w Stacker t Machine head i Control box !1 Mechanical valve !4 Floppy drive !7 Power switch @0 Thread breakage detector e Guard bar y Spool stand o Switch box !2 RESTART buttons !5 Programmer !8 Blower Motor @1 Pocket support 1 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 9
less than 2 minutes Included (Stacking capacity 60 pieces) Included 3-phase 200V, 220V, 380V, 400V, 415V ( 900W) 0.44 - 0.54MPa (W) 2.108mm, (L) 1.919mm, (H) 970mm 400kg Included Included (option) BAS-761 2 - Brother International BAS-761 | Instruction Manual - English - Page 10
Installation CAUTION Machine installation should only be carried out by a qualified technician. Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done. up adjusters q, and the table w can be moved on its machine body casters e. q e 3 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 11
be sure to secure it with the fixing bolts. 3-3. Installation of the spool stand Install the spool stand as shown in the illustration at left. BAS-761 4 - Brother International BAS-761 | Instruction Manual - English - Page 12
valve w upward and adjust the air pressure to 0.49 MPa. 3. After adjustment, move the cap downward and lock. 3-6. Positioning of the front supporter 1. Loosen bolts q and position front supporter w in the most appropriate position. 2. Tighten bolts q to secure the supporter w. w q 5 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 13
3. Installation 3-7. Installation positions for operation box and switch box Loosen the mounting bolts e for the operation box q w and switch box w, and move them in the direction of the arrow to a position where they are comfortable to oper- ate. q e BAS-761 6 - Brother International BAS-761 | Instruction Manual - English - Page 14
folding clamp assembly e, inner clamp assembly y, center blade assembly !0 and sewing clamp assembly !1 back and forth, and right and left, to ensure they are secured. 7 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 15
machine body Remove poly-oiler t and drain the oil. Rotary hook lubrication control Turn the rotary hook lubrication adjustment valve y to adjust the lubrication amount. C w t q A e r B y BAS-761 8 - Brother International BAS-761 | Instruction Manual - English - Page 16
1 2 7 65 3 12 4 8 13 11 9 10 Leave about 50 mm of thread end with the thread take-up at its highest position. 50mm 14 15 16 w BAS-761 11 9 10 s x1.7 rotary hook - Brother International BAS-761 | Instruction Manual - English - Page 17
.7 rotary hook e r 1. Insert the bobbin into the bobbin case. 2. Pass the thread through slot e and under adjustment spring r. 3. Pull the thread out from adjustment spring r. BAS-761 10 - Brother International BAS-761 | Instruction Manual - English - Page 18
the bobbin thread winding motor will not start. If protector e is pressed after about 20 seconds has elapsed, bobbin theread winding can be restarted. 11 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 19
. 3. To adjust the thread take-up spring force, insert a screwdriver tip into the groove of tension stud e and turn it as much as is appropriate. BAS-761 12 - Brother International BAS-761 | Instruction Manual - English - Page 20
@3 is being depressed, the folder will move in reverse. y FLOPPY button This button is used to store and retrieve sewing programs using a floppy disk. 13 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 21
feed mechanism moves faster while this button is being pressed. In addition, this button can also be used to set the piece counter to 0 (cleared). BAS-761 14 - Brother International BAS-761 | Instruction Manual - English - Page 22
sewing speed is being set or if the COUNTER button is being used to change a setting, the setting value or mode can be changed. 15 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 23
to clear the error status after the cause of the error has been eliminated. @2 EMERGENCY STOP button This button is used to stop all operations. BAS-761 16 - Brother International BAS-761 | Instruction Manual - English - Page 24
whether label attachment operations are being carried out or not. 6-4. RESTART buttones @4 RESTART buttones @4 When these buttones are pressed simultaneously, the folder starts operating. 17 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 25
to 4,250 rpm. * If the CANCEL button !5 is pressed, the sewing speed will not be changed and the screen will return to the original display. BAS-761 18 - Brother International BAS-761 | Instruction Manual - English - Page 26
the sewing data as shown in the table below. Pitch - 3.5mm 3.55 - 4.5mm 4.55 - 5.0mm 5.05 - 6.0mm Max. sewing speed 4250rpm 3500rpm 3000rpm 2500rpm 19 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 27
and the reset operation is carried out, the value for the counter returns to the setting value. NOTE: If the BOBBIN CHANGE button is pressed manually, and the above operation is carried out, the lower thread counter will not return to the setting value. In addition, if the value is set - Brother International BAS-761 | Instruction Manual - English - Page 28
the ENTER button !6. The stacker roller feed amount will be changed to the new setting, and the screen will return to the initial display. 21 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 29
setting, and the screen will return to the initial display. The seconds will be reset to "0" at the point where the ENTER button !6 is pressed. BAS-761 22 - Brother International BAS-761 | Instruction Manual - English - Page 30
time the arrow key !8 is pressed. Screen 8-1→ screen 8-2→ ... It will change in the following order each time the arrow key !8 is pressed. Screen 8-5 → screen 8-4 → ... 23 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 31
STACKER button r so that the indicator illuminates. NOTE: If the indicator is switched off, the workpieces will not be stacked after they have been sewn. BAS-761 24 - Brother International BAS-761 | Instruction Manual - English - Page 32
after folding has been completed so that the folding can be checked. When the RESTART buttones @4 are pressed again simultaneously, operation continues as before. 25 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 33
momentarily after folding has been completed so that the folding can be checked. When the RESTART buttones @4 are pressed again simultaneously, operation continues as before. BAS-761 26 - Brother International BAS-761 | Instruction Manual - English - Page 34
after folding has been completed so that the folding can be checked. When the RESTART buttones @4 are pressed again simultaneously, operation continues as before. 27 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 35
, the gauge assembly w will retract. The gauge assembly w moves forward at the same time the vacuum system starts operating when the foot switch @3 is depressed. BAS-761 28 - Brother International BAS-761 | Instruction Manual - English - Page 36
start from the current stopping position. 6. Once feeding is complete, the machine head and the work clamp will then return to the standby positions. 29 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 37
the STEP BACK button !0 to return to the place from where you would like sewing to resume. 3. Press the RESTART buttones @0 to start sewing again. BAS-761 30 - Brother International BAS-761 | Instruction Manual - English - Page 38
carried out by a qualified technician. Ask your Brother dealer or a qualified electrician to carry out take sufficient safety measures, such as to make E-800 (emergency stop) come on in the manual mode. 10-1. Needle-bar height adjustment o q e w r BAS761 2.4 1 Gauge and down. 31 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 39
is 37 mm. Check that the point of the needle does not protrude below the presser foot when the needle is at its highest position. BAS-761 32 - Brother International BAS-761 | Instruction Manual - English - Page 40
and stop where flat-head screws y can be seen. 6. Remove flat-head screws y and then movable knife u. Note: To reassemble, reverse the above procedures. 33 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 41
the bolt r and adjust the height of the inner work clamp bart. 4. Loosen the bolt y and adjust the height of the outer work clamp baru. BAS-761 34 - Brother International BAS-761 | Instruction Manual - English - Page 42
6 18 30 38 50 62 7 19 31 39 51 63 8 20 40 52 9 21 41 53 10 22 42 54 11 23 43 55 35 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 43
and disconnecting the power cord from the wall outlet before opening the face plate of the control box. Touching areas where high voltages are present can result in severe injury. Note: ¡ Always be sure to turn the available (Should be set to OFF) 8 Not available (Should be set to OFF) BAS-761 36 - Brother International BAS-761 | Instruction Manual - English - Page 44
set to OFF) Not available (Should be set to OFF) Not available (Should be set to OFF) Not available (Should be set to OFF) 37 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 45
of the problem. ¡ If an error occurs which can be reset, eliminate the cause of the problem and then press the RESET button. Error code E - area No end code in sewing data Reset No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 46
12. Table of error code Error code E - 800 E - 801 E - 802 E - 803 E - 810 E - 820 E - 821 E - 830 E - 840 E - 850 E - 860 E - 870 E - 880 E - 890 E - overtravel switch activated X motor problem Y motor problem Machine head motor problem ∗ Outer work clamp cylinder A-7 to ON. 39 BAS-761 - Brother International BAS-761 | Instruction Manual - English - Page 47
INSTRUCTION MANUAL BROTHER INDUSTRIES, LTD. 15-1, Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Phone: 81-52-824-2177 Printed in Japan 151-761 S93761-102 2000.09. B (1)
BAS-761
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
AUTOMATIC POCKET SETTER <JEANS>
INSTRUCTION MANUAL