Brother International DZ820E Operation Manual

Brother International DZ820E Manual

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  • Brother International DZ820E | Operation Manual - Page 1
    GETTING READY EMBROIDERY APPENDIX Computerized Embroidery Machine Operation Manual
  • Brother International DZ820E | Operation Manual - Page 2
    Please read these safety instructions before attempting to use the machine. DANGER - To reduce the risk of electric shock 1 Always unplug the machine from the electrical outlet immediately after using, when cleaning, when making any user servicing adjustments mentioned in this manual, or if you are
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    occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer. Use this machine only for its intended use as described in the
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    children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play
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    buttons ...10 Operation panel ...11 GETTING READY 13 Embroidery Step by Step 14 Attaching the Embroidery Unit 15 Embroidery unit precautions ...15 Attaching the embroidery unit ...15 Removing the embroidery unit ...16 Turning the Machine On/Off 18 Power supply precautions ...18 Turning on
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    thread is tight ...68 APPENDIX 69 Care and Maintenance ...70 Cleaning the machine surface ...70 Cleaning the race ...70 Attaching the Embroidery Foot 72 Attaching the embroidery Foot "Q" ...72 Troubleshooting ...74 Error messages ...78 Adjusting the LCD ...81 Operation beep ...81 Canceling
  • Brother International DZ820E | Operation Manual - Page 7
    Introduction Thank you for purchasing this embroidery machine. Before using the machine, carefully read the "IMPORTANT SAFETY INSTRUCTIONS", and then study this manual for the correct operation of the various functions. In addition, after you have finished reading this manual, store it where it can
  • Brother International DZ820E | Operation Manual - Page 8
    XC8349-021 X55468-051 130012-024 XE1372-001 130013-124 No. Part Name 10 Spool net 11 Operation manual 12 Quick reference guide 13 Embroidery foot "Q" (on machine) Embroidery set (large) 14 H 18cm X W 13 cm (H 7 inches X W 5 inches) 15 Scissors 16 Dust cover 17 Accessory bag Part Code
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    Brother poly #90 bobbin thread Water solude stabilizer 2 Stabilizer material for embroidery 3 Embroidery card Embroidery Embroidery set (medium) XC5996-001 5 H 10 cm X W 10 cm BM4: X81267-001 (H 4 inches X W 4 inches) EBT-CEN Embroidery or the nearest authorized service center. z All
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    spool of thread on the spool pin. d Bobbin winding thread guide Pass the thread around this thread guide when winding the bobbin thread. e Top cover Open the buttons to operate the machine. k Embroidery unit Attach the embroidery unit to the machine, and then attach the embroidery frame. l Thread
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    Remove the bobbin cover, and then insert the bobbin into the bobbin case. f Embroidery foot "Q" This presser foot is used for embroidering. a Handle Carry the machine by its handle when transporting the machine. b Handwheel Turn the handwheel toward you (counterclockwise) to raise and lower the
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    may occur. Note z Do not press the thread cutter button if there is no fabric under the presser foot or while the machine is embroidering, otherwise damage to the machine may occur. z When cutting thread thicker than #30, nylon thread or other special threads, use the thread cutter on the side of
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    to display the next screen when there are items that are not displayed on the LCD. e Memory key Press to store patterns in the machine's memory. g f Embroidery key Press to display the pattern type selection screen. g Settings key Press to display the settings screen. h Help key Press to get help
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    12
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    preparations to start embroidering are described in this chapter. Embroidery Step by Step 14 Attaching the Embroidery Unit 15 Embroidery unit precautions 15 Attaching the embroidery unit 15 Removing the embroidery unit 16 Turning the Machine On/Off 18 Power supply precautions 18 Turning on
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    Step by Step The basic steps for embroidery are as follows. 1 Attaching the embroidery unit Attach the embroidery unit. (If the embroidery unit is not attached, the machine does not operate.) For details, refer to "Attaching the embroidery unit" (page 15). ↓ 2 Checking the needle Use
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    describes how to attach the embroidery unit. Before turning on the machine, attach the embroidery unit to it. If the embroidery unit is not attached, the machine does not operate. 1 Embroidery unit precautions Attaching the embroidery unit Cautions for the embroidery unit will be explained
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    moves to its initial position. Make sure that the machine is completely stopped and follow the instructions below. Remove the embroidery frame. a • For details on removing the embroidery frame, refer to "Removing the embroidery frame" (page 48). Press , and then press . b a a Carriage X The
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    Hold the release button on the bottom left of d the embroidery unit, and slowly pull the embroidery unit to the left. 1 a a Release button X The embroidery unit separates from the machine. CAUTION ● Do not carry the embroidery unit by holding the release button compartment. Attaching the
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    plugged in to them. Fire or electric shock may result. ● Do not touch the plug with wet hands. Electric shock may result. ● When unplugging the machine, always turn off the main power first. Always grasp the plug to remove it from the outlet. Pulling on the cord may damage the cord
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    be sure to attach the When you are finished using the machine, turn it off. embroidery unit to it. If the embroidery unit is not attached, the machine does not operate. (For details, In addition, before transporting the machine to another location, be sure to turn it off. 1 refer to "Attaching
  • Brother International DZ820E | Operation Manual - Page 22
    not displayed (page 21).) ■ Pattern type selection screen a b c d g e f a Embroidery patterns b Additional embroidery patterns c Alphabet patterns d Frame patterns e Embroidery card f Patterns stored in the machine's memory g Moves the embroidery unit carriage to its storage position Memo
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    Adjusts the brightness of the LCD. Lighter Darker Display the service count and the total Stitch counter number of embroidery stitches. The service count is a reminder to take your machine in for regular servicing. (Contact your - authorized dealer for details.) Product number NO.: The
  • Brother International DZ820E | Operation Manual - Page 24
    GETTING READY Turn on the machine. a X The LCD comes on. Press b panel. (Settings key) on the operation X The settings screen appears. Press the item to be set. c Switch screens using (Previous
  • Brother International DZ820E | Operation Manual - Page 25
    / setting bobbin thread / embroidery † Example: Upper threading 1 unit attachment / embroidery frame attachment / needle replacement on the LCD. Turn on the machine. a X The LCD comes topic, refer to the corresponding page in this Operation Manual. LCD (Liquid Crystal Display) Operation 23
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    model • (Start/stop button) lights up in orange. Winding the bobbin Wind the thread around the bobbin to prepare the bobbin thread. Turn on the machine. a Remove the spool cap that is inserted onto the e spool pin. 1 2 a Spool pin b Spool cap Open the top cover. b 24
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    Place the spool of thread for the bobbin onto f the spool pin. Slide the spool onto the pin so that the spool is horizontal and the thread unwinds to the front at the bottom. Memo z When embroidering with fine, cross-wound thread, use the small spool cap, and leave a small space between the cap
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    the thread under the hook on the thread j guide, and then wind it counterclockwise under the pretension disk. 1 1 a Thread guide cover Pass the thread under the thread guide plate, i and then pull it to the right. 1 a Thread guide plate a Thread guide Note z Make sure that the thread passes under
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    to cut the end of the thread n wound around the bobbin. 1 1 a Guide slit in bobbin winder seat (with built-in cutter) CAUTION ● Be sure to close the top cover. Memo z When the machine is started or the handwheel is turned after winding the bobbin, the machine will make a clicking sound; this is not
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    ● The bobbin was designed specifically for this machine. If bobbins from other models are used, the machine will not operate correctly. Use only the 1 2 Lightly hold down the bobbin with your right e hand, and then guide the thread as shown with your left hand. a Bobbin cover b Latch X The
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    Pass the thread through the slot as shown, and f then pull the thread out toward the front. 1 1 a Cutter X The cutter cuts the thread. Note z Make sure that the thread is correctly inserted through the tension-adjusting spring of the bobbin case. If it is not inserted correctly, reinsert the
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    needle. CAUTION ● When threading the upper thread, carefully follow the instructions. If the upper threading is not correct, the thread may become the spool of thread on the spool pin, and then thread the machine. Turn on the machine. a 1 a Needle position button X The needle is correctly raised
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    bottom. While holding the thread lightly with your h right hand, pull the thread with your left hand, and then pass the thread behind the thread guide cover and to the front. 1 CAUTION ● If the spool or the spool cap is not positioned correctly, the thread may become tangled around the spool
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    guide plate, pass the thread through the guides in the order shown below. 1 a Shutter Note z If the embroidery foot has been lowered and the shutter is closed, the machine cannot be threaded. Be sure to raise the embroidery the needle manually (without using the needle threader)" (page 34).
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    machine until it clicks, and then slowly return the lever to its original position. 1 1 1 a Cutter Note z If the thread is pulled through and cannot be cut correctly, lower the embroidery inches) of thread after passing it through the thread guide disks (marked "7"). a Needle threader lever X The
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    the end of the e thread through the embroidery foot hole. Threading the needle manually (without using the needle threader) X The the needle threader, thread the needle as described below. Thread the machine to the needle bar thread a guide. • For details, refer to "Threading the upper thread" (
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    breaks and fragments are dispersed. Be sure to read and carefully follow the instructions below. CAUTION ● Only use home sewing machine needles. Use of any other needle may bend the needle or damage the machine. ● Never use bent needles. Bent needles can easily break, possibly resulting in injuries
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    embroidery d foot to cover the hole in the needle plate. Replace the needle as described below. Use the screwdriver and a needle that has been determined to be straight according to the instructions off the machine. b CAUTION ● Before replacing the needle, be sure to turn off the machine, otherwise
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    With the flat side of the needle toward the rear f of the machine, insert the needle until it touches the needle stopper. 1 1 a Needle stopper While holding the needle with your left hand, g use the screwdriver to tighten the
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    GETTING READY 38
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    to the fabric 42 Setting the fabric in the embroidery frame 43 Attaching the Embroidery Frame.........47 Attaching the embroidery frame .... 47 Removing the embroidery frame .... 48 Selecting Embroidery Patterns 49 Copyright information 49 Embroidery pattern types 49 LCD (liquid crystal display
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    bobbin thread. For details, refer to "Optional accessories" (page 7). Note z For good quality embroidery designs be sure to use embroidery thread designed for embroidery machines. z Before starting to embroider, be sure there is enough bobbin thread. If you continue embroidering when the bobbin
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    fabrics such as denim, use a 90/14 home sewing machine needle. Memo z A 75/11 needle is already installed when the machine is purchased. z When replacing the needle, refer to "Replacing the needle" (page 36). 2 ■ Other Embroidery frames "small", "medium" and "extra large (multi-position)" are
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    the stabilizer material against the wrong side of the fabric, and iron it with a steam iron. Note z Always use stabilizer material for embroidery with stretch fabrics, thin fabrics, fabrics with a loose weave and fabrics where stitches easily contract. CAUTION ● Always use stabilizer material for
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    (medium)[option] Patterns with a height of up to 10 cm (4 inches) and a width of up to 10 cm (4 inches) can be embroidered. Loosen the embroidery frame adjustment a screw and remove the inner and outer frames, placing the outer frame on a flat surface. Separate the inner and outer frame by removing
  • Brother International DZ820E | Operation Manual - Page 46
    EMBROIDERY Press the inner frame in from the top of the c fabric. Line up on the inner frame and on outer frame. Press the inner frame
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    pattern can be embroidered in exactly the right position on the fabric. Line the mark on the fabric up with the base c line on the embroidery sheet. 2 Make a mark with a chalk pen at the center of a the position for the pattern to be embroidered. Place the inner frame with the fabric
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    pieces of fabric that cannot be stretched on an embroidery frame or thin pieces like ribbon are being embroidered, use stabilizer material as a base to stretch on the frame. We recommend stabilizer material for all embroidery. 1 2 3 1 3 2 1 3 a Stabilizer material b Tack or spray glue c Fabric After
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    foot while raising the presser foot lever even further. 2 a Mounting brackets b Pins 3 CAUTION ● Do not hit the needle with your finger or the embroidery frame. It may cause injury or needle breakage. While lightly holding the lever on the frame d holder to the left, align the two pins on
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    foot lever even further. Make sure that the machine is completely stopped and follow the instructions below. Raise the presser foot lever. a a a Presser foot lever While pushing the lever of the embroidery b frame holder to the left, lift the embroidery frame up to remove it. Remove the back
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    patterns d Frame patterns e Embroidery card f Patterns stored in the machine's memory ■ Embroidery patterns (Embroidery patterns/ Additional embroidery patterns) There are total 136 patterns. The patterns are completed by changing the upper thread according to the instructions displayed on the
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    crystal display) operation The LCD (liquid crystal display) is operated using the operation keys on the operation panel. The use of the keys for embroidery will be explained below. ■ Operation keys Press Returns to the previous screen. When there are patterns that are not displayed on the screen
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    . Press this key to change the thread settings. Press this key when you want to change the color character by character in character embroidery. Since the machine stops at the end of each character, the upper thread is changed as you embroider. Press this key again to cancel multicolor. 2 The
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    . Memo z When "The pattern is too large for the embroidery frame." is displayed, no more characters can be entered. z Characters of different styles (sans serif, serif, and outline, etc.) cannot be combined. Select the alphabet
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    pattern There are total of 136 embroidery patterns, such as fruits and animals, stored in the machine's memory. 70 Embroidery patterns 66 Embroidery patterns Memo z Refer to "Embroidery Pattern Color Change Table" in the Quick reference guide for samples of completed patterns and the thread
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    EMBROIDERY Selecting a frame pattern 10 shapes, such as squares and circles, can be combined with 12 stitch types. Select the stitch. c Switch the screen using (Previous page key) (Next page key), and select from the 12 stitches. Memo z Refer to "Frame patterns" in the Quick reference guide
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    you can embroider patterns other than the patterns stored in the machine. There are various cards with different themes. Insert the embroidery card in the embroidery b card slot on the right side of the machine. Face the arrow on the embroidery card toward you, and insert it in the direction of the
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    below. Thread Upper thread Bobbin thread Use embroidery thread, or country embroidery thread intended for use with this machine. Other embroidery threads may not yield optimum results. Use embroidery bobbin thread intended for use with this machine. For details, refer to "Optional accessories
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    . • Refer to "Threading the upper thread" (page 30) and "Threading the needle" (page 32). Note z Before using the needle threader, be sure to lower the embroidery foot. CAUTION ● If the thread is pulled too tight, the needle may break or bend. ● Do not let hands or objects hit the carriage while
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    may occur. ● Do not press (Thread cutter button) if there is no fabric under the embroidery foot or while the machine is embroidering, otherwise damage to the machine may occur. • If the thread is left at the beginning of the stitching, it may be sewn over as you continue embroidering the pattern
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    stitching, it will not be finished neatly. Stretch the base fabric on the embroidery e frame. When "APPLIQUE MATERIAL" is displayed on b the screen, apply stop button). X The cut-out for the appliqué piece is sewn, and the machine stops. 1 1 2 a Appliqué position b Base fabric X "APPLIQUE" will be
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    EMBROIDERY Lower the presser foot lever, and press i (Start/stop button). Note z When "APPLIQUE MATERIAL", "APPLIQUE POSITION" and "APPLIQUE" are displayed, a specific color thread does not appear. Use a proper color thread to match the appliqué piece. Follow the instructions on the screen, and j
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    the layout Check and adjust the layout. c a bc d e f The pattern is normally positioned in the center of the embroidery frame. You can check the layout before starting embroidery and change the position and the size. Memo z Keys that appear surrounded with a dotted line cannot be used. After
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    frame is moving. The needle may break or bend. ● When you have revised the pattern, check the display of available embroidery frames and use an appropriate frame. If you use an embroidery frame not displayed as available for use, the presser foot may strike the frame and possibly cause injury. 62
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    patterns and the alphabet patterns you have customized can be stored in the machine's memory. Since the stored patterns will not be erased when the machine is turned off, you can always recall them for embroidery. This is convenient for storing names and the like. You can store up to
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    In this instance, decrease the upper thread tension. Note z Characters saved from an embroidery card must have the embroidery card inserted in the machine in order to retrieve the memory saved from the embroidery card. 1 2 a Right side b Wrong side ■ Upper thread is too loose The upper thread
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    partway through a design When the upper thread or the bobbin thread runs out while embroidering, the machine stops. Move the needle back about 10 stitches and resume embroidering. Press . b Set up the stop button) to continue the f design. Restart the embroidery. e Editing and Saving Patterns 65
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    screen. X The selected pattern is deleted, and the screen for selecting the embroidery pattern type is displayed. Turn off the machine. e • Always remove the embroidery unit when you move the machine. Turn on the machine and select the pattern. f Press . g • Press (Back key) to return to the
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    . If is pressed continuously, it moves forward 1 -> 9 -> 30 stitches. Move forward to about 10 stitches before the total number of stitches confirmed in b. Restart the embroidery. k Editing and Saving Patterns 67
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    Bobbin Case Adjustment The bobbin case installed in this machine can be adjusted, if necessary, to accommodate the bobbin tension for embroidering. The insertion below describes how to adjust the bobbin tension for embroidery use. Using a small slotted screwdriver, turn the slotted-head
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    procedures are described in this chapter. Care and Maintenance 70 Cleaning the machine surface 70 Cleaning the race 70 Attaching the Embroidery Foot 72 Attaching the embroidery Foot "Q 72 Troubleshooting ...74 Error messages 78 Adjusting the LCD 81 Operation beep 81 Canceling the
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    with a damp cloth, wipe it again with a dry cloth. CAUTION ● Unplug the power supply cord before cleaning the machine, otherwise injuries or an electric shock may occur. Embroidery performance will suffer if dust collects in the bobbin case, therefore, it should be cleaned periodically. Turn off
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    : XD1855- Note ! If lint or dust collects on the bobbin thread sensor, the sensor may not operate correctly. 251), contact your nearest authorized service center. ● Be sure that the bobbin case is correctly installed, otherwise the needle may break. Insert the bobbin case so that the projection
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    foot with your index finger wrapped around the lever at the back of the foot. a 1 a Needle position button Turn off the machine. b CAUTION ● Before attaching the embroidery foot, be sure to turn off the machine, otherwise injuries may occur if (Start/stop button) is accidentally pressed and the
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    may break or cause injury. ● Be sure to tighten the screw with the included screwdriver. If the screw is loose, the needle may hit the embroidery foot and break or bend. ● Before embroidering, always turn the handwheel toward you (counterclockwise) slowly to make sure that the needle does not hit
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    Troubleshooting If the machine stops operating correctly, check the following possible problems before requesting service. If the problem persists, contact your retailer or the nearest authorized service center. Symptom Probable Cause Remedy The machine is not turned on. Turn on the machine
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    on it. service center. The upper thread breaks. The area around the hole in the Replace the embroidery foot. Contact embroidery foot is scratched machine is not used. Incorrect bobbins will not work properly. Only use a bobbin designed specifically for this machine. page 24 Troubleshooting
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    lamps are damaged. The machine is not turned on. Contact your retailer or the nearest authorized service center. Turn on the machine. Nothing appears on the Embroidery unit does not move. No pattern selected. The embroidery unit is not set up correctly. Select a pattern. Set up the embroidery
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    embroidery frame is causing of the embroidery frame does not - problems. cause problems, embroidery is done with the fabric hanging off the table, the embroidery unit movement will be impaired. Support the fabric while embroidering. - The fabric is catching. It is pinched. Stop the machine
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    may be wrong or the needle may break and cause injury. The machine is deleting a previously saved pattern. on the LCD was pressed when no card was inserted. The start/stop button or thread cutter button was pressed while the embroidery foot was raised. The memory is full and the pattern cannot
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    this machine was inserted and a pattern on the card was selected. You try to retrieve a pattern downloaded as one for a different machine. The combined character pattern is too large for the embroidery frame. You can rotate the pattern 90 degrees and continue combining characters. Troubleshooting
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    APPENDIX Error Message Probable Cause The machine was turned on before the embroidery unit was attached. The bobbin winder is winding the bobbin. 80
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    seconds and the Turn on the machine while pressing any of the b display panel buttons. machine automatically stops. Be sure to check for the cause of the error, and 3 correct it before continuing to embroider. Press c or . Turn off the machine, then turn it on again. d Troubleshooting 81
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    , it is set to beep each time an operation panel key is pressed. This setting can be changed so that the machine does not beep. Turn on the machine. a Press e (Back key). X The LCD comes on. Press b panel. (Settings key) on the operation X The initial screen appears again. X The settings
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    winding thread guide 8 M Brother poly #90 bobbin thread 7 buzzer 82 machine settings 21 , main power switch 9 19 C characters 52 maintenance 70 manual needle threading 34 , memory key 11 63 cleaning 70 cleaning brush 6 N D dust cover 6 E , embroidery card 7 55 embroidery card
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    10 storing pattern 63 T thread cutter 8 thread cutter button 10 thread guide cover 8 thread guide disk 9 thread guide plate 8 thread take-up lever check window 8 thread tension adjustment 64 top cover 8 touch panel 11 troubleshooting 74 turning machine on/off 19 U upper threading 30 84
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    English 885-U30/U31/U32/U33/U40/U41/U42 XD1628-1212 Printed in China
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Computerized Embroidery Machine
Operation Manual
GETTING READY
EMBROIDERY
APPENDIX