Brother International PE500 Users Manual - English

Brother International PE500 Manual

Brother International PE500 manual content summary:

  • Brother International PE500 | Users Manual - English - Page 1
    Computerized Embroidery Machine Operation Manual Product Code 885-V51 GETTING READY EMBROIDERY APPENDIX Please visit us at http://solutions.brother.com where you can get product support and answers to frequently asked questions (FAQs).
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  • Brother International PE500 | Users Manual - English - Page 3
    Introduction Thank you for purchasing this embroidery machine. Before using this machine, carefully read the "IMPORTANT SAFETY INSTRUCTIONS", and then study this manual for the correct operation of the various functions. In addition, after you have finished reading this manual, store it where it can
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    follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer. Use this machine only for its intended use as described in the manual. Use accessories recommended by the
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    of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety BS 1362, i.e. carrying the mark, rating as marked on plug. • Always replace the fuse cover. Never use plugs with the fuse cover omitted. • If
  • Brother International PE500 | Users Manual - English - Page 6
    Boulevard Bridgewater, NJ 08807-0911 USA TEL : (908) 704-1700 declares that the product Product Name: Model Number: Brother Sewing Machine HE1, PE500 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful
  • Brother International PE500 | Users Manual - English - Page 7
    Contents Introduction ...1 IMPORTANT SAFETY INSTRUCTIONS 1 Machine Features ...7 Accessories ...8 Included accessories ...8 Optional accessories ...9 Names of Machine Parts and Their Functions 10 Front view ...10 Needle and embroidery foot section ...11 Right-side/rear view ...11 Operation
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    layout and the size ...61 Adjusting the upper thread tension ...63 Adjusting the bobbin thread tension ...64 Connecting character patterns ...65 Resewing ...66 Thread runs out partway through a design ...67 Stopping while embroidering ...67 Using the Memory Function 69 Embroidery data precautions
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    light is on, the machine is ready to embroider. A red or orange light indicates an error or that the machine is warming up (page 12). h Embroidery You can embroider built-in embroidery patterns, alphanumeric characters, framed decorations, and designs from optional embroidery cards (page 49). 7
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    /11 3 needles, 90/14 1 needle No. Part Name 1 Seam ripper 2 Bobbin (4) (One is on machine.) 3 Needle set 4 Cleaning brush 5 Spool cap (large) 6 Spool cap (medium) (on machine) 7 Spool cap (small) 8 Spool net 9 Scissors 10 Disc-shaped screwdriver 11 Brother poly #90 bobbin thread 12
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    The following are available as optional accessories. 1. 2. 3. 4. 5. No. Part Name 1 Brother poly #90 bobbin thread 2 Embroidery card Embroidery set (small) 3 H 2 cm × W 6 cm (H 1 inch × W 2-1/2 inches) Embroidery set (large) 4 H 17 cm × W 10 cm (H 6-3/4 inches × W 4 inches
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    (page 19) Attach the embroidery unit to the machine, and then attach the embroidery frame. k Thread cutter (page 40) Pass the threads through the thread cutter to cut them. l Needle threader lever (page 41) Use the needle threader lever to thread the needle. m Thread tension dial (page 63) Adjust
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    threader to thread the needle. b Needle bar thread guide (page 40) Pass the upper thread through the needle bar thread guide. c Needle plate When the needle is lowered, it enters the hole in the needle plate. d Needle plate cover (page 74) Remove the needle plate cover to clean the bobbin case
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    bobbin threads. CAUTION ● Do not press the thread cutter button after the threads have already been cut, otherwise the needle may break, the threads may become tangled or damage to the machine may occur. Note z Do not press the thread cutter button if there is no fabric under the embroidery foot
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    selection screen. g Settings key Press to display the settings screen. h Help key Press to get help on using the machine. Displays simple explanations of setting upper thread / bobbin winding / setting bobbin thread / embroidery unit attachment / embroidery frame attachment / needle replacement. 13
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    14
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    16 Turning the Machine On/Off 17 Attaching the Embroidery Unit 19 LCD (Liquid Crystal Display) Operation 22 Preparing Items for Embroidering 26 Preparing the Needle 27 Winding/Installing the Bobbin 29 Upper Threading ...37 Preparing the Fabric 43 Attaching the Embroidery Frame 47
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    , refer to "Replacing the needle" (page 28). ↓ 3 Bobbin thread setup For the bobbin thread, wind embroidery bobbin thread and set it in place. For details, refer to "Winding/Installing the Bobbin" (page 29). ↓ 4 Fabric preparation Attach a stabilizer material to the fabric, and hoop it in an
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    power sources may result in fire, electric shock, or damage to the machine. ● Make sure that the plugs on the power cord are firmly inserted touch the plug with wet hands. Electric shock may result. ● When unplugging the machine, always turn off the main power first. Always grasp the plug to remove it
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    of the main power switch c on the right side of the machine to turn the machine on (set it to "|"). X The light, LCD and (Start/stop button) light up when the machine is turned on. Memo z When the machine is turned on, the needle will make sound when it moves; this is not a malfunction. Turning
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    unit CAUTION ● Do not move the machine with the embroidery unit in place. The embroidery unit may be dropped and cause injury. ● Keep your hands and other objects away from the embroidery carriage and frame. Otherwise injury may result. Get the embroidery unit ready. Note z Do not touch
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    b arm. Push it in until it clicks and stops. a X The embroidery unit is attached. Note z Make sure that there is no gap between the embroidery unit and the machine, otherwise the embroidery pattern may not be sewn correctly. Be sure to fully insert the connector into the connection port. z Do
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    unit, and slowly pull the embroidery unit to the left. Make sure that the machine is completely stopped and follow the instructions below. 1 Remove the embroidery frame. a • For details on removing the embroidery frame, refer to "Removing the embroidery frame" (page 48). Press , and then
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    GETTING READY LCD (Liquid Crystal Display) Operation Selected embroidery pattern, settings and messages are displayed on the LCD (liquid crystal display) on the front of the machine. Change the screen on the LCD using the keys on the right side of the LCD, and make operations by directly touching
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    , refer to page 24. 1 Attribute Icon Details Settings Thread color display Changes the thread color display (page 51). (When "Thread No.#123" is selected) Thread color/Time to embroider/Needle count/ Thread number (#123) Embroidery/Country/Madeira poly/Madeira rayon/Sulky/ Robison Anton
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    settings. When settings are complete, press d (Back key). X The initial screen appears again. Memo z "NO." is the individual number for the machine. z "VERSION" is the program version which is installed in the machine. z Settings that are changed are saved even if the power is turned off. 24
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    to return to the item 1 selection screen. bobbin winding / setting bobbin thread / embroidery unit attachment / embroidery frame attachment / Example: Upper threading needle replacement on the LCD. Turn on the machine. a X The LCD comes on. Press b panel. (Help key) on the operation X The
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    ) For the upper thread, use the embroidery thread or country thread. For the bobbin thread, use the embroidery bobbin thread. For details, refer to "Optional accessories" (page 9). Memo z For good quality embroidery designs be sure to use embroidery thread designed for embroidery machines. z Before
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    are dispersed. Be sure to read and carefully follow the instructions below. CAUTION z Only use home sewing machine needles. Use of any other needle may bend the needle or damage the machine. z Never use bent needles. Bent needles can easily break, possibly resulting in injuries. Checking the
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    embroidering. With the flat side of the needle toward the rear f of the machine, insert the needle until it touches the needle stopper. a Place fabric or paper under the embroidery c foot and cover the hole on the needle plate. Note z Before replacing the needle, be sure to cover the hole in
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    the bobbin thread. b a c a Bobbin-winding thread guide b Bobbin winder shaft c Bobbin Memo z Use embroidery bobbin thread intended for this machine to get attractive finishes. If you use other threads, the pattern may not turn out correctly. For details, refer to "Optional accessories" (page
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    the c arrow until it snaps into place. Memo z Use the embroidery bobbin thread for embroidering. Note z If the spool is not positioned so that the thread unwinds correctly, the thread may become tangled around the spool pin. Slide the spool cap onto the spool pin and f return the spool pin to its
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    in as far as possible. c d a Spool net b Spool c Spool cap d Spool pin Pull the thread from the spool and pass the g thread under the hook of thread guide. a a Thread guide a a Bobbin-winding thread guide Make sure that the thread passes under the pretension disk. b c d b Hook c Pretension disk
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    built into the slit in the bobbin winder seat, the thread may become tangled in the bobbin or the needle may bend or break when the bobbin thread starts to run out. CAUTION ● When the bobbin winding stops or becomes slow, stop the machine. Otherwise, the machine may be damaged. Memo z Make sure
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    thread guide correctly, the thread may become tangled under the bobbin winder seat. 1 In such a case, wind off the thread according to the following procedure. Memo z If the bobbin winder shaft is set to the right side, the needle will not move. (Embroidering is impossible.) z When the machine
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    are used, the machine will not operate correctly. Use only the included bobbin or bobbins of the same type (part code: SA156, SFB (XA5539151)). Actual size 11.5 mm (7/16 inch) This model Other model Memo z The order that the bobbin thread should be passed through the bobbin case is indicated by
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    position button) once or a twice to raise the needle, and then raise the presser foot lever. Insert the bobbin into the bobbin case with f your right hand. a 1 b a Needle position button b Presser foot lever Turn off the machine. b Slide the bobbin cover latch to the right. c a b • Be sure to
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    is not correctly inserted through the tension-adjusting spring of the bobbin case, it may cause incorrect thread tension (page 63). a a Tension-adjusting spring Reattach the bobbin cover. i Insert the tab in the lower-left corner of the bobbin cover, and then lightly press down on the right side
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    pattern may not turn out correctly. CAUTION ● When threading the upper thread, carefully follow the instructions. If the upper threading is not correct, the thread may become tangled or the needle may bend or break. ● The needle threader can be used with a 75/11 through 100/16 home sewing machine
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    upper thread, check the appropriate thread for the selected pattern. For details, refer to "Selecting Embroidery Patterns" (page 50). CAUTION ● When threading the upper thread, carefully follow the instructions. If the upper threading is not correct, the thread may become tangled or the needle may
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    the spool cap is not positioned correctly, the thread may become tangled around the spool pin or the needle may break. Pull the thread from the spool and pass the g thread under the hook of the thread guide. a a Thread guide a b d c a Thread guide cover b Thread guide spring c Thread d When the
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    , then feeding the thread with your right hand, as shown. a b a a Notch of the thread guide b Thread guide disk Cut the thread with the cutter on the left side n of the machine. a a Thread cutter a Needle bar thread guide Lower the presser foot lever to lower the l embroidery foot. a a Presser
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    eye of the needle. In such a case, start from m again. z If the needle is not raised, the needle threader cannot thread the needle. Be sure to press (Needle position button) to raise the needle before using the needle threader. For details, refer to step c of "Threading the upper thread" (page 38
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    GETTING READY Threading the needle manually (without using the needle threader) When using specialty thread, such as transparent nylon thread which cannot be used with the needle threader, thread the needle as described below. Thread the machine to the needle bar thread a guide according to steps a
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    materials like organdy and fabrics with a nap like towels. To obtain optional accessories or parts, visit [http://www.brother.com/], or [http:// www.brothermall.com] (in USA). a c b a Fabric b Size of embroidery frame c Stabilizer material If you are using stabilizers with adhesive, place b the
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    inner frame and on outer frame. Tighten the adjustment screw by hand just d enough to secure the fabric. CAUTION ● Use the embroidery frame that matches the size of the pattern being embroidered. Otherwise, the embroidery frame may be hit by the embroidery foot and cause injury or needle breakage
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    precautionary step will help reduce pattern distortion while embroidering. Press the inner frame in from the top of the f fabric again, lining up on the inner frame and on outer frame. ■ Using embroidery sheets If the embroidery sheet attached to the embroidery frame is used, the pattern can be
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    the mark on the fabric up with the base c line on the embroidery sheet. ■ Embroidery on fabrics that cannot be stretched on an embroidery frame When small pieces of fabric that cannot be stretched on an embroidery frame or thin pieces like ribbon are being embroidered, use stabilizer material as
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    to attach the embroidery frame. Firmly insert the embroidery frame guide into 1 Attaching the embroidery frame e the embroidery carriage frame holder from the top. Wind the embroidery bobbin thread onto the a bobbin and set it into the bobbin case. Line up the embroidery frame guide tabs and
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    lever even further. Make sure that the machine is completely stopped and follow the instructions below. Raise the presser foot lever. a a a Presser foot lever Press (Needle position button) once or b twice to raise the needle. a Remove the embroidery frame. e CAUTION ● Do not touch the start/stop
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    2 EMBROIDERY The steps for embroidering are described in this chapter. Selecting Embroidery Patterns 50 Embroidering...57 Editing and Saving Patterns 61 Using the Memory Function 69
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    , refer to "Selecting a frame pattern" (page 55). d Embroidery card Press when selecting patterns from an embroidery card. For details, refer to "Using an embroidery card" (page 55). e Patterns saved in the machine's memory Press when retrieving patterns from the machine's memory. For details, refer
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    the following thread color number sets (The display above is an example when EMBROIDERY (POLYESTER) THREAD# is selected.) •EMBROIDERY (POLYESTER) THREAD# •COUNTRY (COTTON) THREAD# •MADEIRA POLY THREAD# •MADEIRA RAYON THREAD# •SULKY THREAD# •ROBISON-ANTON POLY THREAD# Selecting Embroidery Patterns 51
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    to change the color, character by character in character embroidery. Since the machine stops at the end of each character, the upper thread is changed as you embroider. Press this key again to cancel multi-color. The needle progresses one color or one stitch (if pressed continuously, 9 stitches
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    , etc.) cannot be combined. 2 Forward one stitch • For details, refer to "Resewing" (page 66). Select the alphanumeric characters. a The position of the pattern within the embroidery frame can be checked, and the size and angle can be changed. For details, refer to "Adjusting the layout and the
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    Selecting an embroidery pattern There are 70 embroidery patterns, such as flowers and animals, saved in the machine's memory. 70 Embroidery patterns Memo z Refer to "Embroidery Pattern Color Change Table" in the Quick reference guide for samples of completed patterns and the thread used. Press
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    . Memo z Refer to "Frame patterns" in the Quick reference guide for frame pattern shapes and Using an embroidery card stitches. Press . a If an embroidery card is used, you can embroider patterns other than the patterns saved in the machine. 2 There are various cards with different themes
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    Insert the embroidery card in the embroidery b card slot on the right side of the machine. Face the arrow on the embroidery card toward you, and insert it in the direction of the arrow. Turn on the machine. c Press d on the screen. X This selection screen for the patterns saved in the card is
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    patterns are embroidered with a change of thread after each color. Prepare embroidery thread of the color shown a on the screen. c a b d e a Embroidery frames that can be used for embroidering b Current color step/Number of colors in design c Current name of color d Current color part
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    ● Use the embroidery frame that matches the size of the pattern being embroidered. Otherwise, the embroidery frame may be hit by the embroidery foot and cause injury or needle breakage. After progressing 5-6 stitches, press f (Start/stop button) to stop the machine. Note z If the thread is left at
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    é piece). Press (Settings key), and set the thread color display to NAME OF COLOR, so "APPLIQUE MATERIAL", "APPLIQUE POSITION" and "APPLIQUE" are displayed on the screen. Set up embroidery thread for the next color, Select an appliqué pattern. l and repeat steps b through h. a 2 X When the
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    fabric on the embroidery e frame. Set up the thread for appliquéing. f APPLIQUE MATERIAL", "APPLIQUE POSITION" and "APPLIQUE" are displayed, a specific color thread does not appear. Use a proper color thread to match the appliqué piece. b a Appliqué position b Base fabric Follow the instructions
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    , the layout was adjusted, or the recommended embroidery frame size was changed. CAUTION ● Use the embroidery frame that matches the size of the pattern being embroidered. Otherwise, the embroidery frame may be hit by the embroidery foot and cause injury or needle breakage. Editing and Saving
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    initial position. Use the Change position keys after you have changed the size of the pattern or reversed it. z The embroidery patterns you have edited or adjusted can be saved in the machine's memory. For details, refer to "Saving patterns" (page 70). Layout key Press this key to move to rotation
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    also check the pattern size and distance from the center by pressing after beginning embroidering. z The embroidery patterns you have edited or adjusted can be saved in the machine's memory. For details, refer to "Saving patterns" (page 70). Adjusting the upper thread tension If embroidery fails, it
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    EMBROIDERY Adjusting the bobbin thread tension The bobbin case installed in this machine can be adjusted, if necessary, to accommodate the bobbin tension for embroidering. Using a small slotted screwdriver, turn the slottedhead (-) screw to adjust the bobbin case tension. 1 2 a Do not turn a
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    turn it to . If the character pattern is too long to fit in the embroidery frame, follow the steps below. Example: Connecting "ABC" with "DEF" Enter "ABC" and press . a X The stitching starting point is set to lower left of the design. Lower the embroidery foot, and then press 2 g (Start
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    needle to the embroidery end position of "ABC". a a Embroidery end position Lower the embroidery foot, and then press m (Start/Stop button) to embroider "DEF". Resewing When the wrong upper thread a machine. Press . b Press . c When you have finished embroidering, cut the n thread. Press
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    embroidering. check the current needle count and layout before turning off the machine. Memo z When the bobbin thread runs out, cut the threads and remove the embroidery frame before replacing the bobbin thread. Memo z When the machine is turned off, the embroidery size and layout return to
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    one stitch) to increase j the needle count. If is pressed continuously, it moves forward 1 -> 9 ->30 stitches. Turn on the machine, and then select the f pattern. Memo z If you have changed the embroidery size and/or layout before turning off the machine, make the same setting changes again
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    saved in this machine. CAUTION 2 ● When using embroidery data other than our original patterns, the thread or needle may break when sewing with a stitch density that is too fine or when sewing three or more overlapping stitches. In that case, use one of our original data design systems to edit
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    EMBROIDERY Saving patterns The embroidery patterns and the alphanumeric characters you have customized can be saved in the machine's memory. Since the saved patterns will not be erased when the power is turned off, you can always retrieve them for embroidery. This is convenient for saving names
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    machine whether or not they are turned on. z Embroidery patterns can be retrieved with or without the embroidery unit attached to the machine. X Pattern data in "Removable Disk" is written to the machine displayed, pattern data within folders cannot be retrieved. z While the machine is embroidering
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    , save the data in the machine's memory before turning off the machine. For details, refer to "Saving patterns" (page 70). X The saved pattern is retrieved. X The embroidery screen appears, and you can embroider the retrieved pattern. Adjust the pattern as desired, and then begin g embroidering
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    3 APPENDIX The various maintenance and troubleshooting procedures are described in this chapter. Care and Maintenance 74 Attaching the Embroidery Foot 76 Troubleshooting ...78 Upgrading Your Machine's Software 86 Index ...87
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    toward you. Cleaning the race Embroidery performance will suffer if dust collects in the bobbin case. Therefore, it should be cleaned periodically. Turn off the machine. a a a Needle plate cover X The needle plate cover is removed. Remove the bobbin case. f Grasp the bobbin case, and then pull it
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    tangled, the needle may break or Insert the bobbin case so that the U mark on h the bobbin case aligns with the { mark on the race. embroidering performance may suffer. For a new bobbin case (part code: XD1855-351), contact your nearest authorized service center. ● Be sure that the bobbin case is
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    you need to replace the embroidery foot, attach the embroidery foot "Q" as follows. Turn off the machine. b a b a Embroidery foot bar b Caught by the presser foot holder screw CAUTION ● Always use the embroidery foot "Q" when embroidering. If the wrong embroidery foot is used, the needle may hit
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    turn the handwheel toward you (counterclockwise) slowly to make sure that the needle does a Presser foot bar not hit the embroidery foot. The needle b Needle clamp screw may break or bend. c Embroidery foot bar 3 Secure the embroidery foot with the presser f foot holder screw. Set the
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    it. Replace the bobbin case. Contact your dealer or the nearest authorized service center. A bobbin designed specifically for this machine is not used. Incorrect bobbins will not work properly. Only use a bobbin designed specifically for this machine. The upper thread was not threaded correctly
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    on it. Replace the bobbin case. Contact your dealer or the nearest authorized service center. - A bobbin designed specifically for this machine is not used. Incorrect bobbins will not work properly. Only use a bobbin designed specifically for this machine. page 29 Bobbin thread does not wind
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    case. Contact your dealer or the nearest authorized service center. A bobbin designed specifically for this machine is not used. Incorrect bobbins will not work properly. Only use a bobbin designed specifically for this machine. The thread does not pass through the eye of the needle. The needle
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    of the thread guide cover. page 38, page 39 The bobbin thread is incorrectly installed. Correctly install the bobbin thread. page 34 Embroidery not neatly done. Objects are placed near the carriage or embroidery frame. If the embroidery unit carriage or embroidery frame bumps into objects
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    . If you press (Start/stop button) without rethreading the machine, the thread tension may be wrong or the needle may break and cause injury. 4 The machine is deleting a previously saved pattern while in embroidery edit mode. 5 While embroidering, data is written to the "Removable Disk" in
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    . The start/stop button was pressed after selecting a pattern which is 13 saved in the machine's memory or entered from the USB port without pressing (Retrieve key). 14 The needle position button or thread cutter button was pressed while the bobbin winder shaft is moved to the right. 15
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    in an unacceptable card format cannot be read by this machine. • Design data saved in a hoop size not compatible with your machine has been selected. 22 You try to retrieve a pattern downloaded as one for a different machine. The start/stop button, the embroidery key, or the memory key is
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    the LCD is either too light or too dark. In such a case, perform the following operation. Turn off the machine. a ■ If the machine locks up, for example, because the thread is tangled The machine beeps for four seconds and the machine automatically stops. Be sure to check for the cause of the error
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    model from our web site. An upgrade file for any different model cannot be downloaded. z Refer to the "Changing the machine settings" (page 23) for how to check the version of the machine's software. Memo z The embroidery pattern which is saved in the machine will not be deleted if you upgrade the
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    needle bar thread guide 11 needle condition 27 needle plate 11 E embroidering 16, 57 needle plate cover 11 needle position button 12 needle replacement 28 embroidering pattern 57 needle set 8 embroidery card 55 embroidery card slot 11, 56 needle threader lever 10 needle threading
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    21 replacing needle 28 resewing 66 retrieving pattern 70, 71 S safety instructions 1 saving patterns 70 seam ripper 8 selecting alphanumeric characters 53 selecting embroidery patterns 50 settings key 13 solving operation problems 78 spool cap 8, 30, 38 spool net 8, 31 spool of thread
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Product Code
885-V51
GETTING READY
EMBROIDERY
APPENDIX
Computerized Embroidery Machine
Operation Manual
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