Dell 5230dn Mono Laser Printer Service Manual
Dell 5230dn Mono Laser Printer Manual
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Dell 5230dn Mono Laser Printer manual content summary:
- Dell 5230dn Mono Laser Printer | Service Manual - Page 1
15 December 2009 - Dell 5230dn Mono Laser Printer | Service Manual - Page 2
- Dell 5230dn Mono Laser Printer | Service Manual - Page 3
Paper types and weights supported by the output bins 1-7 Tools required 1-8 Acronyms 1-9 Diagnostic information 2-1 Start 2-1 Confirm the installation status 2-2 Power-on Reset sequence 2-2 Entering Diagnostics mode 2-2 User attendance messages 2-3 Error code table 1 2-14 Service checks - Dell 5230dn Mono Laser Printer | Service Manual - Page 4
empty) lingering jam service check 2-147 Sensor (mailbox empty) static jam service check 2-147 Sensor (toner empty) service check 2-148 NVRAM mismatch failure (950.00 through 950.29) service check 2-148 Image quality trouble 2-150 Printer Related Troubleshooting 2-150 Image quality symptoms - Dell 5230dn Mono Laser Printer | Service Manual - Page 5
Tests (finisher 3-18 Sensor Test (finisher 3-18 BASE SENSOR TEST 3-19 PRINTER SETUP 3-19 Defaults 3-19 Printed Page Count 3-19 Perm Page Count (permanent Defaults 3-28 LES Applications 3-28 Energy Conserve 3-28 Paper Prompts 3-28 Env Prompts 3-28 Action for Prompts 3-28 Font Sharpening 3-28 - Dell 5230dn Mono Laser Printer | Service Manual - Page 6
Wiper Messages 3-28 Clear Custom Status 3-28 Best Speed 3-29 Exit Config Menu (models 5230n/dn, 5350dn, and 5530dn 3-29 Understanding the printer control panel (model T656 3-29 Accessing service menus (model T656 3-30 Diagnostics Menu (model T656 3-31 Entering Diagnostics Menu (model T656 3- - Dell 5230dn Mono Laser Printer | Service Manual - Page 7
overview 3-60 Basic model 3-60 Printer theory 3-61 Model 5230n/dn with duplex, paper path, rolls, and sensors 3-61 Models 5350dn and 5530dn paper path rolls and sensors 3-62 Functions of main components 3-62 Media tray assembly 3-62 Rear media guide 3-62 Side guide 3-63 Wear strips 3-63 - Dell 5230dn Mono Laser Printer | Service Manual - Page 8
(media low 3-87 Sensor (pass-thru 3-87 Media transport path 3-89 Model 5230 paper path, rolls, and sensors 3-89 Models 5350dn and 5530dn paper path, rolls, and sensors 3-90 Functions of main components 3-90 Media tray assembly 3-90 Rear media guide 3-90 Side guide 3-90 viii Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 9
(media empty 3-91 Sensor (media low 3-92 Duplex 3-93 Layout of media transport path 3-93 Model 5230dn duplex paper path 3-93 Models 5350dn and 5530dn duplex paper path 3-94 Functions of main components 3-94 Sensor (duplex input 3-94 Duplex drive motor assembly 3-95 Understanding jam numbers - Dell 5230dn Mono Laser Printer | Service Manual - Page 10
4-19 Duplex guide assembly, front removal (5350dn, 5530dn, and T656 4-20 Fuser access door assembly removal 4-21 Fuser drive release linkage removal 4-22 Fuser unit assembly removal 4-22 Fuser wiper cover assembly removal 4-23 HVPS card assembly removal 4-24 Inner deflector removal 4-24 Laser - Dell 5230dn Mono Laser Printer | Service Manual - Page 11
bin mailbox transport solenoid removal 4-99 5-bin mailbox sensor (deflector gate HP) removal 4-100 250-sheet option tray assembly 4-102 250-sheet media card cover panel removal 4-138 High capacity stacker switch (media bin HP) removal 4-139 High capacity stacker sensor (media bin full) assembly - Dell 5230dn Mono Laser Printer | Service Manual - Page 12
removal 4-170 Output expander deflector gate removal 4-171 Output expander sensor (deflector gate HP) removal 4-172 SFP stapler assembly rear door assembly removal 4-173 SFP stapler assembly Upper interface cable assembly removal 4-199 Connector locations and connections 5-1 xii Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 13
Connections 5-1 Preventive maintenance 6-1 Safety inspection guide 6-1 Lubrication specifications 6-1 Individual maintenance part Assembly 20: Output expander 7-40 Assembly 21: Envelope feeder and external duplex 7-42 Assembly 22: RFID UHF Option assembly 7-44 Assembly 23: Miscellaneous - Dell 5230dn Mono Laser Printer | Service Manual - Page 14
xiv Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 15
of 770-795 nanometers. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition. Laser Der Drucker erfüllt gemäß amtlicher Bestätigung der USA die Anforderungen - Dell 5230dn Mono Laser Printer | Service Manual - Page 16
galliumarsenid laser, som arbejder på bølgelængdeområdet 770-795 nanometer. Lasersystemet og printeren er udformet således, at mennesker aldrig udsættes for en laserstråling over Klasse I-niveau ved normal drift, brugervedligeholdelse eller obligatoriske servicebetingelser. xvi Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 17
ändning, underhåll som utförs av användaren eller annan föreskriven serviceåtgärd. Laser-melding Skriveren er godkjent i USA etter kravene i DHHS 21 CFR, underkapittel som farlige. Skriveren inneholder internt en klasse IIIb (3b)-laser, som består av en gallium-arsenlaserenhet som avgir stråling i - Dell 5230dn Mono Laser Printer | Service Manual - Page 18
sobre d'un nivell de classe I durant una operació normal, durant les tasques de manteniment d'usuari ni durant els serveis que satisfacin les condicions prescrites. xviii Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 19
Notices and safety information xix - Dell 5230dn Mono Laser Printer | Service Manual - Page 20
xx Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 21
used batteries according to the battery manufacturer's instructions and local regulations. Safety information • The product has been prepared for use by a professional service person and is not intended to be used by caso di sostituzione non autorizzata delle parti. • Le informazioni - Dell 5230dn Mono Laser Printer | Service Manual - Page 22
çar, desligue o produto da tomada eléctrica ou seja cuidadoso caso o produto tenha de estar ligado à corrente eléctrica para realizar a tarefa necessária. xxii Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 23
Informació de Seguretat • La seguretat d'aquest producte es basa en l'avaluació i aprovació del disseny original i els components específics. El fabricant no es fa responsable de les qüestions de seguretat si s'utilitzen peces de recanvi no autoritzades. • La informació pel manteniment d'aquest - Dell 5230dn Mono Laser Printer | Service Manual - Page 24
table, symptom tables, and service checks used to isolate failing field replaceable units (FRUs). 3. Diagnostic aids contains tests and checks used to locate or repeat symptoms of printer problems. 4. Repair information provides instructions for making printer adjustments and removing and installing - Dell 5230dn Mono Laser Printer | Service Manual - Page 25
approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the service error codes, user status messages, user error messages, service checks, and diagnostic aids to determine the printer problem and repair the failure. After you complete - Dell 5230dn Mono Laser Printer | Service Manual - Page 26
• Printer hard paper trays Duplex option- 550-sheet (internal on duplex versions of 5350dn and 5530dn) - Output expander - High-capacity output stacker - StapleSmart™ Finisher - 5-bin Mailbox - Vertical Kiosk Presenter - Horizontal Kiosk Presenter - RFID UHF (only for 5530dn) 1-2 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 27
configurations Basic model The following illustration shows the basic printer model. 1 2 3 4 Feature 1 Standard exit bin 2 Printer control panel 3 Multipurpose feeder 4 Standard tray (Tray 1) 1Based on 75 g/m2 (20 lb.) paper. Paper Capacity1 250- or 550-sheet NA 100 sheets 250 - Dell 5230dn Mono Laser Printer | Service Manual - Page 28
additional furniture for stability. You must use either a printer stand or printer base if you are using a 2000-sheet tray, a duplex unit, and an input option, or more than one input option. More information is available on our Dell Web site at www.dell.com. 1 2 3 4 5 6 7 8 9 1-4 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 29
on 75 g/m2 (20 lb.) paper. Not applicable 2 Up to two 5-bin mailbox units are supported. 3 The printer supports up to three output expander units, internal duplex unit. CAUTION: Floor-mounted configurations require furniture for stability. You must use either a printer stand or printer base - Dell 5230dn Mono Laser Printer | Service Manual - Page 30
paper sources and the types of paper they support. Note: For an unlisted paper size, select the closest larger listed size. Paper sizes supported by the printer Paper in) Multipurpose feeder Duplex unit x x x x x x x x x x x x x x x x x x x x x x x x x x 1-6 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 31
x Envelopes Labels1 x x x x x Transparencies x x x x 1Printing labels requires a special label fuser cleaner which prevents duplexing. The label fuser cleaner is included with the special cartridge required for label applications. Paper types and weights supported by the output bins Use - Dell 5230dn Mono Laser Printer | Service Manual - Page 32
supports 60-176 g/m2 (16-47 lb) paper weights. Optional hardware Paper type Standard exit bin (350 or 550 sheets) Output Expander (550 sheets) or High Capacity Output stacker (1850 sheets) 5-Bin Mailbox (500 sheets)1 StapleSmart II Finisher (500 sheets)2 Paper x • Plain • Bond • Colored - Dell 5230dn Mono Laser Printer | Service Manual - Page 33
CSU DIMM DRAM DVM EDO EEPROM EP EPROM ESD FRU GB HCIT HVPS ITC LASER LCD LED LVPS MPF MROM MS NVRAM OEM OPT PC pel POR POST PP Tray High Voltage Power Supply Internal Tray Card Light Amplification by Stimulated Emission of Radiation Liquid Crystal Display Light-Emitting Diode Low Voltage Power - Dell 5230dn Mono Laser Printer | Service Manual - Page 34
1-10 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 35
like to remove static electricity from their body, grounding their body while working. Go to "Handling ESD-sensitive parts" on page 4-1. Note: There may be printer error messages that are not contained in this service manual. Call your next level support for assistance. Diagnostic information 2-1 - Dell 5230dn Mono Laser Printer | Service Manual - Page 36
items before starting the troubleshooting procedures. • With the power cord unplugged from the wall outlet, check that the cord is free from breakage, short-circuit, disconnected wire, or incorrect connection in the power cord. • The printer is properly grounded. Check the power cord ground - Dell 5230dn Mono Laser Printer | Service Manual - Page 37
is defective. Error 32 displays when the top cover is closed and an unsupported print cartridge is detected. It may take the printer 10-20 seconds to determine if the print cartridge is supported. The printer determines the paper length is too short to print the formatted data. This occurs when the - Dell 5230dn Mono Laser Printer | Service Manual - Page 38
Collation Area Description/Action Possible repair actions This IR is displayed when the printer lacks sufficient memory to enable printer memory. • Press until Busy/ Waiting appears. The following actions are available: - Cancel Job - Reset Printer - Reset Active Bin 2-4 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 39
Error code or message 37 Error contents Insufficient Memory 38 Memory Full 39 Complex Page Description/Action Possible repair actions This message displays when the printer memory used to restore the Print and Hold jobs from the disk and found that some or all of the jobs could not be - Dell 5230dn Mono Laser Printer | Service Manual - Page 40
/Action Possible repair actions Bad supported Check the RFID firmware card, RFID interface card, RFID cable, and RFID option for correct installation. Go to "High capacity input tray (HCIT) pick arm bracket assembly removal" on page 4-131. 3. Replace the RFID UHF option. 2-6 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 41
Error Description/Action Possible repair actions Based on tag location parameters: tag is not compatible with printer Unsupported SA Code Invalid a problem with the customer's datastream, and not the RFID Option itself. Ensure there is nothing wrong with the customer's datastream. 2. Check the - Dell 5230dn Mono Laser Printer | Service Manual - Page 42
job. • Press until Busy/ Waiting appears. The following are available: - Cancel Job - Reset Printer - Reset Active Bin Press to clear the message. The flash is marked as bad and normal operation continues. Flash operations are not allowed until the problem is resolved. 2-8 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 43
are entered, or the printer is reset. Possible repair actions Press to clear the message. The flash is marked as bad and normal operation continues. Flash operations are not allowed until the flash is formatted. Go to network service check. See "Network service check" on page 2-170. The - Dell 5230dn Mono Laser Printer | Service Manual - Page 44
when too many bins are attached to the printer. Possible repair actions Go to network service check. See "Network service check" on page 2-170. The following actions may . 1. Turn off and unplug the printer. 2. Remove the excess bins. 3. Plug in the printer, and turn it on. 2-10 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 45
Note: If the user installed the incompatible device to satisfy a Check Device Connections/ reattach message, the user should reinstall an associated compatible option or hot unplug the option. Possible repair actions 1. Turn off and unplug the printer. 2. Remove the excess disks. 3. Plug in the - Dell 5230dn Mono Laser Printer | Service Manual - Page 46
repair actions satisfy a Check Device Connections printer operations continue. Disk operations are not allowed with a defective disk. The Format Disk menu is not shown. TBD Scheduled maintenance required. Refer to chapter 6. Go to "Preventive maintenance" on page 6-1. 2-12 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 47
Error code or message 88 Error contents Cartridge Low 88 Cartridge Nearly Low 88 Replace Cartridge Description/Action Possible repair actions This IR is displayed when cartridge low occurs and the cartridge low alarm is activated. If cartridge alarm is not activated, this is not an - Dell 5230dn Mono Laser Printer | Service Manual - Page 48
duplex repair actions 1. Fan the media and check for obstructions. 2. Go to sensor (input) service check. See "Sensor (input) service check" on page 2-120. 1. Fan the media and check for obstructions. 2. Go to sensor (input) lingering jam service check. See "Sensor (input) lingering jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 49
the sensor (input). 200.12 Laser power signal error The printhead laser power signal has failed Possible repair actions 1. Check all connections on the printhead. 2. Check all connections on the main drive motor assembly. 3. Replace the main drive motor assembly if problem remains. Go to "Output - Dell 5230dn Mono Laser Printer | Service Manual - Page 50
) lingering jam service check." on page 2-126. Go to sensor (input) lingering jam service check. See "Sensor (input) lingering jam service check." on page 2-126. Go to sensor (input) lingering jam service check. See "Sensor (input) lingering jam service check." on page 2-126. 2-16 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 51
Description/Action Possible repair actions The media service check. See "Sensor (input) early jam service check" on page 2-127. 1. Inspect print cartridge pulse wheel for damage and replace if needed. 2. Check the sensor (toner empty) for proper operation. See "Sensor (toner empty) service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 52
Possible repair actions service check" on page 2-120. 1. Check all connections on the main drive motor assembly. 2. Check all connections on the system card assembly. 3. Replace the main drive motor assembly if problem remains. Go to "Output cover assembly removal" on page 4-54. 2-18 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 53
/Action Possible repair actions The media paper jam or bind. Go to sensor (fuser output) late jam service check. See "Sensor (fuser output) late jam service check." on page 2-129. If problem remains, a type 2 fuser can be installed. 1. Check all connections on the printhead assembly 2. Check - Dell 5230dn Mono Laser Printer | Service Manual - Page 54
the specified time. Possible repair actions Go to sensor (fuser output) late jam service check. See "Sensor (fuser output) late jam service check." on page 2-129. If problem remains, a type 2 fuser can be installed. 1. Check all connections on the printhead assembly 2. Check all connections on the - Dell 5230dn Mono Laser Printer | Service Manual - Page 55
paper repair actions 1. Check all connections on the main drive motor assembly. 2. Check all connections on the system card assembly. 3. Replace the main drive motor assembly if problem remains. Go to "Output cover assembly removal" on page 4-54. Go to sensor (fuser output) late jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 56
3. Replace the printhead assembly if problem remains. 4. Replace the system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. Go to sensor (narrow media) late jam service check. See "Sensor (narrow media) late jam service check." on page 2-133. 2-22 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 57
page count has exceeded life Paper jam around fuser exit or sequence. Possible repair actions 1. Remove all service check. See "Sensor (narrow media) late jam service check." on page 2-133. Go to sensor (fuser output) late jam service check. See "Sensor (fuser output) late jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 58
repair check." on page 2-131. 1. Go to sensor (fuser output) static jam service check. See "Sensor (fuser output) static jam service check" on page 2-132. 2. Go to sensor (narrow media) static jam service check. See "Sensor (narrow media) static jam service check" on page 2-134. 2-24 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 59
contents Paper ) lingering jam. Type 2 fuser Description/Action Possible repair actions Page may be jammed in fuser exit or redrive service check. See "Sensor (narrow media) static jam service check" on page 2-134. Go to sensor (fuser output) service check. See "Sensor (fuser output) service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 60
Type 2 fuser Paper jam around fuser Check for obstructions in media path. 4. Go to sensor (fuser output) service check. See "Sensor (fuser output) service check" on page 2-120. 5. Go to sensor (narrow media) service check. See "Sensor (narrow media) service check" on page 2-121. 2-26 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 61
(narrow media) Possible repair actions Go to sensor (fuser output) lingering jam service check. See "Sensor (fuser output) lingering jam service check." on page 2-131. Go to sensor (fuser output) lingering jam service check. See "Sensor (fuser output) lingering jam service check." on page 2-131 - Dell 5230dn Mono Laser Printer | Service Manual - Page 62
check" on page 2-121. Go to sensor (fuser output) lingering jam service check. See "Sensor (fuser output) lingering jam service check." on page 2-131. Go to sensor (fuser output) lingering jam service check. See "Sensor (fuser output) lingering jam service check." on page 2-131. 2-28 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 63
sensor (narrow media) Possible repair actions 1. Go to sensor (fuser output) static jam service check. See "Sensor (fuser output) static jam service check" on page 2-132. 2. Go to sensor (narrow media) static jam service check. See "Sensor (narrow media) static jam service check" on page 2-134. Go - Dell 5230dn Mono Laser Printer | Service Manual - Page 64
connections on the duplex media entrance drive motor assembly. 3. Check all connections on the system card assembly. 4. Replace the duplex media entrance drive motor assembly if problem remains. Go to "Duplex drive motor assembly removal (5350dn, 5530dn, and T656)" on page 4-18. 2-30 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 65
. Possible repair actions 1. Remove all media present in media path. 2. Ensure that upper redive assembly is properly installed. 3. Check all connections on the redrive motor assembly. 4. Check all connections on the system card assembly. 5. Replace the redrive motor assembly if problem remains - Dell 5230dn Mono Laser Printer | Service Manual - Page 66
duplex. Possible repair actions 1. Remove all media present in media path. 2. Check for obstructions in media path. 3. Go to sensor (fuser output) service check. See "Sensor (fuser output) service check" on page 2-120. 4. Go to sensor (duplex input) service check. See "Sensor (duplex input) service - Dell 5230dn Mono Laser Printer | Service Manual - Page 67
media entrance drive motor assembly if problem remains. Go to "Duplex drive motor assembly removal (5350dn, 5530dn, and T656)" on page 4-18. Go to sensor (duplex input) static jam service check. See "Sensor (duplex input) lingering jam service check." on page 2-136. 1. Remove all media present - Dell 5230dn Mono Laser Printer | Service Manual - Page 68
for obstructions in media path. 3. Ensure the external duplex assembly is properly installed. 4. Ensure the rear door of the external duplex is fully closed. 5. Check all connections on the external duplex assembly. 6. Replace the external duplex assembly if problem remains. 2-34 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 69
exit) for proper operation.See "Sensor (duplex exit) service check (external duplex only)" on page 2-122. 6. Replace the external duplex assembly if problem remains. Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. Diagnostic information 2-35 - Dell 5230dn Mono Laser Printer | Service Manual - Page 70
service check. See "Sensor (duplex exit) service check (external duplex only)" on page 2-122. 3. Replace the external duplex assembly if problem remains. Go to sensor (duplex input) static jam service check. See "Sensor (duplex input) lingering jam service check." on page 2-136. 2-36 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 71
error. Possible repair actions 1. Remove all media present in media path. 2. Replace the external duplex assembly if problem remains. 1. Remove all media present in media path. 2. Go to sensor (duplex input) static jam service check. See "Sensor (duplex input) lingering jam service check." on page - Dell 5230dn Mono Laser Printer | Service Manual - Page 72
for obstructions in media path. 4. Ensure the external duplex assembly is properly installed. 5. Ensure the rear door of the external duplex is fully closed. 6. Check all connections on the external duplex assembly. 7. Replace the external duplex assembly if problem remains. 2-38 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 73
the rear door of the external duplex is fully closed. 6. Check all connections on the external duplex assembly. 7. Replace the external duplex assembly if problem remains. 1. Remove all media present in media path. 2. Check media for proper installation. 3. Check for obstructions in media path - Dell 5230dn Mono Laser Printer | Service Manual - Page 74
the external duplex assembly if problem remains. Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. 1. Remove all media present in media path. 2. Check media for proper installation. 3. Check for obstructions in media path. 2-40 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 75
load due to paper jam or bind. Possible repair actions 1. Remove all media present in media path. 2. Ensure media tray is not overfilled. 3. Check all connections on the pick arm assembly. 4. Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go - Dell 5230dn Mono Laser Printer | Service Manual - Page 76
check. See "Sensor (input) late jam service check." on page 2-123. Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. 2-42 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 77
within the specified time. Possible repair actions Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. if problem remains. Go to "System card assembly removal" on page 4-76. 1. Check all connections on the pick arm assembly. 2. Check all - Dell 5230dn Mono Laser Printer | Service Manual - Page 78
before a pick retry attempt. Possible repair actions Go to sensor (pass through) late jam service check. See "Sensor (pass through) late jam service check" on page 2-139. Go to sensor (pass through) late jam service check. See "Sensor (pass through) late jam service check" on page 2-139. Go to - Dell 5230dn Mono Laser Printer | Service Manual - Page 79
out actuator for damage. 2. Replace the media out actuator if problem remains. Go to "Tray roller catch assembly removal" on page 4-83. Go to sensor (pass through) static jam service check. See "Sensor (pass through) static jam service check" on page 2-141. Go to sensor (pass through) static jam - Dell 5230dn Mono Laser Printer | Service Manual - Page 80
/Action Possible repair actions The HCIT Check the HCIT tray lift motor assembly for binding or damage. 3. Replace the HCIT tray lift drive motor assembly if problem remains. Go to "High capacity input tray (HCIT) tray lift drive motor assembly removal" on page 4-126. 2-46 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 81
mechanical load due to paper jam or bind. 242 repair actions 1. Remove all media present in media path. 2. Ensure media tray is not overfilled. 3. Check Check all connections on the pick arm assembly. 5. Check all connections on the system card assembly. 6. Replace the pick arm assembly if problem - Dell 5230dn Mono Laser Printer | Service Manual - Page 82
. 4. Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go to "Operator panel door assembly removal (T656)" on page 4-49. 6. Replace system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-48 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 83
within the specified time. Possible repair actions 1. Remove all media present in media path. 2. Check media for proper installation. 3. Check for obstructions in media path. Go to sensor (pass through) late jam service check. See "Sensor (pass through) late jam service check" on page 2-139. Go to - Dell 5230dn Mono Laser Printer | Service Manual - Page 84
but did not clear it within the specified time. Possible repair actions 1. Remove all media present in media path. 2. Close problem remains. Go to "Tray roller catch assembly removal" on page 4-83. Go to sensor (pass through) static jam service check. See "Sensor (pass through) static jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 85
lift motor overrun failure Source = Tray 3 Description/Action Possible repair actions The HCIT tray lift motor has stalled or has become obstructed machine. 2. Check the HCIT tray lift motor assembly for binding or damage. 3. Replace the HCIT tray lift drive motor assembly if problem remains. Go - Dell 5230dn Mono Laser Printer | Service Manual - Page 86
paper Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go to "Operator panel door assembly removal (T656)" on page 4-49. 6. Replace system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-52 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 87
specified time. Possible repair actions 1. Remove all media present in media path. 2. Ensure media tray is not overfilled. 3. Check all connections on the pick arm assembly. 4. Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go to "Operator - Dell 5230dn Mono Laser Printer | Service Manual - Page 88
late jam service check" on page 2-139. Go to sensor (pass through) static jam service check. See "Sensor (pass through) static jam service check" on page 2-141. Go to sensor (pass through) late jam service check. See "Sensor (pass through) late jam service check" on page 2-139. 2-54 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 89
but did not clear it within the specified time. Possible repair actions 1. Remove all media present in media path. 2. Close problem remains. Go to "Tray roller catch assembly removal" on page 4-83. Go to sensor (pass through) static jam service check. See "Sensor (pass through) static jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 90
/Action Possible repair actions The HCIT Check the HCIT tray lift motor assembly for binding or damage. 3. Replace the HCIT tray lift drive motor assembly if problem remains. Go to "High capacity input tray (HCIT) tray lift drive motor assembly removal" on page 4-126. 2-56 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 91
mechanical load due to paper jam or bind. 244 repair actions 1. Remove all media present in media path. 2. Ensure media tray is not overfilled. 3. Check Check all connections on the pick arm assembly. 5. Check all connections on the system card assembly. 6. Replace the pick arm assembly if problem - Dell 5230dn Mono Laser Printer | Service Manual - Page 92
. 4. Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go to "Operator panel door assembly removal (T656)" on page 4-49. 6. Replace system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-58 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 93
within the specified time. Possible repair actions 1. Remove all media present in media path. 2. Check media for proper installation. 3. Check for obstructions in media path. Go to sensor (pass through) late jam service check. See "Sensor (pass through) late jam service check" on page 2-139. Go to - Dell 5230dn Mono Laser Printer | Service Manual - Page 94
but did not clear it within the specified time. Possible repair actions 1. Remove all media present in media path. 2. Close problem remains. Go to "Tray roller catch assembly removal" on page 4-83. Go to sensor (pass through) static jam service check. See "Sensor (pass through) static jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 95
lift motor overrun failure Source = Tray 5 Description/Action Possible repair actions The HCIT tray lift motor has stalled or has become obstructed machine. 2. Check the HCIT tray lift motor assembly for binding or damage. 3. Replace the HCIT tray lift drive motor assembly if problem remains. Go - Dell 5230dn Mono Laser Printer | Service Manual - Page 96
paper Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go to "Operator panel door assembly removal (T656)" on page 4-49. 6. Replace system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-62 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 97
specified time. Possible repair actions 1. Remove all media present in media path. 2. Ensure media tray is not overfilled. 3. Check all connections on the pick arm assembly. 4. Check all connections on the system card assembly. 5. Replace the pick arm assembly if problem remains. Go to "Operator - Dell 5230dn Mono Laser Printer | Service Manual - Page 98
The media is jammed in the jam envelope feeder area. Possible repair actions Go to sensor (input) service check. See "Sensor (input) service check" on page 2-120. Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. Go to sensor (input) late jam - Dell 5230dn Mono Laser Printer | Service Manual - Page 99
Possible repair actions 1. Remove the envelope feeder. 2. Remove all media present in media path. 3. Check media for proper installation. 4. Check for problem remains. 1. Remove the envelope feeder. 2. Remove all media present in media path. 3. Check media for proper installation. 4. Check - Dell 5230dn Mono Laser Printer | Service Manual - Page 100
repair actions service check." on page 2-123. 1. Remove the envelope feeder. 2. Remove all media present in media path. 3. Replace the envelope feeder is problem remains. Go to sensor (input) late jam service check. See "Sensor (input) late jam service check." on page 2-123. 2-66 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 101
stacker Mailbox Offset stacker Output expander Description/Action Possible repair actions The media is late reaching the sensor (input ) within the specified time. See "Sensor (output pass through) late jam service check" on page 2-143. The media reached the sensor (output pass through) but - Dell 5230dn Mono Laser Printer | Service Manual - Page 102
assembly removal" on page 4-181. 4. Replace the sensor (tamper HP). Go to "SFP stapler assembly sensor (tamper HP left and right) removal" on page 4-188. 4. Replace the output option if problem remains. See "Sensor (output pass through) late jam service check" on page 2-143. 2-68 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 103
finisher Description/Action Possible repair actions The sensor (right tamper HP) does not detect that HP). Go to "SFP stapler assembly sensor (tamper HP left and right) removal" on page 4-188. 4. Replace the output option if problem remains. See "Sensor (mailbox empty) lingering jam service check - Dell 5230dn Mono Laser Printer | Service Manual - Page 104
/Action Possible repair actions A problem remains. 1. Check all connections on the output option controller card. 2. Replace the output option if problem remains. 1. Check all connections on the output option controller card. 2. Replace the output option if problem remains. 2-70 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 105
finisher Description/Action Possible repair actions The sensor (self problem remains, replace the stapler assembly. Go to "SFP stapler assembly stapler unit assembly removal" on page 4-183. 1. Check all the connections on the controller card and the stapler assembly. 2. Remove the staple cartridge - Dell 5230dn Mono Laser Printer | Service Manual - Page 106
reinstall the stapler assembly. 5. If problem remains, replace the stapler assembly. Go to "SFP stapler assembly stapler unit assembly removal" on page 4-183. 1. Check all the connections on the controller card and the stapler assembly. 2. Remove the staple cartridge and remove all jammed staples - Dell 5230dn Mono Laser Printer | Service Manual - Page 107
" on page 4-181. 4. Replace the sensor (tamper HP). Go to "SFP stapler assembly sensor (tamper HP left and right) removal" on page 4-188. 4. Replace the output option if problem remains. 1. Check all the connections on the output option controller card. 2. Check the tamper drive belt for damage and - Dell 5230dn Mono Laser Printer | Service Manual - Page 108
Replace the output option if problem remains. 1. Check all the connections on the output option controller card. 2. Replace the output option if problem remains. 1. Check all the connections on the output option controller card. 2. Replace the output option if problem remains. 2-74 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 109
bin. Possible repair actions 1. Check all the connections on the output option controller card. 2. Check the sensor (paddle HP) for damage and replace if needed. Go to "SFP stapler assembly sensor (paddle HP) removal" on page 4-186. 3. Replace the output option if problem remains. 1. Check all the - Dell 5230dn Mono Laser Printer | Service Manual - Page 110
option if problem remains. 1. Turn the machine off/on. 2. Replace the output option if problem remains. The eject motor encoder is not detected upon startup 1. Check all the connections on the output option controller card. 2. Replace the output option if problem remains. 2-76 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 111
page 2-143. See "Sensor (output pass through) late jam service check" on page 2-143. 1. Check all the connections on the controller card and the stapler assembly. 2. Remove the staple cartridge and remove all jammed staples. If the cartridge is jammed and can not be removed, go to step 3. 3. Remove - Dell 5230dn Mono Laser Printer | Service Manual - Page 112
2. Replace the output option if problem remains. 1. Turn the machine off/on. 2. Replace the output option if problem remains. 1. Turn the machine off/on. 2. Replace the output option if problem remains. 1. Turn the machine off/on. 2. Replace the output option if problem remains. 2-78 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 113
finisher Description/Action Possible repair actions The sensor (self problem remains, replace the stapler assembly. Go to "SFP stapler assembly stapler unit assembly removal" on page 4-183. 1. Check all the connections on the controller card and the stapler assembly. 2. Remove the staple cartridge - Dell 5230dn Mono Laser Printer | Service Manual - Page 114
test page to determine if the problem is system software related, or if the customer is sending a corrupted print job. 2. Check all connections on the system card assembly. 3. Replace the system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-80 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 115
violation by RIP Code detected unusual event or timing. Possible repair actions 1. POR the machine and print a simple test page to determine if the problem is firmware related, or if the customer is sending a corrupted print job. 2. Check all connections on the system card assembly. 3. Replace the - Dell 5230dn Mono Laser Printer | Service Manual - Page 116
device RIP interface driver error Pick arm motor Check all the connections on the pick arm assembly. 2. Check all the connections on the system card assembly. 3. Replace the pick arm assembly if problem remains. Go to "Operator panel door assembly removal (T656)" on page 4-49. 2-82 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 117
5350dn, 5530dn, and T656)" on page 4-18. 1. Check all the connections on the duplex drive motor assembly. 2. Check all the connections on the system card assembly. 3. Replace the duplex drive motor assembly if problem remains. Go to "Duplex drive motor assembly removal (5350dn, 5530dn, and T656)" on - Dell 5230dn Mono Laser Printer | Service Manual - Page 118
mode within standby control only. Possible repair actions 1. Check all the connections on the duplex drive motor assembly. 2. Check all the connections on the system card assembly. 3. Replace the duplex drive motor assembly if problem remains. Go to "Duplex drive motor assembly removal (5350dn - Dell 5230dn Mono Laser Printer | Service Manual - Page 119
= 1 The fuser hot roll is too cool while checking for slope change in standby. 920.04 Fuser warm slope change within standby control only. Possible repair actions 1. Turn the machine off/on and the machine. 3. Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" - Dell 5230dn Mono Laser Printer | Service Manual - Page 120
operating temperature within steady state control. Possible repair actions 1. Turn the machine off/on proper voltage fuser is installed in the machine. 3. Check all connections on the fuser and LVPS card assembly problem remains. Go to "Fuser unit assembly removal" on page 4-22. 2-86 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 121
= 2 The fuser hot roll is too cool while checking for slope change in standby. 920.29 Fuser warm slope change within standby control only. Possible repair actions 1. Turn the machine off/on and the machine. 3. Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" - Dell 5230dn Mono Laser Printer | Service Manual - Page 122
repair Check all connections on the fuser and LVPS card assembly. 4. Replace the fuser unit assembly if problem problem remains. Go to "Fuser unit assembly removal" on page 4-22. Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22. 2-88 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 123
while in standby control. The fuser hot roll is too cool while checking for slope change in standby. The fuser hot roll is too cool after slope change within standby control only. Possible repair actions Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" - Dell 5230dn Mono Laser Printer | Service Manual - Page 124
Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22. 5. Replace the LVPS card assembly if problem remains. Go to "System card assembly removal" on page 4-76 or "LVPS card assembly removal (5350dn, 5530dn, and T656)" on page 4-30. 2-90 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 125
has gotten lost (this should really be a software error. Possible repair actions 1. Turn the machine off/on and ensure the fuser unit assembly installed in the machine. 3. Check all connections on the fuser and LVPS card assembly. 4. Replace the fuser unit assembly if problem remains. Go to "Fuser - Dell 5230dn Mono Laser Printer | Service Manual - Page 126
hot roll failed to reach target departure. Possible repair actions 1. Turn the machine off/on and 3. Check all connections on the fuser and LVPS card assembly. 4. Replace the fuser unit assembly if problem remains problem remains. Go to "Fuser unit assembly removal" on page 4-22. 2-92 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 127
the "final lamp detection" parameter but not in the specified time. Possible repair actions 1. Turn the machine off/on and ensure the fuser unit assembly in the machine. 3. Check all connections on the fuser and LVPS card assembly. 4. Replace the fuser unit assembly if problem remains. Go to "Fuser - Dell 5230dn Mono Laser Printer | Service Manual - Page 128
control. Possible repair actions 1. problem remains. Go to "Fuser unit assembly removal" on page 4-22. 5. Replace the LVPS card assembly if problem remains. Go to "System card assembly removal" on page 4-76 or "LVPS card assembly removal (5350dn, 5530dn, and T656)" on page 4-30. 2-94 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 129
does not reach operating temperature after increasing interpage gap. Possible repair actions 1. Turn the machine off/on and ensure the fuser installed in the machine. 3. Check all connections on the fuser and LVPS card assembly. 4. Replace the fuser unit assembly if problem remains. Go to "Fuser - Dell 5230dn Mono Laser Printer | Service Manual - Page 130
hot roll has exceeded the proper operating temperature. Possible repair actions Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22. 2-96 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 131
check Fuser type = 1 Open fuser thermistor check failure. Fuser type = 1 Open fuser thermistor check Fuser type = 2 Open fuser thermistor check fuser thermistor has failed. Possible repair actions 1. Turn the machine 3. Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly - Dell 5230dn Mono Laser Printer | Service Manual - Page 132
machine. The fuser lamp has an excessive wattage rating. Possible repair actions Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22 the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22. 2-98 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 133
a 220 V machine. The fuser lamp has an excessive wattage rating. Possible repair actions 1. Turn the machine off/on and ensure the fuser unit assembly is fuser is installed in the machine. 3. Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22. 1. - Dell 5230dn Mono Laser Printer | Service Manual - Page 134
lamp in a 220 V machine. The fuser lamp has an excessive wattage rating. Possible repair actions 1. Turn the machine off/on and ensure the fuser unit assembly is properly Replace the fuser unit assembly if problem remains. Go to "Fuser unit assembly removal" on page 4-22. 2-100 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 135
05 927.06 927.07 Error contents Main cooling fan failure. Print cartridge cooling fan failure. Main cooling fan control failure. Main cooling fan does not reach the specified speed. Possible repair actions 1. Check for cooling fan obstructions. 2. Check the connections on the main cooling fan. - Dell 5230dn Mono Laser Printer | Service Manual - Page 136
Go to "Print cartridge cooling fan removal" on page 4-57. 1. Check the toner pulse wheel on the print cartridge for damage and replace the print cartridge if needed. 2. Check the sensor (toner empty) for proper operation. See "Sensor (toner empty) service check" on page 2-148. 2-102 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 137
be loose, or the motor may be bad. 1. Check the toner pulse wheel on the print cartridge for damage and replace the print cartridge if needed. 2. Check the sensor (toner empty) for proper operation. See "Sensor (toner empty) service check" on page 2-148. 1. Check the toner pulse wheel on the print - Dell 5230dn Mono Laser Printer | Service Manual - Page 138
card assembly. 2. Check all connections on the main drive motor assembly. 3. Replace the main drive motor assembly. Go to "Output cover assembly removal" on page 4-54. 4. Replace the system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-104 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 139
be faulty or has failed. Possible repair actions 1. Check all connections on the system card assembly. 2. Check all connections on the main drive motor assembly if problem remains. Go to "System card assembly removal" on page 4-76. 1. Check all connections on the system card assembly. 2. Check all - Dell 5230dn Mono Laser Printer | Service Manual - Page 140
card assembly. 2. Check all connections on the main drive motor assembly. 3. Replace the main drive motor assembly. Go to "Output cover assembly removal" on page 4-54. 4. Replace the system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-106 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 141
be faulty or has failed. Possible repair actions 1. Check all connections on the system card assembly. 2. Check all connections on the main drive motor assembly if problem remains. Go to "System card assembly removal" on page 4-76. 1. Check all connections on the system card assembly. 2. Check all - Dell 5230dn Mono Laser Printer | Service Manual - Page 142
card assembly. 2. Check all connections on the main drive motor assembly. 3. Replace the main drive motor assembly. Go to "Output cover assembly removal" on page 4-54. 4. Replace the system card assembly if problem remains. Go to "System card assembly removal" on page 4-76. 2-108 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 143
all connections on the system card assembly. 2. Check all connections on the main drive motor assembly. 3. Replace the main drive motor assembly. Go to "Output cover assembly removal" on page 4-54. 4. Replace the system card assembly if problem remains. Go to "System card assembly removal" on page - Dell 5230dn Mono Laser Printer | Service Manual - Page 144
Action Possible repair actions not followed, the printer will be rendered inoperable troubleshooting components. Once a component has been installed in a machine, it can not be used in another machine. It must be returned to the manufacturer. Go to NVRAM mismatch failure service check Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 145
repair actions The Code ROM or NAND flash failed the Cyclic Redundancy Check (CRC) check Printer has performed more than 100 "shift and reflash" operations as a result of ECC bit corrections The system card can not properly authenticate the print cartridge card assembly if problem remains. Go to " - Dell 5230dn Mono Laser Printer | Service Manual - Page 146
failure Description/Action Possible repair actions The system detected paper port device. The engine protocol violation detected by the paper port device. Communications error detected by the paper port device. Paper port communication device detected a validation failure. Paper 112 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 147
failure 983.00 Communication failure 984.00 Communication failure Description/Action Possible repair actions An output option was not fully seated onto the printer or has been removed while the main power is turned on. Paper port priortizer error. Option device message was not read by the - Dell 5230dn Mono Laser Printer | Service Manual - Page 148
Error code or message 985.01 Error contents Service engine RFID communications Description/Action Generic hardware error 985.02 Service engine RFID communications Printer having problems communicating with radio Possible repair actions 1. Check the RFID firmware card, RFID interface card, RFID - Dell 5230dn Mono Laser Printer | Service Manual - Page 149
code or message 985.03 Error contents Service engine RFID communications 985.04 Service engine RFID communications Description/Action Possible repair actions Radio having problems communicating with printer Radio communications are out of sync 1. Check the RFID firmware card, RFID interface - Dell 5230dn Mono Laser Printer | Service Manual - Page 150
Error code or message 985.05 Error contents Service engine RFID communications Description/Action Internal radio problem 985.06 Service engine RFID communications Radio reported antenna problem Possible repair actions 1. Check the RFID firmware card, RFID interface card, RFID cable, and RFID - Dell 5230dn Mono Laser Printer | Service Manual - Page 151
Error contents Service engine RFID communications Description/Action Antenna is disconnected 990.00 990.02 Output option equipment check. Paperport error 990.10 Paperport failure Paperport overrun error Possible repair actions 1. Check the RFID firmware card, RFID interface card, RFID cable - Dell 5230dn Mono Laser Printer | Service Manual - Page 152
Possible repair actions Replace Check the connections on the HCIT tray lift motor assembly for proper connection. 3. Replace the HCIT tray lift drive motor assembly if problem remains. Go to "High capacity input tray (HCIT) tray lift drive motor assembly removal" on page 4-126. 2-118 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 153
System card failure 991.05 Checksum failure Description/Action Possible repair actions The HCIT tray lift motor is not reporting pulses . 2. Check the connections on the HCIT tray lift motor assembly for proper connection. 3. Replace the HCIT tray lift drive motor assembly if problem remains. - Dell 5230dn Mono Laser Printer | Service Manual - Page 154
Service checks Sensor (input) service check Step Check Yes No 1 Check sensor is interrupted or blocked. 3 Check the above sensor for proper connection. (fuser output) service check Step Check Yes No 1 Check the sensor (fuser is interrupted or blocked. 3 Check the above sensor for proper - Dell 5230dn Mono Laser Printer | Service Manual - Page 155
properly? Replace fuser unit assembly. Go to "Fuser unit assembly removal" on page 4-22. Replace the connection. Sensor (duplex input) service check Step Check 1 Check the sensor (duplex input) for damage. Is the above component free from damage? Yes Go to step 2. 2 1. Enter the diagnostic - Dell 5230dn Mono Laser Printer | Service Manual - Page 156
the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked. 3 Check the above sensor for proper connection. Is the above sensor connected properly? Replace the external duplex unit assembly. Replace the connection. 2-122 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 157
the above sensor for proper connection. Is the above sensor connected properly? Replace the Replace the envelope feeder. connection. Sensor (input) late jam service check. Use this procedure for the following jams: • 200.07 • 230.04 • 230.06 • 241.06 • 214.10 • 241.11 • 241.15 • 241.16 - Dell 5230dn Mono Laser Printer | Service Manual - Page 158
is interrupted or blocked. Go to step 11. 11 Check the above sensor for proper connection. Is the above sensor connected properly? Replace the Sensor (duplex input). Replace the connection. Go to "Sensor (duplex input) removal (5350dn, 5530dn, and T656)" on page 4-69. 2-124 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 159
. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked. Replace the external duplex assembly. 16 Check the two pick roll assemblies in the media tray being Go to step 17. picked from. Are the above components free of excess wear - Dell 5230dn Mono Laser Printer | Service Manual - Page 160
level of tech support. No Replace the pick arm assembly. Go to "Operator panel door assembly removal (T656)" on page 4-49. Replace the main drive motor assembly. Go to "Output cover assembly removal" on page 4-54. Problem solved. Sensor (input) lingering jam service check. Use this procedure - Dell 5230dn Mono Laser Printer | Service Manual - Page 161
free from obstructions? Go to step 10. Remove obstructions. 10 Perform a print test. Does the problem remain? Contact next highest level of tech support. Problem solved. Sensor (input) early jam service check Use this procedure for the following jams: • 200.04 • 200.06 • 200.08 • 200.14 - Dell 5230dn Mono Laser Printer | Service Manual - Page 162
plate assembly. Go to "MPF lift plate assembly removal" on page 4-36. 5 Check all the media trays for proper media installation. Is the media properly installed in all Perform a print test. Does the problem remain? Contact next highest level of tech support. Problem solved. 2-128 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 163
of tech support. Problem solved. Sensor (fuser output) late jam service check. Use this procedure for the following jams: • 201.02 • 201.07 • 201.27 • 201.52 • 201.57 • 201.75 • 201.32 • 201.77 • 201.50 • 201.82 Step Check Yes No 1 Check the media size setup and tray guides for all - Dell 5230dn Mono Laser Printer | Service Manual - Page 164
to "Transfer roll assembly removal" on page 4-80. 9 Perform a print test and check the main motor assembly. Is the media properly transported and able to reach the sensor a print test. Does the problem remain? Contact next highest level of tech support. Problem solved. 2-130 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 165
Sensor (fuser output) lingering jam service check. Use this procedure for the following jams: • 202.01 • 202.02 • 202.11 • 202.34 • 202.52 • 202.62 • 202.85 Step Check Yes No 1 Check the media size setup and tray guides for all media trays. Go to step 2. Does the media size, in use, match - Dell 5230dn Mono Laser Printer | Service Manual - Page 166
Sensor (fuser output) static jam service check Use this procedure for the following jams: • 202.06 • 202.13 • 202.31 • 202.63 • 202.81 • 202.88 Yes Contact next highest level of tech support. No Problem solved. • 202.38 • 202.56 Step Check Yes No 1 Check the media path for partially - Dell 5230dn Mono Laser Printer | Service Manual - Page 167
Sensor (narrow media) late jam service check. Use this procedure for the following jams: • 201.04 • 201.06 • 201.29 • 201.56 • 201.79 • 201.81 • 201.31 • 201.54 Step Check Yes No 1 Check the media size setup and tray guides for all media trays. Go to step 2. Does the media size, in - Dell 5230dn Mono Laser Printer | Service Manual - Page 168
Sensor (narrow media) static jam service check Use this procedure for the following jams: • 202.03 • 202.13 • 202.28 • 202.63 • 202.78 • 202.88 Yes Contact next highest level of tech support. No Problem solved. • 202.38 • 202.53 Step Check Yes No 1 Check the media path for partially - Dell 5230dn Mono Laser Printer | Service Manual - Page 169
Sensor (duplex input) late jam service check. Use this procedure for the following jams: • 230.02 • 231.00 Step Check Yes No 1 Check the door assembly, rear. Is the above component properly closed? Go to step 2. Open then properly close the door assembly, rear. 2 Check the fuser access - Dell 5230dn Mono Laser Printer | Service Manual - Page 170
test using the duplex. Does the problem remain? Contact next highest level of tech support. Sensor (duplex input) lingering jam service check. Use this the duplex guide assembly, front. Go to "Duplex guide assembly, front removal (5350dn, 5530dn, and T656)" on page 4-20. 2-136 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 171
install the external duplex unit assembly. 9 Check the sensor (duplex input) for proper operation. 1. Enter the diagnostic mode. 2. Select Duplex tests. 3. using the duplex. Does the problem remain? Contact next highest level of tech support. Replace the external duplex assembly. Problem solved. - Dell 5230dn Mono Laser Printer | Service Manual - Page 172
or jammed media. 6 Check the sensor (duplex input) for proper operation. 1. Enter the diagnostic mode. 2. Select Duplex tests. 3. Select sensor duplex. Does the problem remain? Contact next highest level of tech support. Replace the external duplex assembly. Problem solved. 2-138 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 173
Sensor (pass through) late jam service check Use this procedure for the following jams: • 242.02 • 242.03 • 06 • 243.03 • 243.10 • 244.04 • 244.37 • 245.06 Step Check Yes No 1 Check the media size setup and tray guides for all media trays. Go to step 2. Does the media size, in use, match - Dell 5230dn Mono Laser Printer | Service Manual - Page 174
? Replace the input Problem solved. option. Sensor (pass through) lingering jam service check. Use this procedure Check Yes 1 Check the media size setup and tray guides for all media Go to step 2. trays. Does the media size, in use, match the size set for all media trays? 2 Check Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 175
removal" on page 4-54. 6 Perform a print test using the appropriate input tray. Does the error continue? Replace the input Problem solved. option. Sensor (pass through) static jam service check Use this procedure for the following jams: • 242.13 • 242.36 • 243.13 • 244.36 • 245.13 • 245 - Dell 5230dn Mono Laser Printer | Service Manual - Page 176
option. Does the error continue? Replace the output Problem solved. option. Sensor (stapler pass through) lingering jam service check Step Check Yes 1 Check the output option for proper installation. Is the reinstall the output option Remove obstructions. Go to step 4. 2-142 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 177
stapler assembly stapler unit assembly removal" on page 4-183. Replace the output option. Replace the connection. Problem solved. Sensor (stapler pass through) static jam service check Step Check Yes No 1 Check the media path for partially fed or jammed media. Go to step 2. Is the media path - Dell 5230dn Mono Laser Printer | Service Manual - Page 178
5 Perform a print test using the output option. Does the error continue? Replace the output Problem solved. option. Sensor (output pass through) lingering jam service check Step Check Yes 1 Check the output option for proper installation. Is the above component properly installed? Go to step - Dell 5230dn Mono Laser Printer | Service Manual - Page 179
page 4-170. 5 Perform a print test using the output option. Does the error continue? Replace the output Problem solved. option. Sensor (output pass through) static jam service check Step Check Yes 1 Check the media path for partially fed or jammed media. Go to step 2. Is the media path free - Dell 5230dn Mono Laser Printer | Service Manual - Page 180
test using the output option. Does the error continue? Sensor (mailbox empty) late jam service check Yes No Replace the sensor (output pass through). Go to "High capacity stacker sensor ( output option. Does the error continue? Replace the output Problem solved. option. 2-146 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 181
on page 4-92. 5 Perform a print test using the output option. Does the error continue? Replace the output Problem solved. option. Sensor (mailbox empty) static jam service check Step Check Yes 1 Check the media path for partially fed or jammed media. Go to step 2. Is the media path free from - Dell 5230dn Mono Laser Printer | Service Manual - Page 182
empty) service check Yes No Replace the sensor (mailbox empty). Go to "5-bin mailbox sensor (media bin empty) removal" on page 4-92. Replace the output option. Replace the connection. Problem solved. Step Check Yes No 1 Check the sensor (toner empty) for proper installation. Is the above - Dell 5230dn Mono Laser Printer | Service Manual - Page 183
items recently replaced? 2 Check the system card assembly. Was the system card assembly recently replaced? Go to step 4. Contact next level of support. 3 Replace the 5350dn, and 5530dn) or the NVM Contact the next Problem solved. level of support. card assembly (T656 only) with a new and - Dell 5230dn Mono Laser Printer | Service Manual - Page 184
Image quality trouble Printer Related Troubleshooting Note: First, get a printout as a base, and follow the symptom case, measure the interval on the print test, and check the relation to the roll in the printer. The interval does not necessarily match circumference of the roll. 2-150 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 185
. Step Check Yes No 1 Check the media condition. Problem solved. Go to step 2. Load new, dry, recommended media, and perform a print test. Is the image density normal? 2 Check the toner level. Is the toner level normal? Go to step 3. Replace the print cartridge. 3 Check the transfer - Dell 5230dn Mono Laser Printer | Service Manual - Page 186
problem remain? Yes No Replace the printhead assembly. Go to "Printhead assembly removal (5230n/dn)" on page 4-60 or "Printhead assembly removal (5350dn, 5530dn, and T656)" on page 4-61. Contact next highest level of tech support. Replace the connections. Problem solved. 2-152 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 187
Check the toner level. Is the toner level normal? Check the transfer roll assembly for proper installation? Is the above component properly installed? Check wear and contamination? Check the print cartridge for proper installation. Is the print cartridge properly installed? Yes Problem solved. Go to - Dell 5230dn Mono Laser Printer | Service Manual - Page 188
Check Check the laser beam route. Check for debris between the printhead assembly and the PC drum. Is the laser beam route free of debris and the glass window, in the printhead assembly, free of contamination? Check page 4-76. Replace the connections. Replace the connections. 2-154 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 189
for proper installation. Is the above component properly installed? Go to step 3. Inspect, clean and reinstall replace the print cartridge. 3 Check the charge roll HVPS card assembly connections Replace the Is the above component properly connected? HVPS card assembly. Replace the connection - Dell 5230dn Mono Laser Printer | Service Manual - Page 190
4-80. Replace the connections. 7 Perform a print test. Does the problem remain? Go to "Printhead assembly removal (5230n/dn)" on page 4-60 or "Printhead assembly removal (5350dn, 5530dn, and T656)" on page 4-61. Contact next highest level of tech support. Problem solved. 2-156 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 191
contamination? 5 Check the printhead assembly for proper connection. Is the above component properly connected? 6 Perform a print test. Does the problem remain? Yes Go to step 2. No Problem solved. Go to step 3. Go to step 4. Remove debris or contamination. Replace the print cartridge. Go to - Dell 5230dn Mono Laser Printer | Service Manual - Page 192
Problem solved. Remove debris or contamination. Replace the charge roll assembly. Go to "Access door removal" on page 4-7. Replace the transfer roll assembly. Go to "Transfer roll assembly removal" on page 4-80. Inspect, clean and reinstall replace the print cartridge. Go to step 7. 2-158 Service - Dell 5230dn Mono Laser Printer | Service Manual - Page 193
support. No Problem solved. Trailing edge Step Check 1 Check the media condition. Load new, dry, recommended media. Re-print the defective image. Does the error continue? 2 Check the media transfer route. Check the media route for contamination or obstacles. 3 Check the print cartridge - Dell 5230dn Mono Laser Printer | Service Manual - Page 194
pressure roll? 7 Check the HVPS card assembly for proper connection. Is the above component properly connected? 8 Perform a print test. Does the problem remain? Yes Replace the 4-24. Contact next highest level of tech support. Replace the connections. Problem solved. 2-160 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 195
Load new, dry, recommended media. Re-print the defective image. Does the problem remain? Check the toner level. Is the toner level normal? Check the laser beam route. Check for debris between the printhead assembly and the PC drum. Is the laser beam route free of debris and the glass window, in the - Dell 5230dn Mono Laser Printer | Service Manual - Page 196
Check the print cartridge for spots or other damage on the drum surfaces. Is the print cartridges free of excess wear and contamination? 4 Check wear and contamination? 6 Check the heat roll and 4-22. No Problem solved. Remove debris or contamination. Replace the print cartridge. Replace the - Dell 5230dn Mono Laser Printer | Service Manual - Page 197
Step 7 Check Check the printhead installation. Is the above component properly installed? 8 Perform a print test. Does the problem remain? After image Leading edge Yes Go to step 8. Contact next highest level of tech support. No Reinstall and adjust the printhead assembly. Go to "Printhead - Dell 5230dn Mono Laser Printer | Service Manual - Page 198
Step Check 2 Check the heat roll and pressure roll. Remove the fuser unit assembly. CAUTION: Allow the unit assembly removal" on page 4-22. No Go to step 4. 3 Perform a print test. Does the problem remain? Contact next highest level of tech support. Problem solved. 2-164 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 199
step 6. Is the above component connected properly? 6 Check the printhead installation. Is the above component properly installed? Go to step 7. No Problem solved. Remove debris or contamination. Inspect, clean and reinstall replace the print cartridge. Replace the transfer roll assembly. Go to - Dell 5230dn Mono Laser Printer | Service Manual - Page 200
next highest level of tech support. No Problem solved. Trailing edge The printed image is not paralleled with both sides of the media. Step Check Yes 1 Check printer installation placement. Check the installation surface for irregularities. Check for damaged printer caster. Is the setup - Dell 5230dn Mono Laser Printer | Service Manual - Page 201
next highest level of tech support. No Replace the aligner assembly. Go to "Output cover assembly removal" on page 4-54. Problem solved. Trailing edge Step Check 1 Check printer installation placement. Check the installation surface for irregularities. Check for missing printer foot. Is the - Dell 5230dn Mono Laser Printer | Service Manual - Page 202
Go to "Operator panel door assembly removal (T656)" on page 4-49. Does the problem remain? Go to step 6. 6 Check the heat roll and pressure roll. Remove the fuser unit assembly. Replace the fuser unit " on page 4-54. Inspect the machine for obstructions in the media path. 2-168 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 203
the media condition. Load new, dry, recommended media. Re-print the defective image. Does the problem remain? 3 Check the heat roll and pressure roll. Remove the fuser unit assembly. CAUTION: Allow the fuser unit assembly to cool down. Is there contamination or cracks - Dell 5230dn Mono Laser Printer | Service Manual - Page 204
Network Setup Guide. Step 1 2 3 4 5 6 7 8 9 10 11 12 Questions / actions If the device is physically connected to the network, verify that the ethernet cable is properly connected on both ends. Is the cable properly connected? Connect the ethernet cable. Did this fix the problem? Check the printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 205
the situation? 14 Have the network administrator check the network drop for activity. Is the drop functioning properly? 15 Is the printer on the same wireless network as the other devices? 16 Assign the correct wireless network to the printer. Did this fix the problem? 17 Are the other devices on - Dell 5230dn Mono Laser Printer | Service Manual - Page 206
2-172 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 207
3. Diagnostic aids This chapter explains the tests and procedures to identify printer failures and verify repairs have corrected the problem. Understanding the printer control panel (models 5230n/dn, 5350dn, and 5530dn) 1 23 4 9 8 76 5 Item 1 2 3 4 5 Display Navigation buttons Description - Dell 5230dn Mono Laser Printer | Service Manual - Page 208
files. Note: Only the front USB port supports flash drives. Accessing service menus (models 5230n/dn, 5350dn, and 5530dn) There are different test menus that can be accessed during POR to identify problems with the printer. Diagnostics Mode 1. Turn off the printer. 2. Press and hold and . The - Dell 5230dn Mono Laser Printer | Service Manual - Page 209
mode (models 5230n/dn, 5350dn, and 5530dn) Entering Diagnostics mode (models 5230n/dn, 5350dn, and 5530dn) 1. Turn the printer off. 1. Press and hold and . 2. Turn the printer on. 3. Release the buttons after 10 seconds. Available tests The tests display on the operator panel in the order shown - Dell 5230dn Mono Laser Printer | Service Manual - Page 210
Toner Input Output NarrowMedia Front Door PRINTER SETUP Defaults Page Count Perm Page Count Serial Number Engine Setting 1 through 4 Model Name Configuration ID Edge to Edge See "Quick Test (duplex)" on page 3-12 See "Top Margin (duplex page 3-20 See "Edge to Edge" on page 3-21 3-4 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 211
Exiting Diagnostics mode (models 5230n/dn, 5350dn, and 5530dn) Select Exit Diagnostics to exit the Diagnostics menu. Resetting the Printer displays, the printer performs a POR, and returns to Ready mode. REGISTRATION Print registration makes sure the printing is printed properly aligned on the - Dell 5230dn Mono Laser Printer | Service Manual - Page 212
revision levels • Printer margin settings • Alignment diamonds at the top and bottom • Horizontal lines to check for skew To print the Quick Test page: Note: Print the Quick Test Page on letter or A4 paper. 1. Select REGISTRATION from DIAGNOSTICS. 2. Press until the appears next to Quick Test - Dell 5230dn Mono Laser Printer | Service Manual - Page 213
of the paper, regardless of the duplex setting or the presence of a duplex option. Press Back to return to PRINT TESTS. Print quality pages (Prt Quality Pgs) The purpose of this diagnostic function is to allow printing of the print quality test pages with the toner cartridge lockout function - Dell 5230dn Mono Laser Printer | Service Manual - Page 214
disappears. Pressing Back or Stop cancels the test. DRAM Test The purpose of this test is to check the validity of DRAM memory, both standard and optional. The test writes patterns of data to DRAM to results display. To stop the test before completion, turn the printer off. 3-8 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 215
Speed Certification Testing... USB High Speed Certification Testing... USB High Speed Certification Testing... USB High Speed Certification Testing... To stop testing before completion, turn the printer off. Diagnostic aids 3-9 - Dell 5230dn Mono Laser Printer | Service Manual - Page 216
recommended that the test be repeated to confirm that the problem is not intermittent or caused by a single failed piece of RFID media. Note: If the printer has problems picking RFID media from a tray, try using a shorter . If the test fails again, replace the RFID UHF option. 3-10 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 217
pointing toward the front of the printe arrow pointing toward the front of the printer 2. Press Continue. 2. Press Continue. RFID Option Test Step 2. Step two is complete. 1. Place a sheet of plain paper i 2. Press Continue. RFID Option Test Step 2. Step two is complete. 1. Place a sheet of - Dell 5230dn Mono Laser Printer | Service Manual - Page 218
. For example, it an RFID tag was applied to the printer front cover itself, this tag may be causing problems with the RFID reader. If no problems found, replace the RFID UHF option. DUPLEX TESTS Quick Test (duplex) This test prints a duplex version of the Quick Test that can be used to verify - Dell 5230dn Mono Laser Printer | Service Manual - Page 219
2. Select Single or Continuous. • The single Duplex Quick test cannot be canceled. • The printer attempts to print the Quick Test Page from the default paper source. If the default paper source only supports envelopes, then the page is printed from Tray 1. • Check the Quick Test Page for the correct - Dell 5230dn Mono Laser Printer | Service Manual - Page 220
The message Duplex Feed 2 Clear Paper displays when the paper reaches the duplex paper stop position 2, and the power indicator turns on solid. 2. Remove the media from the duplex unit, and clear the message on the operator panel by pressing Back or Stop . INPUT TRAY TESTS 3-14 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 221
servicer observe the paper path as media is feeding through the printer. A blank sheet of paper feeds through the printer as the laser turns off during this test. The only way to observe the paper of sensors. See the table below: Tray sensor support by source Source Tray 1 Tray 2 Tray 4 Tray - Dell 5230dn Mono Laser Printer | Service Manual - Page 222
size or envelope supported by the printer. Note: If the Configure Bins printer setting is Link rather than Mailbox, the printer selects its own output bin you want the paper to exit into. The standard bin as well as any output option bin installed on the printer is shown on the menu Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 223
empty • Full- Bin full sensor • NearFull- Bin near full sensor 5. Manually actuate the bin sensor by moving the flag in and out of the sensor. - High-capacity bin near full sensor (upper part of dual sensor) 3. Manually actuate each of the sensors of the high-capacity stacker, and the display - Dell 5230dn Mono Laser Printer | Service Manual - Page 224
fed to the finisher output bins. Note: This test can be run using any of the paper sizes supported by the printer. To run the Feed Test, select Feed Tests from FINISHER TESTS. While the feed test runs be used to verify whether or not the finisher sensors are working correctly. 3-18 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 225
manually actuated, and the display shows Open or Closed. • Staple Sensors Cartridge Present printer are working correctly. To run the Base Sensor Test: 1. Select BASE SENSOR TEST from the DIAGNOSTICS menu. The following sensors are listed: • Toner Level- Toner level sensor (remove the cartridge - Dell 5230dn Mono Laser Printer | Service Manual - Page 226
Diagnostic mode. 2. Select Configuration ID from the Printer Setup menu. Submitting Selection displays, followed by the value for Configuration ID 1. 3. Enter the Configuration ID 1. • To select a digit or character to change, press or until the digit or character is underlined. 3-20 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 227
ID 2 is validated, Submitting Selection appears, and a check Printer Setup. 5. Restart the printer. appears next to Edge to Edge When this setting is can be used to help solve some customer problems with paper curl on low grade papers and problems with letterheads on some types of media. The - Dell 5230dn Mono Laser Printer | Service Manual - Page 228
setting adjusts the minimum gap between sheets. Increasing this value may reduce curl of some printed media and eliminate some output bin stacking problems. However, increasing this value also results in slower overall performance, measured in pages per minute. The range of values is 0 to 255, and - Dell 5230dn Mono Laser Printer | Service Manual - Page 229
REPORTS. 2. Press Back to return to DIAGNOSTICS. EVENT LOG Display Log The event log provides a history of printer errors. It contains the 12 most recent errors that have occurred on the printer. The most recent error displays in position 1, and the oldest error displays in position 12 (if 12 - Dell 5230dn Mono Laser Printer | Service Manual - Page 230
debug information in some cases Dell 5230dn (s/n: XXXXXXXXX) The printed event log can be faxed to Dell or your next level of support for verification or diagnosis. To mode, and Resetting the Printer displays. The printer performs a POR, and the printer returns to normal mode. 3-24 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 231
Applications Energy Conserve Paper Prompts Env Prompts Action for Prompts Font Sharpening Wiper Messages Clear Custom Status Best Speed Exit Config a duplex page by two. At 300,000, the customer is reminded that the printer requires scheduled maintenance. This counter is reset by the servicer after - Dell 5230dn Mono Laser Printer | Service Manual - Page 232
page: • Device information • Printer revision levels • Cartridge information • Printer margin settings • Minimum stroke width duplex is turned on, the pages are duplexed. The Print Quality Test pages are printed in English and must always be printed on letter, legal, or A4 paper 3-26 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 233
event log can only be printed in CONFIG MENU. SIZE SENSING This setting controls whether the printer automatically registers the size of paper installed in an input source with size sensing. Paper source Tray 1 (integrated) Multipurpose feeder 250-sheet drawer 550-sheet drawer High Capacity Feeder - Dell 5230dn Mono Laser Printer | Service Manual - Page 234
Network. Network does not appear unless you have a network printer. The following settings are not changed: • Display language • is directed to fill. Selections are Auto (default), MP Feeder, and Manual Paper. Env Prompts This setting controls the tray the user is directed to 3-28 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 235
Best Speed Settings are For short jobs and For long jobs. Make a setting change, and then press selection appears on the display. . Submitting Exit Config Menu (models 5230n/dn, 5350dn, and 5530dn) Press to exit the CONFIG MENU. The message Resetting the Printer displays, and the printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 236
display. Accessing service menus (model T656) There are different test menus that can be accessed during POR to identify problems with the printer. Diagnostics Menu a printer for operation. See "Configuration menu (CONFIG MENU) (model T656)" on page 3-49 for more information. 3-30 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 237
Quality Pages HARDWARE TEST Panel Test Button Test DRAM Test USB HS Test Mode DUPLEX TESTS (if installed) Quick Test Top Margin Sensor Test Motor Test Duplex Feed 1 Duplex Feed 2 INPUT TRAY TESTS Feed Tests See "Registration (printer)" on page 3-33 See "Quick Test" on page 3-34 See "PRINT TESTS" on - Dell 5230dn Mono Laser Printer | Service Manual - Page 238
Bin Sensor Tests Standard Bin BASE SENSOR TEST Toner Sensor Input Sensor Output Sensor NarrowMedia Front Door DEVICE TESTS Quick Disk Test Disk Test/Clean PRINTER SETUP Defaults Printed Page Count Perm Page Count (Fuser Temp)" on page 3-46 See "Fuser Page Count" on page 3-46 3-32 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 239
page 3-48 Touch Exit Diag Menu to exit the Diagnostics Menu, and Resetting the Printer displays. The printer performs a POR, and the printer returns to ready mode. Exit Diag Menu Registration (printer) Print registration makes sure the printing is properly aligned on the page. REGISTRATION Top - Dell 5230dn Mono Laser Printer | Service Manual - Page 240
margins should touch the margins of the page. Dell 2. To change the value of any of the following information: • Device information • Printer margin settings • Alignment diamonds at the paper. 1. Touch REGISTRATION from the Diagnostics Menu. 2. Touch to select Quick Test. 3-34 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 241
one side of the paper, regardless of the duplex setting or the presence of a duplex option. Touch Back to return to PRINT TESTS. Printing Quality Pages The purpose of this diagnostic function is to allow printing of the print quality test pages with the toner cartridge lockout function disabled. The - Dell 5230dn Mono Laser Printer | Service Manual - Page 242
from DIAGNOSTICS. • Configuration information, including printer serial number, controller code level, engine code level, operator panel code level, font versions, and cartridge information. • Default values for the touchscreen key is emphasized. Touch Back to cancel the test. 3-36 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 243
DRAM Test The purpose of this test is to check the validity of DRAM memory, both standard and The message DRAM Test Testing... displays. Then the message Resetting Printer appears, and the power indicator light blinks red. 2. Turn the printer off and on. While the DRAM test executes, the power - Dell 5230dn Mono Laser Printer | Service Manual - Page 244
to select Single or Continuous. • The single Duplex Quick test cannot be canceled. • The printer attempts to print the Quick Test Page from the default paper source. If the default paper source only supports envelopes, then the page is printed from Tray 1. • Check the Quick Test Page for the correct - Dell 5230dn Mono Laser Printer | Service Manual - Page 245
input sensor located in the back part of the duplex unit and the duplex exit sensor located in the return paper path. 1. Select Sensor Test from DUPLEX TESTS. The message Sensor Test Testing displays. 2. Manually actuate each of the duplex sensors. When the sensor/switch is closed, CL (closed - Dell 5230dn Mono Laser Printer | Service Manual - Page 246
the duplex unit, and clear the message on the operator panel by touching Back or pressing Stop . INPUT TRAY TESTS Feed Tests (input tray) This test lets the servicer observe the paper path as media is feeding through the printer. A blank sheet of paper feeds through the printer as the laser - Dell 5230dn Mono Laser Printer | Service Manual - Page 247
• Low- Input tray paper low sensor • passThru- Input tray pass thru sensor 4. Once this message displays, the servicer can manually actuate each sensor. The this test. These tests can use any media size or envelope supported by the printer. To run the Feed Tests for the output bins: 1. Touch - Dell 5230dn Mono Laser Printer | Service Manual - Page 248
to determine if the sensors located inside the printer are working correctly. To run the Base Sensor Test: 1. Select BASE SENSOR TEST from the DIAGNOSTICS menu. The following sensors are listed: • Toner Level- Toner level sensor (remove the cartridge and replace to actuate the sensor) • Input - Dell 5230dn Mono Laser Printer | Service Manual - Page 249
DEVICE TESTS Quick Disk Test This test performs a non-destructive read/write on one block per track on the disk. The test reads one block on each track, saves the data, and proceeds to write and read four test patterns to the bytes in the block. If the block is good, the saved data is written back - Dell 5230dn Mono Laser Printer | Service Manual - Page 250
The settings affected include paper size, envelope size, PCL symbol set, code pages, and units of measure. Warning: Changing this setting resets the printer to factory defaults, and your next level of support. Model Name The model name can only be viewed and cannot be changed. 3-44 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 251
the factory when the printer is manufactured, however, the servicer may need to DIAGNOSTICS, Check Config ID displays. To set the configuration ID: 1. Touch to select PRINTER SETUP printer. Edge to Edge When this setting is On, the text and graphics are shifted to the physical edges of the paper - Dell 5230dn Mono Laser Printer | Service Manual - Page 252
can be used to help solve some customer problems with paper curl on low-grade papers and problems with letterheads on some types of media. Menu. Warm Up Time You can change the amount of time the printer warms up before allowing pages to print by changing this setting from 0 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 253
curl of some printed media and eliminate some output bin stacking problems. However, increasing this value also results in slower overall performance, , Duplex Tests, Input Tray Tests, Output Bin Tests, Device Tests, Printer Setup, EP Setup, Reports, Event Log, Development Menu, and Scanner Tests - Dell 5230dn Mono Laser Printer | Service Manual - Page 254
printer information, including code versions • Time and date stamps • Page counts for most errors • Additional debug information in some cases Dell 5230dn (s/n: XXXXXXXXX) The printed event log can be faxed to Dell or your next level of support EVENT LOG displays on the screen. 3-48 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 255
not available, depending on the configuration of the printer. Maintenance Counter Value Reset Maintenance Counter Print Quality Pages See "Factory Defaults" on page 3-54 See "Energy Conserve" on page 3-54 See "Paper Prompts" on page 3-55 See "Envelope Prompts" on page 3-55 See "Action for Prompts - Dell 5230dn Mono Laser Printer | Service Manual - Page 256
the counter by one and a duplex page by two. At 300,000, the customer is reminded that the printer requires scheduled maintenance. This counter is reset by the servicer after an 80 Scheduled Maintenance message is complete, the menu returns to the main Configuration Menu. 3-50 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 257
number, engine ID, system card ID, and printer revision levels • Cartridge Information • Printer Margin Settings • Minimum Stroke Width The print duplex is turned on, the pages are duplexed. The Print Quality Test pages are printed in English and must always be printed on letter, legal, or A4 paper. - Dell 5230dn Mono Laser Printer | Service Manual - Page 258
not contain debug information or secondary codes for 900 service errors. However, the event log printed from DIAGNOSTICS mode does include this information. SIZE SENSING This setting controls whether the printer automatically registers the size of paper installed in an input source with size sensing - Dell 5230dn Mono Laser Printer | Service Manual - Page 259
To change the PPDS Emulation setting: 1. Touch to select PPDS Emulation from the Configuration Menu. 2. The panel displays the setting's name in the header and [setting's current value] below the header row. Touch or to change the setting. The selections are Deactivate and Activate. The default is - Dell 5230dn Mono Laser Printer | Service Manual - Page 260
: There is no confirmation, and selecting one of these settings immediately takes effect. The printer restarts and returns to Ready state. Restoring Factory Defaults and then Resetting the Device are displayed to save your change. Touch Back to exit without changing the value. 3-54 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 261
in the header and [setting's current value] row. 2. Touch or to change the value. The values are Auto (default), Multi-Purpose Feeder, and Manual Paper. 3. Touch Submit to save the change. Touch Back to exit without changing the value. below the header Envelope Prompts This setting controls the - Dell 5230dn Mono Laser Printer | Service Manual - Page 262
on the disk is encrypted or not. The values are Disable and Enable. This setting determines if the printer encrypts the information that it writes to the hard disk. Warning: If the value is changed from Enable shows 100%. After completion, the panel returns to Disk Encryption. 3-56 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 263
Back to cancel and return to the Configuration Menu. This function is not supported when the device generates output at 600 dpi resolution. Require Standby This setting determines . If Standby Mode is On, the printer begins functioning in Standby Mode when it remains idle for an amount of - Dell 5230dn Mono Laser Printer | Service Manual - Page 264
the Configuration Menu. Note: Executing this operation erases any strings that have been defined by the user for the default or alternate custom messages. 3-58 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 265
. Touch Back to cancel and return to the Configuration Menu. Exit Configuration Menu (model T656) Touch Exit Config Menu to exit the Configuration Menu. The printer performs a POR, and the printer returns to the ready mode. Exit Config Menu Diagnostic aids 3-59 - Dell 5230dn Mono Laser Printer | Service Manual - Page 266
following illustration shows the basic printer model. 1 2 3 4 Feature 1 Standard exit bin 2 Printer control panel 3 Multipurpose feeder 4 Standard tray (Tray 1) 1Based on 75 g/m2 (20 lb.) paper. Paper Capacity1 250- or 550-sheet NA 100 sheets 250- or 550-sheets 3-60 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 267
Printer theory Model 5230n/dn with duplex, paper path, rolls, and sensors Sensor (input) Standard bin full actuator and sensor (standard bin full) PC cartridge PC drum Diverter Sensor (fuser output) Sensor (narrow media) Sensor (duplex input) Sensor (option pass through) Sensor (duplex - Dell 5230dn Mono Laser Printer | Service Manual - Page 268
Models 5350dn and 5530dn paper path rolls and sensors PC cartridge Sensor (input) PC drum Standard bin full actuator and sensor (standard bin full) Diverter Sensor (option pass through) Sensor (fuser output) Sensor (narrow media) Sensor (duplex input) Pick arm assembly Functions of main - Dell 5230dn Mono Laser Printer | Service Manual - Page 269
adapt to the media width in the media feed direction by moving the side guide to the left or right. Wear strips The wear strips are designed to provide a fixed resistance to ensure that a single piece of paper is properly fed out of the media tray. There are several types of wear - Dell 5230dn Mono Laser Printer | Service Manual - Page 270
guides printer. labels. paper is theoretically impossible. When the motor is energized, the pick rolls are driven down into the stack, increasing the normal force and drive force until the bending strength of the paper is overcome and the paper bends and moves up the wear strip. 3-64 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 271
-purpose feeder (MPF) The MPF is a mechanical unit supplying media to the printer. The driving force from the main drive motor drive motor is transmitted to the The MPF pick roll feeds the media set on the MPF into the printer. MPF pick solenoid The MPF pick solenoid transmits the driving force from - Dell 5230dn Mono Laser Printer | Service Manual - Page 272
paper sources and the types of paper they support. Note: For an unlisted paper size, select the closest larger listed size Paper sizes supported by the printer Paper in) Multipurpose feeder Duplex unit x x x x x x x x x x x x x x x x x x x x x x x x x x 3-66 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 273
trays (standard 2000-sheet or optional tray Multipurpose feeder Duplex unit Other Envelope 98 x 162 mm x (3.9 x 6.4 in.) to 176 x 250 mm (6.9 x 9.8 in.) 1This size appears in the Paper Size menu only when the paper source does not support size sensing or when size sensing is turned off - Dell 5230dn Mono Laser Printer | Service Manual - Page 274
assembly applies charge to the rear surface of the media when the media passes between the transfer roll assembly and photo conductor (drum). Thus, the toner image is transferred from the photo conductor (drum) surface to the media surface. 3-68 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 275
SOS card assembly, the beam is converted to an electrical signal (SOS signal), and detects the initial position where a scan starts on each line. When a laser beam is scanned across the photoconductor (drum) surface from one end to the other while turning on and off the beam, one line of latent - Dell 5230dn Mono Laser Printer | Service Manual - Page 276
Conceptual diagram of an image created by scanning Paper Path 600 dots/inch 600 scans/inch 3-70 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 277
SOS card assembly, the beam is converted to an electrical signal (SOS signal), and detects the initial position where a scan starts on each line. When a laser beam is scanned across the photoconductor (drum) surface from one end to the other while turning on and off the beam, one line of latent - Dell 5230dn Mono Laser Printer | Service Manual - Page 278
Fuser Fuser unit assembly Fuser components Fuser lamp Hot roll Sensor(Fuser ou Sensor(Narrow m Fuser solen 3-72 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 279
to apply pressure to the media surface for fusing. Pressure is applied to the media between the pressure roll and heat roll, pressing the melted toner against the media. Heater lamp The heater lamp is a quartz glass tube containing a heater coil. A terminal is mounted to the end of the heater rod - Dell 5230dn Mono Laser Printer | Service Manual - Page 280
detac Exit Pressure roll Hot roll Pressure roll Full contact detac Sensor (Standard bin exit) The standard media exit ejects printed media from the printer to the standard bin . Sensor (standard bin full) The sensor (standard bin full) detects whether the standard bin is full by moving the - Dell 5230dn Mono Laser Printer | Service Manual - Page 281
Drive Main drive motor assembly The main drive motor is a DC motor that drives the print cartridge, aligner, MFP and fuser. Redrive motor assembly The redrive motor assembly is a DC motor that drives the redrive assembly that transports the media into the - Dell 5230dn Mono Laser Printer | Service Manual - Page 282
Electrical components and controller Main cooling fan System card assembly LVPS card assembly Duplex cooling fan Print cartridge cooling fan HVPS card assembly Switch (printer front door interlock) The switch is a safety switch to cut off a 24 VDC power supply from the LVPS card assembly to the - Dell 5230dn Mono Laser Printer | Service Manual - Page 283
the RIP controller and optional peripherals. It also controls toner dispense, fuser control, sensor switch feedback, drive motors , print, and low power) depending on the heat roll surface temperature or printer conditions. The fuser temperature control starts when the fuser ready in the system - Dell 5230dn Mono Laser Printer | Service Manual - Page 284
Fuser warm-up The fuser warm-up starts at the time of power on, interlock open or close, jam reset, or return from the low power mode, and ends when the ready temperature is attained, when a failure occurs, or when executing diagnosis. Xerographic and print cartridge components 3-78 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 285
mirrors within the Printhead, the beam scans the negative charged drum surface. Whenever the print controller sends a command to print a black pixel, the laser switches on long enough to shine onto the drum at a single pixel point. That point is now discharged and slightly less negative than the - Dell 5230dn Mono Laser Printer | Service Manual - Page 286
Laser Beam DRUM Printhead Drum Surface Image Laser Beam Drum Surface Voltage Laser Beam 0V Invisible Latent Image Discharge Level Development The toner contained within the PC Cartridge to the toner. The toner on the development roll, making toner development roll. The toner adhering to the - Dell 5230dn Mono Laser Printer | Service Manual - Page 287
and the photoconductor (drum), the Transfer Roll applies a charge to the back of the printing paper. This positive charge transfers the negative charged toner image from the photoconductor (drum) to the top surface of the paper. The toner image is now on the paper and the paper Diagnostic aids 3-81 - Dell 5230dn Mono Laser Printer | Service Manual - Page 288
-VDC -VDC Transfer roll DRUM Sheet of paper Cleaning The Cleaning Blade removes any toner that remains on the drum after the transfer process. The toner that the Cleaning Blade removes is collected inside the sealed PC Cartridge. Used Toner Cleaning Blade DRUM Charge roll 3-82 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 289
The image density sensor assembly uses a reflection type sensor that detects a pre-placed toner patch and image on the photoconductor (drum) and outputs pulses when the central Therefore, observing changes of intervals at which pulses are output leads to toner density detection. Diagnostic aids 3-83 - Dell 5230dn Mono Laser Printer | Service Manual - Page 290
High Capacity Input Tray (HCIT) tray assembly Rear media tray guide Media end guide assembly Media size actuator Sensor (pass through) HCF drawer assembly Sensor (media empty) Sensor (media low) Sensor (tray raised HP) Tray lift drive motor 3-84 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 291
Media size sensing The media size set for the media tray assembly is set by positioning the right media guide, unlocking the slider lock, and sliding the rear paper guide. The rear paper guide triggers the movement of the auto size sensing finger, which then sets the switches of the controller card - Dell 5230dn Mono Laser Printer | Service Manual - Page 292
unblocks the two sensors in different sequence; it determines whether the paper tray is empty, low, or full. 250-sheet tray Tray is a mechanical unit supplying media from the media tray assembly to the printer. The driving force, from the pick arm drive motor on the pick 3-86 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 293
trays are needed for card stock or labels. The gearing in the arm is paper bends and moves up the wear strip. Switch (media size) This switch (media size) sets the size of media supplied from each media tray assembly. A signal indicating the media size is transmitted as a voltage to the printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 294
Sensor (media empty) Sensor (media low) 550-sheet drawer assembly Pick arm assembly Sensor (pass through) 3-88 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 295
with the media path and transport. Model 5230 paper path, rolls, and sensors Sensor (input) Standard bin full actuator and sensor (standard bin full) PC cartridge PC drum Diverter Sensor (fuser output) Sensor (narrow media) Sensor (duplex input) Sensor (option pass through) Sensor - Dell 5230dn Mono Laser Printer | Service Manual - Page 296
Models 5350dn and 5530dn paper path, rolls, and sensors PC cartridge Sensor (input) PC drum Standard bin full actuator and sensor (standard bin full) Diverter Sensor (option pass through) Sensor (fuser output) Sensor (narrow media) Sensor (duplex input) Pick arm assembly Functions of main - Dell 5230dn Mono Laser Printer | Service Manual - Page 297
paper is properly fed out of the media tray. There are several types of wear strips available for custom or hard to feed media. Media tray assembly Rear media guide Bottom plate End guide media tray assembly to the printer. The driving force, needed for card stock or labels. The gearing in the - Dell 5230dn Mono Laser Printer | Service Manual - Page 298
unblocks the sensing area of the sensor (media low), the media level is determined to be low Tray 2 media tray assembly Rear media guide Bottom plate Note: Media Size No Tray B5L/7.25" x 10.5"L 8.5" x 11"L A4L End guide S/W1 Off Off On On Analog switch S/W3 Off On Off On 3-92 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 299
transport path The main components associated with the media path and transport with the duplex installed. Model 5230dn duplex paper path Sensor (input) Standard bin full actuator and sensor (standard bin full) PC cartridge PC drum Diverter Sensor (fuser output) Sensor (narrow media) Sensor - Dell 5230dn Mono Laser Printer | Service Manual - Page 300
main components When the duplex is installed, duplex (double-sided) printing is available with the printer. The following outlines the functions of the main components of the duplex. Sensor (duplex input) The sensor (duplex wait) detects whether media is remaining in the duplex. 3-94 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 301
Duplex drive motor assembly The duplex drive motor assembly transmits driving force to the two duplex media transport roll assemblies and the duplex media center transport roll assembly middle that feeds media. Duplex drive motor assembly Sensor (duplex input) Diagnostic aids 3-95 - Dell 5230dn Mono Laser Printer | Service Manual - Page 302
. 4 2 3 1 3. Lift and pull the print cartridge out of the printer. WARNING: Do not touch the photoconductor drum on the underside of the cartridge. Use the cartridge handle whenever you are holding the cartridge. 4. Place the print cartridge aside on a flat, smooth surface. 3-96 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 303
WARNING: Do not leave the cartridge exposed to light for extended periods. WARNING: The jammed paper may be covered with unfused toner which can stain garments and skin. 5. Remove the jammed paper. CAUTION: The inside of the printer might be hot. To reduce the risk of injury from a hot component, - Dell 5230dn Mono Laser Printer | Service Manual - Page 304
230 paper jam Rear paper jams 1. Remove the standard tray from the printer. 2. Pull down the bottom rear door. 3-98 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 305
3. Push the tab down. 4. Remove the jammed paper. 5. Close the bottom rear door. 6. Insert the standard tray. 7. Press . Front paper jams 1. Remove the standard tray from the printer. 2. Push the tab down. 3. Remove the jammed paper. 4. Insert the standard tray. 5. Press . 1 2 Diagnostic aids 3- - Dell 5230dn Mono Laser Printer | Service Manual - Page 306
duplex unit) Rear paper jams 1. Push in and hold the latch while pulling up the rear duplex door. 2 1 2. Remove the jammed paper. 3. Close the rear duplex door. 4. Press . Front paper jams 1. Remove the standard tray from the printer. 2. Remove the duplex jam access tray. 3-100 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 307
duplex jam access tray. 6. Insert the standard tray. 7. Press . 241-245 paper jams 1. Pull out the tray indicated on the display. 2. Remove any jammed paper, and then insert the tray. 3. Press . 4. If the jam message remains for a 250-sheet or 550-sheet tray, then remove the tray from the printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 308
to loosen them, and then fan them. Do not fold or crease the paper. Straighten the edges on a level surface. 3. Load the paper into the multipurpose feeder. 4. Slide the paper guide toward the inside of the tray until it lightly rests against the edge of the paper. 5. Press . 3-102 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 309
printer, and then set it aside. 3. Remove the envelope from the printer. Note: If you cannot remove the envelope, the print cartridge will have to be removed. For more information, see "200 and 201 paper 7. Adjust the paper guide. 8. Lower the envelope weight. 9. Press . 271-279 paper jams To clear - Dell 5230dn Mono Laser Printer | Service Manual - Page 310
280 paper jam 1. Pull down the StapleSmart II Finisher door. 2. Remove the jammed paper. 3. Close the StapleSmart ii Finisher door. 4. Press . 3-104 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 311
281 paper jam 1. Clear the jam from the stapler output bin. 2. Press . 282 paper jam To prevent paper jams, the stapler motor does not run when the stapler door is open. 1. Close the stapler door until it clicks into place. 2. Press . Diagnostic aids 3-105 - Dell 5230dn Mono Laser Printer | Service Manual - Page 312
283 staple jam 1. Press the latch to open the stapler door. 2. Pull the latch of the staple cartridge holder down, and then pull the holder out of the printer. 3. Use the metal tab to lift the staple guard, and then remove any loose staples. 3-106 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 313
4. Press down on the staple guard until it snaps into place. 5. Push the cartridge holder firmly back into the stapler unit until the cartridge holder clicks into place. 6. Close the stapler door. 7. Press . Diagnostic aids 3-107 - Dell 5230dn Mono Laser Printer | Service Manual - Page 314
Security Reset Jumper The Security Reset Jumper is available on all high-end printer and MFP models, including the 5230n/dn, 5350dn, 5530dn, X652, X654, X656, and X658. It reset operation: 1. Power the device off. 2. Remove the Kensington lock from the card cage (if installed). 3-108 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 315
The movement of the small yellow jumper from position A to position B triggers the reset, not the specific positions. When the device is powered on, it labels the current position of the small yellow jumper (let's say position A) as the "home " position. If, at the next POR, the device detects that - Dell 5230dn Mono Laser Printer | Service Manual - Page 316
Bow =x Dup Top Margin =x Paper Source Formatted Size = Tray 1 = xxxxxx Dell Quick Test Printer Information Page Count xx PSAC xx magenta Bow =x Dup Top Margin =x Paper Source Formatted Size = Tray 1 = xxxxxx Straight Skewed Printhead Skew + Paper Feed Skew 3-110 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 317
Duplex Skew Specification Side: 1 2 Print Sequence Thru Printer: 2nd 1st 16 lb-to-24 lb All Other Papers Card Stock Labels: - Paper, Dual-Web Paper - Vinyl, Polyester (less than or equal 92# liner +/-0.007 mm/mm +/-0.010 mm/mm +/-0.007 mm/mm +/-0.010 mm/mm +/-0.010 mm/mm +/-0.005 mm/ - Dell 5230dn Mono Laser Printer | Service Manual - Page 318
3-112 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 319
4. Repair Information WARNING: Read the following before handling electronic parts. Handling ESD-sensitive parts Many electronic products use parts that are known to be sensitive to electrostatic discharge (ESD). To prevent damage to ESD-sensitive parts, follow the instructions below in addition to - Dell 5230dn Mono Laser Printer | Service Manual - Page 320
adjustment" on page 4-4. To perform the mechanical registration adjustment: 1. Turn the printer off. 2. Press and hold and to enter the diagnostic mode. 3. Turn the printer on, and release the buttons when Performing Self Test displays. 4. Select Registration from the menu. 4-2 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 321
to the left or right and tighten down the mounting screws and check for proper alignment again by running another Quick Test Page. This procedure paper from Tray 1. The Quick Test Page consists of alignment diamonds, horizontal lines that can be used for skew adjustment, page count setting, printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 322
Dell Quick Test Device Information Page Cou nt Installed Memory Processor Speed Serial Number TDS Calibration Engine ID System Card ID 31 192 MB 467MHz 0116413 00 14 FF 00 00 00 00 40 0004007E24A2 Printer = 0 Dup Left Margin = 0 Paper Source Formatted Size = Tray 1 = Page and check the margin - Dell 5230dn Mono Laser Printer | Service Manual - Page 323
the alignment assembly to be removed from the printer. It is not necessary to completely remove the the reference screw clockwise with a 7 mm nut driver or M3 Allen wrench until it touches the back as you check the diamonds on the left margin. Continue adjusting the screw as you check the results of - Dell 5230dn Mono Laser Printer | Service Manual - Page 324
check the diamonds on the left margin. Continue adjusting the screw as you check paper as they are fed through the printer. This adjustment reduces the printer problem. It may take several tries before improvement is noticed. Note: This setting has no effect when duplexing. 4-6 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 325
the side cover, left. Go to "MPF cam gear removal" on page 4-36 or "Side cover, left removal (5350dn, 5530dn, and T656)" on page 4-67. Repair Information 4-7 - Dell 5230dn Mono Laser Printer | Service Manual - Page 326
2. Remove the six screws (A) securing the metal cover to the machine. A 3. Remove the metal cover. 4. Remove the inner deflector. Go to "Inner deflector removal" on page 4-24. 5. Remove the MPF pick solenoid assembly. Go to "MPF pick solenoid assembly removal" on page 4-38. 4-8 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 327
alignment assembly, ensure that the media skew is properly adjusted using the adjuster screw (C) or jamming will occur. Go to "Alignment assembly adjustment" on page 4-4. Repair Information 4-9 - Dell 5230dn Mono Laser Printer | Service Manual - Page 328
(5230n/dn)" on page 4-12. 3. Release the two hooks (A) securing the connection bezel assembly, rear to the machine. A 4. Remove the connection bezel assembly, rear. 4-10 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 329
(5350dn and 5530dn)" on page 4-12. 3. Release the two hooks (A) securing the connection bezel assembly, rear to the machine. A 4. Remove the connection bezel assembly, rear. Repair Information 4-11 - Dell 5230dn Mono Laser Printer | Service Manual - Page 330
door. 2. Remove the four screws (A) securing the cover assembly, rear lower to the machine. A 3. Remove the cover assembly, rear lower. Charge roll assembly removal 4-12 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 331
charge roll assembly from the machine. 5. Remove the charge roll assembly. Replacement Warning: When replacing the charge roll assembly, avoid touching the charge roll surface. Repair Information 4-13 - Dell 5230dn Mono Laser Printer | Service Manual - Page 332
45° angle as shown in the picture. 4. Remove the door assembly, rear. Duplex guide assembly, rear removal (5350dn, 5530dn, and T656) 1. Remove the cover assembly )" on page 4-12. 2. Remove the media tray. 3. Gently place the printer on its left or right side. 4. Remove the two screws (A) securing the - Dell 5230dn Mono Laser Printer | Service Manual - Page 333
6. Detach the rear duplex guide spring (C). B A C 7. Remove the duplex guide assembly, rear. 8. Remove the screw (D) securing the rear duplex guide handle to the assembly. D 9. Remove the duplex guide assembly, rear. Repair Information 4-15 - Dell 5230dn Mono Laser Printer | Service Manual - Page 334
duplex assembly. D BC A Note: When removing the duplex assembly, the lower duplex drive belt (D) will become detached. 6. Remove the duplex assembly. Replacement Warning: When replacing the duplex assembly, ensure that the lower duplex drive belt (D) is properly reattached. 4-16 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 335
and T656)" on page 4-68. 2. Remove the screw (A) securing the duplex cooling fan to the machine. 3. Disconnect the connector (B) from the duplex cooling fan. B A 4. Remove the duplex cooling fan. Replacement Warning: When replacing the duplex cooling fan, ensure that it is installed as shown in - Dell 5230dn Mono Laser Printer | Service Manual - Page 336
the duplex drive motor assembly, the upper duplex drive belt (B) will become detached. 4. Remove the band (C) from the duplex drive motor assembly. C 5. Remove the cover from the duplex drive motor assembly. 6. Disconnect the connection (D) to the duplex drive motor assembly. 4-18 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 337
tray. 2. Gently place the printer on its left or right side. 3. Disconnect the connection (A) from the duplex input sensor assembly. 4. Remove the two screws (B) securing the duplex input sensor assembly to the machine. A B 5. Remove the duplex input sensor assembly. Repair Information 4-19 - Dell 5230dn Mono Laser Printer | Service Manual - Page 338
guide spring (A) from the duplex guide assembly, front. 4. Detach the front right duplex guide spring (B) from the duplex guide assembly, front. A B 5. Fully open the duplex guide assembly, front 90°, and detach it from the machine. 6. Remove the duplex guide assembly, front. 4-20 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 339
Fuser access door assembly removal 1. Remove the door assembly, rear. Go to "Door assembly, rear removal" on page 4-14. 2. Press the two tabs (A) on the fuser access door assembly, and detach it from the machine. A A Repair Information 4-21 - Dell 5230dn Mono Laser Printer | Service Manual - Page 340
removal" on page 4-14. 3. Open the fuser access door. 4. Press the two buttons (A) on the fuser unit assembly to release it from the machine. 4-22 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 341
properly secured. Fuser wiper cover assembly removal 1. Press the button (A) securing the fuser wiper cover assembly to the machine. A 2. Remove the fuser wiper cover assembly. Repair Information 4-23 - Dell 5230dn Mono Laser Printer | Service Manual - Page 342
deflector assembly does not need to be disconnected. 1. Remove the MPF lift plate assembly. Go to "MPF lift plate assembly removal" on page 4-36. 4-24 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 343
2. Release the two hooks (A) securing the lower portion of the inner deflector to the machine. A 3. Remove the inner deflector. Replacement Warning: When replacing the inner deflector, ensure that it is properly installed, or jamming will occur. Repair Information 4-25 - Dell 5230dn Mono Laser Printer | Service Manual - Page 344
/dn)" on page 4-67 or "Side cover, right removal (5350dn, 5530dn, and T656)" on page 4-68. 5. Remove the five screws (A) securing the laser cover to the machine. A A WARNING: When removing the laser cover, ensure that the standard bin actuator assembly does not become damaged. 4-26 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 345
6. Remove the laser cover. LCD screen bezel removal (5230n/dn, 5350dn, and 5530dn) Gently detach the LCD screen bezel from the operator panel door assembly. Repair Information 4-27 - Dell 5230dn Mono Laser Printer | Service Manual - Page 346
connector (A) from the LVPS card assembly. 4. Remove the two screws (B) from the LVPS card assembly. B A B 5. Gently pull the LVPS card assembly from the machine. 4-28 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 347
card. Replacement Warning: When replacing the LVPS card assembly, ensure that the voltage selection switch (E) is set to the proper setting, or damage will occur. D E Repair Information 4-29 - Dell 5230dn Mono Laser Printer | Service Manual - Page 348
connector (A) from the LVPS card assembly. 4. Remove the two screws (B) from the LVPS card assembly. B A B 5. Gently pull the LVPS card assembly from the machine. 4-30 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 349
card. Replacement Warning: When replacing the LVPS card assembly, ensure that the voltage selection switch (E) is set to the proper setting, or damage will occur. D E Repair Information 4-31 - Dell 5230dn Mono Laser Printer | Service Manual - Page 350
of the arrow. 4. Remove the metal shield. 5. Remove the two screws (B) securing the fuser cooling fan to the machine. 6. Remove the fuser cooling fan. 4-32 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 351
the operator panel door assembly. 4. Remove the four screws (A) securing the main drive motor assembly to the machine. 5. Gently remove the main drive motor assembly. Repair Information 4-33 - Dell 5230dn Mono Laser Printer | Service Manual - Page 352
panel door assembly removal (T656)" on page 4-49. 2. Release the hook (A) securing the media out actuator to the unit. A 3. Remove the media out actuator. 4-34 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 353
the two bosses (A) of the media support from the machine. A A 2. Remove the media support. Media turn guide removal 1. Remove the MPF tray door guide, move the media turn guide in the direction of the arrow. 4. Remove the media turn guide. Replacement Warning: When replacing the media turn guide - Dell 5230dn Mono Laser Printer | Service Manual - Page 354
the hook (A) securing the gear to the unit. A 3. Remove the MPF cam gear. MPF lift plate assembly removal 1. Remove the media turn guide. Go to "Media turn guide removal" on page 4-35. 2. Remove the four screws (A) securing the MPF lift plate assembly to the machine. 3. Gently detach the MPF lift - Dell 5230dn Mono Laser Printer | Service Manual - Page 355
turn guide removal" on page 4-35. 2. Remove the E-clip (A) securing the MPF print roll assembly to the machine. 3. Remove the plastic washer (B). B A 4. Remove the MPF pick roll assembly. Replacement Warning: When replacing the MPF pick roll assembly, do not touch the rubber surface. Repair - Dell 5230dn Mono Laser Printer | Service Manual - Page 356
, left removal (5350dn, 5530dn, and T656)" on page 4-67. 3. Remove the six screws (A) securing the metal cover to the machine. A 4. Remove the metal cover. 4-38 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 357
5. Remove the screw (B) securing the MPF pick solenoid assembly to the machine. B C 6. Remove the MPF pick solenoid assembly. 7. Disconnect the connection (C) from the MPF pick solenoid assembly. C Repair Information 4-39 - Dell 5230dn Mono Laser Printer | Service Manual - Page 358
MPF tray door assembly removal (5230n/dn, 5350dn, and 5530dn) 1. Open the operator panel door assembly. 2. Open the MPF tray door assembly, and position it as shown in the picture. 3. Gently release the two bosses (A) from the slots (B). A B B A 4-40 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 359
4. While holding the MPF tray in its uppermost position, swing the MPF tray door assembly away from the machine to detach the MPF tray from the machine. Repair Information 4-41 - Dell 5230dn Mono Laser Printer | Service Manual - Page 360
(5230n/dn, 5350dn, and 5530dn) 1. Open the operator panel door assembly. 2. Remove the four screws (A) securing the operator panel latch assembly to the machine. 4-42 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 361
a POR after installing each one or the printer will be rendered inoperable. Never install and remove components listed above as a method of troubleshooting components. Once a component has been installed in . 2. Remove the three screws (A) securing the cover to the assembly. Repair Information 4-43 - Dell 5230dn Mono Laser Printer | Service Manual - Page 362
3. Release the three hooks (B) securing the cover to the assembly. BA B A 4. Detach the operator panel door assembly from the machine. 5. Remove the black plastic cover. 6. Remove the two screws (C) securing the USB socket to the assembly. 7. Remove the USB socket. 4-44 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 363
operator panel hinge assembly, left. 7. Detach the spring (E) from the operator panel hinge assembly, left. 8. Remove the E-clip (F) from the operator panel hinge assembly, left. Repair Information 4-45 - Dell 5230dn Mono Laser Printer | Service Manual - Page 364
to "Operator panel door assembly removal (5230n/dn, 5350dn, and 5530dn)" on page 4-43. 2. Detach the spring (A) from the operator panel hinge assembly, right. 4-46 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 365
3. Detach the spring (B) from the operator panel hinge assembly, right. B A 4. Remove the E-clip (C) from the operator panel hinge assembly, right. 5. Remove the pin (D) from the operator panel hinge assembly, right. C D Repair Information 4-47 - Dell 5230dn Mono Laser Printer | Service Manual - Page 366
6. Remove the operator panel hinge assembly, right. 4-48 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 367
the printer will be rendered inoperable. Never install and remove components listed above as a method of troubleshooting laser cover. See "Laser cover removal (models X651, X652, X654, and X656)" on page 4-105. 2. Remove the counter balance springs (A) on both sides. 3. Remove the print cartridge - Dell 5230dn Mono Laser Printer | Service Manual - Page 368
the cage. An X658 model is represented in the graphic below, however, the card cage cover removal procedure is similar for all models. E E 7. Remove the printer controller card cage cover. 8. Disconnect the USB cable and the cover closed interlock switch harness. 4-50 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 369
9. Lift the operator panel door assembly out of the machine. Repair Information 4-51 - Dell 5230dn Mono Laser Printer | Service Manual - Page 370
operator panel cover latch assembly to the operator panel cover assembly. 3. Remove the operator panel cover latch assembly. Option drive shaft removal 1. Gently place the printer on its left or right side. 2. Using pliers, gently pull the option drive shaft from the machine. 4-52 - Dell 5230dn Mono Laser Printer | Service Manual - Page 371
3. Remove the spring. A Replacement Warning: When replacing the option drive shaft, ensure that the plastic hook (A) is not damaged, or the option drive shaft will not remain secured. Repair Information 4-53 - Dell 5230dn Mono Laser Printer | Service Manual - Page 372
Output cover assembly removal 1. Unsnap the output cover assembly from the machine. 2. Remove the output cover assembly. 4-54 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 373
Pick arm assembly removal 1. Remove the media tray from the machine. 2. Place the machine on the left or right side. 3. Remove the spring (A). 4. Remove the two E-clips (B) securing the pick arm assembly to the machine. A B Repair Information 4-55 - Dell 5230dn Mono Laser Printer | Service Manual - Page 374
arm assembly, ensure that the harnesses are properly rerouted. Replacement Warning: When replacing the pick arm assembly, ensure that the connections are properly replaced. 4-56 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 375
cartridge cooling fan to the machine. 3. Remove the print cartridge cooling fan. 4. Disconnect the connection (B) from the print cartridge cooling fan. B A Replacement Warning: When replacing the print cartridge cooling fan, ensure that it is installed as shown in the picture. Repair Information - Dell 5230dn Mono Laser Printer | Service Manual - Page 376
be applied to the left or right printer cartridge hold down assembly. 1. Remove the laser cover. Go to "Laser cover removal" on page 4-26. 2. Remove the screw (A) securing the print cartridge clamp assembly to the machine. B A A 3. Remove the print cartridge clamp assembly. 4-58 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 377
cover assembly removal" on page 4-54. 3. Release the two hooks (A) securing the print cartridge ID connector assembly to the machine. A 4. Remove the print cartridge ID connector assembly. 5. Disconnect the connection (B) from the print cartridge ID connector assembly. B Repair Information 4-59 - Dell 5230dn Mono Laser Printer | Service Manual - Page 378
the printhead is properly calibrated, or print quality issues will occur. Go to "Alignment assembly adjustment" on page 4-4. 1. Remove the laser cover. Go to "Laser cover removal" on page 4-26. 2. Remove the six screws (A) securing the metal cover to the machine. A A 3. Remove the metal cover - Dell 5230dn Mono Laser Printer | Service Manual - Page 379
, 5530dn, and T656) WARNING: When replacing the printhead assembly, ensure that the printhead skew is properly adjusted, or print quality issues will occur. 1. Remove the laser cover. Go to "Laser cover removal" on page 4-26. 2. Remove the six screws (A) securing the metal cover to the machine - Dell 5230dn Mono Laser Printer | Service Manual - Page 380
the printhead assembly. Replacement Warning: When replacing the printhead assembly, ensure that the printhead skew is properly adjusted, or print quality issues will occur. 4-62 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 381
to the machine. 5. While pressing the two tabs (B), pull the redrive assembly from the machine. B A B Redrive motor assembly removal (5350dn, 5530dn, and T656) 1. Remove the laser cover. Go to "Laser cover removal" on page 4-26. 2. Remove the six screws (A) securing the metal cover to the machine - Dell 5230dn Mono Laser Printer | Service Manual - Page 382
3. Remove the metal cover. 4. Disconnect the connection (B) from the redrive motor assembly. B 5. Disconnect the connection (C) from the sensor (standard media bin full). 4-64 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 383
the machine. E 9. Remove the redrive motor assembly. Side cover, left removal (5230n/dn) 1. Open the MPF tray door assembly. 2. Open the operator panel door assembly. Repair Information 4-65 - Dell 5230dn Mono Laser Printer | Service Manual - Page 384
3. Remove the cover assembly, rear lower. Go to "Cover assembly, rear lower removal (5230n/dn)" on page 4-12. 4. Remove the four screws (A) securing the side cover, left to the machine. A A 5. Swing the side cover, left away from the machine. 6. Remove the side cover, left. 4-66 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 385
assembly. 2. Open the MPF tray door assembly. 3. Remove the cover assembly, rear lower. Go to "Cover assembly, rear lower removal (5230n/dn)" on page 4-12. Repair Information 4-67 - Dell 5230dn Mono Laser Printer | Service Manual - Page 386
lower (5350dn and 5530dn)" on page 4-12. 4. Remove the five screws (A) securing the side cover, right to the machine. A A 5. Remove the side cover, right. 4-68 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 387
(5350dn, 5530dn, and T656) 1. Remove the duplex input sensor assembly. Go to "Duplex input sensor assembly removal (5350dn, 5530dn, and T656)" on page 4-19. 2. Release the hooks (A) securing the senor (duplex media path) to the bracket. A 3. Remove the sensor (duplex input). Repair Information 4-69 - Dell 5230dn Mono Laser Printer | Service Manual - Page 388
panel door assembly removal (T656)" on page 4-49. 2. Release the hooks (A) securing the sensor (media out) to the assembly. A 3. Remove the sensor (media out). 4-70 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 389
(toner empty). B A Sensor (input) removal 1. Remove the inner deflector. Go to "Inner deflector removal" on page 4-24. 2. Release the hooks (A) securing the sensor (input) to the machine. A 3. Remove the sensor (input). 4. Disconnect the connection (B) from the sensor (input). Repair Information - Dell 5230dn Mono Laser Printer | Service Manual - Page 390
. Replacement Warning: When replacing the sensor shield assembly, ensure that the spring (A) is properly aligned and the sensor shield assembly opens and closes properly. 4-72 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 391
the sensor (toner density). 4. Disconnect the connection (B) to the sensor (toner density). B A Standard bin actuator assembly removal 1. Remove the laser cover. Go to "Laser cover removal" on page 4-26. 2. Disconnect the connection (A) from the standard bin actuator assembly. Repair Information - Dell 5230dn Mono Laser Printer | Service Manual - Page 392
the metal cover to the machine. A 3. Remove the metal cover. 4. Remove the media tray. 5. Gently place the machine on the left of right side. 4-74 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 393
6. Release the two hooks (B) securing the switch (media size) assembly to the machine. B C 7. Remove the switch (media size) assembly. 8. Disconnect the connection (C) from the switch (media size) assembly. Repair Information 4-75 - Dell 5230dn Mono Laser Printer | Service Manual - Page 394
or the printer will be rendered inoperable. Never install and remove components listed above as a method of troubleshooting components. INCORRECT TYPE. Discard used batteries according to the battery manufacturer's instructions and local regulations. 1. Remove the side cover, left. Go Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 395
system card assembly to the machine, ensure that these screws are properly reinstalled. 6. Remove the six screws (B) securing the system card assembly to the machine. Repair Information 4-77 - Dell 5230dn Mono Laser Printer | Service Manual - Page 396
the system card assembly, ensure that the LVPS assembly connections (C) are properly aligned and inserted into the system card assembly, or damage will occur. 4-78 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 397
T656)" on page 4-67. 2. Remove the six screws (A) securing the metal shield to the machine. A 3. Slide the metal shield in the direction of the arrow. Repair Information 4-79 - Dell 5230dn Mono Laser Printer | Service Manual - Page 398
4. Remove the metal shield. 5. Gently remove the NVM card assembly (B) from the machine. Transfer roll assembly removal 1. Open the operator panel door assembly. 2. Remove the print cartridge. 4-80 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 399
transfer roll bracket assembly, left. 5. Remove the roll clamp (B) from the transfer roll bracket assembly, left. 6. Remove the bushing (C). 7. Remove the spring (D). 8. Remove the screw (E). Repair Information 4-81 - Dell 5230dn Mono Laser Printer | Service Manual - Page 400
removal" on page 4-24. 3. Remove the screw (A) securing the transfer roll bracket assembly, right to the machine. A 4. Remove the transfer roll bracket assembly, right. 4-82 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 401
properly replaced. Tray roller catch assembly removal 1. Remove the media tray. 2. Remove the HVPS card assembly. Go to "HVPS card assembly removal" on page 4-24. Repair Information 4-83 - Dell 5230dn Mono Laser Printer | Service Manual - Page 402
3. Release the spring from the machine. Note: The tray roller catch assembly should be removed from the media tray cabinet. 4. Remove the tray roller catch assembly from the machine. 4-84 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 403
Option removals 5-bin mailbox rear door assembly removal 1. Open the rear door assembly and twist the rear door strap vertical and remove the strap. 2. Pry the rear door hinges out of the bottom hinges and remove. Repair Information 4-85 - Dell 5230dn Mono Laser Printer | Service Manual - Page 404
door assembly removal" on page 4-85. 2. Remove the 5-bin mailbox left outer cover. Go to "5-bin mailbox left outer cover removal" on page 4-86. 4-86 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 405
cover removal 1. Open the rear door assembly. 2. Grasp the upper rear corner of the right outer cover and pull it off the 5-bin mailbox assembly. Repair Information 4-87 - Dell 5230dn Mono Laser Printer | Service Manual - Page 406
" on page 4-87. 3. Remove the three screws (A) securing the right inner cover to the 5-bin mailbox assembly. A 4. Remove the 5-bin mailbox right inner cover. 4-88 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 407
side of the top cover. A 4. Pull the left side up first and carefully unroute the cables from the channels and then remove the top cover. Repair Information 4-89 - Dell 5230dn Mono Laser Printer | Service Manual - Page 408
5-bin mailbox media bin full actuator removal 1. Remove the 5-bin mailbox left inner cover. Go to "5-bin mailbox left inner cover removal" on page 4-86. 2. Grasp the media bin full actuator and pull the pins from the bosses. 4-90 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 409
the unrouting of the cables. Remove the two screws (A) and lift the left frame assembly to ease removal of the lower sensor (pass through) harness. A Repair Information 4-91 - Dell 5230dn Mono Laser Printer | Service Manual - Page 410
. 2. Release the connecting tabs on the sensor (media bin empty) and remove from its bracket. 3. Disconnect the harness from the sensor (media bin empty). 4-92 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 411
mailbox controller card assembly. 3. Remove the two screws (A) securing the controller card assembly to the 5-bin mailbox assembly. A 4. Remove the 5-bin mailbox controller card assembly. Repair Information 4-93 - Dell 5230dn Mono Laser Printer | Service Manual - Page 412
. 2. Carefully flex the 5-bin mailbox static brush mylar assembly to detach the hinges on each side. 3. Remove the 5-bin mailbox static brush mylar assembly. 4-94 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 413
. Replacement Note: The static brush mylar assembly is attached to the media bin fifth deflector. Do not forget to reinstall it on the new deflector. Repair Information 4-95 - Dell 5230dn Mono Laser Printer | Service Manual - Page 414
Note: The static brush mylar assembly is attached to the media bin fifth deflector. Do not forget to reinstall it on the new deflector. 4-96 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 415
4-87. 2. Remove the 5-bin mailbox left outer cover. Go to "5-bin mailbox left outer cover removal" on page 4-86. 3. Remove the top cable cover panel. Repair Information 4-97 - Dell 5230dn Mono Laser Printer | Service Manual - Page 416
deflector gate solenoid. 6. Disconnect the proper deflector gate solenoid harness from the controller card. Note: To ease the cable unrouting, cut the appropriate cable. 4-98 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 417
. 2. Disconnect J15 at the controller card. 3. Remove the screw (A) securing the 5-bin mailbox transport solenoid to the left frame. A 4. Remove the 5-bin mailbox transport solenoid. Repair Information 4-99 - Dell 5230dn Mono Laser Printer | Service Manual - Page 418
5-bin mailbox sensor (deflector gate HP) removal 1. Remove the 5-bin left inner cover. Go to "5-bin mailbox left inner cover removal" on page 4-86. 2. Remove and B, J2, and J11. 3. Remove the two screws (A) securing the controller card assembly and move the card to the side. A 4-100 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 419
4. Remove the four screws (B) securing the left frame assembly to the 5-bin mailbox assembly. B 5. Move the left frame assembly out of the way. 6. Remove the 5-bin mailbox sensor (deflector gate HP) by pressing the tabs. Repair Information 4-101 - Dell 5230dn Mono Laser Printer | Service Manual - Page 420
7. Disconnect the harness from the 5-bin mailbox sensor (deflector gate HP). 250-sheet option tray assembly Note: Carefully remove the base machine from the input option tray assembly before proceeding. 4-102 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 421
the two 250-sheet pick arm bracket assembly cable connectors from the 250-sheet controller card assembly. 2. Detach the pick arm spring from the drawer. Repair Information 4-103 - Dell 5230dn Mono Laser Printer | Service Manual - Page 422
3. Remove the three screws (A) securing the 250-sheet pick arm bracket assembly to the drawer. A 4. Remove the 250-sheet pick arm bracket assembly. 4-104 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 423
bracket assembly removal" on page 4-103 2. Release the hooks securing the sensor (pass through) to the drawer. 3. Remove the sensor (pass through) from the drawer. Repair Information 4-105 - Dell 5230dn Mono Laser Printer | Service Manual - Page 424
4. Remove the four screws (A) securing the 250-sheet frame assembly to the drawer. A 5. Remove the 250-sheet frame assembly. 4-106 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 425
card assembly. 3. Remove the three screws (B) securing the 250-sheet controller card assembly to the 250-sheet frame. A 4. Remove the 250-sheet controller card assembly. Repair Information 4-107 - Dell 5230dn Mono Laser Printer | Service Manual - Page 426
procedure can be applied to 550-sheet option drawer assembly. Remove the 550-sheet media tray assembly from the 550-sheet option drawer assembly. 4-108 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 427
the drawer. 4. Remove the four screws (C) securing the 550-sheet pick arm bracket assembly to the drawer. A 5. Remove the 550-sheet pick arm bracket assembly. Repair Information 4-109 - Dell 5230dn Mono Laser Printer | Service Manual - Page 428
550-sheet bellcrank recoil spring removal 1. Remove the 550-sheet pick arm bracket assembly. Go to "550-sheet pick arm bracket assembly removal" on page 4-109. 2. Remove the 550-sheet bellcrank recoil spring from the 550-sheet pick arm bracket assembly. 4-110 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 429
through) to the drawer. 3. Remove the sensor (pass through) from the drawer. 4. Remove the four screws (A) securing the 550-sheet frame assembly to the drawer. A Repair Information 4-111 - Dell 5230dn Mono Laser Printer | Service Manual - Page 430
5. Remove the 550-sheet frame assembly. 550-sheet controller card assembly removal 1. Remove the 550-sheet frame assembly. Go to "Media size actuator removal" on page 4-160. 2. Disconnect the three connectors from the 550-sheet controller card assembly. 4-112 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 431
3. Remove the three screws (A) securing the 550-sheet controller card assembly to the 550-sheet frame. A 4. Remove the 550-sheet controller card assembly. Repair Information 4-113 - Dell 5230dn Mono Laser Printer | Service Manual - Page 432
the input option tray assembly before proceeding. The left and right anti-tip latch assemblies are the same, and only one is in a package. The instructions below are for removing the left latch, but removing the right latch is similar. 1. Remove the 250-sheet media tray assembly. Go to "250-sheet - Dell 5230dn Mono Laser Printer | Service Manual - Page 433
the anti-tip latch assembly. High capacity input tray (HCIT) Note: Carefully remove the HCIT from the base machine and the caster base before proceeding. Repair Information 4-115 - Dell 5230dn Mono Laser Printer | Service Manual - Page 434
High capacity input tray (HCIT) media tray assembly removal 1. Open the HCIT media tray assembly until it reaches a stop. 2. Press the latches (A) on the left and right sides of the HCIT tray slides. A A 3. Slide the HCIT media tray assembly out of the drawer. 4-116 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 435
High capacity input tray (HCIT) tray cover, front removal 1. Open the HCIT media tray assembly until it reaches a stop. 2. Remove the six screws (A) securing the HCIT tray cover, front to the HCIT media tray assembly. A Repair Information 4-117 - Dell 5230dn Mono Laser Printer | Service Manual - Page 436
A 3. Remove the HCIT tray cover, front. 4-118 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 437
High capacity input tray (HCIT) cover, rear removal 1. Remove the HCIT media tray assembly. Go to "High capacity input tray (HCIT) media tray assembly removal" on page 4-116. 2. Remove the four screws (A) securing the HCIT cover, rear to the drawer. A A Repair Information 4-119 - Dell 5230dn Mono Laser Printer | Service Manual - Page 438
3. Remove the HCIT cover, rear. 4-120 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 439
. Go to "High capacity input tray (HCIT) cover, rear removal" on page 4-119. 2. Remove the four screws (A) securing the HCIT cover, right to the drawer. A A Repair Information 4-121 - Dell 5230dn Mono Laser Printer | Service Manual - Page 440
3. Remove the HCIT cover, right. 4-122 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 441
. Go to "High capacity input tray (HCIT) cover, rear removal" on page 4-119. 2. Remove the four screws (A) securing the HCIT cover, left to the drawer. A A Repair Information 4-123 - Dell 5230dn Mono Laser Printer | Service Manual - Page 442
from the HCIT tray assembly before proceeding. The left and right anti-tip latch assemblies are the same, and only one is in a package. The instructions below are for removing the left latch; removing the right latch has similar instructions. 4-124 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 443
slide; removing the right slide has similar instructions. 1. Remove the HCIT media tray assembly. Go to "High capacity input tray (HCIT) media tray assembly removal" on page 4-116. 2. Remove the three screws (A) securing the HCIT drawer slide to the frame of the drawer. A Repair Information 4-125 - Dell 5230dn Mono Laser Printer | Service Manual - Page 444
: Remove the cable from the restraint, and observe the routing for reinstallation. 4. Remove the eight screws (A) securing the HCIT tray lift drive motor assembly. A A 4-126 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 445
HCIT cover, left. Go to "High capacity input tray (HCIT) cover, left removal" on page 4-123. 2. Disconnect all connectors from the HCIT controller card assembly. Repair Information 4-127 - Dell 5230dn Mono Laser Printer | Service Manual - Page 446
the cam size sensing plate (B) and the actuator switch (C). 3. Slide the cam size sensing plate (B) through the access hole in the rear side frame. A B 4-128 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 447
4. Snap loose the actuator switch (C) and remove. C 5. Remove the four screws (D) securing the card mount option with the media size actuator to the frame. D Repair Information 4-129 - Dell 5230dn Mono Laser Printer | Service Manual - Page 448
plate with the spring to the card mount option through the access hole in the rear side. 4. Reattach the two springs to the frame. 4-130 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 449
controller card assembly. Note: Remove the cable from the restraint, and observe the routing for reinstallation. 3. Remove the pick arm lift spring from the drawer. Repair Information 4-131 - Dell 5230dn Mono Laser Printer | Service Manual - Page 450
4. Remove the five screws (A) securing the HCIT pick arm bracket assembly. A 5. Remove the HCIT pick arm bracket assembly from the drawer by slightly lifting and removing it. 4-132 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 451
are the same, and only one is in a package. The instructions below are for removing the left latch; removing the right latch has similar instructions. 1. Remove the HCIT media tray assembly. Go to "High to the left frame. A B 3. Remove the HCIT tray closed latch with spring. Repair Information 4-133 - Dell 5230dn Mono Laser Printer | Service Manual - Page 452
High capacity stacker rear door assembly removal 1. Open the rear door assembly. 2. Remove the rear door strap by twisting vertically and pulling it out of the slot. 3. Remove the rear door assembly from the hinges by gently prying the hinges off the bosses. 4-134 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 453
removal" on page 4-134. 2. Using a #1 phillips screwdriver, remove the three screws (A) securing the right cover to the high capacity stacker assembly. A 3. Remove the right cover. Repair Information 4-135 - Dell 5230dn Mono Laser Printer | Service Manual - Page 454
" on page 4-134. 2. Using a #1 phillips screwdriver, remove the three screws (A) securing the left cover to the high capacity stacker assembly. A 3. Remove the left cover. 4-136 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 455
stacker standard output bin LED. 3. Carefully spread the left side of the high capacity stacker assembly and maneuver the media output bin from the assembly. Repair Information 4-137 - Dell 5230dn Mono Laser Printer | Service Manual - Page 456
controller card cover panel by grasping the bottom middle of the panel and lifting it, releasing the tabs (C) from the left and right frame. C C A B 4-138 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 457
cover panel removal" on page 4-138. 2. Remove the two screws (A) securing the high capacity stacker switch (media bin HP) to the left frame. A 3. Disconnect the high capacity stacker switch (media bin HP) harness from the upper controller card. 4. Remove the high capacity stacker switch (media bin - Dell 5230dn Mono Laser Printer | Service Manual - Page 458
stacker left cover. Go to "High capacity stacker left cover removal" on page 4-136. 2. Release the tab securing the bracket to the left frame. 4-140 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 459
where the power input and output harnesses are attached. 3. Remove the two screws (A) securing the high capacity stacker controller card assembly and remove the card. A Repair Information 4-141 - Dell 5230dn Mono Laser Printer | Service Manual - Page 460
capacity stacker assembly. 3. Carefully remove the right frame. A Note: When installing the right frame, make sure the media output bin assembly is aligned properly. 4-142 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 461
High capacity stacker left frame removal 1. Remove the left media output bin recoil spring. 2. Remove the two screws (A) securing the switch (media bin HP) to the left frame. 3. Remove the high capacity stacker standard output bin LED. 4. Remove the four screws (B) securing the left frame to the - Dell 5230dn Mono Laser Printer | Service Manual - Page 462
. 2. With a spring hook, carefully remove the upper deflector gate spring and for ease of reassembly, temporarily hook the spring to the upper frame tab. 4-144 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 463
) until the sensor unsnaps. 3. Remove the high capacity controller card cover panel. Go to "High capacity stacker controller card cover panel removal" on page 4-138. Repair Information 4-145 - Dell 5230dn Mono Laser Printer | Service Manual - Page 464
4. Disconnect the sensor (pass through) harness from the controller card and remove the sensor. 4-146 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 465
eight screws (A) securing the high capacity stacker left mounting bracket. A 3. Pull the bracket up and let it rest on the assembly with the cables intact. Repair Information 4-147 - Dell 5230dn Mono Laser Printer | Service Manual - Page 466
High capacity stacker sensor (deflector gate HP) removal 1. Remove the high capacity stacker left mounting bracket. Go to "High capacity stacker left mounting bracket removal" on page 4-147. 2. Remove the harness from the sensor. 3. Unclip the sensor tabs and remove. 4-148 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 467
wiper 5. Interface card, plastic tee, screw 6. RFID cable 7. Documentation CD 2. Unplug the power cord from the electrical outlet, and then disconnect all cables from the printer. Repair Information 4-149 - Dell 5230dn Mono Laser Printer | Service Manual - Page 468
3. Open the system board door, and loosen the screw on the system board cover. Remove the cover. 4. Install the firmware card into the system board. 4-150 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 469
5. Install the flash card into the system board. Repair Information 4-151 - Dell 5230dn Mono Laser Printer | Service Manual - Page 470
6. Remove the metal cover from the system card opening. 7. Locate the interface card mounting area on the system board. 4-152 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 471
8. Snap the plastic tee card holder into place on the system board. 9. Angle the interface card through the connector opening. 10. Insert the interface card into the plastic tee card holder. Repair Information 4-153 - Dell 5230dn Mono Laser Printer | Service Manual - Page 472
mounting bracket to the system board. 13. Tighten the thumbscrew, and insert the interface card plug into the blue connector on the system board. 4-154 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 473
14. Replace the system board cover. 15. Lift the printer off the 250/550 sheet optional drawer, place the RFID option on top of the drawer, and place the printer on top of the RFID option. Repair Information 4-155 - Dell 5230dn Mono Laser Printer | Service Manual - Page 474
16. Unpack the RFID cable, and attach between the RFID option and the interface card. Reconnect all printer cables. 17. Remove the old fuser wiper (or blank). 4-156 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 475
18. Install the new wiper. Turn the printer on. 1 2 19. To remove the RFID UHF option, reverse the order of installation. Lower interface cable assembly separate the lower interface cable assembly from the 550-sheet frame. B A 4. Remove the lower interface cable assembly. Repair Information 4-157 - Dell 5230dn Mono Laser Printer | Service Manual - Page 476
card assembly removal" on page 4-107. 2. Remove the screw (A) securing the media size actuator to the 250-sheet frame. A 3. Remove the media size actuator. 4-158 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 477
the hook (A) securing the media out actuator with spring to the 550-sheet pick arm bracket assembly. 3. Detach the spring (B) from the media out actuator. A B Repair Information 4-159 - Dell 5230dn Mono Laser Printer | Service Manual - Page 478
drawer over so that you can access the media tray catch spring. 3. Release the media tray catch spring. Media tray roller catch assembly removal 4-160 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 479
1. Remove the media tray catch spring. Go to "Media tray catch spring removal" on page 4-160. 2. Remove the tray roller catch assembly from the drawer. Repair Information 4-161 - Dell 5230dn Mono Laser Printer | Service Manual - Page 480
"Output expander rear door assembly removal" on page 4-162. 2. Grasp the lower rear corner of the left outer cover and pull out to remove. 4-162 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 481
to "Output expander rear door assembly removal" on page 4-162. 2. Grasp the lower rear corner of the right outer cover and pull out to remove. Repair Information 4-163 - Dell 5230dn Mono Laser Printer | Service Manual - Page 482
out on the bottom of the latch and pull the top off the boss. 4. Pull the media bin latch from its boss to remove. 4-164 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 483
left inner cover. Go to "Output expander left inner cover removal" on page 4-163. 2. Unsnap the actuator from its hinges and pull out to remove. Repair Information 4-165 - Dell 5230dn Mono Laser Printer | Service Manual - Page 484
"Output expander left inner cover removal" on page 4-163. 2. Untwist the sensor harnesses from the cable guide. 3. Release the tabs securing the sensors (media bin full) and remove. Replacement Note: Be sure to sensor (media bin full) harness from the controller card and remove. 4-166 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 485
controller card cover panel removal 1. Remove the output expander media output bin assembly. Go to "Output expander media output bin assembly removal" on page 4-165. Repair Information 4-167 - Dell 5230dn Mono Laser Printer | Service Manual - Page 486
the screw (A) on the back side of the option. A 3. Remove the grounding screw (B) on the right output option frame guide the grounding cable through the hole in the frame. 4. Carefully flex the panel from the lower middle and pull the four tab (C) out of the frame and remove. 4-168 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 487
frame. A 4. Remove the controller card. Replacement Note: Be sure to replace the interface connectors in their proper orientation as the two have common connection pins. Repair Information 4-169 - Dell 5230dn Mono Laser Printer | Service Manual - Page 488
the tabs securing the sensor (pass through). 3. Remove the sensor harness from the controller card. 4. Pull the connector harness through the frame and remove. 4-170 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 489
Output expander deflector gate removal 1. Use a spring hook to disconnect the upper end of the deflector gate spring. 2. Temporarily hook the upper end of the deflector gate spring to the left frame. 3. Pull the deflector gate out of its hinges and remove. Repair Information 4-171 - Dell 5230dn Mono Laser Printer | Service Manual - Page 490
Output expander sensor (deflector gate HP) removal 1. Remove the output expander left inner cover. Go to to gain access to the sensor (deflector gate HP). 4. Release the tabs securing the sensor (deflector gate HP) and remove. 5. Disconnect the harness to the sensor and remove. 4-172 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 491
exit bin compartment securing the right cover. A 2. Pull out on the front side of the right cover to disengage the tabs. 3. Remove the right cover. Repair Information 4-173 - Dell 5230dn Mono Laser Printer | Service Manual - Page 492
SFP stapler assembly left cover removal 1. Remove the two screws (A) on the inside of the exit bin compartment securing the left cover. A 2. Pull out on the front side of the left cover to disengage the tabs. 3. Remove the left cover. 4-174 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 493
. 2. Remove the two screws (A) from the left and right side of the top cover. A 3. Pull up and toward the front to remove the top cover. Repair Information 4-175 - Dell 5230dn Mono Laser Printer | Service Manual - Page 494
" on page 4-173. 2. Remove two screws (A) from each side of the SFP stapler assembly. A A 3. Lift up and to the rear to remove the cover. 4-176 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 495
removal" on page 4-179. 3. Remove the sensor (finisher bin media present). Go to "SFP stapler assembly sensor (finisher bin media present) removal" on page 4-178 Repair Information 4-177 - Dell 5230dn Mono Laser Printer | Service Manual - Page 496
and remove it from the sensor cover. A 3. Remove the harness connected to the media bin present sensor. 4. Remove the sensor (finisher bin media present). 4-178 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 497
" on page 4-177. 2. Remove the two screws (A) securing the LED to the cover. A 3. Remove the LED and disconnect the harness. 4. Remove the LED clear lens. Repair Information 4-179 - Dell 5230dn Mono Laser Printer | Service Manual - Page 498
SFP stapler assembly tamper drive belt removal 1. Remove the tamper recoil spring. Go to "SFP stapler assembly tamper drive belt removal" on page 4-180. 2. Pull the belt out the tamper belt holder and remove the belt from the pulley. 4-180 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 499
" on page 4-175. 2. Pull slack in the tamper drive belt and remove the belt from the tamper drive belt pulley. 3. Disconnect the tamper driver motor harness from the controller card. 4. Remove the two screws (A) securing the tamper drive motor assembly to the tamper frame. A 5. Remove the tamper - Dell 5230dn Mono Laser Printer | Service Manual - Page 500
SFP stapler assembly media stack flap and media stack flap actuator removal 1. Remove the handle cover. Go to "SFP stapler assembly handle cover removal" on page 4-176. 2. Release the locking tab and slide the media stack flap actuator to the right and remove. 4-182 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 501
. 2. Remove the four cable harnesses attached to the stapler unit assembly. 3. Remove the three screws (A) securing the stapler unit assembly. 4. Remove the stapler unit assembly. Repair Information 4-183 - Dell 5230dn Mono Laser Printer | Service Manual - Page 502
. 3. Remove the cable from the harness clip. 4. Remove the two screws (A) securing the two paddle drive motor assemblies. A 5. Remove the paddle drive motor assembly. 4-184 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 503
cover removal" on page 4-175. 2. Disconnect the harness to the sensor (media stack). 3. Using your fingers, pinch tab (A) securing the sensor (media stack) and remove. A Repair Information 4-185 - Dell 5230dn Mono Laser Printer | Service Manual - Page 504
sensor (paddle HP) removal 1. Remove the left cover. Go to "SFP stapler assembly left cover removal" on page 4-174. 2. Disconnect the harness to the sensor (paddle home position). 3. Using your fingers, pinch tab (A) securing the sensor (paddle home position) and remove. A 4-186 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 505
4-173. 2. Disconnect the harness to the sensor (stapler access door interlock). 3. Using your fingers, pinch tab (A) securing the sensor (stapler access door interlock) and remove. A Repair Information 4-187 - Dell 5230dn Mono Laser Printer | Service Manual - Page 506
cover. Go to "SFP stapler assembly top cover removal" on page 4-175. 2. Disconnect the harness to the SFP stapler assembly sensor (tamper HP left and right). 3. Using your fingers, pinch the tabs (A) securing the staple finisher sensor (tamper HP left and right) and remove. A 4-188 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 507
/stacker controller card assembly removal" on page 4-193. 2. Remove the two screws (A) securing the staple finisher sensor (bin full send). A 3. Disconnect the harness and remove. Repair Information 4-189 - Dell 5230dn Mono Laser Printer | Service Manual - Page 508
from the. Go to "SFP stapler assembly stapler unit assembly removal" on page 4-183. 2. Using a flat-blade screwdriver, release the tabs (A) securing the sensor. A 4-190 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 509
sensor bracket first. Then push on the rear face of the sensor until the other two tabs snap into place. SFP stapler assembly sensor (deflector HP) removal 1. Remove the left cover. Go to "SFP stapler assembly left cover removal" on page 4-174. 2. Disconnect the harness to the sensor (deflector - Dell 5230dn Mono Laser Printer | Service Manual - Page 510
3. Release the tabs (A) securing the sensor to the unit. A Note: The tabs may be difficult to access. The use of a spring hook or flat-blade screwdriver may be necessary to release the tabs. 4-192 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 511
three screws (A) securing the stapler/stacker controller card assembly. A 4. Remove the stapler/stacker controller card assembly. Sensor (HCIT tray raised HP) with cable assembly removal Note: Carefully remove the base machine from the HCIT tray assembly before proceeding. 1. Remove the HCIT cover - Dell 5230dn Mono Laser Printer | Service Manual - Page 512
2. Disconnect the sensor (HCIT tray raised HP) cable connector from the HCIT controller card assembly. Note: Remove the cable from the restraints, and observe the routing for reinstallation. 4-194 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 513
3. Remove the screw (A) securing the sensor to the rear frame. 4. Release the hooks (B) securing the sensor to the rear frame. B A 5. Remove the sensor (HCIT tray raised HP). Repair Information 4-195 - Dell 5230dn Mono Laser Printer | Service Manual - Page 514
. 3. Release the hooks (A) securing the sensor (HCIT pass through) to the machine. 4. Remove the sensor (HCIT pass through) with cable from the top plate. A A 4-196 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 515
(pass through) with cable. Tray roller catch assembly removal 1. Remove the media tray catch spring. Go to "Media tray catch spring removal" on page 4-159. Repair Information 4-197 - Dell 5230dn Mono Laser Printer | Service Manual - Page 516
2. Remove the tray roller catch assembly from the drawer. Tray roller catch assembly removal 1. Remove the media tray catch spring. Go to "Media tray catch spring removal" on page 4-159. 2. Remove the tray roller catch assembly from the drawer. 4-198 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 517
the 550-sheet controller card. 3. Release the two hooks (B) securing the options auto connect to the 550-sheet frame. B A 4. Remove the upper interface cable assembly. Repair Information 4-199 - Dell 5230dn Mono Laser Printer | Service Manual - Page 518
4-200 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 519
5. Connector locations and connections Connections A wiring diagram showing connector locations will be inserted here at a later date. Connector locations and connections 5-1 - Dell 5230dn Mono Laser Printer | Service Manual - Page 520
5-2 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 521
6. Preventive maintenance This chapter describes procedures for printer preventive maintenance. Following these recommendations can help prevent problems and maintain optimum performance. Safety inspection guide The purpose of this inspection guide is to aid you in identifying unsafe conditions. If - Dell 5230dn Mono Laser Printer | Service Manual - Page 522
Printer maintenance kit (100V) Printer maintenance kit (110V) Printer maintenance kit (220V) Printer maintenance kit (100V type 2 fuser) Printer maintenance kit (110V type 2 fuser) Printer maintenance message. See "Maintenance page counter reset (Reset Cnt)" on page 3-26. 6-2 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 523
used in the parts catalog. Machine type 4062-01A 4062-21A 4062-23A 4062-41A 4062-43A 4062-630 4062-41G MFG Model / Dell Model T650n / 5230n/dn T652n T652dn / 5350dn T654n T654dn / 5530dn T656dne TG654n Configuration Network Network Network Network Network Network Network Parts catalog - Dell 5230dn Mono Laser Printer | Service Manual - Page 524
Assembly 1: Covers 7-2 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 525
cover assembly, 250 sheet output (5230n/dn and 5350dn) Laser cover assembly, 500 sheet output (5530dn) Laser cover assembly, 500 sheet output (T656) Media support (5230n/dn and 5350dn) Media support (5530dn) Media support (T656) Fuser wiper cover assembly Output bail Output cover assembly Parts - Dell 5230dn Mono Laser Printer | Service Manual - Page 526
Assembly 2: 5230n/dn, 5350dn, and 5530dn Operator panel 7-4 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 527
two or more of the components listed above without a POR after installing each one or the printer will be rendered inoperable. Never install and remove components listed above as a method of troubleshooting components. Once a component has been installed in a machine, it can not be used in another - Dell 5230dn Mono Laser Printer | Service Manual - Page 528
Assembly 3: T656dne Operator panel, MPF and smart card 7-6 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 529
Assembly 3: T656 Operator panel, MPF and smart card AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X7039 1 1 Card reader cable assembly (T656) 2 40X1972 1 1 Inner cover, right (T656) 3 40X2045 1 1 Operator panel cable assembly (T656) 4 40X2089 1 1 MPF tray - Dell 5230dn Mono Laser Printer | Service Manual - Page 530
Assembly 4: Drive motor assemblies and duplex 7-8 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 531
Duplex guide handle (5350dn, 5530dn, and T656) Duplex guide, rear (5350dn, 5530dn, and T656) Duplex guide spring, rear (5350dn, 5530dn, and T656) Duplex guide spring, right (5350dn, 5530dn, and T656) Duplex guide and washer • Bevel gear (1) • Instruction sheet (1) • Grease packet (1) Main drive - Dell 5230dn Mono Laser Printer | Service Manual - Page 532
Assembly 5: Media path and ducts 12 11 10 2 7 12 9 8 4 1 2 3 5 6 7-10 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 533
pad Transfer deflector with static brush Duplex deletion assembly (5350dn and 5530dn) Inner deflector (5230n/dn) Inner deflector (5350dn, 5530dn, and T656) Media turn guide with actuator Envelope feeder interface cover Print cartridge support roller Print cartridge clamp assembly LVPS cooling duct - Dell 5230dn Mono Laser Printer | Service Manual - Page 534
Assembly 6: Printhead, charge, and transfer 7-12 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 535
roll assembly with tool 11 40X1892 1 4 Charge roll arm assembly, left 12 40X4316 1 1 Charge roll link spring, left 13 40X1864 1 1' Print cartridge ID connector assembly 14 40X4363 1 1 Main cooling fan (5230n/dn) 14 40X4364 1 1 Main cooling fan (5350dn, 5530dn, and T656) 15 - Dell 5230dn Mono Laser Printer | Service Manual - Page 536
Assembly 7: Pick arm assembly, trays, and MPF 7-14 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 537
Assembly 7: Pick arm assembly, trays, and MPF AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X4394 1 1 Tray catch spring 2 40X4395 1 1 Tray roller catch assembly 3 40X4365 1 1 MPF pick solenoid assembly 4 40X4457 1 1 MPF cam gear 5 40X1883 4 1 MPF pick - Dell 5230dn Mono Laser Printer | Service Manual - Page 538
Assembly 8: LVPS, fuser and electrical cables 1 7-16 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 539
assembly 4 40X4359 1 1 Print cartridge cooling fan 5 40X4356 1 1 Duplex cooling fan 6 40X4360 1 1 Print cartridge cooling fan cable assembly 7 40X4357 1 1 Duplex cooling fan cable assembly 8 40X1866 1 1 Sensor shield assembly 9 40X4379 1 1 Toner density sensor cable assembly - Dell 5230dn Mono Laser Printer | Service Manual - Page 540
Assembly 9: HVPS, system card, and electrical cables 2 7-18 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 541
1 Drum grounding contact 3 40X4382 1 1 Print cartridge HV contact 4 40X4370 1 1 Sensor (toner empty) 5 40X4362 1 1 HVPS card assembly each one or the printer will be rendered inoperable. Never install and remove components listed above as a method of troubleshooting components. Once a - Dell 5230dn Mono Laser Printer | Service Manual - Page 542
Assembly 10: 250 Sheet option tray assembly 1 7 6 5 3 2 4 18 8 17 16 15 14 13 12 9 10 11 7-20 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 543
Assembly 10: 250 Sheet option tray assembly AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X4569 1 1 Complete 250 sheet option tray assembly 2 40X3447 1 1 250 Sheet pick arm bracket assembly 3 40X3448 1 1 250 Sheet bellcrank recoil spring 4 40X4308 2 1 Pick - Dell 5230dn Mono Laser Printer | Service Manual - Page 544
Assembly 11: 550 Sheet option tray assembly 1 18 17 15 14 7 6 5 4 8 16 3 2 13 12 9 10 11 7-22 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 545
Assembly 11: 550 Sheet option tray assembly AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X4576 1 1 Complete 550 sheet option tray assembly 2 40X3454 1 1 550 Sheet pick arm bracket assembly 3 40X4307 1 1 550 Sheet bellcrank recoil spring 4 40X4308 1 2 Pick - Dell 5230dn Mono Laser Printer | Service Manual - Page 546
Assembly 12: HCIT Sheet option tray assembly 1 8 7 65 22 21 20 3 4 2 9 10 11 18 19 14 15 17 12 14 13 15 16 7-24 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 547
Sensor (media empty) 9 40X4581 1 1 HCIT cover, rear 10 40X4570 1 1 Anti-tip latch assembly 11 40X4588 1 1 Sensor (HCIT tray raised HP) with cable assembly 12 40X4582 1 1 HCIT cover, right 13 40X4586 1 1 HCIT tray lift drive motor assembly 14 40X4585 1 2 HCIT tray closed - Dell 5230dn Mono Laser Printer | Service Manual - Page 548
Assembly 13: SFP stapler assembly #1 1 7-26 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 549
Assembly 13: SFP stapler assembly # 1 AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X5547 1 1 SFP stapler assembly (comes completely assembled) Parts catalog 7-27 - Dell 5230dn Mono Laser Printer | Service Manual - Page 550
Assembly 14: SFP stapler assembly #2 1 17 16 15 2 13 3 14 4 6 5 12 7 11 10 8 9 7-28 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 551
Assembly 14: SFP stapler assembly #2 AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X4612 1 1 Handle cover 2 40X4613 1 1 Rear door assembly 3 40X5910 1 1 Stapler cover 4 40X4610 1 1 Right cover 5 40X5544 1 1 Sensor (bin full receive) 6 40X4617 1 2 - Dell 5230dn Mono Laser Printer | Service Manual - Page 552
Assembly 15: SFP stapler assembly #3 11 10 1 2 3 6 4 5 8 6 7 9 7-30 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 553
40X4622 1 1 Right tamper motor assembly 6 40X4624 1 2 Tamper recoil spring 7 40X4369 1 1 Sensor (tamper HP right) 8 40X4369 1 1 Sensor (tamper HP left) 9 40X4623 1 1 Tamper drive belt 10 40X4369 1 1 Sensor (paddle HP) 11 40X4615 1 1 Paddle drive motor Parts catalog 7-31 - Dell 5230dn Mono Laser Printer | Service Manual - Page 554
Assembly 16: SFP stapler assembly #4 1 2 7-32 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 555
Assembly 16: SFP stapler assembly #4 AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X4641 1 1 Stapler assembly 2 40X5909 1 1 Sensor (media in stapler) Parts catalog 7-33 - Dell 5230dn Mono Laser Printer | Service Manual - Page 556
Assembly 17: 5-bin mailbox #1 1 14 13 2 3 12 11 10 9 7 5 4 6 8 7-34 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 557
Assembly 17: 5-bin mailbox #1 AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X5550 1 1 Complete 5 bin mailbox unit assembly 2 40X5708 1 1 Top cover 3 40X5709 1 1 Rear door assembly 4 40X5712 1 1 Right outer cover 5 40X5713 1 1 Right inner cover 6 - Dell 5230dn Mono Laser Printer | Service Manual - Page 558
Assembly 18: 5-bin mailbox #2 1 2 3 4 5 6 4 5 6 4 5 12 6 4 5 11 10 8 9 6 4 7 7 8 7-36 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 559
Deflector gate 6 40X2065 1 1 Spring 7 40X3242 1 1 Sensor (pass through) 8 40X2061 5 1 Deflector gate solenoid 9 40X4369 1 1 Sensor (deflector gate HP) 10 40X3240 1 1 Sensor (media bin empty) 11 40X2038 1 1 Media bin full actuator 12 40X5718 1 1 5 bin mailbox controller - Dell 5230dn Mono Laser Printer | Service Manual - Page 560
Assembly 19: High capacity stacker 1 18 16 17 8 19 20 3 4 5 14 15 13 5 2 6 7 8 11 9 10 12 7-38 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 561
1 1 Media output bin assembly 12 40X1998 1 1 Media bail assembly 13 40X4369 1 1 Sensor (deflector gate HP) 14 40X5748 1 1 Left frame 15 56P4208 1 1 Switch (media bin HP) 16 40X5736 1 1 Left cover 17 40X1989 1 1 Sensor bracket 18 40X3265 1 1 Sensor (media bin full - Dell 5230dn Mono Laser Printer | Service Manual - Page 562
Assembly 20: Output expander 1 15 14 18 2 16 3 17 19 4 5 13 11 12 9 8 10 5 6 7 7-40 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 563
1 Media bail assembly 11 40X5721 1 1 Media output bin assembly 12 40X5747 1 1 Output expander controller card 13 40X4369 1 1 Sensor (deflector gate HP) 14 40X5724 1 1 Left inner cover 15 40X5723 1 1 Left Outer cover 16 40X3265 1 1 Sensor (media bin full) 17 40X1989 - Dell 5230dn Mono Laser Printer | Service Manual - Page 564
Assembly 21: Envelope feeder and external duplex 1 2 7-42 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 565
Assembly 21: Envelope feeder and external duplex AsmIndex Part number Units/ mach Units/ kit or pkg Description 1 40X5739 1 1 Envelope feeder (5230n/dn, 5350dn, and 5530dn only - will not fit the T656) 2 40X5904 1 1 External duplex Parts catalog 7-43 - Dell 5230dn Mono Laser Printer | Service Manual - Page 566
RFID UHF option assembly including: A. RFID UHF option B. Firmware card C. User flash card D. Fuser wiper E. Interface card, plastic tee, screw F. RFID cable G. Documentation CD 7-44 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 567
1 1 1 1 1 1 Description Relocation kit Printer maintenance kit (100 V type 1 fuser) Printer maintenance kit (110 V type 1 fuser) Printer maintenance kit (220 V type 1 fuser) Printer maintenance kit (100 V type 2 fuser) Printer maintenance kit (110 V type 2 fuser) Printer maintenance kit (220 V type - Dell 5230dn Mono Laser Printer | Service Manual - Page 568
NS NS NS Part number 40X4823 40X1367 40X2665 40X2666 40X1368 Units/ mach 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 Description Parallel 1284-B interface card 10-Foot parallel printer cable Fuser oil wiper (black housing) Fuser wax wiper (gray housing) 2-Meter USB printer cable 7-46 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 569
Assembly 24: Power cords AsmIndex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 40X0269 40X0288 40X1766 40X0273 40X3141 40X4596 40X0271 40X0301 40X3609 40X1792 40X0303 40X1791 40X1774 40X0275 40X1773 40X1772 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 - Dell 5230dn Mono Laser Printer | Service Manual - Page 570
33" banner drawer with tray 33" banner tray 48" banner drawer with tray 48" banner tray Adjustable label stacking device Kiosk presenter Wear strips, smooth 250 sheet Wear strips, dimpled 250 sheet Wear strips, 3 row 550 sheet Locking universal media drawer with tray, 400 sheet 7-48 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 571
3-36 buttons accessing service menus 3-2, 3-30 Button 3-49 Panel Menus 3-27, 3-52 Paper Prompts 3-28, 3-55 PPDS Emulation 3-27, 43 Quick Disk Test 3-43 DUPLEX TESTS Duplex Feed 1 3-40 Duplex Feed 2 3-40 Motor Test source 3-35 Prt Quality Pgs 3-35 PRINTER SETUP Configuration ID 3-45 Defaults 3-44 - Dell 5230dn Mono Laser Printer | Service Manual - Page 572
PRINTER SETUP Configuration ID 3-20 Defaults 3-19 Edge to Edge 3-21 engine settings 3-20 Model Name 3-20 Perm Page Count 3-20 Printed Page Count 3-19 Serial Number 3-20 REGISTRATION 3-5 Disk Encryption 3-56 Diverter Test 3-18 I-2 Service Manual DRAM Test 3-8, 3-37 Duplex 3-93 duplex tests Duplex - Dell 5230dn Mono Laser Printer | Service Manual - Page 573
Rate 3-58 L Left Margin duplex 3-39 LES Applications 3-58 Paper Prompts 3-55 parts catalog covers 7-2 PPDS Emulation 3-52 print quality pages 3-7, 3-26, 3-35, 3-51 print registration 3-5, 3-33 printer overview 3-60 printer guide 6-1 scheduled maintenance 6-2 serial number 3-20, 3-44 Service checks - Dell 5230dn Mono Laser Printer | Service Manual - Page 574
duplex 3-13, 3-38 simplex (front side) 3-5, 3-33 U unique tools 1-8, 3-88 upper front cover parts catalog 7-2 USB speed 3-59 W warm up time 3-21, 3-46 Wipe Disk 3-57 Wiper Message 3-58 I-4 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 575
10-Foot parallel printer cable 7-46 2-Meter USB printer cable 7-46 Operator shield assembly 7-17 Print cartridge clamp assembly 7-11 Transfer assembly, right 7-13 Duplex deletion assembly (5350dn and guide with actuator 7-11 Inner cover, left (T656 7-7 Inner cover, right (T656 7-7 Media support - Dell 5230dn Mono Laser Printer | Service Manual - Page 576
550 Sheet media out actuator (5350dn, 5530dn, and T656 7-15 Media support (5230n/dn and 5350dn 7-3 Pick arm sensor cable assembly 7-15 Connection access door assembly (5230n/dn 7-11 Laser cover assembly, 250 sheet output (5230n/dn and 5350dn 7-3 Laser cover assembly, 500 sheet output (5530dn - Dell 5230dn Mono Laser Printer | Service Manual - Page 577
and T656 7-9 Duplex guide spring, rear (5350dn, 5530dn, and T656 7-9 Duplex drive belt, upper (5350dn, 5530dn, and T656 7-9 LVPS card assembly 7-17 Duplex cooling fan 7-17 Duplex cooling fan cable assembly 7-17 Envelope / input option tray cable assembly 7-19 Print cartridge cooling fan 7-17 - Dell 5230dn Mono Laser Printer | Service Manual - Page 578
assembly, left 7-5 Operator panel hinge assembly, right 7-5 Print cartridge support roller 7-11 LCD screen bezel (5230n/dn 7-5 Fuser wiper cover assembly 7-25 HCIT media size actuator assembly 7-25 Sensor (HCIT tray raised HP) with cable assembly 7-25 Sensor (HCIT pass through) with cable 7- - Dell 5230dn Mono Laser Printer | Service Manual - Page 579
support (5530dn 7-3 Printer maintenance kit (100 V type 1 fuser 7-45 Printer maintenance kit (110 V type 1 fuser 7-45 Printer maintenance kit (220 V type 1 fuser 7-45 Printer maintenance kit (100 V type 2 fuser 7-45 Printer 35, 7-37 Duplex guide spring, left (5350dn, 5530dn, and T656 7-9 Part - Dell 5230dn Mono Laser Printer | Service Manual - Page 580
7-48 Universal media tray, 400 sheet 7-48 Kiosk presenter 7-48 Adjustable label stacking device 7-48 Relocation kit 7-45 External duplex 7-43 Sensor (stapler pass through 7-29 Sensor (media in stapler 7- PrintCryption card 7-45 5530dn/T656 Forms and Bar code card 7-45 I-10 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 581
Card for PRESCRIBE Emulation 7-45 5530dn Card for PRESCRIBE Emulation 7-45 Laser cover assembly, 500 sheet output (T656 7-3 Side cover, left (T656 802.11g (US/Americas 7-45 Media bail assembly 7-35 Switch (media bin HP 7-39 Media output bin recoil spring 7-39 Media bin full actuator 7-39 - Dell 5230dn Mono Laser Printer | Service Manual - Page 582
I-12 Service Manual - Dell 5230dn Mono Laser Printer | Service Manual - Page 583
guide Print defects guide Page 1 of 1 Match a set of repeating defects on a print job to the marks on one of the vertical lines. The line that best of a single-sided print job, replace the toner cartridge before replacing the fuser. Replace the toner cartridge 47.8 mm (1.88 in.) 96.8 mm (3.81 - Dell 5230dn Mono Laser Printer | Service Manual - Page 584
5230n/dn Printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 585
5530dn Printer - Dell 5230dn Mono Laser Printer | Service Manual - Page 586
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15 December 2009