Dell Unity 400 WEEE Li-Ion SPS Disassembly Instructions
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- Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 1
on how to identify and disassemble reportable materials in compliance with the Waste Electrical and Electronic Equipment (WEEE) directive. The document does not replace disposal instructions in EMC contracts, or those included in EMC Product and Residuals Disposal Guidelines. December 2013 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 2
. For the most up-to-date listing of EMC product names, see EMC Corporation Trademarks on EMC.com. Part Number: 302-000-589 WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 2 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 3
Table of Contents 1.0 Document Purpose ...4 2.0 Important Notice...4 3.0 How to Use These Instructions 4 4.0 Related Documentation...4 5.0 Brand Owner Identification 4 6.0 Acronyms...5 7.0 Product Identification ...7 8.0 Product Photos...8 8.1 Li Ion SPS Photos- Front/Back Labeled 8 8.2 Li Ion - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 4
the product. 4. Review 12.2 Disassembly Sequence and subsequent tasks for removal procedures. 4.0 Related Documentation EMC provides separate WEEE disassembly instructions per product platform. Contact the EMC WEEE administrator at [email protected] to request additional documentation as required - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 5
Polyethylene Mercury Link Control Card Low-Density Polyethylene Lithium Ion Lead Polybrominated Biphenyls Polybrominated Diphenyl Ethers Polycarbonate Printed Circuit Board Polychlorinated Terphenyl Palladium WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 5 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 6
of Hazardous Substances Serial Attached SCSI Storage Processor Storage Processor Enclosure Standby Power Supply Solid State Disk Volt Waste Electrical and Electronic Equipment WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 6 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 7
. (63.8 kg) max (includes battery-pack) Height: 8.59 cm (3.38 in) Width: 20.96 cm (8.25 in) Depth: 71.12 cm (28.0 in) WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 7 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 8
1. Front view 1 Figure 2. Rear view 2 Table 3. Main components with reportable items Item # 1 Item Description Lithium-ion battery-pack Item # Item Description 2 SPS chassis WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 8 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 9
8.2 Li Ion SPS Battery-pack 1 Figure 3. Li Ion SPS battery-pack 8.3 Li Ion SPS Chassis 2 Figure 4. Li Ion SPS chassis WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 9 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 10
wheel indicator ( - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 11
1g Copper bus bar, small 1h Light pipes ( - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 12
9.2 Locating Materials on a Li Ion SPS Chassis For instructions regarding the disassembly of this component, see: 12.4 Disassembling the SPS chassis. 2a 2d chassis internal wire harness. (copper red and black wires) 2i 2g WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 12 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 13
Ion SPS, side view 9.3 Locating Materials on a Li Ion SPS Main PCB For instructions regarding the removal of this component, see: 12.4 Disassembling the SPS chassis. 3a Item Component 3c Large capacitors, aluminum electrolytic WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 13 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 14
9.4 Accessories and Optional Equipment Table 8 lists accessories and optional equipment. Table 8. Accessories and Options Component AC Power Cord Photo Disassembly Required? No See Table 10 to identify materials. WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 14 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 15
10.0 Li Ion SPS PCBs The following PCBs may be located within the system. Some variation may exist depending on configuration. Table 9. PCBs within the system Battery, main PCB 1d Battery, connector PCB 1e WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 15 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 16
SPS, main PCBs 2c SPS Connector PCB 2h WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 16 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 17
Absent Absent Absent Absent Absent Absent AC power cord SPS chassis internal wire harness. (copper red and black wires) Absent SPS main PCB WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 17 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 18
Fan assembly, ABS plastic Absent Absent Absent Absent Absent Absent 1e Battery-pack connector 1h Battery light pipes 2e Plastic battery-pack rails (4) WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 18 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 19
-pack latch Weight grams (g) Item 316g 1a 325g 1b 216g 1i 28.5g 2g ISO 11469:2000 Marking No markings WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 19 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 20
. • Danger of explosion if system batteries or components with batteries are processed in a shredder. • Discard used batteries according to manufacturer's instructions. • Do not attempt to reuse or install batteries in any other system, for any other purpose. • The Lithium-ion batteries within - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 21
pack from the SPS chassis 12.3.1 Disassembling the battery-pack 1 *See Note (below) *See Note (below) 2 12.4 Disassembling the SPS chassis Note: Theses instructions are designed for an SPS with a Lithium-ion battery-pack installed. In some cases, the SPS may not contain a battery-pack. If there - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 22
the SPS chassis. 2. Pull the battery-pack from the SPS chassis. Figure 10. Extracting disk from chassis Figure 11. Battery-pack after removal WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 22 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 23
voltage between the terminals of this battery. Do not deviate from these steps. Do not touch the copper bus bars. In step 5, you are instructed to test the battery at the exposed terminal points. See: Step 5 See Locating Materials on a Li Ion SPS Battery-pack to identify respective subcomponents - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 24
of the six (6) T10 fasteners 4. Carefully lift the battery assembly from the chassis. Figure 15. Battery assembly Figure 16. Battery-pack chassis base WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 24 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 25
6. Disconnect the two cable connectors between the battery PCB and the terminal connector. Figure 18. Location of cable connectors, before and after disconnection WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 25 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 26
connector. To remove it, push the two (2) plastic retention latches upward and pull the PCB from the connector. Figure 20. Removing connector PCB WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 26 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 27
large copper bus bar 11. Remove the three (3) fasteners that secure the PCB using a Philips screwdriver. Figure 23. Location of three (3) PCB fasteners WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 27 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 28
-ion batteries during this process. If necessary, review the MSDS for these batteries before proceeding. Figure 25. Cut locations to remove battery trays WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 28 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 29
chassis. Then lift the chassis lid from the SPS. Figure 27. Removing the SPS chassis lid Figure 28. SPS with chassis lid removed WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 29 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 30
assembly from the chassis. Figure 30. Location of battery-pack latch assembly fasteners Figure 31. Battery-pack latch assembly after removal from chassis WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 30 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 31
panel to the SPS chassis. (2 on each side and 2 on bottom) Figure 33. Location of 4 of 6 rear panel fasteners (2 fasteners on unseen side) WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 31 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 32
. 9. Using a Philips screwdriver, remove the six (6) fasteners that secure the PCB to the SPS chassis. Figure 35. Location of the six (6) PCB fasteners WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 32 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 33
the four (4) screws that secure the fan assembly to the chassis, and then remove the fan. Figure 37. Location of fan assembly fasteners WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 33 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 34
four (4) screws that secure the PCB to the midplane chassis. d. Detach the PCB from the chassis. b c c a c c b Figure 39. Removing the midplane connector PCB WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 34 - Dell Unity 400 | WEEE Li-Ion SPS Disassembly Instructions - Page 35
flip chip packages RoHS Exemption 24: Lead in solders for the soldering to machined through hole discoidal and planar array ceramic multilayer capacitors WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589 35
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Abstract
This document provides guidance for end-of-life recyclers on how to
identify and disassemble reportable materials in compliance with the
Waste Electrical and Electronic Equipment (WEEE) directive. The document
does not replace disposal instructions in EMC contracts, or those included
in
EMC
Product and Residuals Disposal Guidelines
.
December 2013
WEEE DISASSEMBLY INSTRUCTIONS
for the Li Ion Standby Power Supply (SPS)