Dell Unity XT 680 WEEE Disassembly Instructions JTFR DAE

Dell Unity XT 680 Manual

Dell Unity XT 680 manual content summary:

  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 1
    on how to identify and disassemble reportable materials in compliance with the Waste Electrical and Electronic Equipment (WEEE) directive. The document does not replace disposal instructions in EMC contracts, or those included in EMC Product and Residuals Disposal Guidelines. September 2013
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 2
    Copyright © 2013 EMC Corporation. All Rights Reserved. EMC believes the information in this publication is accurate as of its publication date. The information is subject to change without notice. The information in this publication is provided "as is." EMC Corporation makes no representations or
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 3
    Table of Contents 1.0 Document Purpose...5 2.0 Important Notice...5 3.0 How to Use these Instructions 5 4.0 Related Documentation ...5 5.0 Brand Owner Identification ...5 6.0 Acronyms ...6 7.0 Product Identification...8 8.0 Product Illustrations and Photos 9 8.1.0 Photos-Main Components with
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 4
    12.3.7 Removing an SP Assembly 43 12.3.8 Removing an SP cover 44 12.3.9 Removing the Memory Modules 45 12.3.10 Removing a SP Fan Module 46 12.3.11 Disassembling an SP Fan Module 47 12.3.12 Disassembling the SP Assembly 50 12.3.13 Removing the Motherboard 52 12.3.14 Disassembling the
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 5
    to disassembling the product. 4. Review 12.3.0 JTFR Disassembly Sequence for removal procedures. 4.0 Related Documentation EMC provides separate WEEE disassembly instructions per product platform. Contact the EMC WEEE administrator at [email protected] to request additional documentation as required
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    6.0 Acronyms Table 1 defines acronyms that may be used in the document. Table 1 Acronyms List ABS Ag Au BBU Cd CFC CPU Cr Vl Cu DAE DIMMs DPE DRL EMI ESD EU GWP HC HCFC HDPE Hg LCC LDPE Pb PBB PBDE PC PCB PCT Pd Acrylonitrile butadiene styrene Silver Gold Battery Backup Unit Cadmium
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 7
    PETE or PET PP PS Pt PVC RoHS SAS SP SPE SSD V WEEE Polyethylene Terephthalate Polypropylene Polystyrene Platinum Polyvinyl Chloride Restriction of Hazardous Substances Serial Attached SCSI Storage Processor Storage Processor Enclosure Solid State Disk Volt Waste Electrical and Electronic Equipment
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 8
    , Dual SP using Intel Sandybridge/Ivybridge Processor 100-563-693-02 Note: The part number cited denotes the base chassis. However, each platform supports many different EMC products. Contact your EMC Sales Representative for product-specific part numbers. 37.93 kg 133 mm (H) x 447 mm (W) x 699 mm
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 9
    8.0 Product Illustrations and Photos Refer to Table 3 to identify the product subcomponents in the illustrations below. 7 Figure 1. JTFR Front view 1 8 2 3 4 6 5 Figure 2. JTFR Rear view Table 3. Main components with reportable items Item # 1 2 3 4 Item Description Battery Backup Unit (BBU)
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    8.1.0 Photos-Main Components with Reportable Items Components with reportable items are referred to consistently using the item number in the upper left corner of each image and in reference to Table 3. 8.1.1 Battery Backup Unit (BBU) 1 Figure 3. Battery Backup Unit (BBU) 8.1.2 Power Supply Assembly
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    8.1.3 Base Module Assembly 3 Figure 5. Base Module assembly 8.1.4 Storage Processor (SP) Assembly 4 Figure 6. Storage Processor (SP) assembly 11
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    8.1.5 I/O Module 5 Figure 7. I/O module 8.1.6 Management Module 6 Figure 8. Memory Management module 12
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    8.1.7 Disk Assembly 7 Figure 9. Disk Drive assembly 8.1.8 Chassis 8 Figure 10. JTFR Chassis 13
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    4f Real Time Clock (RTC) Lithium Cell CR2032 battery 5 I/O Module Note: WEEE disassembly is covered in separate See: 12.3.15 Removing an I/O Module instructions. See: 4.0 Related Documentation 6 Management Module Note: WEEE disassembly is covered in separate See: 12.3.16 Removing a Management
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    9.1.0 Locating Materials on the Battery Backup Unit, (BBU) Figure 11. BBU with top lid removed 1a 1b Figure 12. BBU with PCB/battery assembly flipped out of BBU chassis Table 5. List of BBU components Item Component 1a BBU PCB 1b BBU Lithium ion batteries (8/unit) 15
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    9.2.0 Locating Materials on the Power Supply (PS) 2b 2c 2a Figure 13. Power supply components Table 6. List of PS components Item Component 2a PS PCB 2b Electrolytic Capacitor 2c Copper-containing components 16
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    9.3.0 Locating Materials on the Base Module 3b 3a Figure 14. Base Module with BBU and PS removed Table 7. List of Base Module components Item Component 3a Base Module PCB 3b Fan assemblies (3/unit) 17
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    9.4.0 Locating Materials on the Storage Processor (SP) 4e 4f 4b 4c 4a 4d Figure 15. SP components Table 8. List of SP components Item Component Item 4a Mother board PCB 4d 4b SP Fan Assembly (2/unit) 4e 4c Memory Module (up to 8/unit, 4 shown) 4f Component Heatsinks (3/unit)
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    9.5.0 Locating Materials on the Disk Drive Note: Disassembly procedures for OEM disk drives are the responsibility of the OEM manufacturer. 7c 7d 7a 7b Figure 16. Disk drive components Table 9. List of disk drive components Item Component 7a PCB 7b Hard Disk Drive carrier 7c Hard Disk Drive carrier,
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    9.6.0 Locating Materials on the Chassis 8a 8b Figure 17. Chassis components Table 10. List of chassis components Item Component 8a SLIC Midplane PCB 8b Drive Midplane PCB 20
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    9.7.0 Accessories and Optional Equipment Table 11 lists accessories and optional hard disk drives. Table 11 Accessories and Options Component Photo AC Power Cord Disassembly Required? No See Table 13 to identify materials. DC Power Cord No See Table 13 to identify materials. 21
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    10.0 JTFR DPE PCBs The following PCBs are located within the JTFR components. Table 12. Identifying JTFR PCBs for recycling Battery Backup Unit (BBU) PCB 1a Power Supply PCB 2a Base Module PCB 3a 22
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    SP PCB (motherboard) 4a Hard Disk Drive PCB 7a SLIC Midplane PCB 8a Drive Midplane PCB 8b 23
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 24
    ion batteries (8) SP motherboard- (RTC) Lithium Cell CR2032 battery Note: Some EMC I/O modules operate with batteries. Refer to EMC's separate WEEE instructions listed in 4.0 Related Documentation. BBU PCB PS PCB Base Module PCB SP motherboard/PCB Disk Drive PCB SLIC Midplane PCB Drive Midplane PCB
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 25
    Material Liquid crystal displays (together with their casing where appropriate) of a surface greater than 100 cm2 and all those back-lighted with gas discharge lamps External electric cables Embedded electric cables Components containing radioactive substances, or materials that become radioactive
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    11.1.0 Materials of Interest to Recyclers Table 14 lists materials for recycling. To locate specific items, refer the tables and images in 8.0 Product Illustrations and Photos and 9.0 Locating Materials. Table 14 Complete list of Recyclable Materials Material Non-ferrous Alloys Ferrous Alloys ABS
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 27
    Material Other plastics, (e.g. acrylic; polycarbonate; nylon; fiberglass) Item Location 1a, All PCBs 2a, 3a, 4a, 7a, 8a, 8b 1 BBU, orange latch 2 PS, orange latch 3 Orange/black knob 4 SP, black knob 4b SP, fan assembly, orange latches 7d Hard Disk Drive carrier, orange, latch
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 28
    11.3.0 Plastic Part Markings Table 16 lists markings for plastic parts that weigh more than 25 grams. To locate specific items, refer the tables and images in 8.0 Product Illustrations and Photos and 9.0 Locating Materials. Table 16 Plastic Part Markings Part Name Chassis baffle assembly (
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 29
    or components with batteries are processed in a shredder. - Replace only with the battery type recommended by the equipment manufacturer. - Discard used batteries according to manufacturer's instructions. - Do not attempt to reuse or install batteries in any other system, for any other purpose. 29
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    12.3.14 Disassembling the Motherboard for Reportable Items Note: WEEE disassembly is covered in separate instructions. See: 4.0 Related Documentation Note: WEEE disassembly is covered in separate instructions. See: 4.0 Related Documentation 12.3.18 Disassembling a Disk Drive 8 12.3.19 Accessing the
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 31
    12.3.1 Removing the Battery Backup Unit (BBU) Perform this procedure for each BBU. 1. While grasping the BBU's handle, push the supply's orange release tab to the right. 2. Pull the BBU from the base module and place it on a clean, static-free surface. Figure 18. Removing a BBU Figure 19. BBU after
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 32
    12.3.2 Disassembling the Battery Backup Unit (BBU) 1. Using a T8 Torx driver, remove the six (6) fasteners securing the BBU lid. Figure 20. Location of six (6) BBU lid screws BATTERY WARNINGS: - Only trained personnel should handle the battery. - Once BBU lid is removed, voltage containing circuits
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 33
    4. To remove the batteries from the PCB: a. Use a sharp, plastic tool and/or plastic tweezers to remove the glue that secures each battery to the BBU chassis. Use extreme care to not puncture a battery. Figure 23. Location of battery glue and cut location b. On the non-battery side of the PCB,
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 34
    12.3.3 Removing the Power Supply For each power supply, do the following: 1. While grasping the power supply's handle, push the supply's orange release tab to the right. 2. Pull the power supply from the base module. Figure 25. Removing the power supply assembly 34
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 35
    12.3.4 Disassembling the Power Supply 1. Remove the power supply housing: a. Remove four flat head screws, highlighted below. Fourth screw on other side Figure 26. Loosening screws securing power supply housing b. Lift off the top of the power supply housing. Tip: The top cover is hinged;
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    2. Remove the large capacitor (the smaller capacitors are negligible): a. Locate the large capacitor on the power supply PCB. b. Use wire cutters to trim the capacitor leads, and remove the capacitor. Figure 28. Removing the capacitor on the power supply Note: The number of capacitors and
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 37
    12.3.5 Removing a Base Module Perform the following procedure for each base module on the system: 1. If necessary, remove the Backup Battery Unit (BBU) and the power supply from the base module: a. BBU: While grasping the BBU's handle, push the supply's orange release tab to the right; then pull the
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 38
    Module 1. Using a Torx driver and T7 bit, remove the Torx screw that secures the bracket shown below. Figure 32. Removing bracket screw 2. Remove the support bracket. Figure 33. Removing bracket 3. Push the black knob upward. This will force the other end of the shaft downward and into the release
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 39
    4. Remove the knob and shaft assembly: a. On the knob assembly, locate the black inner ring that is adjacent to the chassis. b. Rotate it counter-clockwise until it disconnects from the chassis c. Pull the knob and shaft assembly from the chassis. Figure 35. Removing knob and shaft assembly 5.
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 40
    6. Remove the three (3) fans from the PCB: a. Locate the three fans on the PCB. Figure 37. Location of three fans on PCB b. Using two fingers, carefully pull each fan connector until the connector releases from the PCB. Do this for each fan. Figure 38. Disconnecting fan connector from PCB Remove
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 41
    e. Squeeze the center of the fan with your thumb until the front of the fan base clears the tabs on the PCB board, and then lift the fan off the PCB board. Repeat this step for each fan. Figure 40. Removing fans from PCB 7. Using a Philips driver, remove the 10 remaining fasteners that secure the
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    b. Using a flathead screwdriver, gently lift upward the center metal tab (light pipe bracket) and push the light pipe assembly free of the chassis. Figure 43. Removing the light pipe assembly 9. Using both hands, slide the PCB backwards (A) until the PCB disengages from the two locking tabs (B) as
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 43
    12.3.7 Removing an SP Assembly If installed, remove the front bezel and console. Refer to the appropriate instructions listed in 4.0 Related Documentation. For each of the SP assemblies, perform the following steps: 1. Push down on the orange tab under the black knob at
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 44
    12.3.8 Removing an SP cover Before performing this procedure, you must remove the SP assembly. See: 12.3.7 Removing an SP Assembly 1. Lift the tabs in the four corners of the black plastic cover to release the cover from the SP assembly. 2. Lift the cover up and off the SP assembly. Figure 47.
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    12.3.9 Removing the Memory Modules A label on the horizontal metal bar near the rear of the SP assembly chassis identifies the location of the memory modules (DIMMs). 1. Before performing this procedure, you must remove the SP assembly and remove the SP cover.  See: 12.3.7 Removing an SP Assembly 
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    12.3.10 Removing a SP Fan Module Each SP assembly has two fan modules. Perform this procedure to remove each fan module. 1. Pinch the two orange tabs on the sides of the fan module together to release it from the SP assembly. 2. Pull the fan module out of the chassis. Figure 49. Removing a fan
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    12.3.11 Disassembling an SP Fan Module Figure 50. SP Fan module 1. Rotate the assembly on the side and locate the component that has a tab (A) on each side. This is the component you remove in the next step. A A Figure 51. Location of tabbed component 2. Using a small screwdriver, push in the tab
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    3. Push in the tab on the still-connected corner, and then separate the tabbed component from the assembly. Figure 53. Tabbed component removed from fan assembly 4. Loosen the electrical connector (B) by pushing down on the tab (A) and then pushing the connector (B) to the left until the two
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 49
    5. With the tabbed component removed, both fans are somewhat loose within the assembly. Separate each fan from its remaining connectors and then navigate the fan out of the chassis. After the second fan is free, manipulate the connector free. Figure 56. Removing the two fans Figure 57. After two
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 50
    12.3.12 Disassembling the SP Assembly This procedure requires the completion of:  12.3.7 Removing an SP Assembly  12.3.8 Removing an SP cover  12.3.9 Removing the Memory Modules  12.3.10 Removing a Fan Module 1. Locate the two SP bridge assemblies and shaft. Figure 58. Location of SP assembly
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 51
    4. After both bridges are free and loose within the chassis, remove both bridges and the connecting shaft as a single assembly. Figure 61. Removing the two bridges and shaft Result: Figure 62. SP assembly with bridges and shaft removed 5. There are two angle brackets secured to the chassis with two
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    12.3.13 Removing the Motherboard Each SP assembly contains a motherboard. Prerequisites: Before performing this procedure, you must perform the following tasks:  See: 12.3.7 Removing an SP Assembly  See: 12.3.8 Removing an SP cover  See: 12.3.9 Removing the Memory Modules  See: 12.3.10 Removing
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 53
    12.3.14 Disassembling the Motherboard for Reportable Items The following reportable items reside on the mother board:  (A) Memory cards (removed in a previous step) See: 12.1.9 Removing the Memory Modules  (B) Real Time Clock (RTC) Lithium cell CR2032 battery  (C) Electrolytic capacitor 
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 54
    3. Remove the CPU heatsink. a. Using a Philips driver, remove the four (4) fasteners that secure it to the PCB. Figure 68. Removing CPU heatsink screws b. Lift the CPU heatsink from the PCB. You may need to twist the heatsink back and forth while lifting up to release the heatsink. Figure 69.
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    4. Release the two CPU retaining latches: a. 1) Press latch down, and- b. 2) Move latch to the left and lift to release. c. 3) Press other latch up, and- d. 4) Move latch to the right and lift to release. a b d c Figure 70. Releasing the CPU latches 5. Open the CPU lid and remove the CPU. Figure 71.
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    6. For each black, aluminum-anodized heatsink, perform the following extraction procedure: a. Push down one of the two brass heatsink retaining pins. Figure 72. Pushing down heatsink retaining pin b. Flip the PCB over and while compressing the retaining spring pin, use needle nose pliers to remove
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 57
    12.3.15 Removing an I/O Module Before performing this procedure, disconnect the cables from the I/O module. For each I/O module, perform this procedure. 1. Pull the trigger mechanism on the I/O module handle to release it. 2. Gently pull the module from the chassis. Figure 75. Removing an I/O module
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 58
    12.3.16 Removing a Management Module Before performing this procedure, disconnect the cables from the management module. For each management module, perform this procedure. 1. Pull the trigger mechanism on the management module handle to release it. 2. Gently pull the module from the enclosure.
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 59
    12.3.17 Removing a Disk Perform this procedure for each disk drive. 1. Press on the disk's latch button to release the latch. 2. Pull the latch upward. 3. Pull the disk from its slot. Figure 77. Removing a disk 59
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    12.3.18 Disassembling a Disk Drive 1. Using a small flathead screwdriver, pry open the plastic latch of the disk enclosure. Figure 78. Dislodging the plastic latch 2. Separate the two long sides of the enclosure assembly by moving them away from the disk drive and off their retention pins. Then pull
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 61
    12.3.19 Accessing the Midplanes 1. Remove all disk drives. Remove all modules: Base, SP, Management, and I/O. 2. Remove the 13 Philip screws that secure the main lid of the chassis.  Five (5) on each side  Three (3) on the top-middle Figure 81. Location of 13 screws that secure the chassis lid 3.
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 62
    4. Hold the two baffles down with one hand and remove the two screws shown below. Figure 84. Location of the two screws 5. Grab the center of the component and gently lift and maneuver it out of the chassis. Note: On older units where the component is metal, you must first move it to the right (in
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 63
    6. Remove the midplane bridge using the following procedure: a. Locate the midplane bridge within the chassis. Figure 86. Identifying the midplane bridge (arrow) b. Using a Philips driver, remove the five screws on each side of the chassis that secure the bridge. (10 screws total) c. Using a Philips
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 64
    Tip: The walls of the chassis will be more flexible if you first remove the two additional screws shown below. Remove these if necessary. Figure 89. Removing additional screws to aid movement of chassis wall 7. While pulling the chassis wall outward, pull upward on that same side of the bridge until
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 65
    12.3.20 Removing the SLIC Midplane PCB 1. Using a Philips driver, remove the six (6) screws that secure the SLIC PCB to the chassis. Figure 92. Location of SLIC midplane fasteners 2. Remove the PCB. Figure 93. SLIC midplane after extraction 65
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 66
    12.3.21 Removing the Drive Midplane PCB 1. Using a Philips driver, remove the eleven (11) screws that secure the drive midplane to the chassis. Figure 94. Location of the drive midplane fasteners 2. Remove the PCB. Figure 95. Drive midplane after extraction 66
  • Dell Unity XT 680 | WEEE Disassembly Instructions JTFR DAE - Page 67
    13.0 RoHS Restricted Materials Table 19 lists Restriction of Hazardous Substances (RoHS) materials. Table 19 RoHS Materials Material Cadmium (Cd) Hexavalent Chromium (Cr VI) Lead (Pb) Mercury (Hg) Polybrominated Biphenyls (PBB) Polybrominated Diphenyl Ethers (PBDE) Item Location Absent Absent
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  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
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  • 56
  • 57
  • 58
  • 59
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Abstract
This document provides clear guidance for end-of-life recyclers on how to
identify and disassemble reportable materials in compliance with the
Waste Electrical and Electronic Equipment (WEEE) directive. The document
does not replace disposal instructions in EMC contracts, or those included
in
EMC
Product and Residuals Disposal Guidelines
.
September 2013
WEEE DISASSEMBLY INSTRUCTIONS
for the JTFR DPE9 Disk Processor Enclosure