E-Z-GO Express L4 - Gas Owner Manual
E-Z-GO Express L4 - Gas Manual
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- E-Z-GO Express L4 - Gas | Owner Manual - Page 1
Owner's Guide 622022 ISSUED JULY 2011 REVISED AUGUST 2012 - E-Z-GO Express L4 - Gas | Owner Manual - Page 2
Owner's Guide. This guide guide can be accomplished using common, automotive hand tools. Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule. Repair or replacement parts are available through your E-Z-GO retailer or E-Z-GO Genuine Service - E-Z-GO Express L4 - Gas | Owner Manual - Page 3
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OWNER'S GUIDE GASOLINE POWERED VEHICLE TERRAIN 500 TERRAIN 1000 EXPRESS S4 EXPRESS L4 STARTING MODEL YEAR 2012 Never modify the vehicle in any - E-Z-GO Express L4 - Gas | Owner Manual - Page 4
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in - E-Z-GO Express L4 - Gas | Owner Manual - Page 5
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY...1-1 GENERAL SPECIFICATIONS...2-1 INTRODUCTION...3-1 OPERATING - E-Z-GO Express L4 - Gas | Owner Manual - Page 6
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv - E-Z-GO Express L4 - Gas | Owner Manual - Page 7
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY...1-3 1 NOTICES, CAUTIONS, WARNINGS, AND - E-Z-GO Express L4 - Gas | Owner Manual - Page 8
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 Notes: 1- 2 - E-Z-GO Express L4 - Gas | Owner Manual - Page 9
contained in this manual, contact an speeds should be limited to no more than the maximum speed on level ground. See GENERAL SPECIFICATIONS. Limit speed by applying the service service or repair may damage the vehicle or render it unsafe. NOTICES, CAUTIONS, WARNINGS, AND DANGERS Throughout this guide - E-Z-GO Express L4 - Gas | Owner Manual - Page 10
manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service an E-Z-GO-manufactured vehicle a Low Speed Vehicle (LSV , top, places of sale and - E-Z-GO Express L4 - Gas | Owner Manual - Page 11
the warnings and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual paying particular attention speeds must limit their speed to no more than the speed of other vehicles when used in a golf course environment. Additionally, speed should - E-Z-GO Express L4 - Gas | Owner Manual - Page 12
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • apply service brake to control speed on steep grades 1 • maintain adequate distance between vehicles. • reduce speed in wet areas • use extreme - E-Z-GO Express L4 - Gas | Owner Manual - Page 13
manual Roll-Back 2. Apply Service ! On a Hill Accelerator While Release Releasing Service Brake As Park Brake body inside car. 27653G01 WARNING Windshields do not provide protection from golf balls or 45 kg 74821G0 74821G05 For Rotomolded Bed www.ezgo.com 608822 DO NOT TAMPER WITH OR ATTEMPT - E-Z-GO Express L4 - Gas | Owner Manual - Page 14
Dangers. 1 1. 2. WARNING ! WARNING READ MANUAL 9. FOR MAXIMUM LOAD BED CAPACITY. READ MANUAL < 14û25% MAXIMUM RAMP/HILL 3. ! RAMP MAX ANGLE AS SPECIFIED 14û/ 25% 12. DANGER OF EXPLOSION DO NOT FILL GAS CAN PP IN LOAD BED ! WARNING 6. MAXIMUM CROSS HILL/RAMP ANGLE AS SPECIFIED - E-Z-GO Express L4 - Gas | Owner Manual - Page 15
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 15. PP 16. PP 17. PP 18. PP 3 H - E-Z-GO Express L4 - Gas | Owner Manual - Page 16
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to OFF MOVE DIRECTION SELECTOR TO FORWARD 49. LOCKED DIFFERENTIAL LOCKED WARNING KEEP ENTIRE BODY INSIDE CAR TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK: APPLY PARKING BRAKE TURN KEY TO - E-Z-GO Express L4 - Gas | Owner Manual - Page 17
FORWARD 62. NEUTRAL 1 REAR DIFFERENTIAL LOCK SWITCH FRONT DIFFERENTIAL LOCK SWITCH. WARNING READ OWNER'S MANUAL BEFORE ENGAGING FRONT DIFFERENTIAL LOCK. DO NOT ENGAGE LOCK WHILE FRONT WHEELS ARE TURNED AND VEHICLE IS AT SPEED. PUSH TOP PART OF SWITCH TO RAISE LOAD BED PUSH BOTTOM PART OF SWITCH TO - E-Z-GO Express L4 - Gas | Owner Manual - Page 18
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 Notes: 1 - 12 - E-Z-GO Express L4 - Gas | Owner Manual - Page 19
this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. TERRAIN 500 Vehicle Specifications...2 - 3 TERRAIN 1000 Vehcile Specifications...2 - 4 2 EXPRESS S4 Vehicle Specifications ...2 - 5 EXPRESS L4 - E-Z-GO Express L4 - Gas | Owner Manual - Page 20
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2- 2 - E-Z-GO Express L4 - Gas | Owner Manual - Page 21
manual ) Overall Height (No Canopy) 49.0 in (124.0 cm) (Top of steering wheel) Curb Weight 860.0 lb (390.0 kg Overall 15.0 cm) Outside Clearance Circle 20.3 ft (6.2 m) Intersecting Aisle Clrnce N/A Speed (Level Ground) Fwd - 17.0 mph ± 0.5 mph (27.4 kph Rear Suspension Service Brake Parking - E-Z-GO Express L4 - Gas | Owner Manual - Page 22
manual Batteries) Overall Height (No Canopy) 49.5 in (126.0 cm) (Top of steering wheel) Curb Weight 950.0 lb (390.0 kg Overall Circle 22.0 ft (6.7 m) Intersecting Aisle Clrnce N/A Speed (Level Ground) 17.0 mph ± 0.5 mph (27 Cartridge Pressurized Oil System Service Brake Parking Brake Front - E-Z-GO Express L4 - Gas | Owner Manual - Page 23
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: EXPRESS L4 2 TYPE: GAS .0 in (124.0 cm) (Top of steering wheel) Curb Weight ft (7.1 m) Intersecting Aisle Clrnce N/A Speed (Level Ground) Fwd - 17.0 mph Service - E-Z-GO Express L4 - Gas | Owner Manual - Page 24
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 MODEL: EXPRESS S4 TYPE: GAS 49.0 in (125.0 cm) (Top of steering wheel) Curb Weight ft (7.1 m) Intersecting Aisle Clrnce N/A Speed (Level Ground) Fwd - 17.0 Service - E-Z-GO Express L4 - Gas | Owner Manual - Page 25
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 103.0 in (260.0 cm) 15.0 in (38.0 cm) - E-Z-GO Express L4 - Gas | Owner Manual - Page 26
of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 78.0 in. (198.0 cm) 49.0 in. (125.0 cm) 65.5 in (166 cm) 107.0 in (272.0 cm) 6.0 in. (15.0 cm) Front 38.0 in. (96 cm) Rear 38.5 in (97 cm) EXPRESS S4 46 - E-Z-GO Express L4 - Gas | Owner Manual - Page 27
of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 RECOMMENDED MAX SIDE TILT 25% or 14o MAX RECOMMENDED MAX RAMP GRADE 25% or 14o MAX TURNING CLEARANCE DIAMETER TERRAIN 500 TERRAIN 1000 EXPRESS S4 EXPRESS L4 - E-Z-GO Express L4 - Gas | Owner Manual - Page 28
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2 - 10 - E-Z-GO Express L4 - Gas | Owner Manual - Page 29
...3-5 Volt Power Outlet ...3-5 Glove Box...3-6 Cup Holder ...3-6 Steering Wheel...3-6 Choke...3-6 Rear Seat ...3-7 Hip Restraint - Rear ...3-7 Cargo Basket - If Equipped ...3-7 Gun Holder - If Equipped ...3-7 Load Bed...3-7 Manual Lift Bed Operation ...3-8 Electric Lift Bed ...3-8 3- 1 - E-Z-GO Express L4 - Gas | Owner Manual - Page 30
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3- 2 - E-Z-GO Express L4 - Gas | Owner Manual - Page 31
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information NOTICE 3 If the vehicle is - E-Z-GO Express L4 - Gas | Owner Manual - Page 32
manual is between ADD and FULL mark on dipstick, a mechanical problem exists within the engine and the vehicle must not be direction selector. Located on the seat support panel, this lever permits the selection To stop the vehicle more quickly, depress the service brake. If key switch is 'ON' and - E-Z-GO Express L4 - Gas | Owner Manual - Page 33
attention to all Notices, Cautions, Warnings, and Dangers. 8. Rear View Mirror The rear view mirror is a two-position mirror manually adjusted for day and nighttime conditions.Sun Top kit is required to install rear view mirror. 9. Front Seats The split bench front seat is designed for one - E-Z-GO Express L4 - Gas | Owner Manual - Page 34
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 3 15 16 holder assembly. 17. Choke The choke is used to aid cold starting. See COLD STARTING section for operating instructions. 3- 6 - E-Z-GO Express L4 - Gas | Owner Manual - Page 35
is the standard bed for the ST 400. Lower capacity vehicles have a manual dump feature. A load bed warning label is affixed to the front of higher than height noted on label, and secured. Failure to follow these instructions may result in severe injury, damage the vehicle and/or cause the vehicle - E-Z-GO Express L4 - Gas | Owner Manual - Page 36
if bed is released and traps fingers or other body parts. To raise the manual lift bed, pull back on the latch release handle immediately behind the driver seat the bed using the handle on the side of the bed. To lower the manual lift bed, grasp the bed handle and lower the bed to the rest position. - E-Z-GO Express L4 - Gas | Owner Manual - Page 37
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3- 9 - E-Z-GO Express L4 - Gas | Owner Manual - Page 38
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3 - 10 - E-Z-GO Express L4 - Gas | Owner Manual - Page 39
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention Battery...4-8 Sun Top And Windshield (If Equipped) ...4-8 12 Volt Power Outlet ...4-9 Terrain...4-9 MODIFICATIONS TO VEHICLE ...4-9 LOAD BED ...4-9 MANUAL LIFT BED ...4-10 - E-Z-GO Express L4 - Gas | Owner Manual - Page 40
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4- 2 - E-Z-GO Express L4 - Gas | Owner Manual - Page 41
of this manual to become seat. The other is located on the chassis between the seat back supports. To access it, raise the seat and lift up the flap on date code, serial number and vehicle model must be provided when ordering service parts. Lift Flap on Access Panel 4 Part A and B Serial - E-Z-GO Express L4 - Gas | Owner Manual - Page 42
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Stay in designated areas and avoid extremely rough terrain. Maintain a safe speed when driving down hill. Use service brake to control speed when traveling down an incline. A sudden stop or change of - E-Z-GO Express L4 - Gas | Owner Manual - Page 43
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay should gradually decrease until the rate of consumption stabilizes. Check the oil level per the Periodic Service Schedule. Add oil if the level on the dipstick indicates that oil is in the add oil - E-Z-GO Express L4 - Gas | Owner Manual - Page 44
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Oil dipsticks are unique to this model vehicle. Do not interchange oil dipsticks between models. The oil should be changed in accordance with the Periodic Service problem - E-Z-GO Express L4 - Gas | Owner Manual - Page 45
all of this manual to become thoroughly or death from coasting at above recommended speeds, limit speed with service brake. On steep hills, it is possible for the blends can damage the fuel system or cause performance problems. If any undesirable operating symptoms occur, use gasoline with - E-Z-GO Express L4 - Gas | Owner Manual - Page 46
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular less and in accordance with all instructions provided by the manufacturer of the charger. SUN TOP AND WINDSHIELD (If Equipped) The sun top does not provide protection from roll over - E-Z-GO Express L4 - Gas | Owner Manual - Page 47
is the standard bed for the ST 400. Lower capacity vehicles have a manual dump feature. A load bed warning label is affixed to the front of the higher than height noted on label, and secured. Failure to follow these instructions may result in severe injury, damage the vehicle and/or cause the vehicle - E-Z-GO Express L4 - Gas | Owner Manual - Page 48
the driver seat. Raise the bed using the handle on the side of the bed. Front of Vehicle Manual Load Bed Latch Pull Up to Release Manual Bed Latch On the ST 400, the gas strut will assist in raising the empty load bed and will keep the bed raised. Over time, the - E-Z-GO Express L4 - Gas | Owner Manual - Page 49
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 4 Gas Strut with Tether Cable Never fill a gas can in the bed of a vehicle. Static discharge could ignite gasoline vapor and cause - E-Z-GO Express L4 - Gas | Owner Manual - Page 50
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4 - 12 - E-Z-GO Express L4 - Gas | Owner Manual - Page 51
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all TRANSPORTING VEHICLE ...5-11 Towing...5-11 Neutral Lock ...5-11 Hauling ...5-11 SERVICE AND MAINTENANCE ...5-12 ROUTINE MAINTENANCE...5-13 Tire Inspection...5-13 Rear Axle - E-Z-GO Express L4 - Gas | Owner Manual - Page 52
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. LUBRICATION ...5-22 SPARK PLUGS ...5-22 PROLONGED STORAGE...5-23 PERIODIC SERVICE SCHEDULE ...5-25 CAPACITIES AND - E-Z-GO Express L4 - Gas | Owner Manual - Page 53
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 5- 3 - E-Z-GO Express L4 - Gas | Owner Manual - Page 54
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 5- 4 - E-Z-GO Express L4 - Gas | Owner Manual - Page 55
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions the service parts - E-Z-GO Express L4 - Gas | Owner Manual - Page 56
all of this manual to become thoroughly of the driver to operate the vehicle safely. Always review side effects of any medication with a doctor or hill. Slowly back straight down the hill using the service brake to control speed. ENVIRONMENTAL CONCERNS As a responsible user, practice respect for - E-Z-GO Express L4 - Gas | Owner Manual - Page 57
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPAIR Some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the - E-Z-GO Express L4 - Gas | Owner Manual - Page 58
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular inflation tires on any E-Z-GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the owner's guide. Use caution when inflating - E-Z-GO Express L4 - Gas | Owner Manual - Page 59
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular to locate the leak and mark with chalk. Insert tire plug in accordance with manufacturer's instructions. To reduce the possibility of severe injury, be sure the mounting/demounting machine is - E-Z-GO Express L4 - Gas | Owner Manual - Page 60
of this manual to become the type that is installed in the vehicle and follow the instructions for replacing the tail light bulb. Inside of Cowl Headlight Casing available from a local Distributor, an authorized Branch or the Service Parts Department. VEHICLE WITH A DISCHARGED BATTERY To reduce - E-Z-GO Express L4 - Gas | Owner Manual - Page 61
this manual to is rated at 10 amps or less. Read and understand all instructions provided by the manufacturer of the charger. TRANSPORTING VEHICLE TOWING This To prevent the driven clutch from turning the rear wheels during service operations, a neutral lock is located on the direction selector To - E-Z-GO Express L4 - Gas | Owner Manual - Page 62
speeds, the sun top must be removed and the seat bottom secured. When transporting vehicle below highway speeds, check for tightness of hardware and cracks in sun top before removing battery wires. Wrap wrenches owner and service technician to carefully follow the procedures recommended in this manual - E-Z-GO Express L4 - Gas | Owner Manual - Page 63
, lift or remove the seat and remove the rear access panel. For major repair, refer to the appropriate Technician's Repair and Service Manual. Some service procedures may require the vehicle to be lifted. Refer to LIFTING THE VEHICLE for proper lifting procedure and safety information. Tire - E-Z-GO Express L4 - Gas | Owner Manual - Page 64
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove the dipstick and wipe off the entire - E-Z-GO Express L4 - Gas | Owner Manual - Page 65
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The selection of oil is dependent upon the service brake and remove key. Place a drain pan under engine. Wipe top of the engine clean with a cloth. Remove the oil fill cap - E-Z-GO Express L4 - Gas | Owner Manual - Page 66
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Inspect the filter. Make sure the 'O' ring is - E-Z-GO Express L4 - Gas | Owner Manual - Page 67
is applied half way between the two pulleys. 3/8" (1 cm) Maximum Deflection (New Belt) 1/2" (1.3 cm) Maximum Deflection (Existing Belt) A new belt may be checked manually. A maximum deflection of 3/8" (10 mm) is acceptable. Tighten an existing belt to 75 - 80 lbs. (34 - 36 kg) tension using the same - E-Z-GO Express L4 - Gas | Owner Manual - Page 68
all of this manual to become a pressure washer. Cleaning should take place per the Periodic Service Schedule. When cleaning the outside of the battery and terminals three minutes; use a soft bristle brush or cloth to wipe the tops of the battery to remove any residue that could contribute to the self - E-Z-GO Express L4 - Gas | Owner Manual - Page 69
this manual to become Distance or pulls to one side should be removed from service and inspected by a qualified mechanic The purpose of this to establish the standard with a new vehicle. Drive the vehicle at maximum speed on a flat, dry, clean, paved surface. Quickly depress the brake pedal - E-Z-GO Express L4 - Gas | Owner Manual - Page 70
vehicle fails the second test, it should immediately be removed from service. The vehicle must be inspected by a qualified mechanic who should refer to the TROUBLESHOOTING section in the Technician's Repair and Service Manual. AIR INTAKE AND COOLING FINS 5 To prevent possible burns, engine parts - E-Z-GO Express L4 - Gas | Owner Manual - Page 71
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fill / Check Plug 5 Drain Plug AIR CLEANER INSPECTION - E-Z-GO Express L4 - Gas | Owner Manual - Page 72
all of this manual to become thoroughly plug socket, 13/16", 1/2" drive ...1 Ratchet, 1/2" drive ...1 Plug gauge, wire type ...1 Anti-seize compound ...AR Torque wrench, 1/2" drive, ft. lbs...1 intervals indicated in the Periodic Service Schedule. Spark plug should be properly gapped. Tighten to 16 ft. lbs. ( - E-Z-GO Express L4 - Gas | Owner Manual - Page 73
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove and inspect the spark plug at intervals indicated in the Periodic Service wire which are in poor condition or poor quality fuel could also contribute to the problem - E-Z-GO Express L4 - Gas | Owner Manual - Page 74
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all times, then install the spark plug. • Do not engage the park brake, but secure the car from rolling • While engine is still warm, change oil. • Clean body, chassis and engine of debris, mud, - E-Z-GO Express L4 - Gas | Owner Manual - Page 75
manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle. NOTE: Some maintenance items must be serviced WIRING Check all wiring for loose connections and broken/missing insulation ACCELERATOR Check for smooth movement - DO NOT LUBRICATE CABLE SERVICE - E-Z-GO Express L4 - Gas | Owner Manual - Page 76
Check system lines for cracks/deterioration Check operation and governed speed Check for loose or missing hardware and components Tighten or see Technician's Repair and Service Manual SERVICE BRAKES Check brake shoe linings, see Technician's Repair and Service Manual Check level, add if - E-Z-GO Express L4 - Gas | Owner Manual - Page 77
should be tightened in accordance with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three - E-Z-GO Express L4 - Gas | Owner Manual - Page 78
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 5 - 28 - E-Z-GO Express L4 - Gas | Owner Manual - Page 79
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO. DECLARATION OF CONFORMITY ...A - 3 A- 1 - E-Z-GO Express L4 - Gas | Owner Manual - Page 80
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A- 2 - E-Z-GO Express L4 - Gas | Owner Manual - Page 81
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY A- 3 - E-Z-GO Express L4 - Gas | Owner Manual - Page 82
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY (CONTINUED) A- 4 - E-Z-GO Express L4 - Gas | Owner Manual - Page 83
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A- 5 - E-Z-GO Express L4 - Gas | Owner Manual - Page 84
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A- 6 - E-Z-GO Express L4 - Gas | Owner Manual - Page 85
- E-Z-GO Express L4 - Gas | Owner Manual - Page 86
as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron
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622022
Owner’s Guide
ISSUED JULY 2011
REVISED AUGUST 2012