E-Z-GO TXT - Gas Owner Manual
E-Z-GO TXT - Gas Manual
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E-Z-GO TXT - Gas manual content summary:
- E-Z-GO TXT - Gas | Owner Manual - Page 1
Owner's Manual & Service Guide Issued February 2010 Revised August 2012 - E-Z-GO TXT - Gas | Owner Manual - Page 2
reproductive harm. ! < 14˚ 25% DO NOT DRIVE ACROSS SLOPES IN EXCESS OF 14˚ Be sure that this manual remains as part of the permanent service record should the vehicle be sold. Throughout this guide NOTE, CAUTION and WARNING will be used. Observe these NOTES, CAUTIONS and WARNINGS; be aware that - E-Z-GO TXT - Gas | Owner Manual - Page 3
OWNER'S MANUAL AND SERVICE GUIDE GASOLINE POWERED Golf Car TXT FLEET TXT FLEET (CARB) Starting Model Year 2010 The E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased - E-Z-GO TXT - Gas | Owner Manual - Page 4
may void the warranty. Overfilling battery may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle - E-Z-GO TXT - Gas | Owner Manual - Page 5
AND LOCATION ...12 Fig. 12 Serial Number Plate & Location 12 PERIODIC SERVICE SCHEDULE ...13 Fig. 13 Periodic Service Schedule 13 TIRE INSPECTION ...15 FOUR CYCLE ENGINE ...15 ENGINE SPECIFICATIONS ...15 ENGINE DESCRIPTION ...15 CHECKING OIL LEVEL...15 Owner's Manual and Service Guide Page iii - E-Z-GO TXT - Gas | Owner Manual - Page 6
Remove Oil Filter ...16 Fig. 19 Inspect Oil Filter ...17 Fig. 20 Oil Drain Plug ...17 Fig. 21 Add Engine Oil ...17 STARTER/GENERATOR BELT TENSION...17 Fig. 22 Check Belt Tension with Guage 18 Fig. 23 Check Belt Tension Manually 18 Fig. 24 Adjust Belt Tension ...18 ADJUSTING THE BELT ...18 BATTERY - E-Z-GO TXT - Gas | Owner Manual - Page 7
by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. To reduce the chance of personal injury or property damage, the following must be carefully observed: Certain replacement parts can be used independently and/or in - E-Z-GO TXT - Gas | Owner Manual - Page 8
of a battery wire. • Insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by shorting the battery terminals or associated wiring. Remove the battery or cover exposed terminals with an insulating material. Page vi Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 9
will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle. • Support the vehicle using wheel chocks and jack stands. Never get under a vehicle that is supported by a jack. Lift the vehicle in accordance with the manufacturer's instructions. • Empty the fuel tank - E-Z-GO TXT - Gas | Owner Manual - Page 10
NOTES: SAFETY INFORMATION Page viii Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 11
The light illuminates when the oil pressure is low. Check oil level. If oil level is between ADD and FULL mark on dipstick, a mechanical problem exists within the engine and the vehicle must not be driven. Contact a local distributor or authorized branch. Owner's Manual and Service Guide Page 1 - E-Z-GO TXT - Gas | Owner Manual - Page 12
to move which could result in severe injury or death. With the key switch 'ON', depressing the accelerator pedal starts the engine. When the pedal is released, the engine will stop (Ref Fig. 5 on page - 3). To stop the vehicle more quickly, depress the service brake. Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 13
and reduced speed when driving will release foot operated park brake and may cause inadvertent vehicle movement. Turn the key to the 'OFF' position whenever the vehicle is parked. To prevent inadvertent movement when the vehicle is to be left unattended, engage the Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 14
Do not overfill engine. Too much oil may cause smoking or allow oil to enter the air filter enclosure. To reduce the possibility of roll-back which could result in severe injury or vehicle damage, do not release service brake until engine has started. Page 4 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 15
these blends can damage the fuel system or cause performance problems. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether. Use fresh regular grade unleaded fuel. Ethanol blend fuel up to 10% is permissible. Owner's Manual and Service Guide Page 5 - E-Z-GO TXT - Gas | Owner Manual - Page 16
model, but is a starting battery. Multiple deep cycling will result in the premature failure of the battery. If the vehicle battery has become discharged, it must be charged using a 12 volt charger that is rated at 10 amps or less and in accordance with all instructions provided by the manufacturer - E-Z-GO TXT - Gas | Owner Manual - Page 17
cloth. Removal of oil, tar, asphalt, shoe polish, etc. will require the use engine does not start or runs improperly after washing, remove the spark plug wires (by pulling the spark plug boots, never the wires). Dry all connections with forced air. Reinstall the wires Manual and Service Guide Page 7 - E-Z-GO TXT - Gas | Owner Manual - Page 18
low inflation pressure tires on any E-Z-GO vehicle. Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner's Manual. Use caution when inflating tires. Due one piece rims; therefore, the most cost Page 8 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 19
to move making 'jump starting' both dangerous and impractical. If the vehicle battery has become discharged, it must be charged using a 12 volt charger that is rated at 10 amps or less. Read all instructions provided by the manufacturer of the charger. Owner's Manual and Service Guide Page 9 - E-Z-GO TXT - Gas | Owner Manual - Page 20
speed with sun top installed is 50 mph (80 kph). If the vehicle is to be transported at highway speeds, the sun top in Direction 1 Unlocked Selector Cam Fig. 11 Neutral Lock the pin will snap into the hole in the direction selector mounting bracket preventing any Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 21
, which could result in an explosion. Reduce the possibility of accidental starting by removing and grounding spark plug wires and disconnecting battery at negative terminal before servicing. The electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Treat - E-Z-GO TXT - Gas | Owner Manual - Page 22
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts. Part A and B Serial Number Labels Lift Flap on Access Panel Part C/D Ref Spl - E-Z-GO TXT - Gas | Owner Manual - Page 23
or missing hardware FRONT SHOCK ABSORBERS FRONT SPRINGS FRONT WHEEL ALIGNMENT Check for oil leakage and loose fasteners Check for loose hardware, cracks at attachments Check for unusual tire wear, align if required Fig. 13 Periodic Service Schedule Owner's Manual and Service Guide Page 13 - E-Z-GO TXT - Gas | Owner Manual - Page 24
coil/spark plug wires for cracks/loose connections Check for leaks at tank, cap, system lines, filters, pump, carburetor Check system lines for cracks/deterioration Check operation and governed speed Check for loose or missing hardware and components Tighten or replace missing hardware SEMI - E-Z-GO TXT - Gas | Owner Manual - Page 25
do not mix brands and viscosity grades of oil. The oil dipstick/fill cap must be in place before operating the engine. Failure to install the dipstick/fill cap will result in oil becoming contaminated and/or oil being discharged into the engine compartment. Owner's Manual and Service Guide Page 15 - E-Z-GO TXT - Gas | Owner Manual - Page 26
and longevity, the engine oil should be replaced after the first 8 hours of operation. After the initial oil change, it should be changed every 125 hours of operation or semi-annually, whichever comes first. The selection of oil is dependent upon the service that the vehicle will perform. Most - E-Z-GO TXT - Gas | Owner Manual - Page 27
with a lint free cloth and inspect the drain plug (A) for damage; replace if necessary. Replace the "O"-ring (B) with a new one and tighten to 61 in. lbs. (7.0 Nm) torque. Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the - E-Z-GO TXT - Gas | Owner Manual - Page 28
battery to another area of the vehicle or storage facility where it will attack the metal structure or the concrete/asphalt floor. Additionally, a residue will be left on the battery which is conductive and will contribute to the discharge of the battery. Page 18 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 29
OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings BRAKES To reduce the possibility of battery explosion that could result in severe injury or death, do not use metallic spray - E-Z-GO TXT - Gas | Owner Manual - Page 30
using a funnel. Add lubricant slowly until lubricant starts to seep from the check plug hole. Install the check plug and the fill plug. In the event that the lubricant is to be replaced, a drain plug is provided at the bottom of the differential housing. Page 20 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 31
and air filter element (Ref Fig. 29 on page - 21). Clean inside of cover, canister and dust collector. Install the element and cover the same way they were removed. Be sure the positioning arrow on cover is pointing upward and all clips are fastened securely. Owner's Manual and Service Guide Page - E-Z-GO TXT - Gas | Owner Manual - Page 32
filter element or other restrictions in the air intake system. Incorrectly adjusted valves, spark plug wire which are in poor condition or poor quality fuel could also contribute to the problem near the fuel tank or refuel near gasoline or gasoline vapor. Page 22 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 33
spark plug and pour about 1 oz. (30 ml) of engine oil into the cylinder. Replace spark plug, ground spark plug wire and use starter to turn engine over a few seconds to distribute oil. • Add a gasoline additive to the tank in accordance with the manufacturer's recommendations. • Reattach fuel line - E-Z-GO TXT - Gas | Owner Manual - Page 34
24). Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. Generally, three grades of hardware are used in the ) (34) (66) (117) (184) Fig. 33 Torque Specifications and Bolt Grades Page 24 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 35
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner's Manual and Service Guide Page 25 - E-Z-GO TXT - Gas | Owner Manual - Page 36
all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings MODEL: TXT FLEET GOLF CAR TYPE: GASOLINE POWERED FLEET GOLF CAR MODEL YEAR: 2010 Part No:. 614164 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp - E-Z-GO TXT - Gas | Owner Manual - Page 37
GENERAL SPECIFICATIONS Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings 4.25 in Front 34 in. (86 cm) Rear 38.5 in. (97 cm) 47 in. (119 cm) Fig. 35 Vehicle Dimensions Owner's Manual and Service Guide Page 27 - E-Z-GO TXT - Gas | Owner Manual - Page 38
GENERAL SPECIFICATIONS Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and CLEARANCE DIAMETER 19 ft. (5.8 m) Page 28 Fig. 36 Vehicle Incline Specifications and Turning Clearance Diameter Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 39
GENERAL SPECIFICATIONS Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings NOTES: Owner's Manual and Service Guide Page 29 - E-Z-GO TXT - Gas | Owner Manual - Page 40
GENERAL SPECIFICATIONS Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings NOTES: Page 30 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 41
LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS Owner's Manual and Service Guide Appendix A - 1 - E-Z-GO TXT - Gas | Owner Manual - Page 42
JACOBSEN LTD. WEST ROAD, IPSWICH, SUFFOLK, IP3 9TT, UK 614068 www.ezgo.com 608822 WARNING Keep entire body inside car. 27653G01 WARNING Windshields do not provide protection from golf balls or other flying objects. EGWHL14 28203G01 28203-G01 Appendix A - 2 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 43
AND PICTOGRAMS 1. WARNING ! WARNING READ MANUAL 9. FOR MAXIMUM LOAD BED CAPACITY. 2. READ MANUAL < 14û 25% MAXIMUM RAMP/HILL . XX cm LOAD CENTER OF GRAVITY, MAXIMUM HEIGHT DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED WARNING MAXIMUM LOAD & CENTER OF GRAVITY. KEEP LOAD AS FAR - E-Z-GO TXT - Gas | Owner Manual - Page 44
GASOLINE SPILLS WITH WATER BEFORE STARTING ENGINE 28. 29. 30. 31. 32. 33. 34. 25. 26. 27. Appendix A - 4 WARNING EXPLOSIVE 35. WARNING LETHAL VOLTAGE DO NOT EXPOSE TO FLAME 36. NOTE: All Pictograms may not apply to your product. Owner's Manual and Service Guide DO NOT DISPOSE OF BATTERIES - E-Z-GO TXT - Gas | Owner Manual - Page 45
TAILGATE LOAD ENGINE CRANKING POSITION LEAVE VEHICLE WHEN LIGHTNING IS IN THE AREA KEEP CLEAR HAND OR FINGERS CAN BE TRAPPED ON POSITION 53. cm 150 MINUMUM HEIGHT TO OPERATE VEHICLE OFF POSITION NOTE: All Pictograms may not apply to your product. Owner's Manual and Service Guide Appendix - E-Z-GO TXT - Gas | Owner Manual - Page 46
LABELS AND PICTOGRAMS Notes: Appendix A - 6 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 47
VEHICLE WARRANTIES VEHICLE WARRANTIES Owner's Manual and Service Guide Appendix B - 1 - E-Z-GO TXT - Gas | Owner Manual - Page 48
applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code. Appendix B - 2 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 49
part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. Owner's Manual and Service Guide Appendix B - 3 - E-Z-GO TXT - Gas | Owner Manual - Page 50
to other engine or equipment components proximately caused by a failure under warranty of any warranted part. (8) Throughout the vehicle warranty period stated above, E-Z-GO will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. (9) Any replacement part - E-Z-GO TXT - Gas | Owner Manual - Page 51
your sales receipts indicating date of purchase for this engine. The distributor, dealer, or service provider authorized by E-Z-GO will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order. All parts and accessories replaced - E-Z-GO TXT - Gas | Owner Manual - Page 52
emission-related part is found to be defective during the warranty period, you shall notify E-Z-GO Warranty Department at 1-800-241-5855 and you will be advised of the appropriate warranty service providers where the warranty repair can be performed. Appendix B - 6 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 53
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY (EUROPE ONLY) Owner's Manual and Service Guide Appendix C - 1 - E-Z-GO TXT - Gas | Owner Manual - Page 54
DECLARATION OF CONFORMITY Appendix C - 2 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 55
DECLARATION OF CONFORMITY Owner's Manual and Service Guide Appendix C - 3 - E-Z-GO TXT - Gas | Owner Manual - Page 56
DECLARATION OF CONFORMITY NOTES: Appendix C - 4 Owner's Manual and Service Guide - E-Z-GO TXT - Gas | Owner Manual - Page 57
. Some components are heavy, spring loaded, highly corrosive, explosive or may produce high amperage or reach high temperatures. Gasoline, carbon monoxide, battery acid and hydrogen gas could result in serious bodily injury to the technician/mechanic and bystanders if not treated with the utmost - E-Z-GO TXT - Gas | Owner Manual - Page 58
: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the
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Owner’s Manual & Service Guide
Issued February 2010
Revised August 2012