Fluke P3015-KPA Product Manual
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- Fluke P3015-KPA | Product Manual - Page 1
P3000 Series Pneumatic Deadweight Tester Users Manual PN 3952260 November 2010 © 2010 Fluke Corporation. All rights reserved. Printed in USA. Specifications are subject to change without notice. All product names are trademarks - Fluke P3015-KPA | Product Manual - Page 2
normal use and service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales - Fluke P3015-KPA | Product Manual - Page 3
1-1 Safety Summary 1-1 Compressed Gas 1-2 Heavy Weights 1-2 Personal Protective Equipment 1-2 Symbols Used in this Manual 1-2 Operating Principle 1-2 Operating & Storage Specification 1-3 Environmental Corrections 1-3 Gravity...1-3 Temperature 1-4 Model Variations 1-4 2 Preparation - Fluke P3015-KPA | Product Manual - Page 4
P3000 Series Users Manual 5 Maintenance & Servicing 5-1 Introduction...5-1 PCU Assembly - 10 mm Nominal Diameter - Pressure 5-1 Piston Disassembly 5-1 Piston Cleaning 5-1 Piston Re-Assembly 5-2 Replacement PCU Assembly 5-2 PCU Assembly - 10 mm Nominal Diameter - Vacuum 5-3 - Fluke P3015-KPA | Product Manual - Page 5
List of Tables Table Title Page 1-1. Symbols...1-2 1-2. Operation and Storage Specifications 1-3 2-1. Test Port Inserts - Parts List 2-5 5-1. PCU Assembly - 10 mm - Pressure - Parts List 5-3 5-2. PCU Assembly - 10 mm - Vacuum - Parts List 5-5 5-3. PCU Assembly - 16 mm - Parts List 5-7 5-4. - Fluke P3015-KPA | Product Manual - Page 6
List of Figures Figure Title Page 1-1. Single PCU Instrument 1-4 1-2. Single PCU Instrument with Handpump 1-5 1-3. Dual PCU (Pressure & Vacuum) Instrument 1-5 1-4. Dual PCU (Pressure & Vacuum) Instrument with Handpump 1-6 1-5. Vacuum Instrument 1-6 1-6. Vacuum Instrument with Handpump 1-7 - Fluke P3015-KPA | Product Manual - Page 7
Chapter 1 General Information Introduction This User's Manual covers the following pressure instruments: P3011, P3011P, P3012P, P3013P, P3014P, P3015, P3015P, P3022, P3022P, P3023, P3023P, P3025, and the P3025P. Safety Information Safety Summary The following are general safety precautions that are - Fluke P3015-KPA | Product Manual - Page 8
for the materials and tools being used. Symbols Used in this Manual In this manual, a Warning identifies conditions and actions that pose a hazard to Deadweight Tester. Symbols used on the Pneumatic Deadweight Tester and in this manual are explained in Table 1-1. Table 1-1. Symbols Symbol B J W - Fluke P3015-KPA | Product Manual - Page 9
1 General Information Environmental Corrections When the gas pressure within the system balances the combined downward force of the piston and weights, the piston and weights will float freely and the system is in equilibrium. The design of a Piston/Cylinder Unit (PCU) fitted to a deadweight tester - Fluke P3015-KPA | Product Manual - Page 10
0.002% Indicated Pressure 250 psi TRUE PRESSURE = 250 + (20 − 24) x 0.002 x 250 100 TRUE PRESSURE = 249.98 psi Model Variations This manual covers many pressure ranges and models within the P3000 series of instruments. The following illustrations detail the physical appearance of the six basic - Fluke P3015-KPA | Product Manual - Page 11
Model 3012P, 3013P, 3014P and 3015P 1 General Information Model Variations Figure 1-2. Single PCU Instrument with Handpump Model 3022, 3023 and 3025 gjn025.bmp Figure 1-3. Dual PCU (Pressure & Vacuum) Instrument gjn026.bmp 1-5 MyFlukeStore Shop for Fluke products online at: www. .com 1.888. - Fluke P3015-KPA | Product Manual - Page 12
P3000 Series Users Manual Model 3022P, 3023P and 3025P Figure 1-4. Dual PCU (Pressure & Vacuum) Instrument with Handpump Model 3011 gjn027.bmp Figure 1-5. Vacuum Instrument gjn028.bmp 1-6 MyFlukeStore Shop for Fluke products online at: www. .com 1.888.610.7664 - Fluke P3015-KPA | Product Manual - Page 13
Model 3011P 1 General Information Model Variations Figure 1-6. Vacuum Instrument with Handpump gjn029.bmp 1-7 MyFlukeStore Shop for Fluke products online at: www. .com 1.888.610.7664 - Fluke P3015-KPA | Product Manual - Page 14
Chapter 2 Preparation Introduction The deadweight tester must be set up on a level, stable workbench or similar surface. If instrument has fitted handpump, remove pump handle form tool roll and fit to pump arm. Level the tester using the four adjustable feet to the bubble level attached to the top - Fluke P3015-KPA | Product Manual - Page 15
P3000 Series Users Manual Connections Fit the device under test (DUT) to the test port using the method described below: W Warning DO NOT use Teflon/PTFE tape on these - Fluke P3015-KPA | Product Manual - Page 16
2 Preparation Connections Figure 2-2. Connect Assembly to Test Port gjn007.bmp Figure 2-3. Hand-Tighten Only gjn008.bmp 3. To adjust the position to face forward, hold the gauge adapter and turn the instrument COUNTER-CLOCKWISE, so that it faces forward. 2-3 MyFlukeStore Shop for Fluke - Fluke P3015-KPA | Product Manual - Page 17
P3000 Series Users Manual Figure 2-4. Adjust Gauge Position 4. Hold the instrument steady, whilst turning the gauge adapter COUNTER-CLOCKWISE until it pulls down onto the O-ring. gjn009.bmp Figure 2-5. - Fluke P3015-KPA | Product Manual - Page 18
2 Preparation Connections Test Port Insert For devices with 1/8 BSP or NPT mounting threads, the diameter of the thread is very close to the effective sealing diameter of the O-ring fitted to the test port. This can make it difficult to achieve a good seal. When mounting these devices, use the test - Fluke P3015-KPA | Product Manual - Page 19
Chapter 3 Operation Introduction All P3000 Series pneumatic deadweight testers have a monitor gauge fitted to the instrument top plate, to serve as a guide to the operator by indicating the approximate pressure in the system. Single PCU Models - Pressure 1. Ensure that both Inlet and Exhaust valves - Fluke P3015-KPA | Product Manual - Page 20
P3000 Series Users Manual 8. Depressurize the system by SLOWLY opening the Exhaust valve, as sudden depressurization will cause the weight stack to fall quickly, which may damage the piston - Fluke P3015-KPA | Product Manual - Page 21
3 Operation Dual PCU (Pressure & Vacuum) Models 3. If either the system or handpump selector valve is set for vacuum, when pressure is applied to the system, the safety valve fitted to the front of the PCU mounting assembly will be ejected, venting the system. (The safety valve is retained by the - Fluke P3015-KPA | Product Manual - Page 22
Chapter 4 Calibration in Different Pressure Units Introduction The deadweight tester can be used to calibrate in different pressure units in either of two methods. Conversion Weights A set of Conversion Weights can be supplied, marked in the required pressure unit, and adjusted to the correct mass - Fluke P3015-KPA | Product Manual - Page 23
Chapter 5 Maintenance & Servicing Introduction Note The piston/cylinder assembly is the most critical and sensitive part of the deadweight tester. To maintain accuracy, the piston must always slide - Fluke P3015-KPA | Product Manual - Page 24
P3000 Series Users Manual W Caution Never touch the working surface of a clean piston with bare fingers - the natural oil in your skin can cause the piston and cylinder to - Fluke P3015-KPA | Product Manual - Page 25
5 Maintenance & Servicing PCU Assembly - 10 mm Nominal Diameter - Vacuum 1 2 3 4 Item 1 2 Figure 5-1. PCU Assembly - 10mm - Pressure Table 5-1. PCU Assembly - 10 mm - Pressure - Parts List Description Weight Carrier Cylinder - Fluke P3015-KPA | Product Manual - Page 26
P3000 Series Users Manual 5. After removal from the solvent, using a NEW tissue, repeat the cleaning procedure in step 3, taking great care to ensure that all traces of solvent are - Fluke P3015-KPA | Product Manual - Page 27
5 Maintenance & Servicing PCU Assembly - 16 mm Nominal Diameter 3 2 1 Item 1 2 Figure 5-2. PCU Assembly - 10mm - Vacuum Table 5-2. PCU Assembly - 10 mm - Vacuum - Parts List Description Piston Cylinder Part Spec - Fluke P3015-KPA | Product Manual - Page 28
P3000 Series Users Manual 6. After removal from the solvent, using a NEW tissue, repeat the cleaning procedure in step 4, take great care to ensure that all traces of solvent are - Fluke P3015-KPA | Product Manual - Page 29
5 Maintenance & Servicing PCU Assembly - 22 mm Nominal Diameter 1 2 3 4 5 6 Item 1 2 3 Figure 5-3. PCU Assembly - 16 mm Table 5-3. PCU Assembly - 16 mm - Parts List Description Piston Bearing Cylinder Part Spec - Fluke P3015-KPA | Product Manual - Page 30
P3000 Series Users Manual 6. After removal from the solvent, using a NEW tissue, repeat the cleaning procedure in step 4, take great care to ensure that all traces of solvent are - Fluke P3015-KPA | Product Manual - Page 31
5 Maintenance & Servicing Top Plate Removal 1 3 2 4 Item 1 2 Figure 5-4. PCU Assembly - 22 mm Table 5-4. PCU Assembly - 22 mm - Parts List Description Piston Cylinder Part Spec Spec Item 3 4 Description Bearing - Fluke P3015-KPA | Product Manual - Page 32
Users Manual W -valve (23) is not user-serviceable and should be checked for signs of contamination, and replaced if necessary. 9. Remove guide (6) from cylinder (13) - Re-Assembly Reassembly is the reverse of the above disassembly instructions. W Caution Care should be taken whenever a seal comes - Fluke P3015-KPA | Product Manual - Page 33
5 Maintenance & Servicing Handpump Assembly 2 1 9 4 10 3 5 6 7 8 11 12 13 20 21 22 23 14 15 16 17 18 19 Figure 5-5. Handpump Assembly Table 5-5. Handpump Assembly - Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 Description Spring Clip Clevis Locknut Set Screw Pump Lock Guide O Ring O Ring - Fluke P3015-KPA | Product Manual - Page 34
of the tubing connections to avoid problems during reassembly. Disassembly 1. Disconnect nylon tubing from connectors (11). 2. Loosen set screws (1), and remove knob (2) from valve shaft (3). 3. Remove screws (13), and withdraw valve assembly from support bracket (12). 4. Remove screw (9), and lift - Fluke P3015-KPA | Product Manual - Page 35
3 2 13 4 5 5 Maintenance & Servicing Safety Valve 14 12 6 4 5 8 3908867 Bonded Seal 3921935 Connector 3868081 Support Bracket 3921492 Screw 2687927 Spring Plunger Assembly Reassembly is the reverse of the above disassembly instructions, taking care that all sealing surfaces are clean - Fluke P3015-KPA | Product Manual - Page 36
P3000 Series Users Manual 12 Item 1 2 3 4 45 6 3 7 Figure 5-7. Safety Valve Table 5-7. Safety Valve - Parts List Description Safety Valve O Ring Safety Plug Plug Retainer Part 3919354 3865142 3919331 3919346 Item 5 6 7 - Fluke P3015-KPA | Product Manual - Page 37
quickly, then the PCU may be dirty and require cleaning. If the piston "squeaks" when rotated, it must be cleaned immediately, see Chapter 5, Maintenance & Servicing. To check the freedom of the PCU, open the Exhaust valve and hold the weight carrier. Lift the piston vertically, gently up and down - Fluke P3015-KPA | Product Manual - Page 38
P3000 Series Users Manual High PCU Fall-Rate The piston will always fall slowly as the all parts carefully, replace as required, and re-assemble correctly, see Chapter 5, Maintenance & Servicing, Handpump Assembly section. 6-2 MyFlukeStore Shop for Fluke products online at: www. .com 1.888.610. - Fluke P3015-KPA | Product Manual - Page 39
Chapter 7 Storage & Transportation Instrument 1. Shut-off any external supplies, and depressurize system by slowly opening both Inlet and Exhaust valves. 2. Disconnect external supplies. 3. Remove screw-in handle from handpump arm (if fitted) and store in tool roll. 4. Refit instrument lid, ensuring - Fluke P3015-KPA | Product Manual - Page 40
Chapter 8 Ancillary Equipment Dirt/Moisture Trap, P5531 If there is any doubt that the instrument to be tested is not internally clean, then the addition of the P5531 Dirt/Moisture Trap will protect the deadweight tester from contamination and possible damage. Any particles or moisture present - Fluke P3015-KPA | Product Manual - Page 41
P3000 Series Users Manual Angle Adapter, P5543 To calibrate gauges with the pressure connection on the rear (e.g. panel-mount gauges) in their correct position, an angle adapter should be
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PN 3952260
November 2010
© 2010 Fluke Corporation. All rights reserved. Printed in USA. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
P3000 Series
Pneumatic Deadweight Tester
Users Manual
Shop for Fluke products online at:
1.888.610.7664
www.
MyFlukeStore
.com