Haier HBC-200 Service Manual

Haier HBC-200 Manual

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  • Haier HBC-200 | Service Manual - Page 1
    HBC-70/200 Icelined refrigerator Service Manual Features ● Ice-lined refrigerator, ● Temperature indicator ●Door lock for safety storage ●High pressure foam cover for efficient Temperature preservation. ●Adjustable thermostat. ●Superior insulation. Haier Group Manual No.:HBC-70/200(India)
  • Haier HBC-200 | Service Manual - Page 2
    5 6. Net Dimension 7 7. Installation and Accessory Parts 8 8. Parts and Functions 12 9. System Flow Chart 13 10. Function Schedule 14 11. Circuit Diagram 15 12. Maintenance Service and Trouble Shooting 1. System Troubleshooting 16 2. Common refrigerator problems 28 3. Service and technical
  • Haier HBC-200 | Service Manual - Page 3
    . C:The first letter of "Refrigerator" in chinese spelling D: Capacity. (Unit: litre). Examples: HBC-200 -It represents haier refrigeratorr with capacity 339 litre, HBC-70 -It represents haier refrigerator with capacity 529 litre, ２ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 4
    Features Refrigerator Model:HBC-70/200（India） FEATURES ●Door lock for safety storage ●High pressure foam cover for efficient Temperature preservation. ●Adjustable thermostat. ●Superior insulation. ● Temperature stability 24 hours after the
  • Haier HBC-200 | Service Manual - Page 5
    Refrigerator Specifications Model:HBC-70/200（India） SPECIFICATIONS Model HBC-70 HBC-200 Capacity (L) 70 200 Power Supply (V/Hz) 220V/50Hz 220V/50Hz Unit Dimension (W*D*H) Unit Weight (Kg) 673*633*810 1243*633*810 69 100 Box Dimensions (W*D*H) 755*760*880
  • Haier HBC-200 | Service Manual - Page 6
    Refrigerator Model:HBC-70/200（India） SAFETY PRECAUTIONS Safety Precautions Read all of the instructions before using guide. 2. This refrigerator must be properly installed in accordance with the installation section. Instructions before it is used, See grounding instructions in the installation
  • Haier HBC-200 | Service Manual - Page 7
    Refrigerator Model:HBC-70/200（India） SAFETY PRECAUTIONS Safety Precautions 7. This refrigerator should not be recessed or built-in an enclosed Cabinet. It is designed for freestanding installation only 8. Do not operate your refrigerator in the presence of explosive fumes. 9. Do not refreeze foods
  • Haier HBC-200 | Service Manual - Page 8
    Refrigerator Net Dimension Model:HBC-70/200（India） NET DIMENSION H W L Model HBC-70 HBC-200 Unit Dimension (W*D*H) 673*630*810 1243*633*810 Dimension (Door open) 673*630*1435 1243*630*1435 ７ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 9
    Refrigerator Model:HBC-70/200（India） INSTALLATION AND ACCESSORY PARTS Installation and Accessory Parts Unpacking Your Ice-lined is designed for freestanding installation only. It should not be recessed or built-in. 2.Place the refrigerator on a floor strong enough to support it fully loaded.
  • Haier HBC-200 | Service Manual - Page 10
    Refrigerator Model:HBC-70/200（India） INSTALLATION AND ACCESSORY PARTS Installation and Accessory Parts l Do not over fill grounding for the refrigerator and may result in shock hazard. Install Limitations l Do not install your refrigerator in any location not properly insulated or heated e.g.
  • Haier HBC-200 | Service Manual - Page 11
    Refrigerator Model:HBC-70/200（India） Operating Your Refrigerator INSTALLATION AND ACCESSORY PARTS Installation and Accessory Parts Once the refrigerator is in its proper place, plug it in an electrical outlet having 220 volts. Set the temperature, on the
  • Haier HBC-200 | Service Manual - Page 12
    Refrigerator Parts and Functions Model:HBC-70/200（India） PARTS AND FUNCTIONS １１ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 13
    Refrigerator System Flow Chart Model:HBC-70/200（India） SYSTEM FLOW CHART The refrigeration system of direct cooling single-system refrigerators belongs to the category of a single-temperature and single-control refrigerating system
  • Haier HBC-200 | Service Manual - Page 14
    Refrigerator Model:HBC-70/200（India） Function Schedule FUNCTION SCHEDULE Set the temperature, on the temperature contrail knob."1"being the warmest and "6"being the coldest. Initially set the temperature on"3~5".
  • Haier HBC-200 | Service Manual - Page 15
    ） Circuit Diagram Brief description of principle about HBC-70 and HBC-200 M H GN M HGN M2 KA C KA C XP-plug SAT-thermostate M1-compressor C- Capacitor M2-cooling fan HGN -Green lamp KA -starter Brief description of principle about
  • Haier HBC-200 | Service Manual - Page 16
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.1 System Trouble shooting 12.1.1 Servicing refrigerator (1)Check the whole above checks, the refrigerator will not have any electrical problem and you can switch power on for further completely check. １５ PDF
  • Haier HBC-200 | Service Manual - Page 17
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.1.2 Reasons of electricity leakage of refrigerator (1) Leakage of compressor: mainly because of serious vibration, the motor coil of compressor contacts with the shell,
  • Haier HBC-200 | Service Manual - Page 18
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING If electricity leakage occurs outside the compressor, please use tetra chloromethane or alcohol to clean it. If the leakage occurs in the inner of
  • Haier HBC-200 | Service Manual - Page 19
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.1.3 Troubleshooting observation (1) At normal operation conditions, the temperature must be leakage of system refrigerant or insufficient charge １８ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 20
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (2) After switching on power, Listen is running in tilt. When these matters occur, please change compressor. 12.1.5 troubleshooting by touch (1) Touch the cover of condenser, after continuous operation, the upper part
  • Haier HBC-200 | Service Manual - Page 21
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (3) The cover temperature of The higher or lower than that of environment, and there is frost, there must be problem with the refrigeration system. Touching the above mentioned parts, if there is big temperature
  • Haier HBC-200 | Service Manual - Page 22
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (1) If the refrigerator is not level, or blade is blocked and thus causes noise, please clear the obstacles around the fan, or adjust fan blades. (6) If the fan supporter is loose and noise is caused, please tighten.
  • Haier HBC-200 | Service Manual - Page 23
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (2) Check the rear side and the top of refrigerator, if it is too close to the wall or not; if the refrigerator is under
  • Haier HBC-200 | Service Manual - Page 24
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING cleaned, put on a little talcum Compressor damage may occur. 12.1.10 How to know there is problem with compressor motor It is easy to find out motor problem by checking the resistance of coil. The method is to connect
  • Haier HBC-200 | Service Manual - Page 25
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING be open. If the resistance is much less than the value the motor has, there must be short circuit problem inside the motor or the windings are burned. ２４ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 26
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.1.11 Refrigerator problem analysis and service Problems Compressor can not be started Compressor starts too frequent, operation time too long, but temperature drop in refrigerator is too slow Reasons 1.
  • Haier HBC-200 | Service Manual - Page 27
    Refrigerator Model:HBC-70/200（India） Compressor buzzes and cannot be started, thermal protection Starter contacting point is adhered. 4. There is short circuit in compressor. 5. There is mechanical problem in the compressor. 6. Temperature around compressor is too high. 1. The floor is loose. 2.
  • Haier HBC-200 | Service Manual - Page 28
    HBC-70/200 any connection has come off. 2. Check is the fan is burned. 1. The service time is too long. 2. The environment is too dirty. 3. Humidity is too make them dry. 1. Change fan. 2.Change fan. 1. Clear obstacles around the fan or tighten the supporter. 2. Change the fan. 1. Change the fan. 2.
  • Haier HBC-200 | Service Manual - Page 29
    HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTIN of blade. (7) Make sure not to bend or damage tubing during removal and installation controller is set to off position. (2) In side factors ① Electrical problem of refrigerator (normally caused by connection terminals coming off or not in
  • Haier HBC-200 | Service Manual - Page 30
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING element is damaged, etc.). ③ The start capacitor is bad. ④ The starter relay or overload protector is bad. A bad starter normally is caused by a burn a
  • Haier HBC-200 | Service Manual - Page 31
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING Refrigerator operation current is too big and reason is that the insulation around the motor windings bad. 12.3 Service and technical requirements of a R134a refrigerator 12.3.1 Refrigeration equipment requirements
  • Haier HBC-200 | Service Manual - Page 32
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING but once it is used for R134a refrigerator, it can be no longer for other use. 12.3.3 Service procedure (1) Operation method of repairing equipment (please see instruction manual). (2) Special requirements ① The
  • Haier HBC-200 | Service Manual - Page 33
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (4) Remove the four mounting bolts of compressor by using fork wrench or universal tool. (5) Remove the compressor. (6) Install new compressor and new filter dryer and weld them. The open time of system shall not be
  • Haier HBC-200 | Service Manual - Page 34
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (3) When changing with new compressor during service, the seal stop freely. (2) New refrigeration system design: it takes dual direction refrigeration system, thus increases refrigeration speed and prolongs compressor
  • Haier HBC-200 | Service Manual - Page 35
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.4.2 Notice for use (1) The refrigerator should level, the tilting angle when moving shall not be greater than 45°, so that the sliding door could not move out from its guiding slot and other accident will not happen
  • Haier HBC-200 | Service Manual - Page 36
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING As this type refrigerator is often used outdoors, please make sure that the plug is firm, so that unnecessary loss caused by infirm plug
  • Haier HBC-200 | Service Manual - Page 37
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.4.4 Maintenance Frost removal: At the inner container, there will be frost layer after using some time. If the layer is too thick, it
  • Haier HBC-200 | Service Manual - Page 38
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.4.5 Standard procedure of various components. (8) If the trademark is damaged or lost, please change with new Haier trademark. (9) Wipe the inside and outside of refrigerator clean. If refrigerator will be
  • Haier HBC-200 | Service Manual - Page 39
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.5 12.5.1 Refrigerator repair tool and equipment (1) Recovery machine (2) N2 container, O2 container, acetylene container and torch kit. (3) Thermometer. (4) Voltmeter. (5) Test pencil. (6) Manifold gauges (7)
  • Haier HBC-200 | Service Manual - Page 40
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (1) It is not allowed to fill R134a by R12 filling equipment. (2) Please keep the pliers, pipe cutting unit and Hansen valve clean, and keep
  • Haier HBC-200 | Service Manual - Page 41
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING ⑧ Switch off motor. (3) Filling ① Determine the filling quantity first according to the refrigerator being repaired. (Each small mark of the liquid tube is 25g,
  • Haier HBC-200 | Service Manual - Page 42
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.6.2 Compressor Refrigerator noise mainly comes touch and gives out sound. Especially, at starting and stopping, the forces acted on compressor components changes greatly and bigger sound will be generated.
  • Haier HBC-200 | Service Manual - Page 43
    HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (4) Resonance sound of compressor components Compressor parts, such as compressor body, exhaust tube, noise eliminator in compressor, supporting of spring or supported by spring in the shell. At starting or stopping, forces acted on
  • Haier HBC-200 | Service Manual - Page 44
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.6.4 Gas flowing sound At operation of compressor, it breathes in and exhausts out gas continuously. When liquid refrigerant flows through capillary, there will
  • Haier HBC-200 | Service Manual - Page 45
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.6.6 Why the refrigerator's noise increases How to reduce refrigerator's noise? At present, all kinds of refrigerators have the problem of noise. Scientists have been seeking a method to solve it but to little effect
  • Haier HBC-200 | Service Manual - Page 46
    Refrigerator Model:HBC-70/200（India） Maintenance Service and Trouble Shooting 12.6.9 why refrigerator noise changes greater at night? Answer: This is because the affection of refrigerator noise to people is relative to the level
  • Haier HBC-200 | Service Manual - Page 47
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (1) In semi-sound eliminating room or in sound eliminating room without sound wave reflection. (2) Put refrigerator onto 5-10mm elastic cushion. (3) Refrigerator must be empty
  • Haier HBC-200 | Service Manual - Page 48
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING The standard 42dB of the ministry of light industry is the noise pressure level measured 1m away from refrigerator door. This value plus 10
  • Haier HBC-200 | Service Manual - Page 49
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (2) When refrigerator stops, because of inertial made in time. If it cannot reach the requirement of stabilizing, there must be quality problem with it, please don't use in case the voltage output is low. For the
  • Haier HBC-200 | Service Manual - Page 50
    Refrigerator Model:HBC-70/200（India） Maintenance Service and Trouble Shooting 12.6.16 How to determine that the sound is noise or normal? Answer: Normally speaking, refrigerator noise within the range of national standard is
  • Haier HBC-200 | Service Manual - Page 51
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.7.2 Noise test At the geometrical center of measuring field, put the freezing refrigerator onto an elastic base (5-6mm thick elastic rubber cushion). The
  • Haier HBC-200 | Service Manual - Page 52
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING Assume l1, l2, l3 is the length, width, height of refrigerator respectively, unit is m. A=l1/2 +d b=l2/2 +d c=l3/2 +d Take d=1m Then S=4(ab+bc+ac) The
  • Haier HBC-200 | Service Manual - Page 53
    HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (13) Electricity consumption; (14) noise and vibration; (15) electroplated parts; (16) painting cover; (17) protection of anti-electric shock; (18) cables; (19) door opening force ; (28) strength of supporting bracket and similar parts;
  • Haier HBC-200 | Service Manual - Page 54
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.8.2.3 Electrical intensity This test is to check the electrical intensity of live parts and all accessible metal parts. The testing equipment is flashover
  • Haier HBC-200 | Service Manual - Page 55
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING 12.8.2.7 Test method of refrigeration performance (1) 4 or 6 refrigerators can be tested simultaneously at the test room. The material of enclosure structure of test room
  • Haier HBC-200 | Service Manual - Page 56
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (4) Test pack: Use the rectangle packs of following dimensions as the load of refrigerator. (5) Table 6-2 Test packs for refrigerator performance Small Middle Big Dimensions (mm) 25×50×100 50×100×100 50×100×200 Mass
  • Haier HBC-200 | Service Manual - Page 57
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (6) Humidity measuring instrument: the measurement of relative humidity is wet and dry bulb method. Put the dry bulb thermometer and wet bulb thermometer (enclose 1.5-2
  • Haier HBC-200 | Service Manual - Page 58
    Refrigerator Model:HBC-70/200（India） MAINTENANCE SERVICE AND TROUBLE SHOOTING (9) Electricity consumption Leave the refrigerator at test room, climate temperatures are: SN, N, and ST types 25℃; T type 32℃. Test time is 24h. The consumption
  • Haier HBC-200 | Service Manual - Page 59
    Refrigerator Exploded View Model:HBC-70/200（India） EXPLODED VIEW ５８ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 60
    Refrigerator Exploded View Model:HBC-70/200（India） EXPLODED VIEW ５９ PDF created with pdfFactory trial version www.pdffactory.com
  • Haier HBC-200 | Service Manual - Page 61
    Refrigerator Model:HBC-70/200（India） LIST OF PARTS HBC-70 List of Parts No. in exploded Spare parts Spare parts description view number in english Model 1 0070401045 Cover board of handle HBC-70 2 0077050002 Screw HBC-70 3 0070804793 handle group HBC-70 4 0070804244 Lock HBC-70
  • Haier HBC-200 | Service Manual - Page 62
    Refrigerator Model:HBC-70/200（India） 29 0071250271 Wire clip 30 0070401590 wire 31 0070802854 Compressor supporter 32 0072060002 Wire clip 33 0077010004 Screw 34 0075020010 Ground screw 35 0075020136 Compressor spring washer 36 0075020137 Compressor washer 37 0075020305 Compressor sleeve
  • Haier HBC-200 | Service Manual - Page 63
    Refrigerator Model:HBC-70/200（India） 1,The failer rate and the proportion of the spare-part stock are regarded as the reference of the stock for spare-parts;The first
  • Haier HBC-200 | Service Manual - Page 64
    HBC-200 2 0077050002 Screw HBC-200 3 0070804793 handle group HBC-200 4 0070804244 Lock HBC-200 5 0070808546 Foaming Lid HBC-200 6 0070504284 inner foam-lid(big) HBC-200 7 0070504285 inner foam-lid(little) HBC-200 8 0070202880 inner-seal HBC-200 9 0070202695 inner-frame HBC
  • Haier HBC-200 | Service Manual - Page 65
    Refrigerator Model:HBC-70/200（India） LIST OF PARTS 30 0071250271 Wire clip 31 0070401590 wire 32 0070802854 Compressor supporter 33 0072060002 Wire clip 34 0077010004 Screw 35 0075020010 Ground screw 36 0075020136 Compressor spring washer 37 0075020137 Compressor washer 38 0075020305
  • Haier HBC-200 | Service Manual - Page 66
    Refrigerator Model:HBC-70/200（India） 1,The failer rate and the proportion of the spare-part stock are regarded as the reference of the stock for spare-parts;The first
  • Haier HBC-200 | Service Manual - Page 67
    Refrigerator Model:HBC-70/200（India） ６６ PDF created with pdfFactory trial version www.pdffactory.com
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HBC-70/200
Icelined refrigerator
Service
Manual
Features
●
Ice-lined refrigerator,
●
Temperature indicator
●
Door lock for safety storage
●
High pressure foam cover for efficient Temperature preservation.
●
Adjustable thermostat.
●
Superior insulation.
Haier Group
Manual No.:HBC-70/200(India)
Edition:20040728
PDF created with pdfFactory trial version
www.pdffactory.com