Hayward Aqua Plus Model: PL-PLUS Installation
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Hayward Aqua Plus manual content summary:
- Hayward Aqua Plus | Model: PL-PLUS Installation - Page 1
chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1 temperature pool - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 2
and Canada. Hayward/Goldline warrants all the above-identified pool automation and chlorination products installed on commercial swimming pools and on swimming pools outside of the US and Canada for a period of one (1) year. Likewise, Hayward/Goldline warrants all accessories and replacement parts - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 3
Pool/Spa Configuration 8 Turbo Cell 9 Flow Switch 9 Main Service 10 Grounding and Bonding 10 Circuit Breaker Installation and Wiring 10 General Purpose Outlet 11 Aqua Plus Control Power 11 High Voltage Pool Equipment 11 Low Voltage Wiring 13 Configuration Menu 20 Maintenance Menu - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 4
Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control power 1 High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Aqua Plus control configuration (page 20) 6. System Startup - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 5
at power up. Select which of the available remote controls (A, B or C) is to be configured. 6B A, Button 1 This menu allows the user to map each button of the AQL-SS-6B to one of the standard Aqua Plus functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3 - Lights - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 6
the number of gallons in the pool and add salt according to the chart below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Aqua Plus to stop chlorinating. The salt in your pool/spa is constantly recycled and the - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 7
and then will turn off automatically after a programmed time (see Timers Menu, Operation Manual). The AUX button can also be used to turn the output off. Low Speed of a 2-speed Filter Pump - the Aqua Plus will operate the aux relay whenever the low speed operation of the filter pump is required. It - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 8
and flow switch for use with the chlorinator function. Refer to pages 8 and 17 for plumbing and wiring instructions. Optional AQL-CHEM ORP and pH Sensing Kit The AQL-CHEM is an ORP and pH sensing kit for the Aqua Plus. When chlorination is enabled, the Aqua Plus senses the pool's ORP and pH levels - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 9
light switch, ideal for new construction) or can be mounted directly onto any wall surface. When selecting a location, note that the wire to the Aqua Plus main unit must be less than 500' long. Refer to the remote's installation instructions as well as the steps below: 1. Remove display/keypad - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 10
in the Aqua Plus Operation Manual and the owner's manual of each remote. AQL2-Tx-RF-P-4 The AQL2-Tx-RF-P-4 is a portable battery operated remote control designed to be used in a weather protected area (rain should never hit the unit). This remote comes with a wall mounted power supply for recharging - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 11
control of Standard Pool/Spa systems: In Pool/Spa Config., select: Pool/Spa Setup Pool and Spa 1. The Aqua Plus can be programmed to accommodate spa spillover, if desired. 2. A conventional heater (gas or heat pump) and solar can be used to heat both the pool and the spa. 3. If the chlorinator - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 12
as the Turbo Cell. The flow switch is a safety device that ensures that water is flowing through the cell before the Aqua Plus starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system. IMPORTANT: There must - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 13
Display Flow Switch Cell Connector Subpanel High Voltage Relays Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus Control Center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 14
menu item Chlorinator The Aqua Plus is shipped with the chlorinator enabled. The cell and flow switch must be installed and the Aqua Plus will automatically chlorinate both the pool and spa according to the desired output setting (see Settings Menu in the Operation manual). If disabled, all displays - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 15
the "Lights" relay and then connect the color wheel to one of the AUX outputs. Hayward Variable Speed Pump: Proper installation of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. The Aqua Plus can control up - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 16
/Valve 13 Flow Switch Only applicable if the chlorinator function is enabled. The flow switch cable plugs into the Aqua Plus Control Center at the position shown in the diagram on page 10. Ensure that the connector catch "snaps" in order to provide a reliable connection. Turbo Cell Only applicable - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 17
. If the Aqua Plus is being used to control a solar heating system, the solar sensor is required. The sensors are provided with a 15 ft. cable. See page 5 and the diagram below for installation information. POOL/SPA SENSOR AIR SENSOR SOLAR/SPA SENSOR Remote Display/Keypad The Aqua Plus main unit - Hayward Aqua Plus | Model: PL-PLUS Installation - Page 18
's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to your TriStar or EcoStar manual(s) for proper low voltage communication wiring between the Aqua Plus and the Hayward Variable Speed Pump. A pump address must be configured for
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Aqua Plus Programming Flow Chart
092359D RevF
Copyright © 2010 Hayward
Automation and Chlorination
Installation Manual
for model
PL-PLUS
PL-PLUS-20
Aqua Plus
®
620 Division St.
Elizabeth, NJ
07207
www.haywardnet.com
denotes conditional items
default menu
day and time
water temperature
air temperature
chlorinator setting
salt level
reason pump is running (not scheduled)
inspect cell
reason hi-speed is running (not scheduled)
countdown time remaining
heater control status
system manual off
check system error
filter vsp speed/reason
lights/aux speed/reason
pH/ORP levels
settings menu
spa heater1 temperature
pool heater1 temperature
spa solar temperature
pool solar temperature
vsp speed settings
superchlorinate
spa chlorinator setting
pool chlorinator setting
day and time
backlit display light
beeper
teach wireless remote
wireless channel
maintenance menu
pH calibration wizard
clean probe wizard
timers menu
pool filter 1 or hi-speed 1
pool filter 2 or lo-speed 1
pool filter 3 or hi-speed 2
pool filter 4 or lo-speed 2
spa
lights
aux1
aux2
valve3
superchlorinate
diagnostic menu
chlorinator diagnostics
instant salt
pH/orp levels
flow switch
cell temperature sensor
water/pool sensor
air sensor
solar sensor
vsp speed/power
main software revision
display software revision
chemistry sense module software
vsp software revision
RF base software revision
6 button spa side software revision
configuration menu
chlorinator
chemistry config. Wizard
pool/spa
filter
heater1
solar
external input active state
lights
aux1
aux2
valve3
6 button spa side remote
remote menus
7-day or weekend/weekday timeclock
12 hour or 24 hour time format
ºF or ºC
vsp speed (% or rpm)
reset to default