Hayward Pro Logic® Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Hayward Pro Logic® Manual
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- Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 1
Pro Logic Automation and Chlorination Operation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.hayward.com - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 2
be followed, including the following: • READ AND FOLLOW ALL INSTRUCTIONS • ! WARNING: Disconnect all AC power during installation. • must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 3
32 Quick "How To" Guide Operate the Spa - Manually 33 Operate the Spa - Automatically 33 Set the Heater Temperature 33 Set the Chlorinator Output 33 Start/Stop Superchlorination 34 Program a Timeclock 34 Program a Countdown Timer 34 Enter/Exit Service Mode 34 Chlorinator Operation/ Water - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 4
pumps, valves, lighting, heaters, and chlorination. Although the Pro Logic is easy to use, it is important to completely read through this operating manual before attempting to operate the control. Optional Wireless Spaside Remote G LDLINE CO N TRO LS I N C. POOL VALV ES SPA ON FILTER OFF ON HE - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 5
will automatically scroll through all of the available default menu displays or you can press "" to manually scroll. Optional Remote Display/keypad shown--the display keypad on the main control unit will have a "Service" button in the upper left corner instead of the "System Off" button. 2 - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 6
day at 5:00PM at which time it will turn off and follow the normal program from then on. Manually turning off a relay works in a similar fashion. Display System Off (remote displays) or Service (main unit display) Check System LED Menu and Navigation Buttons Aux1 - Aux6 (On/Off) Valve4 or Heater2 - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 7
, press the corresponding button again to turn off the display and return to normal operation. When the Lights or Aux output comes on again (either manually or automatically), the dimmer output level will be the same as the last time that it was set. ColorLogic Relay: This selection will only appear - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 8
to completely disable the automatic operation and operate the system manually, you can put the system into Service or Service-Timed mode by pressing the "SERVICE" button. Pressing the "SERVICE" button once will switch the system into service mode which means that all automatic functions are disabled - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 9
on a timeclock basis. In addition, the desired pool and spa temperatures and pool and spa chlorinator settings can be programmed. This section will guide you on how to program the automatic operation for each function. The programming of automatic functions can be performed at either the main - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 10
level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1 - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 11
menu can be found on page 17. The "Diagnostic Menu" is primarily intended for the service technician and contains information and details about the system operation that are helpful in troubleshooting, if problems occur. The "Maintenance Menu" will be displayed only if the optional AQL-CHEM is used - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 12
an AQL-CHEM is being used, super chlorinate will not be available if chemical sensing is enabled and ORP is in Auto Sensing (see AQLCHEM manual). 9 - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 13
AQL-CHEM is being used, super chlorinate will not be available if chemical sensing is enabled and ORP is in Auto Sensing (see AQL-CHEM manual). It will determine the chlorinator output when the system is operating in pool-only or spa spillover modes. The actual amount of chlorine introduced into - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 14
display/keypad that you are currently using. You need to set this option for each display/keypad in your system. NOTE: This function is not supported on all display/keypads. If the "Enabled" selection is not blinking, then the current software revision of that particular keypad/display does not - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 15
several reasons why the pump may be running at times other than the timeclock period set above. These include super-chlorination, spa operation, manual operation, heater cooldown, freeze protection, heater-extend and solar-extend. For variable speed pumps, when there is more than one reason for the - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 16
(see above), there are several reasons why the pump will automatically switch to high speed operation during this programmed time period. These include manual operation, spa operation, or heating operation. For a variable speed pump, this setting will be the period of time when the pump will run - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 17
(see above), there are several reasons why the pump will automatically switch to high speed operation during this programmed time period. These include manual operation, spa operation, or heating operation. For a variable speed pump, this setting will be the period of time when the pump will run - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 18
is configured for timeclock. The valve will rotate on and off at the designated times. SVeatlvDe3ay-CaonudnTtDimne Wednes0d:a2y010:37P Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15...) Move to previous/next menu item This menu will appear only if the valve3 is configured for countdown - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 19
A table of functions and their corresponding control parameters are listed below. Function Pool/Spa Pool Filter Lights (standard relay) Lights (dimmer relay) Lights (VSP relay) Spa Filter Aux1-14 (standard relay) Aux1-14 (dimmer relay) Aux1-14 (VSP relay) Valve3 Valve4 Spa Htr1 Set Pool Htr1 Set - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 20
the Pro Logic will automatically chlorinate both the pool and spa according to the desired output setting (see Settings Menu in the Operation manual). If disabled (default), all displays relating to the chlorinator will be suppressed. When the chlorinator is enabled, the Pro Logic will automatically - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 21
menu item if "Pool and Spa-Std" is selected Spa - CountDn Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15..., (default is 4:00)) 00:30 Move to set to "Pool and Spa-Std". This setting is the time, after you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 22
Filter Operation If "Spa Spillover" is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to "spillover" at the start of the programmed pool filtering time period or when the superchlorinate function is turned on. The valves will remain in this position for the - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 23
relays must also be configured to control the low speed motor winding on the pump. Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2-speed and variable speed pump operation. For the Hayward variable speed pump: The Filter relay - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 24
AUX relays must also be configured to control the low speed motor winding on the pump. Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2-speed and variable speed pump operation. For the Hayward variable speed pump: The Spa Filter - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 25
NOTE: Heater1 and Heater2 configuration are identical. If Heater2 is enabled then Valve4 will automatically be disabled due to the fact that they use the same output relay and only 1 function can be assigned to that relay. Heater1 Config. + to view/change Push to access heater options Move to - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 26
For a Pool/Spa Setup selection of "Pool Only", "Spa Only" or "Pool and Spa-Std", Heater1 and/or Heater2 will keep the filter pump running. For "Pool and Spa-Dual", Heater1 will keep the spa filter running and Heater2 will keep the pool filter running. Allow Low Speed This menu only appears if the - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 27
up. Refer to the AQL-COLOR-MODHV manual for detailed installation and operation instructions. External Input Active Closed Toggle between (hand written) with the same name as a help to technicians who may service this system at a later date. Lights Function Although designated as the "Lights" - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 28
used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below. Manual On/Off-the lights relay will alternate between turning on and off when the LIGHTS button is pressed. There is no automatic control logic. Countdown - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 29
Enabled and Disabled (default) Aux1 Interlock Disable Move to next menu item for group function only Aux1 Group Timer: None(Manual) Rotates between Manual On/Off (default),Countdown Timer and Timeclock Move to next configuration menu item for group function only Aux1 Group Filter: Unaffected - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 30
same name as a help to technicians who may service this system at a later date. Aux1 Function Manual On/Off (default)-the aux relay will alternate "ColorLogic" is desired. When "Dimmer" is selected, and the Aux1 output is manually turned on, the "+" and "-" buttons adjust the level from 20% to 100% - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 31
only: Aux7 - Aux14 only Aux7 Config. + to view/change Aux7 Name Cleaner Aux7 Relay Standard Aux7 Function Group Aux7 Group Timer: None(Manual) Aux7 Group Filter: Unaffected Push to access Virtual Aux options Move to previous/next configuration menu Rotates between all available names Move to next - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 32
turn off automatically after a programmed time (see Timers Menu in the Operations Manual). The VALVE3 button can also be used to turn the output off. the times set for the valve3 timeclock in the Timers Menu (see Operations Manual). The valve3 button can also be used to turn the valve output on - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 33
the Settings Menu. Note that only one button can me assigned to this function. Valve3 Interlock If "Enabled", this feature will override the function (timeclock, manual on/off, countdown timer or infloor cleaner) selected above and turn the valve off whenever the filter pump is off or the pool/spa - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 34
if AQL-SS-D is connected Digital Spa Config. + to view/change Select Digital Spa A Digital A, Button 1 Pool/Spa Digital A, Setpoint Heater1 Push to access the Digital Spa Side Remote options Move to previous/next configuration menu Rotates between all available remotes Move to next menu item - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 35
enter Push to access pH Calibration Wizard Move to previous/next menu item Use this Wizard to calibrate the AQL-CHEM's pH probe. This requires a manual pH test of the pool water using a dependable red phenol test kit. Clean Probe Wizard + to enter Push to access Clean Probe Wizard Move to - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 36
Quick "How To" Guide Operate the Spa-Manually 1. Press the "Pool/Spa" button to go to "spa-only" operation ("SPA" LED illuminated). In some cases, this may take more than one press of - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 37
. There may be other automatic or manual operations that prevent the relay/valve from operating-see a more detailed discussion under Automatic System Operation/Timers Menu/Aux Timeclock or in Troubleshooting/Diagnostic Information. Enter/Exit Service (or Service-Timed) Mode 1. Go to Pro Logic - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 38
Chlorinator Operation / Water Chemistry General Water Chemistry Salt is required only if you are using the chlorinator features on the Pro Logic Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 39
function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer's instructions. This ensures a quick, troublefree transfer to the Pro Logic system. Salt Level (When using optional chlorinator function) Use the chart on the following - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 40
POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Current salt Gallons and (Liters) of Pool/Spa water level 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 30,000 32,000 34,000 36,000 38,000 40,000 ppm (30,000) (37,500) (45000) (52,500) (60,000) (67,500) (75,000) (82,500) - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 41
POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (Liters) of Pool/Spa water Current Stabilizer Level (ppm) 8,000 (30000) 10,000 (37500) 12,000 (45000) 14,000 (52500) 16,000 (60000) 18,000 (67500) 20,000 (75000) 22,000 (82500) 24,000 (90000) 26,000 (97500) 28, - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 42
to get "out of balance", the cell may require periodic cleaning. Servicing and Cleaning the Turbo Cell Turn off power to the Pro Logic before /Pool Sanitizer & Spa Sanitizer) to 0% (off) and then manually shock the pool with any chlorine based shock product and balance the instructions above. 39 - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 43
and Diagnostic Information The Pro Logic provides 2 different tools to aid in troubleshooting any problems that may occur in your pool and/ or spa system. The Service mode will allow you to disable automatic operation and manually control most of the equipment (the heater and general purpose Valve3 - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 44
Error: -- If Chemistry Sensing is enabled and the Chemistry Sense Module (CSM) is not responding. • pH Probe Error -- If the CSM indicates that there is a problem with the pH probe. • pH Low - Check Feeder -- If a pH level of 6.9 or less is detected, check the feeder for proper operation • pH High - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 45
cleaned or replaced. • ORP Probe Error -- If the CSM indicates that there is a problem with the ORP probe. • ORP Low - Check Chlor -- If an ORP level of temperature sensor is either an open or short circuit. For helpful troubleshooting information on any of these issues, go to the Diagnostic Menu - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 46
to these levels to determine how much chlorine to generate (ORP) and, if using an AQL-CHEM2 dispense Refer to the AQL-CHEM manual for specific information akbito,uhtothwesmeulecvheClsOas2 or acid well as to dispense (pH). the recommended ranges. Flow Switch Flow No function Move to previous - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 47
is not correct then check the placement of the sensor. If the problem is not placement related, then the sensor will, most likely, require replacement Available displays depend on configuration. If you call the Hayward Technical Service Dept. for assistance, they may ask for the software revisions - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 48
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Hayward authorized warranty service center. For more information on authorized service centers please contact the Hayward Technical Service Support Center (61 Whitecap in accordance with the recommendations in the owners manual(s). 5. Problems resulting from tampering, accident, abuse, negligence, - Hayward Pro Logic® | Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation - Page 52
acid to increase. Calcium 200 - 400 ppm Add calcium to increase. Drain and add water to decrease. Electrolytic Cell inspect & clean Refer to section in manual. Quarterly 620 Division St. Elizabeth, NJ 07207 092331D RevG Copyright © 2010 Hayward
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Automation and Chlorination
Operation Manual
for models
PL-PS-4
PL-PS-8-V
PL-PS-8
PL-PS-16-V
PL-PS-16
Pro Logic
www.hayward.com