Hayward Pro Logic® Model: PL-P-4 Installation
Hayward Pro Logic® Manual
 |
View all Hayward Pro Logic® manuals
Add to My Manuals
Save this manual to your list of manuals |
Hayward Pro Logic® manual content summary:
- Hayward Pro Logic® | Model: PL-P-4 Installation - Page 1
Pro Logic® Automation and Chlorination Installation Manual for model PL-P-4 www.haywardnet.com - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 2
FOLLOW ALL INSTRUCTIONS • ! WARNING: Disconnect all AC power during installation. • connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada. • All field installed - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 3
Plumbing 4. Electrical Wiring 5. Configuration 6. System Startup and Checkout 7. Warranty Pool/Spa Configuration 8 Turbo Cell 9 Flow Switch 9 Main Service 10 Grounding and Bonding 10 Circuit Breaker Installation and Wiring 10 General Purpose Outlet 11 Pro Logic Control Power 11 High Voltage - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 4
need to complete an installation include: Circuit breakers None are included with control-see page 10 and inside of door for suitable breakers Wire 4-conductor cable (electronics unit to remote display/keypad) Wire/conduit for 100A service from main panel to Pro Logic Wire/conduit for filter pump - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 5
(page 10) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Pro Logic control configuration (page 20) 6. System Startup and checkout (page30) 1. Preparing Pool/Spa Water General - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 6
remover and non-copper based algaecide to the pool, per manufacturer's instructions. This ensures a quick, troublefree transfer to the Pro Logic system. Salt (When using optional chlorinator function ) Salt Level Use the chart below to determine how much salt in pounds or (Kgs) should be added to - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 7
vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration. Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together. Use the chart - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 8
chlorinator cell and P-KIT), the Pro Logic senses the pool's ORP and pH levels and generates the correct amount of chlorine to keep your pool properly sanitized. Wiring and plumbing requirements for the AQL-CHEM should be considered before installing the Pro Logic. Refer to the AQL-CHEM manual for - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 9
-CHEM2 manual for specific installation information. Optional Remote Controls Hayward offers a variety of wired and wireless remote control options for the Pro Logic. Each model gives you the ability to control your pool's functions from a remote location, away from the Control Center. Wired Remote - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 10
to operate the control logic circuits and the chlorinator. This power should be connected to one of the circuit breakers. ! WARNING: 120VAC only (permanent damage if connected to 240V) 120, 2VA Factory Prewired Neutral L1 Field Wired High Voltage (120/240V) Pool Equipment All Pro Logic relays - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 11
in the Pro Logic Operation Manual and the owner's manual of each remote. AQL2-Tx-RF-P-4 The AQL2-Tx-RF-P-4 is a portable battery operated remote control designed to be used in a weather protected area (rain should never hit the unit). This remote comes with a wall mounted power supply for recharging - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 12
Pro Logic control of Standard Pool/Spa systems: In Pool/Spa Config., select: Pool/Spa Setup Pool and Spa 1. The Pro Logic Configuration Menu" for details) to ensure that the pumps operate only when the filter pump is on and the system is in the "pool only" operating mode. 6. The plumbing diagram - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 13
is a safety device that ensures that water is flowing through the cell before the Pro Logic starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system. IMPORTANT: There must be at least a 12" (30cm) straight pipe - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 14
connected to the Pro Logic control relays or circuit breakers. The Pro Logic should also be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the Pro Logic enclosure. Circuit Breaker Installation and Wiring - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 15
voltage communication wiring, and menu configuration/settings. The Pro Logic can control up to 2 Hayward TriStar VSPs and 4 EcoStar VSPs. Refer to the diagram below for proper input wiring to the VSP. Wiring from the 220V breaker must connect through the Pro Logic's Filter/Lights/Aux relay. Refer to - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 16
Hayward Tech support, 908-355-7995. Refer to the diagrams and the information on the following pages for more details on the connection to several popular heaters. Generic Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Pro Logic does NOT control - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 17
jumper white Fusible Link Hayward Heaters Refer to the instructions in the heater manual for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram below: 1. Turn off power to heater. 2. Wire Pro Logic to terminals 1 & 2 (see diagram). 3. Leave jumper attached to - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 18
connector. 3. Wire the Pro Logic to the "Ext Switch" connector as shown below. 4. The wires to the Pro Logic must be separated from any line voltage wires. Failure to follow these instructions may cause erratic operation of the heater. 5. Set the Power (Thermostat Select) switch to either "Pool" or - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 19
's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to your TriStar or EcoStar manual(s) for proper low voltage communication wiring between the Pro Logic and the Hayward Variable Speed Pump. A pump address must be configured for - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 20
Pro Logic is being used to control a solar heating system, the solar sensor is required. The sensors are provided with a 15 ft. cable. See page 5 and the diagram below for installation information. POOL/SPA SENSOR AIR SENSOR SOLAR/SPA SENSOR Remote Display/Keypad The Pro Logic main unit can connect - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 21
function is enabled. The flow switch cable plugs into the Pro Logic Control Center at the position shown in the diagram on page 10. Ensure that the connector catch "snaps" in order to provide a reliable connection. Turbo Cell Only applicable if the chlorinator function is enabled. The Turbo - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 22
The Pro Logic can control one or more Hayward Aqua Rite chlorinators when additional sanitizing capacity is required. A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500' apart. Any outdoor rated 4 conductor cable can be used. Refer to the wiring diagrams below - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 23
is connected and how each should be controlled. Accessing the Configuration Menus Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various information. For more detailed information about using the Pro Logic menu system, refer to the Operation Manual. To - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 24
be connected to the Pro Logic. Pressing the POOL/SPA button on the display/keypad will allow the homeowner to alternate between pool and spa operation. Spa CountDn This menu will appear only if Pool/Spa Setup is set to "Pool and Spa". This setting is the time, after you manually switch the Pool/Spa - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 25
the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning. The chlorinator will not operate if freeze protection is the only reason the pump is running. Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 26
forced off when the external input is active. Note that freeze protection will have precedence over this feature. Heater1 Config. + to view/change Push to access heater options Move to previous/next configuration menu Heater1 Toggle between Enabled and Disabled (default) Heater 1 Disable Move - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 27
between Enabled and Disabled (default) Move to next menu item or previous/next configuration menu Solar If the solar control logic is "Enabled", several additional steps must be taken to ensure proper operation of the solar system. If the solar is operated by a valve, then the Valve3 output must be - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 28
turn off automatically after a programmed time (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output off. Low Speed of a 2-speed Filter Pump - the Pro Logic will turn on the lights relay whenever the low speed operation of the filter pump is required. It is - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 29
falls below the selected freeze temperature threshold, the Pro Logic will energize the lights relay. IMPORTANT: this only enables operation of the lights relay during freeze--see the "Filter Pump Config." menu to enable freeze protection for the main circulation system. Lights Pump Speed This is - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 30
the selected freeze protection temperature, the Pro Logic will turn on the aux relay to circulate the water. IMPORTANT: this only enables operation of the AUX output during freeze--see the "Filter Pump Config." menu to enable freeze protection for the main circulation system. Freeze Protection is - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 31
the selected freeze temperature threshold, the Pro Logic will turn on the valve to allow circulation of the water. IMPORTANT: this only enables operation of the valve3 output during freeze--see the "Filter Pump Config." menu to enable freeze protection for the main circulation system. Valve3 Pump - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 32
-SS-6B is detected at power up. Select which of the available remote controls (A, B or C) is to be configured. 6B A, Button 1 This menu allows the user to map each button of the AQL-SS-6B to one of the standard Pro Logic functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 33
page 2. 2. Pool/spa salt level is between 2700 - 3400 PPM. 3. Properly rated circuit breakers are installed in the Pro Logic subpanel. 4. All wiring is performed according to NEC and local codes. 5. The Pro Logic is properly grounded and bonded. 6. The Pro Logic is properly configured to control all - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 34
check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the heater control (see "Heater Control" wiring, page 13). • Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation-refer to the heater manual - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 35
WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service, for a period of three - Hayward Pro Logic® | Model: PL-P-4 Installation - Page 36
timers menu diagnostic menu configuration menu day and time water temperature air temperature chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
 |
 |
Automation and Chlorination
Installation Manual
for model
PL-P-4
Pro Logic
®
www.haywardnet.com