HP 2605 Service Manual

HP 2605 - Color LaserJet Laser Printer Manual

HP 2605 manual content summary:

  • HP 2605 | Service Manual - Page 1
    HP Color LaserJet 2605, 2605dn, 2605dtn Service Manual
  • HP 2605 | Service Manual - Page 2
  • HP 2605 | Service Manual - Page 3
    HP Color LaserJet 2605, 2605dn, 2605dtn Service Manual
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    HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP in accordance with the instruction manual, may cause harmful Microsoft®, Windows®, and Windows NT®
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    Table of contents 1 Printer basics Printer configurations ...2 HP Color LaserJet 2605 printer 2 HP Color LaserJet 2605dn printer 2 HP Color LaserJet 2605dtn printer 3 Printer features ...4 Walkaround ...6 Software ...8 Software and supported operating systems 8 Print-media specifications ...9
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    HP policy on non-HP supplies 33 Resetting the printer for non-HP supplies 33 HP anti-counterfeit website 34 Cleaning the printer ...35 To remove toner build-up ...35 To clean the paper path using HP ToolboxFX 37 Cartridge Memory card (HP Color LaserJet 2605dtn 50 System setup 51 Service 51
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    HP Laser/scanner system 63 Developing stage ...63 Print cartridge Printer calibration ...81 5 Removal and replacement Overview ...84 Service approach ...85 Pre-service procedures ...85 Removal and replacement procedures 86 Print cartridge replacement 86 ETB removal and replacement 89 Fuser
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    the top bin (HP Color LaserJet 2605 146 To clear jams from the top output area (HP Color LaserJet 2605dn and 2605dtn models only) ...147 To clear jams from Tray 2 or optional Tray 3 149 E-Label reader guide pin damage ...150 Print problems ...151 Printed image quality problems 151 Improving print
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    Service and support Hewlett-Packard limited warranty statement 234 Print Cartridge Limited Warranty Statement 235 HP Customer Care ...236 Availability of support and service ...238 HP Care Pack™ Services and Service Agreements 238 Repacking the printer ...239 To repack the printer ...239 Service
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    ...244 Power consumption ...244 HP LaserJet printing supplies 244 Disposal of waste equipment by users in private households in the European Union .... 245 Material safety data sheet 246 Declaration of conformity ...247 Country/region-specific safety statements 248 Laser safety statement ...248
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    1 Printer basics This section provides information about the following topics: ● Printer configurations ● Printer features ● Walkaround ● Software ● Print-media specifications ENWW 1
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    Thank you for purchasing the HP Color LaserJet 2605 Series printer. This printer is available in the configurations described below. HP Color LaserJet 2605 printer The HP Color LaserJet 2605 printer is a four-color laser printer that prints 10 pages per minute (ppm) in color and 12 ppm in monochrome
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    accepts 256 MB RAM. This printer can support up to 320 MB of memory. ● Print on Both Sides. The printer can automatically print on both sides. HP Color LaserJet 2605dtn printer The HP Color LaserJet 2605dtn printer includes the features of the HP Color LaserJet 2605dn printer, but has an additional
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    Laser Photo paper. ● A 125-sheet top output bin. ● Print on both sides manually. ● Print on both sides automatically (HP Color LaserJet 2605dn and HP Color LaserJet 2605dtn models only). Includes 35 built-in PS language fonts. ● Hi-Speed USB port. ● The HP Color LaserJet 2605dn and 2605dtn printers
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    Expandability Memory card slots (HP Color LaserJet 2605dtn only) HP Color LaserJet 2605 Series printer ● A Supplies Status page with print cartridge gauges that show the supply levels that remain. For HP supplies only. ● No-shake cartridge design. ● Authentication for HP print cartridges. ● Enabled
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    components of this printer. Figure 1-1 Front view (HP Color LaserJet 2605dtn shown) 1 Output bin 2 Printer control panel 3 Front door 4 Tray 2 (250 sheets) 5 Tray 1 (single-sheet priority feed slot) 6 Tray 3 (optional; 250 sheets) 7 Memory card slots (HP Color LaserJet 2605dtn only) Figure 1-2 Back
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    10/100Base-T network (HP Color LaserJet 2605dn and 2605dtn) 6 USB connection Figure 1-3 Front view, cartridge door open 1 Transfer belt (ETB) 2 Print cartridges CAUTION Do not place anything on the transfer belt, which is located on the inside of the front door. Otherwise, the printer may be damaged
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    . Table 1-1 HP Color LaserJet 2605 Series printer software Feature Windows Installer Windows 98 Second Edition, Me, and Server 2003 Windows 2000 and XP Macintosh OS X v10.2 and later PCL printer driver PS printer driver HP Web Jetadmin software HP ToolboxFX software HP imaging software
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    the HP LaserJet Printer Family Print Media Guide. CAUTION Using print media that does not meet HP specifications can cause problems for the printer, requiring repair. This repair is not covered by the Hewlett-Packard warranty or service agreements. CAUTION Use only paper designed for laser printers
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    HP LaserJet printers, see the HP LaserJet Printer Family Print Media Guide. To download the guide in PDF format, go to http://www.hp.com/support to ensure optimum printer performance. The -proof wrapping. If the printer environment is subject to extremes vents or near windows and doors that are
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    or otherwise damaged. Never use envelopes that have clasps, snaps, windows, coated linings, self-stick adhesives, or other synthetic materials. ● Use envelopes that are compatible with the heat and pressure of the printer. This printer's fusing temperature is 210°C (410°F). ● Size: Use only
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    For instructions on loading envelopes, see Loading Tray 1 on page 21 or Loading Trays 2 and 3 on page 23. Labels Select the type of label that you are using from the Print dialog box or the printer driver. CAUTION To avoid damaging the printer, use only labels that are recommended for laser printers
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    2 to print on transparencies. Select Transparencies from the Print dialog box or the printer driver. ● The printer supports printing on color transparencies. Use only transparencies that are recommended for use in laser printers. ● Place transparencies on a flat surface after removing them from the
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    set margins at least 6.4 mm (0.25 inch) away from the edges of the print media. For instructions on loading paper, see Loading Tray 1 on page 21 and Loading Trays 2 and 3 on page 23. Supported media weights and sizes This section contains information about the sizes, weights, and capacities of paper
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    58 lb) HP LaserJet Photo paper4 minimum and maximum sizes. Single sheet of HP LaserJet glossy paper or HP LaserJet Photo paper for Tray 1 HP Premium Cover ) 1 The printer supports a wide range of standard and custom sizes of print media. Check the printer driver for supported sizes. 2 Capacity
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    2 and optional Tray 3 HP LaserJet glossy paper Letter, A4 75 to 120 g/m2 (20 to 32 lb) Single sheet for Tray 1 Up to 250 sheets for Tray 2 and optional Tray 3 1 The printer supports a wide range of standard and custom sizes of print media. Check the printer driver for supported sizes. 2 Capacity
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    2 Installation This chapter contains information about the following topics: ● Site preparation ● Package contents ● Install input devices ENWW 17
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    must have 2 inches of space above and around it. Figure 2-1 Printer dimensions 1 Front view 2 Side view Make sure the printer is in a location that has the following: ● A well-ventilated, dust-free area ● A surface that will support up to 18 kg (40 lbs) ● A constant temperature and humidity
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    for the HP Color LaserJet 2605, 2605dn, and 2605dtn printers are listed below: ● 150 MB of free hard disk space ● CD-ROM drive ● Available USB or network port NOTE Networking is only available on Windows 2000, Windows XP, and Macintosh. Requirements for PC systems ● Windows 98 SE and Me (driver only
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    contents for the HP Color LaserJet 2605, 2605dn, and 2605dtn. Figure 2-2 Package contents 1 HP Color LaserJet 2605 Series printer 2 Paper delivery tray 3 Power cable 4 Dust cover 5 Additional 250-sheet paper tray (optional on 2605 and 2605dn) 6 Getting Started Guide 7 Software and
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    (3) pegs on Tray 3 with the holes on the printer. Loading Tray 1 Tray 1 (the single sheet priority feed slot) prints single sheets of print media or a single envelope. Use Tray 1 when feeding one sheet of paper, envelope, postcard, label, HP LaserJet glossy paper, ENWW Install input devices 21
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    HP LaserJet Photo paper, or transparency. You can also use Tray 1 to print the first page on different media than the rest of the document. 1. Media guides ensure that the media is correctly fed into the printer and that the print is not skewed (crooked on the media). Slide the media-width guides
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    printing on both sides, see the HP Color LaserJet 2605, 2605dn, 2605dtn User Guide for loading instructions. Loading Trays 2 and 3 Tray 2 and optional Tray 3 are accessed from the front of the printer and hold up to 250 sheets of paper. Tray 2 also supports other media such as envelopes, postcards
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    NOTE Instructions are the same for loading media in Tray 2 and optional Tray 3. 1. Pull Tray 2 or optional Tray 3 out of the printer and remove any paper. 2. Move the rear guides to match the size of paper that you are loading. Tray 2 and optional Tray 3 accept several standard paper sizes. 3. If
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    4. Slide the media-width guides slightly wider than the print media. NOTE Load 10 envelopes or less into Tray 2 with the flaps on the right side, the side to be printed facing up, and with the short edge leading into the printer. If the envelope has a flap on a short edge, this edge must
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    paper, HP LaserJet Photo paper, and letterhead or printed forms, load it with the side to be printed on facing up and the top edge toward the front of the tray. For additional information about printing on special print media, see the HP Color LaserJet 2605, 2605dn, 2605dtn User Guide 26 Chapter
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    on the media-length guide in the rear of the tray. 7. Slide the tray into the printer. The back of the tray will protrude from the back of the printer. NOTE If you are printing on both sides, see the HP Color LaserJet 2605, 2605dn, 2605dtn User Guide for loading instructions. ENWW Install input
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    28 Chapter 2 Installation ENWW
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    3 Managing and maintenance This chapter contains information about these maintenance topics: ● Control panel menus ● Managing supplies ● Cleaning the printer ● Cartridge out override ● Calibrating the printer ● Managing the printer ENWW 29
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    only) Reports Photo Setup (HP Color LaserJet 2605dtn only) Sub-menus and options ● Print photos ● Job settings ● Select photos ● Index print ● Fast ● Best ● Demo Page ● Menu structure ● Config report ● Supplies Status ● Network report ● Usage page ● PCL font list ● PS font list ● PCLXL font list
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    Menu SYSTEM SETUP Service Network config. (HP Color LaserJet 2605dn and 2605dtn) Sub-menus and options ● Language (select desired language) ● Paper setup ● Def. paper size (Letter, Legal, A4) ● Def. paper type (select desired paper type) ● Tray 2 (select
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    on page 235. Supplies life The life of a print cartridge depends on the amount of toner that print jobs require. When printing text at approximately 5% coverage, a cyan, magenta, or yellow print cartridge for the HP Color LaserJet 2605 Series printers lasts an average of 2,000 pages, and a black
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    away from heat and magnetic sources. Replacing and recycling supplies To install a new HP print cartridge, follow the instructions that are included on the box that contains the new supply, or see the Getting Started Guide. To recycle supplies, place the used supply in the box in which the new
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    HP anti-counterfeit website Visit the HP anti-counterfeit website at http://www.hp.com/go/anticounterfeit if the supplies status gauges or HP ToolboxFX indicates that the print cartridge is not an HP print cartridge and you think that it is genuine. 34 Chapter 3 Managing and maintenance ENWW
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    can correct and prevent these types of problems. To remove toner build-up During the printing process, toner can accumulate inside the printer. Over time, this buildup can cause print-quality problems. Each time you replace the black print cartridge, remove toner build-up. 1. Open the front door
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    . 3. Move the cleaning tool back and forth across the cartridge five times. 4. Ensure that the cleaning tool is returned to the left when the cleaning is finished. 5. Close the front door. 6. Run a cleaning page. NOTE You will get toner on your hands when you perform this cleaning. To remove
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    late-breaking Readme on the root of the CD-ROM, or visit http://www.hp.com/support/clj2605. 1. Make sure that the printer is turned on and in the Ready state. 2. Open the HP ToolboxFX. 3. On the Troubleshooting tab, click Maintenance, click Cleaning Page, and then click Print. A page with a pattern
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    override What is it? The HP Color LaserJet 2605 Series printers display an ORDER SUPPLIES message when a cartridge is running low and a REPLACE SUPPLIES message when a cartridge has been depleted. To ensure optimal print quality, HP recommends replacing a cartridge when the REPLACE SUPPLIES message
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    calibrate the printer from the HP ToolboxFX 1. Open the HP ToolboxFX in one of these ways: ● On the desktop, double-click the HP ToolboxFX icon. ● On the Start menu, point to Programs, point to HP, point to HP Color LaserJet 2605 Series, and click HP ToolboxFX. 2. Click the Troubleshooting tab and
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    monitor, troubleshoot problems with, and maintain the printer. Information about using these tools is in the following sections: ● Device pages and reports ● Menu map ● HP ToolboxFX ● Using the embedded Web server Device pages and reports Special pages reside within the memory of the printer. These
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    as the total memory that is installed. 3. Paper Settings. This section lists information about the media type for each tray and about the type settings for all the media that the printer supports. 4. Page Counts. This section lists the total number of pages printed, the number of color pages printed
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    print the Supplies Status page. NOTE Supplies information is also available through the HP ToolboxFX. 1. Print cartridge area. This area contains a section for each of the print cartridges and provides information about HP print cartridges. This information includes the part number for each print
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    page. Fonts pages The fonts pages provide lists of the available fonts on the printer, including PostScript (PS) fonts, PCL fonts, and PCL6 fonts (PCLXL). You can print these font pages using the printer control panel. Use the following steps to print a fonts page. 1. Press (Left arrow) or
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    system tray or on your desktop, double-click the HP ToolboxFX icon. ● On the Windows Start menu, click Programs (or All Programs in Windows XP), click HP, click HP Color LaserJet 2605 Series , and then click HP ToolboxFX. The HP ToolboxFX software contains the following sections: ● Status on page
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    as a jam or an empty tray. After you correct a problem with the printer, click Refresh button to update the printer status. ● Supplies Status. View detailed supplies status such as the estimated percent of toner remaining in the print cartridge and the number of pages that have been printed with the
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    contains links to the following main pages: ● Troubleshooting. Print troubleshooting pages, clean the printer, and display Microsoft Office Basic Colors. For more information on Microsoft Office Basic colors, see the HP Color LaserJet 2605, 2605dn, 2605dtn User Guide. ● How Do I? View the How Do
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    , prepunched, or glossy paper. ● Memory Card. Change the printer settings, such as image size, number of copies, and output color when printing photos using memory cards. ● System Setup. Change the printer system settings, such as printer language and jam recovery. ● Service. Gain access to various
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    to another paper tray. The Paper out time field specifies how long the printer waits before acting on your selections. You can specify from 0 to must click Apply before your changes take effect. Printing Use the HP ToolboxFX printing settings options to configure the settings for all print functions
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    Economode on when you are printing average print jobs. Economode reduces print quality, but increases the life of your print cartridge. To increase print quality, turn Economode off. HP does not recommend full-time use of Economode. NOTE You must click Apply before your changes take effect. Print
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    must click Apply before your changes take effect. Memory card (HP Color LaserJet 2605dtn) Use the HP ToolboxFX memory card options to configure print settings when using memory cards. Three options are available for configuring the printer when using memory cards. ● Photo image size. Select the size
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    must click Apply before your changes take effect. Service During the printing process, paper, toner, and dust particles can accumulate inside the printer. Over time, this buildup can cause print-quality problems such as toner specks or smearing. HP ToolboxFX provides an easy method for cleaning the
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    connection In a supported Web browser on your computer, type the IP address for the printer in the HP supplies, with 0% indicating that a supply is empty. This page also provides supplies part numbers. To order new supplies, click Order Supplies in the Other Links area on the left side of the window
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    Web server and reopen it. ● HP Instant Support™. Connects you to the HP Web site to help you find solutions. This service analyzes your printer error log and configuration information to provide diagnostic and support information specific to your printer. ● Product Registration. Click this link
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    ● Order Supplies. Click this link to connect to the HP Web site and order genuine HP supplies, such as print cartridges and paper. ● Product Support. Connects to the support site for the HP Color LaserJet 2605 Series printers where you can search for help regarding general topics. 54 Chapter 3
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    4 Operational theory This chapter contains information about the following topics: ● Engine control system ● Image formation system ● Pickup and feed system ● Service-only tools (SERVICE ONLY) ENWW 55
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    clean the ETB. Detects whether or not the print cartridge is installed. STBY (standby period) From the end from the formatter, and to transfer the toner image onto paper. LSTR (last rotation period control system coordinates all printer functions. It drives the laser/scanner system, the image
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    the purpose of the printer initialization and checking for possible malfunctions. The following is the sequence from when the printer is turned on until scanner failure ● Fuser failure ● Door open during the above periods 10. Communication with memory tag 11. Cartridge presence detection Motors
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    registration roller Stepping motor Fan (FM1) Circulate air around cartridge DC motor Direction of rotation CW CW/CCW CW - Failure detection Yes No No Yes Main motor failure detection The CPU determines the main motor failure, stops the printer, and notifies the formatter of error status, when
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    Image formation system The image formation system serves as the nerve center of the printer and forms a toner image on paper. It is controlled by the DC controller. The DC controller controls the laser/scanner unit and the high-voltage power supply PCA to form an image on paper according to the
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    Figure 4-2 Image formation system 60 Chapter 4 Operational theory ENWW
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    Image formation process Figure 4-3 Image formation process ENWW Image formation system 61
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    5: Separation 4. Fuser stage Fuses the toner image on paper. Step 6: Fuser 5. ETB cleaning stage Cleans the residual toner on the photosensitive a negative electrical charge remains in the unexposed drum surface area by the laser beam and is removed from the exposed area. The image with negative
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    of the laser driver PCA, the scanner motor, and so forth. The figure below illustrates the laser/scanner unit. Figure 4-5 Laser beam exposure Developing stage The electrostatic latent image on the photosensitive drum surface is visualized by applying the toner in this process. This printer utilizes
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    in order to make the toner jump easier onto the drum surface and improve the contrast of the output image. This printer is able to adjust the image prevents toner from scattering. Print cartridge The cartridge forms a visible toner image on the photosensitive drum. There are four print cartridges:
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    Figure 4-7 Print cartridge structure Transfer belt (ETB) The ETB unit feeds paper as well as transfers toner onto the paper. The ETB unit consists of the ETB, ETB feed roller, ETB driven roller, and color misregistration/ density sensor unit. As the main motor rotates the ETB feed roller, the ETB
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    Figure 4-8 ETB unit Transfer stage The transfer stage is to transfer the toner image on the photosensitive drum surface onto paper. Figure 4-9 Transfer stage 66 Chapter 4 Operational theory ENWW
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    the paper. Each color's toner image is transferred in order of M, C, Y, and K, and forms one toner image overlaying one color's image on another. 4-11 Fusing stage The toner image is fused onto the paper by using the on-demand fuser method in this step. This printer utilizes the ceramic heater with
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    the fuser pressure roller so that the transferred toner stays on the paper and toner scattering (offset) is prevented. 68 Chapter 4 Operational theory ENWW
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    consists of the various feed rollers. This printer has two pickup sources: the cassette and are part of the pickup and feed system: ● Manual feed slot paper sensor (SR3): detects the presence of paper ● SR9 detects the fuser pressure roller alienation in the fuser ● SR8 detects the paper width The
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    Figure 4-12 Paper pickup and feed system SR1 Registration paper sensor SR2 Cassette paper sensor SR3 Manual feed slot paper sensor 70 Chapter 4 Operational theory ENWW
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    Manual feed slot pickup mechanism This mechanism picks up one sheet of paper only that is inserted into the single-sheet priority feed slot and then into the printer. This printer the printer. 2. Toner is transfered to the paper from the photosensitive drum and then the paper is fed to the fuser/
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    4-13 Skew correction Jam detection This printer is provided with the following paper detection sensors to detect the presence of paper and whether or not the paper feed is operating normally. ● Registration paper sensor (SR1) ● Pre-fuser paper sensor (SR5) ● Fuser delivery paper sensor (SR4) The CPU
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    Solenoid, motor, and fan locations The following illustration shows the locations of the solenoids, motor, and fan. Figure 4-14 Location of solenoids, motors, and fans 1 Pickup solenoid (SL1) 2 Magenta, cyan, and yellow developing cylinder drive solenoid (SL2) 3 Black developing cylinder
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    Location of printed circuit assemblies 1 DC controller PCA 2 Low-voltage power supply PCA 3 High-voltage power supply PCA 4 Memory controller PCA 5 Duplexing driver PCA 6 Sub high-voltage power supply PCA 250-sheet tray solenoid and printed circuit locations The following illustration
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    then it returns the paper to the duplexing feed unit so that the print side of the paper is reversed for secondside printing. The duplexing driver controls the duplexing feed motor (M6) and the reverse motor (M7), which drives each feed roller of the duplexing feed unit. It also controls the
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    Figure 4-17 Duplexing paper path 76 Chapter 4 Operational theory ENWW
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    Figure 4-18 Duplexing PCA schematic Table 4-3 Duplexing PCA schematic labels SR1 Registration paper sensor ENWW Pickup and feed system 77
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    labels (continued) SR2 Cassette paper sensor SR3 Manual feed slot paper sensor SR4 Fixing delivery paper skew and makes sure that edge of the paper is flush with the left guide. 4. If the duplexing driver has received the duplexing pick-up command, the paper is fed to the registration
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    Figure 4-19 Duplexing components If paper fed from the duplexing pick-up position does not arrive at the registration sensor within a prescribed period of time, the DC controller stops the printing operation and notifies the video controller of a duplexing pick-up jam. ENWW Pickup and feed system
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    Service-only tools (SERVICE ONLY) General timing chart 80 Chapter 4 Operational theory ENWW
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    of the first job that passes 150 color pages since the previous calibration occurred. Page cartridge is replaced, a cleaning page will print before the printer calibrates. If printing stops when the cartridge is out, requiring the user to either install a new cartridge or select to print with toner
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    steps to calibrate the printer using the printer control panel. 1. Use the (Left arrow) or the (Right arrow) button to select SYSTEM SETUP and then press (Select). 2. Use the (Left arrow) or the (Right arrow) button to select PRINT QUALITY and then press (Select). CALIBRATE COLOR will display on the
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    5 Removal and replacement This chapter contains information about the following topics: ● Overview ● Service approach ● Removal and replacement procedures ENWW 83
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    on the product. NOTE Note the length, diameter, color, type, and location of each screw. Be points, or wire harness guides. Electrostatic discharge The printer contains parts that are sensitive protective ESD pouches. Required tools Before servicing the printer, gather the following tools: ● Phillips
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    can be replaced on this printer: ● Fuser ● ETB ● DC controller ● Formatter ● Control-panel display If troubleshooting or a control-panel product chassis before servicing the product. 4. Remove the print cartridges. 5. Unplug the power cord and the interface cable. 6. Lift the printer off of optional
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    not place anything on the transfer belt (ETB), which is located on the inside of the front door. 2. Remove the used print cartridge from the printer. 3. Remove the new print cartridge from the bag. Place the used print cartridge in the bag for recycling. 86 Chapter 5 Removal and replacement ENWW
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    each side of the print cartridge and distribute the toner by gently rocking the print cartridge from back to front. CAUTION Do not touch the shutter or the surface of the roller. 5. Remove the orange shipping locks and the orange shipping tape from the new print cartridge. Discard the shipping tape
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    the tracks inside the printer, and using the handles, insert the print cartridge until it is firmly seated. WARNING! Inserting the print cartridge at an angle (left side or right side ahead of the other) can cause damage to the E-label reader guide pin. If the E-label reader guide pin is broken, the
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    is complete. Place the used print cartridge in the box in which the new cartridge arrived. See the enclosed recycling guide for recycling instructions. 9. If you are using a non-HP print cartridge, check the printer control panel for further instructions. NOTE When replacing or changing a black
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    2. Remove three screws, two from the right cover assembly and one from the left cover assembly. 1 Two screws on right cover assembly 1 One screw on left cover assembly 3. Open the front door. 90 Chapter 5 Removal and replacement ENWW
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    4. Remove the right cover (RM1-1858-000CN), carefully twisting the front edges of the side cover outward. NOTE To make the removal of the right-cover assembly easier, release the tab on the inside of the cover. 1 Release tab ENWW Removal and replacement procedures 91
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    5. Remove the left cover. 6. Squeeze the white link lever on the left side. 92 Chapter 5 Removal and replacement ENWW
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    7. Remove the screw on the right white plastic catch, and then remove the plastic catch. 8. Close the ETB. ENWW Removal and replacement procedures 93
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    9. Remove the small black cable cover on the left side of the printer by carefully snapping it out of place. 10. Remove one grounding screw from the ETB harness. 11. Pull out the white wire holder by pushing it up. 1 White wire holder 94 Chapter 5 Removal and replacement ENWW
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    12. Pull out the ETB connector. 1 ETB connector 13. Remove one screw from each hinge cam on both sides. 14. Using needle-nose pliers, remove the hinge left cam and the right hinge cam. ENWW Removal and replacement procedures 95
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    15. Remove the ETB. Use the following procedure to replace the ETB. 1. Align each foot of the ETB with the respective holes, securing the right side first and then the left side. 1 Alignment location 2. Complete replacement by following steps 1 through 14 above in reverse order. NOTE When
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    1 Tabs Fuser removal and replacement Use the following procedure to remove the fuser. 1. Unplug the power cable. 2. Remove the paper delivery tray assembly (RM1-1859-020CN). ENWW Removal and replacement procedures 97
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    3. Remove two screws from the right-cover assembly (RM1-1860-000CN). 1 Two screws 4. Remove the right-cover assembly, carefully disengaging the catches. 5. Unplug the control-panel cable. 98 Chapter 5 Removal and replacement ENWW
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    6. Insert a screwdriver to loosen the release tab on each side of the upper face cover. 7. Remove the upper face cover (RC1-5174-000CN). 8. Remove four screws from the upper cover. ENWW Removal and replacement procedures 99
  • HP 2605 | Service Manual - Page 110
    9. Lift up and remove the face-down cover (RC1-5173-000CN). 10. Remove the output tray by releasing the tabs. 1 Release tabs 11. Unplug the harness from the fuser motor. 100 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 111
    12. Open two clips and remove one clip to remove the fuser connector. 1 Open clips 2 Remove clip 1 Fuser connector 2 Remove clip from the board by pulling up ENWW Removal and replacement procedures 101
  • HP 2605 | Service Manual - Page 112
    13. Unplug two three-pin optical encoder wires. 14. Unplug the red high-voltage bias wire. 15. Remove the thermistor wire. 102 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 113
    16. Remove the wiring harness. 17. Remove three screws from the fuser chassis. 1 Three screws 18. Gently rocking if necessary, roll the fuser forward to remove. ENWW Removal and replacement procedures 103
  • HP 2605 | Service Manual - Page 114
    Use the following procedure to replace the fuser. 1. Align the fuser tabs with their respective holes. 2. Complete replacement by following steps 1 through 18 above in reverse order. NOTE Connect the control-panel cable before replacing the
  • HP 2605 | Service Manual - Page 115
    Formatter removal and replacement Use the following procedure to remove the formatter. 1. Remove the cassette dust cover (RC1-5200-000CN). 2. Remove nine screws from the rear plate (RC1-5227-020CN). ENWW Removal and replacement procedures 105
  • HP 2605 | Service Manual - Page 116
    3. Remove the rear plate. 4. Unplug three connectors: two data connectors and one power connector. 1 Flat flex cable 2 Power connector 3 VW-1 flat flex cable 106 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 117
    5. Remove four screws from the formatter. 6. Lifting and remove the formatter. To replace the formatter, follow steps 1 through 6 above in reverse order. NOTE When replacing the right cover, align the tabs on the upper edge of the right cover and lower edge of the face-down cover with their
  • HP 2605 | Service Manual - Page 118
    1 Tabs DC controller removal and replacement Use the following procedure to remove the DC controller. 1. Remove the cassette dust cover (RC1-5200-000CN). 108 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 119
    2. Remove nine screws from the rear plate (RC1-5227-020CN). 3. Remove the rear plate. 4. Gently unplug sixteen connectors. ENWW Removal and replacement procedures 109
  • HP 2605 | Service Manual - Page 120
    5. Remove four screws from the DC controller. 1 Four screws 6. Remove the DC controller PCA assembly (RM1-3423-000CN). To replace the DC controller, follow steps 1 through 6 above in reverse order. 110 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 121
    Separation assembly removal and replacement Use the following procedure to remove the separation assembly. 1. Remove Tray 2 (shown) or optional Tray 3. 2. Remove two screws that attach the separation assembly. 3. Remove the separation assembly (RM1-1922-000CN). To replace the separation assembly,
  • HP 2605 | Service Manual - Page 122
    Paper-pickup roller removal and replacement Use the following procedures to remove the paper-pickup roller. 1. Open the front door. 2. Remove the print cartridges. 112 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 123
    3. Remove two screws. 1 Two screws 4. Remove the pre-transfer guide. 5. Use a small screwdriver to pull back on the tabs. ENWW Removal and replacement procedures 113
  • HP 2605 | Service Manual - Page 124
    6. Rotate the paper pickup roller (RC1-5440-000CN) toward the back and remove it. To replace the paper-pickup roller, follow steps 1 through 6 above in reverse order. Control panel removal and replacement Use the following procedure to remove the control panel. 1. Remove two screws from the right-
  • HP 2605 | Service Manual - Page 125
    2. Remove the paper-delivery tray assembly (RM1-1859-000CN). 3. Remove the right-cover assembly (RM1-1860-000CN), carefully twisting the front edges of the side covers outward to remove. 4. Unplug the control-panel cable. ENWW Removal and replacement procedures 115
  • HP 2605 | Service Manual - Page 126
    5. Lift up and remove the upper face cover. 6. Remove four screws from the upper cover. 116 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 127
    7. Remove one screw from the inside upper cover and then remove the black output guide. 8. Remove two screws from the control panel. ENWW Removal and replacement procedures 117
  • HP 2605 | Service Manual - Page 128
    9. Remove the control-panel assembly (RM1-1861-000CN). To replace the control panel, follow steps 1 through 9 above in reverse order. NOTE When replacing the right cover, align the tabs on the upper edge of the right cover and lower edge of the face-down cover with their respective slots. 1 Tabs
  • HP 2605 | Service Manual - Page 129
    Memory-card assembly removal and replacement Use the following procedure to remove the memory-card assembly. 1. Remove two screws (1) from the right cover assembly. 2. Remove the paper-delivery-tray assembly (RM1-1859-000CN). 3. Open the front door. ENWW Removal and replacement procedures 119
  • HP 2605 | Service Manual - Page 130
    4. Remove the right-cover assembly (RM1-1860-000CN), carefully twisting the front edges of the side covers outward to remove. 5. Unplug the control-panel cable. 6. Open the upper face cover. 120 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 131
    7. Remove the four screws anchoring the upper cover to the printer. 8. Remove the upper cover. 9. Remove the two upper screws attaching the inside right cover to the printer. ENWW Removal and replacement procedures 121
  • HP 2605 | Service Manual - Page 132
    10. Close the ETB. 11. Remove the lower screw attaching the inside right cover to the printer. 12. Open the ETB approximately a quarter of the way, and then gently remove the inside right cover and let it rest on the back of the front door. 122 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 133
    13. Unplug the flat flex cable from the memory-card assembly. 14. Remove two screws attaching the memory-card assembly to the printer. 15. Remove the memory-card assembly. To replace the memory-card assembly, follow steps 1 through 15 above in reverse order. NOTE When replacing the right cover,
  • HP 2605 | Service Manual - Page 134
    Duplexing drive unit removal and replacement Use the following procedure to replace the duplexing drive unit. 1. Remove two screws (1) from the right cover assembly. 2. Remove the paper-delivery-tray assembly (RM1-1859-000CN). 3. Open the front door. 124 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 135
    4. Remove the right-cover assembly (RM1-1860-000CN), carefully twisting the front edges of the side covers outward to remove. 5. Unplug the control-panel cable. 6. Open the upper face cover. ENWW Removal and replacement procedures 125
  • HP 2605 | Service Manual - Page 136
    7. Remove the four screws that anchor the upper cover to the printer. 8. Remove the upper cover. 9. Remove one screw (1) from the left-cover assembly. 126 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 137
    10. Unhook the two upper claws (1) on the front edge of the left cover assembly. 11. Unhook the lowest claw (1) on the front edge of the left cover, and then remove the left cover (2) and left cassette cover (3) together. 12. Close the front door. 13. Unplug the three lower PCA connectors (1). ENWW
  • HP 2605 | Service Manual - Page 138
    14. Unplug the three upper PCA connectors (1). 15. Remove the screw with washer (1) and the three tapping screws (2) that anchor the PCA to the printer. 16. Unhook the three claws (1) and remove the high-voltage power supply PCA (2). 128 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 139
    connectors (1), remove three screws (2), and remove the duplexing drive unit (3) from the printer. Duplexing-driver PCA removal and replacement Use the following procedure to replace the duplexing-driver PCA. 1. Remove two screws (1) from the right-cover assembly. ENWW Removal and replacement
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    (RM1-1860-000CN), carefully twisting the front edges of the side covers outward to remove. 5. Unplug two connectors (1), remove two screws (2), and remove the duplexing-driver unit (3). 130 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 141
    6. Remove two screws (1) and take out the duplexing-driver PCA (2). ENWW Removal and replacement procedures 131
  • HP 2605 | Service Manual - Page 142
    132 Chapter 5 Removal and replacement ENWW
  • HP 2605 | Service Manual - Page 143
    Control-panel messages ● Clearing jams ● E-Label reader guide pin damage ● Print problems ● Functional tests (SERVICE ONLY) ● Service mode functions (SERVICE ONLY) ● Troubleshooting tools ● HP ToolboxFX ● Diagnostic resources ● Repetitive-image-defect ruler ● Firmware and software updates ENWW 133
  • HP 2605 | Service Manual - Page 144
    Troubleshooting process Use the troubleshooting checklist to solve issues with the device. Troubleshooting checklist Follow the steps below when trying to solve a problem with the device. 134 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 145
    is a port driver problem in Microsoft Windows. Uninstall and then reinstall the device software. Verify that you are using the correct installation procedure and the correct port setting. If the error persists, see the support flyer that came in the device box. ENWW Troubleshooting process 135
  • HP 2605 | Service Manual - Page 146
    is not covered under warranty. To use this cartridge, override by pressing the (Select) button on the control panel. For more information go to the HP Color LaserJet 2605 Series toolbox and click Supplies Status. To order supplies online, click Order Supplies. 136 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 147
    150 for more information on the E-label reader guide pin. 2. Reinstall print cartridge. 3. Turn on the printer. 4. If the problem is not solved, replace the cartridge. 10.100x Supply error A print cartridge is missing. Install the correct print cartridge. alternates with 10.1000 = Black print
  • HP 2605 | Service Manual - Page 148
    fuser Laser firmware version. Update if needed. Replace the DCC if a firmware upgrade does not resolve the issue. The device has experienced a problem printer transitioned from having one or more non-HP supplies to having all HP supplies installed. No action required. 138 Chapter 6 Troubleshooting
  • HP 2605 | Service Manual - Page 149
    A jam has occurred in Tray 2. A jam has occurred in Tray 3. The HP Color LaserJet 2605, 2605dn, or 2605dtn printer is out of paper. The printer is processing job, but the tray indicated is empty. Reselect the printer driver appropriate for your device. Correct the entry. Open the door and clear the
  • HP 2605 | Service Manual - Page 150
    cartridges. Unexpected size in tray X Description Recommended action 1-877-219-3183. Service or repairs required as a result of using non-HP supplies is not covered under HP warranty. Multiple supplies are low. For more information go to the HP Color LaserJet 2605 Series 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 151
    Table 6-2 Status-log messages Error-log code 54.06 54.10 54.11 54.12 54.13 54.14 Description Color density sensor error Color-plane registration sensor(s) error Yellow density out of range Magenta density out of range Cyan density out of range Black density out of range ENWW
  • HP 2605 | Service Manual - Page 152
    HP Color LaserJet 2605) on page 146. Find and remove the jam by using the instructions on the following pages. If the location of the jam is not obvious, first look inside the printer. Loose toner might remain in the printer after a jam. This problem to remove it. 142 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 153
    , wash them in cold water. (Hot water will set the toner into the fabric.) 1. Open the front door. CAUTION Do not place anything on the transfer belt, which is located on the inside of the front door. Otherwise, the printer may be damaged, adversely affecting print quality. 2. Carefully grasp the
  • HP 2605 | Service Manual - Page 154
    . To clear jams from the duplex area (HP Color LaserJet 2605dn and 2605dtn models only) 1. Open the front door completely. CAUTION Do not place anything on the transfer belt, which is located on the inside of the front door. Otherwise, the printer may be damaged, adversely affecting print quality
  • HP 2605 | Service Manual - Page 155
    3. Remove any jammed media. 4. Close the ETB. 5. Close the front door. ENWW Clearing jams 145
  • HP 2605 | Service Manual - Page 156
    To clear jams from the top bin (HP Color LaserJet 2605) CAUTION Jams in these areas might result in loose toner on the page. If you get toner on your clothes or hands, wash them in cold water. (Hot water will set the toner into the fabric.) 1. Carefully grasp the jammed page by both corners and pull
  • HP 2605 | Service Manual - Page 157
    To clear jams from the top output area (HP Color LaserJet 2605dn and 2605dtn models only) 1. Grip the top cover. 2. Open the top cover. ENWW Clearing jams 147
  • HP 2605 | Service Manual - Page 158
    3. Remove any jammed media. 4. Close the top cover. 148 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 159
    from Tray 2 or optional Tray 3 NOTE Before attempting to clear jams from Tray 2 or optional Tray 3, remove any jams inside the printer. 1. Pull Tray 2 or optional Tray 3 out of the printer. 2. Carefully grasp the jammed page by both corners and pull slowly to remove it. 3. Slide the tray into the
  • HP 2605 | Service Manual - Page 160
    straight into the cartridge guides. Installing the cartridge at an angle can damage or break the E-label reader guide pin. Figure 6-1 E-label reader guide pin If the E-label reader guide pin is damaged or broken, the control panel displays a 10.00X supply error. No service parts are available
  • HP 2605 | Service Manual - Page 161
    changes in the Print Modes menu, make the desired selections and click Apply. Table 6-4 Extended print modes HP ToolboxFX extended print mode Printer adjustment Paper curl Fusing adjustment Change in printer setting Reduced fuser temperature for less negative paper curl ENWW Print problems 151
  • HP 2605 | Service Manual - Page 162
    Toner adjustment Change in printer setting Increased fuser temperature for less positive paper curl with heavy toner coverage Reduced fuser temperature for less toner offset Reduced fuser menu Under the Print Quality menu in HP ToolboxFX, there will be an Optimize section Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 163
    are available, depending on the printer driver that you are using: ● Windows 98, Windows 2000, and Windows Me: 1. In the Windows system tray, click Start, select Settings, and then click Printers. 2. Right-click the device icon. 3. Click Properties (in Windows problems. ENWW Print problems 153
  • HP 2605 | Service Manual - Page 164
    low or empty. No information is provided for non-HP print cartridges. ● If the pages do not print correctly, the problem is with the hardware. 4. Print a Demo page from the HP ToolboxFX. If the page prints, the problem is with the printer driver. 5. Try printing from a different program. If the page
  • HP 2605 | Service Manual - Page 165
    toner. Try reprinting the job. Try different paper, such as highquality paper that is intended for color laser printers. Try different paper, such as highquality paper that is intended for color laser printers. Vertical streaks or bands appear on the page. One or more print cartridges might
  • HP 2605 | Service Manual - Page 166
    paper path might need cleaning. Clean the device. The fuser might be damaged or dirty. Clean using instructions in HP ToolboxFX. A print cartridge may have a problem. To determine which cartridge has a problem, print the PQ diagnostics page from HP ToolboxFX. 156 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 167
    . The media might not meet HP specifications. If characters are incorrectly formed so that they produce a wavy effect, the laser scanner might need service. Use a different paper, such as highquality paper that is intended for color laser printers. Verify that the problem also occurs on the
  • HP 2605 | Service Manual - Page 168
    guides are not too tight or too loose against the stack. Turn over the stack of paper in the input tray, or try rotating the paper 180° in the input tray. The media might not meet HP specifications. Use a different paper, such as highquality paper that is intended for color laser printers. Toner
  • HP 2605 | Service Manual - Page 169
    Verify that the sealing tape has been completely removed from the print cartridges. The media might not meet HP specifications. Use a different paper, such as highquality paper that is intended for color laser printers. The device might be operating in excessively humid conditions. Verify that
  • HP 2605 | Service Manual - Page 170
    in the tray and make sure that the tray is adjusted correctly. Load the tray with enough media to complete the print job. (See the HP Color LaserJet 2605, 2605dn, 2605dtn User Guide for information about configuring the input trays.) 160 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 171
    See the HP Color LaserJet 2605, 2605dn, 2605dtn User Guide for information about configuring the input trays.) 2. Make sure that the driver for the software program is correctly installed, configured, and capable of requesting the desired media size and type, or feature. Performance problems Try the
  • HP 2605 | Service Manual - Page 172
    Problem Pages print but are totally blank. Pages print very slowly. Pages did not print. Cause Solution The sealing tape might still be in the print cartridges. Verify that the sealing tape has been completely removed from the print cartridges on the computer. 162 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 173
    Functional tests (SERVICE ONLY) Engine-test print The engine-test print is used to confirm whether the printer operates correctly or not. It is performed by the engine controller. If a malfunction occurs in the printer, perform an engine-test print while the printer is in STBY mode and then press
  • HP 2605 | Service Manual - Page 174
    supported for this printer. Instead, use the feature "Restore defaults" located in the Service menu to reset default settings. For more information, see Service . 1. Turn off the printer. 2. Press and hold the (Left arrow) and (Right arrow) buttons simultaneously. 164 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 175
    the printer will return to the Ready state. Restoring page counts and serial number A software utility is available on the Service and Support CD-ROM : ● Color page count ● Total page count ● Formatter number ● Service ID ● USB serial number To access the utility on the Service and Support CD-ROM
  • HP 2605 | Service Manual - Page 176
    Troubleshooting tools The section describes the tools that can help you solve problems with your device. Printer pages and reports This section describes the pages and reports that help you diagnose and solve problems with the device. Demo page To verify that your printer is functioning properly,
  • HP 2605 | Service Manual - Page 177
    cleaning page For information about fuser cleaning pages, see Cleaning page on page 172. Print quality troubleshooting pages For more information about print quality troubleshooting pages, see HP ToolboxFX on page 171. Status log The status log for this printer is located on the Configuration
  • HP 2605 | Service Manual - Page 178
    Scanner error, yellow laser failure Density sensor error Color plane registration sensor error Sensor density contaminated Sensor color plane registration contaminated Engine comm fatal error Engine comm critical error DC controller memory error Fan motor error Fan cartridge failure Paper path/ETB
  • HP 2605 | Service Manual - Page 179
    menu Use the control-panel Service menu to troubleshoot device problems. Service menu settings The service menu is used to calibrate, restore factory default settings, and clean the print paper path. The following service menu items are available: ● Restore defaults-used to reset all customer
  • HP 2605 | Service Manual - Page 180
    enter the main menu system. 3. Press the button (Left arrow) and the button (Cancel Job) simultaneously. 4. Press the button (Select) to confirm 2ndary Service. 5. Press the (Left arrow) button and button (Right arrow) to navigate to the secondary service menu. 170 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 181
    (All Programs in Windows XP), click HP, click HP Color LaserJet 2605 Series, and then click HP ToolboxFX. Troubleshooting tab HP ToolboxFX includes a Troubleshooting tab that contains links to the following main pages: ● Control Panel Messages. View descriptions of printer control-panel messages
  • HP 2605 | Service Manual - Page 182
    late-breaking Readme on the root of the CD-ROM, or visit http://www.hp.com/support/clj2605. 1. Make sure that the printer is turned on and in the Ready state. 2. Open the HP ToolboxFX. 3. On the Troubleshooting tab, click Maintenance, click Cleaning Page, and then click Print. A page with a pattern
  • HP 2605 | Service Manual - Page 183
    report ● Color supplies status For a more detailed description about the diagnostic tools available from the Reports menu, see Printer pages and reports on page 166. Network/Web diagnostics tools For information on available network and Web diagnostic tools, go to http://www.hp.com/support/ clj2605
  • HP 2605 | Service Manual - Page 184
    (2.15 inches) 56.6 mm (2.22 inches) 62.8 mm (2.47 inches) 75.4 mm (2.97 inches) Component Developer sleeve Charge roller RS roller Transfer roller ETB rollers Fuser sleeve Pressure roller OPC 174 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 185
    the following procedure to periodically check for firmware and software updates. 1. Go to http://www.hp.com/support/clj2605. 2. Select Download drivers and software and then select the appropriate operating system for your computer. 3. Follow the instructions provided on the download pages. ENWW
  • HP 2605 | Service Manual - Page 186
    176 Chapter 6 Troubleshooting ENWW
  • HP 2605 | Service Manual - Page 187
    7 Parts and diagrams NOTE In this chapter, part numbers are only listed for available replaceable parts. This section contains the following information. ● Overview ● Assembly locations ● Covers ● Internal assemblies ● Input devices ● Diagrams ● Alphabetical parts list ● Numerical parts list ENWW
  • HP 2605 | Service Manual - Page 188
    table lists the replaceable parts available for this printer. Table 7-1 Replaceable parts Description Part number FORMATTER PCB-base Q7803-60002 FORMATTER PCB-network Q5966-60001 FLAT FLEX CABLE DCC-FORMATTER Q6456-60101 FLAT FLEX CABLE-MEMORY CARD ASSEMBLY Q6456-60102 ARM, PAPER RETAINER
  • HP 2605 | Service Manual - Page 189
    - SIMPLEX RM1-1829-000CN 220-240V FUSER ASSEMBLY - DUPLEX RM1-1824-000CN 110-127V FUSER ASSEMBLY - DUPLEX RM1-1825-000CN 220-240V DUPLEXING DRIVE ASSEMBLY RM1-1832-000CN MEMORY-CARD READER ASSEMBLY Q7821-67901 (DTN) FRONT DOOR ASSEMBLY RM1-1856-000CN (simplex) FRONT DOOR ASSEMBLY
  • HP 2605 | Service Manual - Page 190
    220v Simplex Replacement Whole Printer Units (DN) Q7822-67056 110v DN Replacement Whole Printer Units (DN) Q7822-67055 220v DN Replacement Whole Printer Units (DTN) Q7823-67056 110v DTN Replacement Whole Printer Units (DTN) Q7823-67055 220v DTN Refurbished Whole Printer Units (Base) Q7821
  • HP 2605 | Service Manual - Page 191
    following Web sites. Table 7-2 Technical support Web sites HP Customer Care Online Software drivers, support documentation, and answers to frequently asked questions HP Technical Training http://www.hp.com/support http://www.hp.com/education Supplies Printer supplies are listed in Supplies life
  • HP 2605 | Service Manual - Page 192
    Assembly locations Figure 7-1 Assembly location diagram - simplex model 182 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 193
    Table 7-4 Assembly locations - simplex model Ref Description 1 UPPER COVER ASSEMBLY 2 CONTROL PANEL ASSEMBLY 3 FUSER ASSEMBLY 6 CASSETTE Part number Qty RM1-1862-000CN (simplex) RM1-1861-000CN RM1-1828-000CN (110v) or RM1-1829-000CN (220v) RM1-1916-050CN ENWW Assembly locations 183
  • HP 2605 | Service Manual - Page 194
    Figure 7-2 Assembly location diagram - duplex models 184 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 195
    locations - duplex models Ref Description UPPER COVER ASSEMBLY MEMORY-CARD READER ASSEMBLY 2 CONTROL PANEL ASSEMBLY 3 FUSER ASSEMBLY 6 CASSETTE 7 DUPLEXING DRIVE ASSEMBLY Part number Qty RM1-1855-000CN (duplex) Q7821-67901 (DTN model only) RM1-1861-000CN RM1-1824-000CN (110v
  • HP 2605 | Service Manual - Page 196
    Figure 7-3 External panels and covers 186 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 197
    Table 7-6 External panels and covers Ref Description 1 COVER, FACE-DOWN 2 COVER, LEFT 3 COVER, CASSETTE, LEFT 4 COVER, CASSETTE, RIGHT 8 COVER, CASSETTE DUST 9 PLATE, REAR 10 FRONT DOOR ASSEMBLY 10 FRONT DOOR ASSEMBLY 12 RIGHT COVER ASSEMBLY 13 PAPER DELIVERY TRAY ASSEMBLY 18
  • HP 2605 | Service Manual - Page 198
    Covers Figure 7-4 Upper cover assembly - simplex model 188 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 199
    Table 7-7 Upper assembly cover - simplex model Ref Description UPPER COVER ASSEMBLY A02 COVER, INSIDE, UPPER Part number Qty RM1-1862-000CN (simplex) RC1-5178-040CN 1 ENWW Covers 189
  • HP 2605 | Service Manual - Page 200
    UPPER COVER ASS'Y 1 6 3 Figure 7-5 Upper cover assembly - duplex models 190 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 201
    Table 7-8 Upper assembly cover - duplex models Ref Description UPPER COVER ASSEMBLY 1 COVER, UPPER FACE 3 COVER, INSIDE, UPPER 6 CONTROL PANEL ASSEMBLY Part number Qty RM1-1855-000CN (duplex) RC1-5175-000CN 1 RC1-5179-000CN 1 RM1-1861-000CN 1 ENWW Covers 191
  • HP 2605 | Service Manual - Page 202
    Internal assemblies Figure 7-6 Internal components (1 of 3) 192 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 203
    Table 7-9 Internal components (1 of 3) Ref Description 37 DUPLEXING DRIVE ASSEMBLY Part number Qty RM1-1832-000CN 1 ENWW Internal assemblies 193
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    Figure 7-7 Internal components (2 of 3) 194 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 205
    Description 33 SPRING, GROUNDING 34A ELECT.TRANSPORT BELT (ETB) ASSEMBLY 34B ELECT.TRANSPORT BELT (ETB) ASSEMBLY 41 FUSER ASSEMBLY 41 FUSER ASSEMBLY 41 FUSER ASSEMBLY 41 FUSER ASSEMBLY Part number Qty RC1-5147-000CN 1 RM1-1892-000CN (duplex) 1 RM1-1891-000CN (simplex) 1 RM1
  • HP 2605 | Service Manual - Page 206
    Figure 7-8 Internal components (3 of 3) 196 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 207
    Table 7-11 Internal components (3 of 3) Ref Description 1 DC CONTROLLER PCA ASSEMBLY Part number Qty RM1-3423-000CN 1 ENWW Internal assemblies 197
  • HP 2605 | Service Manual - Page 208
    Figure 7-9 Control panel assembly 198 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 209
    Table 7-12 Control panel assembly Ref Description CONTROL PANEL ASSEMBLY Part number Qty RM1-1861-000CN 1 Figure 7-10 Main drive assembly No parts in this assembly set up for service. Replace the entire printer. ENWW Internal assemblies 199
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    Figure 7-11 Fuser assembly (simplex) 200 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 211
    assembly (simplex) Ref Description FUSER ASSEMBLY FUSER ASSEMBLY 2 ARM, PAPER RETAINER, LEFT 3 ARM, PAPER RETAINER, RIGHT 6 RETAINER, PAPER Part number Qty RM1-1828-000CN (110v 1 simplex) RM1-1829-000CN (220v 1 simplex) RC2-
  • HP 2605 | Service Manual - Page 212
    Figure 7-12 Fuser assembly (duplex) 202 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 213
    assembly (duplex) Ref Description FUSER ASSEMBLY FUSER ASSEMBLY 2 ARM, PAPER RETAINER, LEFT 3 ARM, PAPER RETAINER, RIGHT 6 RETAINER, PAPER Part number Qty RM1-1824-000CN (110v duplex) RM1-1825-000CN (220v duplex) RC2-
  • HP 2605 | Service Manual - Page 214
    Figure 7-13 Duplexing drive assembly 204 Chapter 7 Parts and diagrams ENWW
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    Table 7-15 Duplexing drive assembly Ref Description DUPLEXING DRIVE ASSEMBLY Part number Qty RM1-1832-000CN 1 ENWW Internal assemblies 205
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    Figure 7-14 Memory-card reader assembly 206 Chapter 7 Parts and diagrams ENWW
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    Table 7-16 Memory-card reader assembly Ref Description MEMORY-CARD READER ASSEMBLY Part number Qty Q7821-67901 (DTN model only) ENWW Internal assemblies 207
  • HP 2605 | Service Manual - Page 218
    PCB ASS'Y LOCATION DIAGRAM 2 Figure 7-15 PCA assembly location 208 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 219
    Table 7-17 PCA assembly location Ref Description 2 DC CONTROLLER PCA ASSEMBLY Part number Qty RM1-3423-000CN 1 ENWW Internal assemblies 209
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    Input devices Figure 7-16 Tray 2 input tray (cassette) 210 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 221
    Table 7-18 Tray 2 input tray (cassette) Ref Description CASSETTE 25 SEPARATION ASSEMBLY 27 FEED ASSEMBLY Part number Qty RM1-1916-050CN 1 RM1-1922-000CN 1 RM1-1923-000CN 1 ENWW Input devices 211
  • HP 2605 | Service Manual - Page 222
    Figure 7-17 250-sheet input tray (cassette) 212 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 223
    Table 7-19 250-sheet input tray (cassette) Ref Description R30 CASSETTE R40 PAPER PICKUP ROLLER Part number Qty RM1-1945-000CN RF RC1-5440-000CN RF ENWW Input devices 213
  • HP 2605 | Service Manual - Page 224
    Figure 7-18 250-sheet input tray internal components 214 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 225
    Table 7-20 250-sheet input tray internal components Ref Description 2 COVER, CASSETTE DUST Part number Qty RC1-5200-000CN 1 ENWW Input devices 215
  • HP 2605 | Service Manual - Page 226
    Figure 7-19 Paper pick-up feeder assembly (Tray 2) 216 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 227
    Table 7-21 Paper pick-up feeder assembly for Tray 2 Ref Description 17 ROLLER, PAPER PICKUP Part number Qty RC1-5440-000CN 1 ENWW Input devices 217
  • HP 2605 | Service Manual - Page 228
    Figure 7-20 Tray 3 input tray (cassette) 218 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 229
    Table 7-22 Tray 3 input tray (cassette) Ref Description CASSETTE PAPER PICKUP ROLLER 25 SEPARATION ASSEMBLY Part number Qty RM1-1945-000CN 1 RC1-5440-000CN RM1-1922-000CN 1 ENWW Input devices 219
  • HP 2605 | Service Manual - Page 230
    Figure 7-21 Paper pickup feeder assembly (Tray 3) 220 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 231
    Table 7-23 Paper pickup feeder assembly (Tray 3) Ref Description 13 ROLLER, PAPER PICKUP Part number Qty RC1-5440-000CN 1 Figure 7-22 PCA assembly location in optional Tray 3 ENWW Input devices 221
  • HP 2605 | Service Manual - Page 232
    Diagrams Figure 7-23 General circuit diagram 222 Chapter 7 Parts and diagrams ENWW
  • HP 2605 | Service Manual - Page 233
    RC1-5188-030CN RC1-5173-000CN RC1-5178-040CN RC1-5179-000CN Table and page Fuser assembly (simplex) on page 201 Fuser assembly (duplex) on page 203 Fuser assembly (simplex) on page 201 Fuser assembly (duplex) on page 203 Assembly locations - simplex model on page 183 Assembly locations - duplex
  • HP 2605 | Service Manual - Page 234
    ELECT.TRANSPORT BELT (ETB) ASSEMBLY FEED ASSEMBLY FRONT DOOR ASSEMBLY FRONT DOOR ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY FUSER ASSEMBLY 224 Chapter 7 Parts and diagrams Part number Table and page RC1-5183
  • HP 2605 | Service Manual - Page 235
    COVER ASSEMBLY Part number Table and page RM1-1825-000CN (220v Fuser assembly (duplex) duplex) on page 203 Q7821-67901 (DTN model only) Assembly locations - duplex models on page 185 Q7821-67901 (DTN model only) Memory-card reader assembly on page 207 RM1-1859-020CN External panels and
  • HP 2605 | Service Manual - Page 236
    Part number Q7821-67901 (DTN model only) Q7821-67901 (DTN model only) RC1-5147-000CN Description MEMORY-CARD READER ASSEMBLY MEMORY-CARD READER ASSEMBLY SPRING, (Tray 3) on page 221 Fuser assembly (duplex) on page 203 Fuser assembly (duplex) on page 203 Fuser assembly (simplex) on page 201 ENWW
  • HP 2605 | Service Manual - Page 237
    duplex) on page 203 Assembly locations - duplex models on page 185 Internal components (2 of 3) on page 195 Fuser assembly (duplex) on page 203 Internal components (2 of 3) on page 195 Fuser assembly (simplex) on page 201 Assembly locations - simplex model on page 183 Internal components (2 of 3) on
  • HP 2605 | Service Manual - Page 238
    Table 7-25 Numerical parts list (continued) Part number Description RM1-1859-020CN PAPER DELIVERY TRAY ASSEMBLY RM1-1860-000CN RIGHT COVER ASSEMBLY RM1-1861-000CN CONTROL PANEL ASSEMBLY RM1-1861-000CN CONTROL PANEL ASSEMBLY RM1-1861-000CN CONTROL PANEL ASSEMBLY RM1-1861-000CN CONTROL
  • HP 2605 | Service Manual - Page 239
    A Specifications This section contains information about printer specifications. ● Printer specifications ENWW 229
  • HP 2605 | Service Manual - Page 240
    HP Color LaserJet 2605 printer with consumables HP Color LaserJet 2605dn printer with consumables HP Color LaserJet 2605dtn printer A-2 Supplies specifications Print-cartridge life (based on hp.com/support/clj2605 for current information. 2 Power reported is highest values measured for color
  • HP 2605 | Service Manual - Page 241
    Declared per ISO 92961 Printing (12 ppm)2 LpAm = 47 dB(A) Ready Inaudible 1 Values are subject to change. See http://www.hp.com/support/clj2605 for current information. 2 HP Color LaserJet 2605 Series speed is 10 ppm for color and 12 ppm for monochrome. ENWW Printer specifications 231
  • HP 2605 | Service Manual - Page 242
    232 Appendix A Specifications ENWW
  • HP 2605 | Service Manual - Page 243
    B Service and support ENWW 233
  • HP 2605 | Service Manual - Page 244
    Hewlett-Packard limited warranty statement HP PRODUCT HP Color LaserJet 2605 Series DURATION OF LIMITED WARRANTY 1 year, Limited Warranty HP warrants to you, the end-user customer, that HP hardware and accessories will be free from defects in materials and workmanship after the date of purchase,
  • HP 2605 | Service Manual - Page 245
    printer product or (c) exhibit wear from ordinary use. To obtain warranty service, please return the product to place of purchase (with a written description of the problem and print samples) or contact HP Customer Support. At HP's option, HP YOU. ENWW Print Cartridge Limited Warranty Statement 235
  • HP 2605 | Service Manual - Page 246
    LaserJet 2605, 2605dn, 2605dtn User Guide. To order supplies or accessories over the telephone, call the following numbers: United States: 1-800-538-8787 Canada: 1-800-387-3154 To find the telephone numbers for other countries/regions, see the flyer that came in the box with the printer. HP service
  • HP 2605 | Service Manual - Page 247
    3867 (Canada). Or, go to http://www.hp.com/go/cposupportguide. For service for your HP product in other countries/regions, call the HP Customer Support telephone number for your country/region. See the flyer that came in the box with the printer. HP service agreements Call: 1-800-HPINVENT [1-800-474
  • HP 2605 | Service Manual - Page 248
    not part of the standard warranty. Support services may vary by location. For most printers HP offers both in-warranty and post-warranty HP Care Pack Services and Service Agreements. To identify service and support options for this printer go to http://www.hpexpress-services.com/10467a and type the
  • HP 2605 | Service Manual - Page 249
    . 6. Use the original shipping container and packing material, if possible. If you have already disposed of the printer packing material, contact a local mailing service for information about repacking the printer. HP recommends insuring the equipment for shipment. 7. Include a completed copy of the
  • HP 2605 | Service Manual - Page 250
    any relevant printouts. Do NOT ship accessories (manuals, cleaning supplies, and so on) that are not required to complete the repair. HAVE YOU REMOVED THE PRINT CARTRIDGES? You must remove them before shipping the printer, unless a mechanical problem prevents you from doing so. [ ] Yes. [ ] No
  • HP 2605 | Service Manual - Page 251
    C Regulatory information This section contains the following information: ● Introduction ● FCC regulations ● Environmental Product Stewardship program ● Declaration of conformity ● Country/region-specific safety statements ENWW 241
  • HP 2605 | Service Manual - Page 252
    following regulatory information: ● FCC regulations on page 243 ● Environmental Product Stewardship program on page 244 ● Service and support on page 233 ● Declaration of conformity on page 247 ● Laser safety statement on page 248 ● Canadian DOC statement on page 248 ● Korean EMI statement on page
  • HP 2605 | Service Manual - Page 253
    this equipment is not installed and used in accordance with the instructions, it may cause harmful interference to radio communications. However, technician. NOTE Any changes or modifications to the printer that are not expressly approved by HP could void the user's authority to operate this
  • HP 2605 | Service Manual - Page 254
    the end of the product's life. HP LaserJet printing supplies It is easy to return and recycle your empty HP LaserJet print cartridges-free of charge-with HP Planet Partners. HP is committed to providing inventive, high-quality products and services that are environmentally sound, from product design
  • HP 2605 | Service Manual - Page 255
    is capable of using recycled papers, when the paper meets the guidelines outlined in the HP LaserJet Printer Family Print Media Guide. Go to http://www.hp.com/support/ljpaperguide to download this guide in PDF format. This product is suitable for the use of recycled paper according to EN12281
  • HP 2605 | Service Manual - Page 256
    a three-year period from the date of the HP product purchase. The customer must purchase HP SupportPack within 90 days of the HP product purchase. For more information, contact the HP Customer Care Service and HP Customer Support Group. See HP Customer Care on page 236. Spare parts and supplies
  • HP 2605 | Service Manual - Page 257
    Guide 22 and EN 45014 Manufacturer's Name: Manufacturer's Address: declares, that the product Product Name: Regulatory Model Number3): Hewlett-Packard Company 11311 Chinden Boulevard, Boise, Idaho 83714-1021, USA HP Color LaserJet 2605 Series BOISB-0409-02 Product Options: Toner Cartridges Service
  • HP 2605 | Service Manual - Page 258
    since August 1, 1976. Compliance is mandatory for products marketed in the United States. The printer is certified as a "Class 1" laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of
  • HP 2605 | Service Manual - Page 259
    LASERTURVALLISUUS LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT HP Color LaserJet 2605, 2605dn, 2605dtn -laserkirjoitin on käyttäjän kannalta turvallinen luokan 1 laserlaite. Normaalissa käytössä kirjoittimen suojakotelointi estää lasersäteen pääsyn laitteen ulkopuolelle. Laitteen turvallisuusluokka
  • HP 2605 | Service Manual - Page 260
    250 Appendix C Regulatory information ENWW
  • HP 2605 | Service Manual - Page 261
    cardstock, printing on 14 paper specifications 15 creases, troubleshooting 158 crooked pages 157 curled media 157 custom paper sizes 14 customer support maintenance agreements 238, 246 repacking printer 239 service information form 240 Cyan cartridge life expectancy 32 D DC controller removal and
  • HP 2605 | Service Manual - Page 262
    assemblies 192 dimensions, printer 230 documentation ordering 181 Documentation tab, HP ToolboxFX 46 dots per inch (dpi) print settings 153 specifications 4 dots, troubleshooting 155 dpi (dots per inch) print settings 153 specifications 4 drivers operating systems supported 8 duplexing drive unit
  • HP 2605 | Service Manual - Page 263
    75 fan 73 printed circuit assemblies 73, 74 solenoid 74 solenoids 73 loose toner, troubleshooting 156 M Macintosh drivers 8 features supported 8 Macintosh Installer operating systems supported 8 Magenta cartridge life expectancy 32 mailing labels specifications 12, 15 maintenance agreements 238, 246
  • HP 2605 | Service Manual - Page 264
    print servers information page, printing 40 print types HP ToolboxFX 151 printer calibrating 81 dimensions 18 performance problems 161 printer drivers operating systems supported 8 printing troubleshooting 162 printing a configuration page using HP ToolboxFX 172 procedure pre-servicre 85 Q quality
  • HP 2605 | Service Manual - Page 265
    cartridges 33 printer 231 streaks, troubleshooting 155 super NVRAM initializer 164 supplies availability 246 life expectancies 32 ordering 181 recycling 244 specifications 230 status page 41 status, viewing with HP ToolboxFX 45 support maintenance agreements 238, 246 repacking printer 239 service
  • HP 2605 | Service Manual - Page 266
    product 233, 234 wavy paper, troubleshooting 157 websites customer support 236 HP Printing Supplies Returns and Recycling Program 245 Material Safety Data Sheet 246 weight printer 230 Windows versions supported 8 wrinkles, troubleshooting 158 Y Yellow cartridge life expectancy 32 256 Index ENWW
  • HP 2605 | Service Manual - Page 267
  • HP 2605 | Service Manual - Page 268
    © 2005 Hewlett-Packard Development Company, L.P. www.hp.com *Q7821-90930* *Q7821-90930* Q7821-90930
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HP Color LaserJet 2605, 2605dn, 2605dtn
Service Manual