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HP 8550 Service Manual - Page 732

Power Save mode, Power Rating Label 457

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pick-up roller cleaning 167 diagrams 31, 34 removing 396, 440 pick-up roller shaft 256 pick-up sensor (S7) 279, 282 pick-up separation 257 pick-up solenoid (SL1) 307 pick-up unit (HCI), removing 437 pillars, part numbers 695 pilot lamp 50 pin kits, part numbers automatic document feeder (ADF) 602 pins, part numbers 695 plates anti-reflecting 358 flapper, removing 427 front, removing 413 inlet guide, removing 397 inside guide, removing 399 paper deflecting 31 paper retaining 31 paper stopper 31 part numbers 695 reversing, removing 412 separation guide, removing 399 pliers, stop ring 331 plug, power 177 positioning originals 282 paper 463 solenoids 423, 424, 426 positions base plate, adjusting 160 image, troubleshooting 466 stop, adjusting 115 power consumption automatic document feeder (ADF) 29 copy module 25 high-capacity input (HCI) 32 power cord terminal assembly diagrams 569, 570 part numbers 571 power cords part numbers 697 printer connector 26 supply connector 26 power plug 177, 462 Power Rating Label 457 power receptacle, high-capacity input (HCI) diagrams 33 Power Save mode auto timing 55 exiting 49 functions 235 key 50 730 Index rates of 53 power supplies accessories PCB 238 APC 582 automatic document feeder (ADF) 285 connecting 237 cooling fan 234 copy module, diagrams 580, 582 copy module, part numbers 580, 582 copy module, removing 373, 374 DC 580 DC voltage 525 fans, removing 346, 375 fuses 238 high-capacity input (HCI) 314 high-capacity input (HCI), removing 454 locating 237 overcurrent protection 235 signals 239 troubleshooting 509, 541 voltage 235 power supply cord connector diagrams 26 power switches control panel 50 rear, locating 26 using 177 power, feeding measuring 154 power, troubleshooting ac 519 DC 520 no power 458, 541 powering off automatic 55 copier 177 copy module 137 fans 332 overcurrent protection 235 precautions 332 scanning lamp 194 settings 55 troubleshooting 457 powering on scanning lamp 194 sequence of operations 183 precautions ESD 137 repair notices 332 preference key 54 pre-heating scanning lamp control 194 temperature 195 pre-separation guide diagrams 31 pressure, atmospheric 25 EN

Section	Page
Contents	5
Figures	7
Tables	19
Product information	23
Introduction	25
Copy module	25
Features	25
Specifications	26
Overview	28
Automatic document feeder (ADF)	30
Features	30
Specifications	31
Overview	32
Side high-capacity input (side HCI)	34
Features	34
Specifications	34
Overview	35
Model and serial numbers	37
Safety and regulatory information	37
Declaration of conformity	37
FCC regulations	38
Service approach	39
Service approach overview	41
Parts and supplies	41
Ordering	42
Obtaining related documentation and software	42
Ordering consumables	43
Ordering FRUs	43
Parts exchange program	43
Technical assistance	44
List Server	44
HP ASAP	44
HP FIRST	45
Dealer Response Line	46
HP Software Distribution Center	46
HP Direct	46
Customer Support Sales Center	46
Parts identification	46
Customer Information Centers	46
HP Customer Care Centers (CCC)	47
Warranty	48
Operational overview	49
Control panel	51
Copy module functionality	53
User mode	54
Automatic gradation adjustment	59
Cold reset	59
Original-set indicator (ADF)	60
Warnings and actions	60
Self-diagnostic messages	61
Service mode	62
Overview	62
Navigating service mode screens	65
Copier, display mode (DISPLAY)	67
Copier, I/O mode (I/O)	79
Copier, adjust mode (ADJUST)	85
Copier, run/check mode (FUNCTION)	95
Copier, machine settings (OPTION) mode	100
Copier, test print mode (TEST)	110
Copier, counter mode	113
Feeder	116
Adjustments and maintenance	119
Overview	121
MFP print engine adjustments	121
Parts unique to the HP LaserJet 8550MFP print engine	121
Adjustments unique to the HP LaserJet 8550MFP print engine	122
Copy module adjustments	123
End-user adjustments	123
Mechanical and electrical adjustments	124
Required adjustments when replacing parts or upgrading	131
Upgrading and localizing the copy module firmware	137
ADF adjustments	142
Mechanical adjustments	143
Electrical adjustments	157
Replacing the DADF controller PCB	160
Side HCI adjustments	161
Gap between the printer and the side HCI	161
Base plate position	162
Paper-size change (A4 or letter)	163
Periodically replaced parts	165
Cleaning	166
Cleaning by an end-user	166
Cleaning by service technicians	166
Solvents	166
Cleaning parts on the copy module	167
Cleaning ADF parts	169
Cleaning side HCI parts	175
Lubricating	176
Theory of operation	177
Introduction	179
Notes on the power switch	179
Copy module	180
Functional construction	180
Outline of electrical circuitry	181
Inputs to and outputs from the major PCBs	182
Basic sequence of operations	185
Sequence of operations during copying	187
Copy module exposure system	190
Scanner home position sensor and operation	192
Scanner motor	193
Controlling the scanning lamp	195
Identifying the size of originals when copying from the glass	199
Copy module image processing system	202
CCD	203
CCD driver	204
AP-IP (analog image processing) PCB	205
Digital image processing	208
Control panel	234
Fan	236
Power supply	237
ADF	246
ADF electrical circuitry	246
Communication with the copy module	247
Inputs and outputs to the DADF controller PCB	248
Basic operation	251
Functional overview	252
Picking up originals	258
Reversal operation	263
Reduced page composition	265
Delivery operation	268
Detecting originals	271
Controlling the pick-up motor	277
Controlling the belt motor	279
Detecting jams	281
Improper placement of originals	284
Power supply	287
Motors, solenoids, and sensors	288
PCBs	289
Indicator PCB	290
General timing charts	290
Side HCI	306
Pick-up feed system	309
Power supply	316
Sensors	317
Solenoids and motors	318
PCBs	319
List of variable resistors (VR), LEDs, check pins by PCB	320
Input and output signals to the deck controller PCB	323
General circuit diagram	326
Removal and replacement	329
Required tools	333
Repair notices	334
Copy module	335
Identifying the external covers	335
Removing the lower front cover	336
Removing the upper right cover	336
Removing the upper rear cover	337
Removing the upper left cover	337
Removing the rear cover	338
Removing the upper front cover	339
Removing the scanner motor	340
Removing the scanner motor driver PCB	341
Removing DIMMs on the reader controller PCB	342
Removing the control panel	346
Removing the LCD assembly	348
Removing the flexible cable	355
Removing the scanning lamp and scanning lamp heater	359
Removing the standard white plate cover	365
Removing the intensity-detection PCB	366
Removing the lens-mount cover and CCD unit	367
Removing the electrical unit pullout	369
Removing the reader controller PCB	372
Removing the ECO-2 PCB	373
Removing the AP-IP PCB	374
Removing the copy module main power supply PCB (DCP1)	375
Removing the accessories power supply PCB (DCP2)	376
Removing the power supply cooling fan (FM4)	377
Removing the inverter PCB unit	378
Automatic document feeder (ADF)	379
Identifying external covers	379
Removing the ADF	380
Removing the body cover	382
Mounting the original-width detecting volume	385
Removing the pick-up motor unit	387
Removing the ADF motor unit	389
Removing the belt motor	391
Removing the clutch unit	394
Removing the delivery motor	396
Removing the pick-up roller	398
Removing the separation belt unit	400
Removing the feeding roller unit	401
Removing the registration roller	404
Removing the delivery/reversing roller	409
Removing the delivery roller unit (bottom pick-up mode)	416
Removing the delivery roller unit (top pick-up mode)	418
Removing the reversing guide	421
Removing the stopper plate solenoid	424
Positioning the paper-retaining plate solenoid (SL2)	426
Positioning the paper-deflecting solenoid (SL3)	428
Removing the stamp solenoid	429
Removing the feeding belt	433
Side HCI	436
Identifying the external covers	436
Removing the upper left cover	437
Removing the front cover	437
Removing the rear cover	438
Removing the upper right cover	438
Removing the pick-up unit	439
Removing the pick-up roller	442
Removing the feed roller and separation roller	443
Removing the lifter wire	444
Removing the lifter motor (M1)	454
Removing the feeder motor (M2)	454
Removing the pick-up motor (M3)	455
Removing the deck controller PCB	455
Removing the power supply PCB	456
Troubleshooting	457
System-to-device troubleshooting	459
Pre-troubleshooting checklist	459
Process of elimination	460
Copy module troubleshooting	462
Overview	462
Necessary adjustments for replaced parts	462
Image fault troubleshooting	464
Image faults	478
Numbered error codes	495
Faults not identified by error codes	521
Using the copy module service mode to test parts	528
ADF troubleshooting	530
Fault isolation	530
Numbered error codes	531
Self-diagnosis	535
Check the output of the DADF controller PCB	536
Side HCI troubleshooting	537
Overview	537
User and service LEDs	538
Sensor and switch tests	540
Test pick-up	541
Faults not identified by error codes	543
Parts and diagrams	549
How to use this chapter	553
Printer parts unique to the HPColor LaserJet 8550MFP	554
Stand	557
Screw/ring kit	557
Stand assembly	558
Copy module	560
Screw/ring kit	560
Belt kit	561
Gear/pulley kit	562
Spring kit	562
Assembly location diagram	563
External covers and panels	564
Internal components	566
Power cord terminal assembly	572
Control panel assembly	574
Copyboard cover assembly	576
Mirror assembly 1	578
Electrical tray assembly	580
Dc power supply PCA	582
APC power supply PCA	584
Noise filter PCA	585
Control panel PCA	586
Control panel CPU PCA	587
Control panel inverter PCA	588
Reader controller PCA	589
Analog image processor PCA	590
Motor driver PCA	591
Inverter PCA	592
Connectors	593
ADF	602
Belt kit	602
Bushing kit	603
Gear/pulley kit	603
Pin kit	604
Screw/ring kit	604
Spring kit	606
Assembly locations	607
Mounting hardware	608
External covers and panels	609
DF assembly	610
Document tray assembly	614
Upper cover assembly	616
RF assembly	618
Right paper delivery assembly	632
Paper feed motor assembly	634
Belt drive motor assembly	636
Upper paper guide assembly	638
Lower paper guide assembly	640
Separation roller assembly	642
Paper separation assembly	644
RDF controller PCA	646
Connectors	647
Side HCI	651
Bushing kit	651
Gear/pulley kit	651
Screw/ring kit	652
Spring kit	653
Assembly locations	654
Mounting hardware	655
External covers and panels	656
Internal components	658
Lifter drive assembly	665
Paper pick-up assembly	666
Deck controller PCA	670
Connectors	671
Numerical parts list	674
Alphabetical parts list	682
Index	713
A	713
B	715
C	716
D	720
E	722
F	722
G	724
H	724
I	725
J	726
K	726
L	726
M	728
N	729
O	729
P	730
Q	733
R	733
S	735
T	739
U	740
V	740
W	740
X	741
Y	741

Match case Limit results 1 per page

730

Index

pick-up roller

cleaning 167

diagrams 31, 34

removing 396, 440

pick-up roller shaft 256

pick-up sensor (S7) 279, 282

pick-up separation 257

pick-up solenoid (SL1) 307

pick-up unit (HCI), removing 437

pillars, part numbers 695

pilot lamp 50

pin kits, part numbers

automatic document feeder (ADF) 602

pins, part numbers 695

plates

anti-reflecting 358

flapper, removing 427

front, removing 413

inlet guide, removing 397

inside guide, removing 399

paper deflecting 31

paper retaining 31

paper stopper 31

part numbers 695

reversing, removing 412

separation guide, removing 399

pliers, stop ring 331

plug, power 177

positioning

originals 282

paper 463

solenoids 423, 424, 426

positions

base plate, adjusting 160

image, troubleshooting 466

stop, adjusting 115

power consumption

automatic document feeder (ADF) 29

copy module 25

high-capacity input (HCI) 32

power cord terminal assembly

diagrams 569, 570

part numbers 571

power cords

part numbers 697

printer connector 26

supply connector 26

power plug 177, 462

Power Rating Label 457

power receptacle, high-capacity input (HCI)

diagrams 33

Power Save mode

auto timing 55

exiting 49

functions 235

key 50

rates of 53

power supplies

accessories PCB 238

APC 582

automatic document feeder (ADF) 285

connecting 237

cooling fan 234

copy module, diagrams 580, 582

copy module, part numbers 580, 582

copy module, removing 373, 374

DC 580

DC voltage 525

fans, removing 346, 375

fuses 238

high-capacity input (HCI) 314

high-capacity input (HCI), removing 454

locating 237

overcurrent protection 235

signals 239

troubleshooting 509, 541

voltage 235

power supply cord connector

diagrams 26

power switches

control panel 50

rear, locating 26

using 177

power, feeding

measuring 154

power, troubleshooting

ac 519

DC 520

no power 458, 541

powering off

automatic 55

copier 177

copy module 137

fans 332

overcurrent protection 235

precautions 332

scanning lamp 194

settings 55

troubleshooting 457

powering on

scanning lamp 194

sequence of operations 183

precautions

ESD 137

repair notices 332

preference key 54

pre-heating scanning lamp

control 194

temperature 195

pre-separation guide

diagrams 31

pressure, atmospheric 25