HP Scitex FB10000 Site Preparation Guide Rev. 2

HP Scitex FB10000 Manual

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  • HP Scitex FB10000 | Site Preparation Guide Rev. 2 - Page 1
    HP Scitex FB10000 Site Preparation Guide English Version | Revision 2
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    notice. The names HP, HP Scitex, and the HP logo are registered trademarks or service marks of Hewlett-Packard. The mark HP Scitex FB10000 Industrial Press is a Disclaimer The Company shall not be liable for any damages, costs and expenses (including, without limitation, damages in connection with
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    laws, regulations and standards, and nothing in this guide shall be construed as instructing or otherwise requiring or allowing the customer to violate The safety hazard warning conventions used in this guide (and supplementary HP Scitex FB10000 Industrial Press documentation) are provided for the
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    major changes in the HP Scitex FB10000 Site Preparation Guide since the initial release Handling Substrates on page 41. Added instructions regarding the temperature around the unified cooler on page 47. Removed GMG from the list of supported RIP Applications on page 49. Updated the table in
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    iv HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    About This Guide ...2 HP Scitex FB10000 Industrial Press 2 Site Preparation Overview ...4 Installation Time Schedule ...5 Chapter 2 Customer Responsibilities 7 Site Preparation Specifications Summary 8 HP Scitex FB10000 Industrial Press Machine Views 11 HP Scitex FB10000 Industrial Press
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    Support 50 Pit for Unloader Lift (optional 53 Unloader Pit Specifications 54 Exit Hole for Unloader Lift Cable 56 Lift Release Handle ...57 Chapter 5 Machine Delivery and Rigging 59 General ...60 Delivery Instructions FB10000 Layout ...78 vi HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    CHAPTER 1 Introduction About This Guide 2 HP Scitex FB10000 Industrial Press 2 Site Preparation Overview 4 Installation Time Schedule 5
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    the HP Scitex FB10000 Industrial Press, printer operators, HP Service personnel and HP dealers. This document guides the customer through the site preparation required prior to receiving and installing the HP Scitex FB10000 Industrial Press. It details site preparation instructions, including
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    1-1 and Figure 1-2. Operator LEC SICK console Printing bridge Loader REC IDS Computer BSU cabinet cabinet Loading table Figure 1-1 HP Scitex FB10000 Industrial Press System Main Components (front view) Loader Maintenance UV lamp bath LEC REC Unloader lift Main Cable & pneumatic
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    Preparation Overview The information provided in this guide covers all aspects of HP Scitex FB10000 Industrial Press site preparation, and has been running to the printer. • Computer and network connectivity. • Contracting the services of a professional carrier with a heavy duty crane and forklift. •
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    Schedule The optimal time required for installing the HP Scitex FB10000 Industrial Press system is 10 working days: 1st week - Leader and one HP Scitex Customer Engineer (CE) 2nd week - Leader accordance with the specifications and recommendations provided in this guide. Chapter 1 - Introduction 5
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    6 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    CHAPTER 2 Customer Responsibilities Site Preparation Specifications Summary 8 HP Scitex FB10000 Industrial Press Machine Views 11 HP Scitex FB10000 Industrial Press Additional Components 13
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    Machine Delivery and Rigging on page 59. Smooth, flat surface capable of See Floor Surface and Strength on supporting 8200 kg (18077 lbs.) with page 24. maximum incline of 0.2%. • Length: 15 m (49 2 See Electrical Requirements on page 28. 8 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Table 2-1 Summary of Site Preparation Specifications Site protection (amperage) • 50 Hz: Printing unit: 75A, UV system: 90 A • 60 Hz: Printing unit: 75A, UV system: 80 A See Electrical Requirements on page 28. Voltages • 50 Hz: 3-phase 400 V (-5% /+10%) • 60 Hz: 3-phase 480 V, 400 V or 208 V
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    on page 48. Required for Call Me @ HP remote See Call Me @ HP - Web Based support. Remote Support on page 50. RIP Requirements RIP station hardware Workstation mm • Positioning: 10 mm • Slope: 5 mm from vertical 3 tons 120 mm (4.7 in.) 10 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    HP Scitex FB10000 Industrial Press Machine Views Max. length: 12.8 m (42 ft.) Max. width: 6.2 m (20.3 ft.) Figure 2-1 FB10000 Machine Views Chapter 2 - Customer Responsibilities 11
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    Max. height: 3.4 m (11.2 ft.) Figure 2-2 FB10000 Machine Views (cont.) Max. height: 3 m (9.8 ft.) 12 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Industrial Press Additional Components Table 2-2 describes additional HP Scitex FB10000 Industrial Press components. Table 2-2 Dimensions and Weight of HP Scitex FB10000 Industrial Press Components Diagram Component UV Electrical Cabinet The UV electrical cabinet provides electrical power
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    vacuum pump provides vacuum to hold substrates flat against the printing table for accurate printing. A tube is connected from the vacuum pump to the FB10000. Dimensions (LWH): 152 x 90 x 127 cm (5.0 x 3.0 x 4.2 ft.) Weight: 451 kg (994 lbs.) 14 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    CHAPTER 3 Safety General 16 Electrical Shock Hazard 16 Fire Hazard 16 Explosion Hazard 17 Waste Disposal 17 Provision for an Eye Wash Station 18 Provision for First Aid Treatment 18
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    HP Scitex) in strict compliance with the safety precautions, warnings, and operating instructions contained in the HP Scitex FB10000 Operator Manual. • The HP Scitex FB10000 • In general, HP service personnel are authorized to perform maintenance operations on all FB10000 parts and subassemblies,
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    warning signs are prominently displayed (see Figure 3-1). Figure 3-1 Warning Signs Always keep two 6 kg (13.2 lbs.) fire extinguishers near each HP Scitex FB10000 Industrial Press. Never use water for extinguishing fire! In the event of fire, switch the electricity OFF before extinguishing the fire
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    from the print production area, and unobstructed access should be maintained at all times. The services of a plumber will be required for installation of the types of eye wash fountains shown below recommendations in the country of installation. 18 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    24 Positioning Peripheral Components 25 Electrical Requirements 28 Pneumatic Requirements 38 Environmental Requirements 39 Networking Requirements 48 RIP Applications 49 Color Calibration 50 Call Me @ HP - Web Based Remote Support 50 Pit for Unloader Lift (optional 53
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    additional floor space for operators, ink fill area, service area, maintenance area and for handling prints. For a sample floor plan of the FB10000 press and its external components (the drawings are to scale), see FB10000 Layout on page 78. 20 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    . Wood and metal floors are not allowed. Shipping Crates Table 4-2 describes the shipping crates for the FB10000 system. Table 4-2 Dimensions and Weight of HP Scitex FB10000 Industrial Press Shipping Crates Crate Contents Dimensions (packed) LWH Weight of Crate (packed) Machine Loader, Unloader
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    responsible for unloading and moving the HP Scitex FB10000 Industrial Press and all peripheral components, not HP Scitex. Advanced booking for the services of a specialist-moving contractor will , see Required Tools and Equipment on page 61. 22 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Machine Component Dimensions The dimensions and weight of unpacked FB10000 components are described in Table 4-3. Table 4-3 Dimensions and Weight of HP Scitex FB10000 Industrial Press Components Component Dimensions (LWH) Weight Main frame (including covers and IDS cabinet) UV Electrical
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    way from the unpacking area, must be strong enough to support the entire weight of the printer, including all accompanying equipment FB10000 press is to be installed. Note Installation of the machine loader requires drilling ten (10) holes into the floor. 24 HP Scitex FB10000 Site Preparation Guide
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    Positioning Peripheral Components The FB10000 press and its various peripheral components should be mBar (0.036 psi) with a flow rate of 1500 m3/hr. (883 CFM). Note: HP provides a flexible hose for this connection, but the customer is responsible for making the connection. Chapter 4 -
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    connection. • A suggested floor plan for operation and service access around the HP Scitex FB10000 Industrial Press system is shown in FB10000 Layout on page 78. It is essential to check hazard. Figure 4-2 Covering the Inlet Pipes and Cables 26 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Danger Zone and Warning Labels The customer is responsible for marking the boundaries of the Danger Zone in the area where the FB10000 press will be installed, as shown in Figure 4-3. Caution It is also recommended to install "Do Not Enter!" warning labels to help ensure that no
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    circuit breakers, fuses (and power transformer, if necessary), and then connect the HP Scitex FB10000 Industrial Press system to the mains power outlet. The electrician should be available electrical requirements are the same as for the mains. 28 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    by Local Electrician Customer site Press Press Electrical Cabinet UV Electrical Cabinet Figure 4-5 FB10000 Recommended Power Connections - 50 Hz/400 V Note The indicated currents in Figure 4-5 refer to HP-recommended ratings for circuit breakers. For actual power usage values, refer to the
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    60 Hz Table 4-6 shows the electrical requirements of the FB10000 system when using two power inlets, one for the FB10000 itself and one for the UV system. Table 4-8 Electrical system and the press, as defined in the FB10000 Installation Guide. 30 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    diameters 3 AWG/75ºC Customer site Press Press Electrical Cabinet UV Electrical Cabinet Figure 4-6 FB10000 Recommended Power Connections - 60 Hz/480 V Note The indicated currents in Figure 4-8 refer to HP-recommended ratings for circuit breakers. For actual power usage values, refer to the power
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    licensed electrician for compliance with national and local authority safety requirements. The qualified licensed electrician must also issue and sign a certificate to this effect. 32 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    diameters 3 AWG/75ºC Customer site Press Press Electrical Cabinet UV Electrical Cabinet Figure 4-8 FB10000 Recommended Power Connections - 60 Hz/208 V) Notes The indicated currents in Figure 4-8 refer to HP-recommended ratings for circuit breakers. For actual power usage values, refer to the
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    (60 Hz) Table 4-7 shows the estimated power consumption of the FB10000 when operated at full power. Table 4-9 FB10000 Power Consumption (60 Hz) Unit Power Consumption Total Power Consumption Printing /60 Hz Yes (step down) Yes (step down) 34 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Connecting the Mains There are two options for connecting the mains power cable to the LEC (Left Electrical Cabinet): • Option 1 - The cable is routed under the machine frame, up through the left side of the IDS cabinet, and into the LEC via the side inlet. Approximately 2 m (6.6 ft.) of cable is
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    the FB10000 system is turned on. Voltage spikes should not exceed +5 or -10%. • All potential noise-generating equipment (e.g. fans, fluorescent lighting and airconditioning systems) must be kept separate from the power source used for the FB10000 press. 36 HP Scitex FB10000 Site Preparation Guide
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    equipment for the FB10000 press and all connecting equipment must be installed to ensure smooth and trouble-free operation. The uninterrupted phase wires and one uninterrupted copper ground wire from the main building service panel. These should run in the same conduit and should be at least
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    in time for the 2nd day of installation. Figure 4-11 Compressed Air Connection to FB10000 Figure 4-12 shows the type of quick connector that is required for the 10 mm compressed air line. Figure 4-12 Quick Connector for Compressed Air Line (1/2") 38 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    typically consists of plastic covers over the lamp housing. • Avoid exposing the printing bridge to direct sunlight. Any windows in the vicinity of the FB10000 press should be filtered sufficiently to block 99.97% of the UV light that passes through them. Note If alterations need to be made to
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    ). Caution Very low relative humidity increases the risk of damage to sensitive electronic devices caused by Electrostatic Discharges (ESD). Excessive humidity may also cause corrosion problems and moisture contamination within the equipment. 40 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Storage Area for Consumables and Substrates When planning the storage area for materials used with the HP Scitex FB10000 Industrial Press, in addition to safety and convenience considerations, you should take into account that if inks and substrates are not stored in the appropriate
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    when planning the climate control system. Table 4-14 Heat Dissipation of Various Components Component BTUs FB10000 press (including LEC, REC, BSU, and bridge) 10,000 BTUs UV cabinet 6,800 via the ventilation system connected to the fan. 42 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    100% 30 kW 8100 m3/h 4768 CFM Noise Levels Table 4-16 provides the measured noise levels of the HP Scitex FB10000 Industrial Press. Table 4-16 FB10000 Noise Levels (dBA) Point of Measurement Ambient Startup (2 min.) Standby Printing 1. Operator console 47.5 75.6 68.9 75.2 2. Loading
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    layout of FB10000 components at the site. UV Cabinet Vacuum Pump 1000mm. UV Extraction 3 1680mm. 2140mm. 4 LEC 5 Bridge Loader / Unloader REC Unified Cooler 1700mm. 1 Figure 4-14 Layout Used for Measured Noise Levels Loading Table 2 44 HP Scitex FB10000 Site Preparation Guide, Rev
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    Requirements The requirements shown in Figure 4-15 are based on an area of 14 m x 7 m x 4 m (46 ft. x 23 ft. x 13 ft.) surrounding the FB10000. The customer should consult with a local ventilation/fume extraction specialist who will use these requirements to build a system to meet the ventilation
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    production area, using an adequate extraction system. A UV extraction fan and silencer is supplied with the FB10000. The maximum distance between the UV extraction fan and the UV cabinet is 24 m (78.7 it can affect the performance of the FB10000. 46 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    200 mm (8"). Figure 4-17 UV Extraction Fan Silencer VOC Content of Ink For detailed information about the VOC content of the ink used by the HP Scitex FB10000 Industrial Press, refer to the MSDS at: http://www8.hp.com/us/en/hp-information/environment/msds-specs.html Chapter 4 - Site Planning 47
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    customer should install antivirus software to protect the RIP workstation. • It is the customer's responsibility to protect the network cables from any lightning hazard. 48 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    the RIP applications is provided in accordance with the applicable purchase contract or support agreement between the HP Scitex and the customer. The FB10000 press is supplied without the RIP hardware, and it is the customer's responsibility to purchase the computer required for the RIP application
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    Scitex Call Me @ HP, Security Architecture Information Guide". Call Me @ HP is a tool that integrates into the Print Care solution of the FB10000 press and offers a suite of web based troubleshooting capabilities that allows remote support agents to identify, diagnose, and resolve printing problems
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    http://15.192.17.253 X http://15.192.17.254 X http://15.192.17.255 X http://15.193.0.102 X http://15.193.0.103 X Call Me @ HP remote control http://15.193.0.104 X http://15.193.0.169 X http://15.193.0.170 X http://15.193.0.171 X google.com X Legacy Print Care connectivity check
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    in the following message: SSH-2.0-VShell_3_5_4_630 VShell If the FB10000 computer cannot connect to these addresses, the customer's IT administrator should be instructed to create routing rules that route around the proxy for these addresses. 52 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    choosing an unloading option. The most common method for unloading media involves placing the unloader lift on the floor next to the HP Scitex FB10000 Industrial Press. The media is unloaded using a forklift, and no additional preparations at the customer site are required. Machine Front View
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    and width of pit Maximum deviation: 10 mm from floor plan Maximum deviation: 5 mm from vertical Able to support 3 tons (weight of lift fully loaded with media) 120 mm (4.7 in.) In pit wall, at least as Sikafloor®, is recommended for best results. 54 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Loader Rear Side Unloader Lift (dashed line) Unloader Lift in Pit Minimum of 10 mm (0.4 in.) recommended between pit wall and lift Min. of 10 mm (0.4 in.) recommended between pit wall and lift Cable exit hole Diameter: 120 mm (4.7 in.) Printing Bridge Vacuum Table Front (Operator) Side
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    connector: 131 mm (5.2 in.) • Width of connector: 90 mm (3.5 in.) Connector for Power Cable on Unloader Lift Figure 4-24 Unloader Lift Power Cable Connector 56 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    cable to pass freely from the pit to the rear cable channel on the FB10000. Exit hole Unloader pit Figure 4-25 Exit Hole for Unloader Lift Power Cable a mechanical handle, which can be used to lower the lift safely when the FB10000 is powered down. This handle, however, is located at the base of the
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    58 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    CHAPTER 5 Machine Delivery and Rigging General 60 Delivery Instructions 60 Required Tools and Equipment 61 Unloading the Main Machine Frame Crate 66 Unpacking the Main Machine Frame Crate 67 Returning the Shipping Brackets 72 Disposing of Shipping Crates 73
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    HP Scitex FB10000 Industrial Press. Please read the instructions carefully prior to the delivery and unloading of the HP Scitex FB10000 Industrial Press. HP HP service engineers/installers, unless otherwise notified by the local Installation Leader. The rigging company should assist HP Scitex
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    capacity of beam Number of straps 2.4 to 2.5 m (7.9 to 8.2 ft.) 3.75 m (12.3 ft.) (see Figure 5-10) 10 tons 10 tons 6 4 (4 straps connected to the beam; 2 straps support crate from underneath - see Figure 5-4) Chapter 5 - Machine Delivery and Rigging 61
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    must be attached to the ends of the beam, and not to its middle, so that the beam will be compressed rather than bent. 62 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    2.5 m (8.2 ft.) chain 3.5 m (11.5 ft.) straps 2.5 m (8.2 ft.) chain 3 m (9.8 ft.) straps Figure 5-3 Steel Beam and Straps to Lift Machine 2 m (6.6 ft.) chain 2.4 to (7.9-8.2 2.5 ft.) m 2 m (6.6 ft.) chain 3 m (9.8 ft.) strap 3 m (9.8 ft.) strap 4 m (13.1 ft.) strap Shackles 4 m (13.1 ft
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    designated holes of the crate, as shown in Figure 5-6. Hole for inserting forklift Holes for forklift Figure 5-6 Holes in Pallet for Heavy-Duty Forklift 64 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    at the customer site (except for the main machine frame crate) Figure 5-7 Lifting Vacuum Pump from Pallet with Forklift • Manual forklift • Dollies - to transport the FB10000 over inclines that exceed 2°. Figure 5-8 Dolly • 2 large adjustable wrenches • 17 mm (0.66 in.) Allen wrench (or 17 mm bit
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    the Main Machine Frame Crate Note Prior to arrival, mark the final position for the FB10000 using masking tape. The main machine frame crate is typically delivered on a flatbed truck, ) or inside the building (if the machine is unpacked indoors). 66 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Unpacking the Main Machine Frame Crate The main machine frame crate consists of two halves that are connected in the middle. The crate is constructed so that it is possible to open it quickly by removing one half at a time using the crane. Note The steel beam needs to be removed from the chains in
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    3 Remove the support beam where the two halves meet on top of the crate. 4 Attach the chains hanging from the crane to the four loops on one half of the crate. Use shackles to attach the chains to the loops. Figure 5-13 Attaching Chains to Crate 68 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    5 Carefully lift and remove the half crate using the crane. 1 2 3 Figure 5-14 Removing Half the Crate Using the Crane Chapter 5 - Machine Delivery and Rigging 69
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    achieved by attaching short straps to standard 3 m [9.8 ft.] straps, as shown in Figure 5-16.) 3 m (9.8 ft.) straps 0.5 m (1.6 ft.) straps Figure 5-16 Attaching Straps to Eyebolts 70 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    10 Attach 3 m (9.8 ft.) straps to the eyebolts on the loader side of the chassis. The straps should be inserted in the space between the panels on top of the loader, as shown in Figure 5-17. The straps should be connected with 2 shackles to the eyebolt and 1 shackle to the steel beam on its other
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    instructions provided by the certified HP Field Service HP Field Service Engineers will collect the shipping brackets that were used to secure the HP Scitex FB10000 Industrial Press during transport, and will return them to the HP Scitex factory. 72 HP Scitex FB10000 Site Preparation Guide
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    transit. They are not required for machine operation. The customer is asked to serve as the exporter of record and shipper of these items. HP Scitex provides a pro-forma invoice for the shipment. front left side Figure 5-21 Packing Shipping Brackets for Shipment Disposing of Shipping Crates It is
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    74 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    APPENDIX A Additional Information Site Readiness Checklist 76 FB10000 Layout 78
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    • No dock • Inside • Outside • Good • Needs to be cleared Y / N Y / N Good / Bad Good / Bad Y / N Requirement Volts Amps Is a transformer required? Transformer KVA Guidelines Customer Site Y / N 76 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    Table A-1 Site Readiness Checklist Is the mains power supply connected? Are power outlets installed? Is there a connection to ground? Pneumatic Requirements Y / N Y / N Y / N Requirement Guidelines Is there an air compressor? Air compressor type Size of air tank (liters) Is there an air dryer?
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    N Y / N Y / N Requirement Is there an eye wash station in the production area? Guidelines Customer Site Y / N FB10000 Layout The following page contains a sample layout of the HP Scitex FB10000 Industrial Press and its additional components. 78 HP Scitex FB10000 Site Preparation Guide, Rev. 2
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    3000mm. 118 in. Vacuum Pump 200mm. 8 in. Unified Cooler UV Cabinet UV Extract ion Keep clear for cable routing 15000 Forklift Zone [for future upgrade] 5100mm. 201 in. 1753mm. 69 in. Keep clear for cable routing Cable and Hose Inlet LEC 1992mm. 78 in. 1400mm. 55 in. Danger Zone 4206mm.
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HP Scitex FB10000
Site Preparation Guide
English Version | Revision 2