HP Scitex FB7500 Essential Health and Safety Instructions Rev.C
HP Scitex FB7500 Manual
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- HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 1
HP Scitex FB7600 Essential Health and Safety Instructions English Version © Copyright 2012 Hewlett-Packard Development Company, L.P. Proprietary information of HP Scitex. All rights reserved - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 2
- HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 3
assisting authorized users of HP Scitex industrial presses (the "System"). Without the express prior written permission of HP Scitex, no part of the names HP, HP Scitex, and the HP logo are registered trademarks or service marks of Hewlett-Packard. The mark HP Scitex FB7600 and HP Scitex FB7500 are - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 4
be liable for any damages, costs and expenses (including, without The safety hazard caution conventions used in this guide (and supplementary HP Scitex FB7600 documentation) are provided for the identification of equipment. ii HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 5
provide useful shortcuts or recommendations. Reference References are provided to refer you to further information in this document or another guide. Contact Information European Contact: Hewlett-Packard GmbH, HQ-TRE, Herrenberger Strasse 140, 71034 Boeblingen, Germany USA Contact: Hewlett-Packard - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 6
iv HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 7
Requirements 2 Miscellaneous ...2 Safety Information 3 About FB7600 Printer ...3 Safe Operation Guidelines ...4 General ...4 12 UV Ink and Generated Products 12 Noise ...13 Safety Precautions While Servicing 13 Safety UV Curing ...14 Permissible UV Exposure Levels 17 Shutting Down - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 8
Buttons 23 Service Key ...24 Unloader Lift Safety Frame 25 Personal Safety - Working with the Printer 25 Site Instructions ...35 Required Tools and Equipment 35 Unloading the Main Machine Frame Crate 37 FB7600 Maintenance 41 Declaration of Conformity 43 vi HP Scitex Industrial Presses - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 9
shown below are the customer's responsibility and are not supplied by HP Scitex. Specifications and/or recommendations for each item are indicated in the connection to the FB7600 pneumatic system • Active air dryer (air condenser) • Vacuum pump connection to the FB7600 vacuum system Environmental - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 10
preparation and cleaning of the site prior to installation. • For better serviceability of the FB7600, a small 2-step ladder should be prepared, prior to installation, as shown below. Figure 1-1 2-Step Ladder 2-step ladder 2 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 11
Safety Information About FB7600 Printer The FB7600 printer is a sheet-fed UV industrial flatbed digital printing press. It is mainly composed is complete, manually unloads the substrate from the printing table. Installation and disassembly of the machine should be done by HP service personnel only. - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 12
instructions provided by HP Scitex. General • The HP Scitex FB7600 has been designed to meet the safety requirements applicable to printing equipment. However, anyone attempting to operate the system must be fully aware of potential safety hazards. See Personal Safety - Working with the Printer - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 13
main power switch unless all emergency switches are reset. • When working with electrical components, make sure the printer is disconnected from the mains power supply. • Place the printer on clean tiled or concrete floors. Anti-static carpeting or anti-static tiles reduce the hazardous accumulation - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 14
printer's parts and subassemblies, but not for the site electrical infrastructure and printer's connections to this structure. Safe isolation of the printer from power prior to service used with the HP Scitex FB7600 have flammable HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 15
ignition away from the printer and work area. Provision for an Eye Wash Station EYE WASH STATION When installing the HP Scitex FB7600, it is important area, and unobstructed access should be maintained at all times. The services of a plumber will be required for installation of the types of eye - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 16
its service. HP Scitex FB7600 have flammable and irritant properties. Their combustion products include oxides of carbon. Reference Refer to the MSDS for information on the inks and constituents: http://www8.hp.com/us/en/hp-information/environment/msds-specs.html 8 HP Scitex Industrial Presses - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 17
used with the HP Scitex FB7600 do not present health hazards. However, when handling inks and solvents used with the FB7600, operators should production and storage areas. • Keep all sources of ignition far away from the printer and from the print production and storage areas. • Make sure not to - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 18
it is recommended to observe the following precautions when cleaning FB7600 components with solvent (MF10) or alcohol (for example, printer. Waste containers should not be discharged in sewers and are banned from landfills. 10 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 19
. The SICK scans the Danger Zone and stops the print run and movement of all machine components when someone enters the SICK area during the printer operation. SICK Figure 1-5 FB7600 Danger Zone Figure 1-6 SICK Safety Scanner Danger To make sure no one enters the SICK area when operating the - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 20
. Before handling, it is essential all operators are conversant with the instructions provided by the supplier of these materials as to their safe use and disposal. During operation, there is a possibility that an odor may be generated. 12 HP Scitex Industrial Presses Essential Health and Safety - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 21
the UV cooler water filter In addition, it is compulsory to power down the machine and the UV system before performing the following service procedures: • Cleaning the quartz plate • Replacing the UV lamp • Cleaning the UV lamp housing reflectors • Replacing the UV lamp housing filters Note For - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 22
exposure. Equipment should be annually checked for UV radiation levels. Radiation is in the wavelength bands A, B, and C. Exposure to UV radiation can result in: 14 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 23
in breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. 4 If breathing is weak or has ceased, contact Emergency medical services immediately. 5 Seek medical aid. 15 - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 24
lamp, seal and repack in the box provided. 2 Dispose of the lamp using an approved waste management company or refer to your local authority. 16 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 25
Permissible UV Exposure Levels Danger To avoid exposure to UV radiation, always turn off the UV system (see Shutting Down the Entire UV System on page 18) if any of the machine covers is opened for more than six minutes. Table 1. Permissible Ultra Violet Exposures As Recommended By The American - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 26
battery may contain perchlorate and may require special handling when recycled or disposed of in California. See http://www.dtsc.ca.gov/hazardouswaste/perchlorate/ 18 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 27
within 30 meters on all sides of the HP Scitex FB7600 printer. First Aid Treatment The following guidelines are problems. IEC Symbols The system may have labels with one or more of the following symbols attached. These symbols indicate the IEC standards to which the HP Scitex industrial presses - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 28
warning labels are affixed to the HP Scitex FB7600 in prominent positions. Table 1-2 . • Turn off main power, lock out/tag out before servicing machine. • On all cabinet doors containing hazardous voltage components parts 20 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 29
Label Table 1-2 Safety Warning Labels Description Location Authorized personnel only: • Risk behind this door/cover • Do not open • Access by authorized personnel only • On UV electrical cabinet doors and covers • On electrical cabinet door • On ink cabinet door • On BLSC cabinet doors • On - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 30
The HP Scitex FB7600 is fitted with the following types of emergency safety devices: • PILZ safety controller • Emergency Stop buttons • Service key to the HP Scitex FB7600 must be maintained and tested on a regular basis. 22 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 31
Emergency Stop Buttons The Emergency Stop buttons on the FB7600 printer (total of 4) are located on the operator arm, on the loader frame (right side), and on the unloader frame (one on the right and one on the left side). Figure 1-10 FB7600 Emergency Stop Button Locations If any of the emergency - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 32
feature. When the key is removed, the emergency mode cannot be canceled accidentally until the key is returned. Safety lights Emergency Stop button Service key Figure 1-12 Emergency Safety Devices on the Operator Station 24 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 33
and understand this manual, and be alerted to the potential hazards indicated by the safety labels before operating this printer. • Only a trained and authorized person is to be permitted to service and operate this printer. • Training should include instruction in printer operation under normal - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 34
and HP Scitex FSEs only are permitted in the print production area. • While loading and unloading heavy materials, wear steel-toed safety boots. • Do not operate the printer while under the influence of drugs or alcohol. 26 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 35
Site Preparation Requirements System Components Table 1-3 Dimensions and Weight of HP Scitex FB7600 System Units Crate Unpacked LWH Packed LWH Weight Unpacked/Packed Main frame (without covers) 10.5 x 2.35 x 1.45 m 34.5 x 6.3 x 4.3 ft Main Electrical Cabinet 1.8 x 0.55 x 1.95 m (PDU) 5.9 - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 36
support to heavy system components and could result in personal injury or damage to the printer during installation. Electrical Requirements This section provides the electrical specifications of the HP Scitex FB7600 printer 28 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 37
to prepare the site with the proper wiring, circuit breakers, fuses (and power transformer if necessary), and then to connect the HP Scitex FB7600 system to the mains power outlet. Table 1-4 Electrical Requirements Unit Connection type Voltage input CB Rating Power Line Ø Printing unit 5-wire - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 38
63 Hz BLSC Cabinet Machine * The indicated currents and wire diameters are the HP-recommended ratings for circuit breakers. For actual power usage values, refer to Power Figure 1-14 FB7600 Recommended Power Connection 30 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 39
printer and minimize electrostatic affects. Grounding equipment for the FB7600 printer and all connecting equipment must be installed to ensure smooth and trouble and one uninterrupted copper ground wire from the main building service panel. These should run in the same conduit and should be at - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 40
Pneumatic Requirements The supply of compressed air to the HP Scitex FB7600 printer may be by way of a central air supply system, or with the use of a in vertical position for more than a few moments, it should be covered. 32 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 41
Heat emission produced by the heat emitting elements in the production room • FB7600 printer, UV lamp and power supply • Vacuum pumps - if located within the production area should be positioned not closer than 10 m away from the printer's Danger Zone (see Figure 1-5 on page 11). Caution Very low - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 42
printer. The maximum distance is 15 m (see on page 32). The customer should provide a 10" (250 mm) sealed rigid duct from the UV blower to the outside atmosphere (out of the building) or to the site central extraction system. 34 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 43
Delivery Instructions Unloading and moving the HP Scitex FB7600 printer and all system components is the responsibility of the customer. The system should be delivered to certified HP service engineers/installers, unless otherwise notified by the your local Installation Manager. Note Do not - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 44
straps Shackles Two 2.5-meter straps Figure 1-16 Lifting the Crate The unpacked machine should be lifted using the eyebolts located on the machine chassis. 36 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 45
Unloading the Main Machine Frame Crate Note Prior to arrival, mark the printer final position using masking tape. The main machine frame crate is delivered on a flatbed truck, as shown in Figure 1-17. Figure 1-17 Flatbed Truck Delivering - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 46
Figure 1-19 Crane Ready to be Lifted Figure 1-20 Lifting the Crate with the Heavy Crane The main machine frame crate can be unpacked outside or inside the building, depending on the weather conditions. 38 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 47
Once lifted, the crane can place the machine either the ground (if the machine is unpacked outside) or into the building (for unpacking inside). When unpacking inside the building, dollies should be used to move the crate to the desired position. Before unloading the main crate, three pairs of - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 48
1 shackle 1 shackle 1 shackle 2 shackles to the left front eyebolt 3m straps Figure 1-23 Lifting the Unpacked Machine 40 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 49
Maintenance Table 1-6 FB7600 Maintenance Procedures Maintenance Procedures Daily Weekly Monthly Visual UV Lamp Housing Checking the Loading/Unloading Suction Cups Cleaning the Rising Media Flaps Manually Wiping a Print Head Cleaning the Printing Bridge Cleaning the Guards Cleaning the Cooling - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 50
Table 1-6 FB7600 Maintenance Procedures Maintenance Procedures Bi-Monthly 6-Monthly Checking the Manual MNC Procedure Manually Wiping the Print Head Replacing a Print Head Replacing the Loading/Unloading Suction Cups 42 HP Scitex Industrial Presses Essential Health and Safety Instructions - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 51
product 8b Hatzoran st. P.O. Box 8743, New Industrial Area 42505 Netanya, Israel Product Name: Regulatory Model Number: Product Options: HP Scitex FB7500; HP Scitex FB7600 TLVVA-0901 ALL Conforms to the following Product Specifications: Safety: EN ISO 12100-1:2003+A1:2009 EN ISO12100-2:2003+A1 - HP Scitex FB7500 | Essential Health and Safety Instructions Rev.C - Page 52
44 HP Scitex Industrial Presses Essential Health and Safety Instructions
English Version
HP Scitex FB7600
Essential Health and Safety Instructions
© Copyright 2012 Hewlett-Packard Development Company, L.P. Proprietary information of HP Scitex. All rights reserved