HP Surestore Optical 100st 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr
HP Surestore Optical 100st Manual
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- HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 1
32/64/76-Slot, 5.2 Gbyte-Drive Optical Jukebox Upgrade and Conversion Instructions Edition 1 Part No. C1160-90018 Printed in USA 3/98 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 2
Printing History New editions of these instructions incorporate all material updated since the previous edition. The printing date and part number indicate the current edition. The printing date changes when a new edition - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 3
WARNING CAUTION NOTE Typographical Conventions The following typographical conventions are used in these instructions: Emphasis: Denotes important information. Keycap: Keys on the library. Computer Output: Information displayed in the display window and screen menu items that you can select. - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 4
These upgrade/conversion instructions include the following topics: Chapter 1 Checking the parts in your kit against the parts list. Checking that you have the correct tools. Checking that you have the most current firmware for the jukebox controller and the drives. Chapter 2 Procedures - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 5
1 First Steps 1-1 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 6
First Steps Overview Overview This chapter provides the following: • Contents of each upgrade and conversion kit • A checklist of equipment, tools, and firmware needed 1-2 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 7
, and Kit Contents Upgrades, Conversions, and Kit Contents These instructions explain how to install upgrade/conversion kits for the following product configurations. • Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32 additional cartridge slots. • Converting a two-drive - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 8
1 C1160-84309 C1155J, C1155K and C1155L option #726 kits only Upgrade and 1 C1160-90018 These instructions. Conversion Instructions What is a Conversion? Conversions of this jukebox mean changing from a previous capacity drive technology (2.6 Gbyte) to the new capacity (5.2 Gbyte). The drives - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 9
following chapters: • Chapter 3 - "Converting From 2.6 Gb Disk Drives to 5.2 Gb Disk Drives" • Chapter 4 - "Downloading Firmware" • Chapter 5 - ""Verifying Jukebox Operation, Labeling, and Cleanup" Contents of the C5131J/K/L Conversion Kits Part 5.2 Gbyte drive interposer PCA interface PCA 8-slot - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 10
-90017 C5131K and C5131L #726 kits only C5131L #700 and #768 kits only User Guide, localized CD ROM 1 C1160-90001 C5131J kit only Upgrade and 1 C1160-90018 These instructions. Conversion Instructions Contents of the C5132J/K/L Conversion Kits Part 5.2 Gbyte drive interposer PCA interface PCA - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 11
First Steps Upgrades, Conversions, and Kit Contents Part Qty Part Number Comments RFI clamp 2 869623 two plates, two end clips EMI gasket T-20 screws M3x6 T-10 screws 1 C1160-80602 6 0515-2282 extra assembly and panel mounting screws 32 0515-2382 for mounting drives in the drive - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 12
C5132K and C5132L option #726 kits only C5132L #700 and #768 kits only User Guide, localized CD ROM 1 C1160-90001 C5132J kit only Upgrade and 1 C1160-90018 These instructions. Conversion Instructions Contents of the C5133J/L Conversion Kits Part 5.2 Gbyte drive interposer PCA interface PCA - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 13
kit only 1 5181-9902 placed over the current product label 400ex nameplate 1 C1170-84302 C5133J or C1170-84310 C5133K and C5133L #726 kits only User Guide 1 C1160-90015 C1133J kit only or C1160-90016 or C1160-90017 C5133K and C5133L option #726 kits only C5133L #700 and #768 kits only - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 14
adapters that will enable you to connect the SCSI port of your PC tool to a high-density SCSI port on the jukebox. In addition to a service SCSI cable stored inside the jukebox you may need an adapter from the list below: PTI cable: Adaptec products 50-pin to 68-pin cable (PTI part - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 15
or conversion, obtain the most current version of the jukebox controller and drive firmware for the model and option of the jukebox you are upgrading/converting. Firmware for all models and options of this jukebox is available for download at: www.hp.com/isgupport/optical/fw/firmware.html. 1-11 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 16
First Steps Equipment, Tools, and Firmware Needed 1-12 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 17
2 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 18
, tools and equipment needed for this upgrade in Chapter 1. Before you begin, make sure you have the most current firmware for the jukebox controller and the drives for the model and option jukebox you are upgrading. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html. 2- 2 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 19
the right and left panels and the mounting screw on the right-side panel. (Right and left are as viewed from the front of the jukebox.) a. Remove the combination slotted/Torx screw on the bottom of the right side panel and lift the panel off. b. Lift the left-side panel up - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 20
Figure 2-1 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Remove the Right and Left Access Panels Right and Left Access Panels 2- 4 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 21
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-2 Add Drives 1. Disconnect all cables from the currently installed drives to the interposer PCA. 2. Remove the two T-20 screws securing the empty - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 22
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-3 3. Mount the two new drives into the two drive enclosures supplied in the kit. a. Remove the adhesive backing on the plastic cable - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 23
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-4 Inserting a Drive Into a Drive Enclosure and Connecting Drive Cables d. As you connect the drive interface cables into their connectors on the rear - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 24
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-5 Mounting the Drive Into the Enclosure NOTE g. Slide the enclosure into the chassis and secure the enclosure to the chassis with one T- - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 25
Figure 2-6 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Connecting Drive Cables to the Interposer PCA 2- 9 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 26
Figure 2-7 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Mount the Configuration Module Mount the Configuration Module Insert the configuration module into the connector on the interposer PCA as shown in the figure below. - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 27
3 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 28
, tools and equipment needed for this conversion in Chapter 1 Before you begin, make sure you have the most current firmware for the jukebox controller and the drives for the model and option jukebox you are converting. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html. 3- 2 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 29
settings so that the settings may be restored after the conversion. 3. Record the jukebox configuration settings using the CONF * menu. Do not switch off power to the jukebox until you are sure the SCSI bus is inactive. Switching off the jukebox when the SCSI bus is active can cause data loss and/or - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 30
Remove the Right, Left and Rear Panels WARNING Figure 3-1 Remove the Right, Left and Rear Panels Disconnect the power cord before taking the jukebox apart to prevent possible electrical shock. 1. Remove the right-side, left-side, and rear panels. • the left-side panel does not use any fastening - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 31
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels Figure 3-2 2. Disconnect the Rotate the control panel until the display faces the right end of the jukebox (see #1 on Figure 3-3). Removing Cables to Prepare the Right Front Panel for Removal 3- 5 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 32
Figure 3-3 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels 3. Remove the Right Front Panel Mounting Screws 6. Lift the right front panel off the jukebox chassis. 7. Go to "Install a New Interposer PCA and Add the Configuration Module" on the next page. 3- - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 33
a New Interposer PCA and Add the Configuration Module Figure 3-4 Install a New Interposer PCA and Add the Configuration Module 1. Remove all drive cables and jukebox cables from the interposer PCA (see Figure 3-4). 2. Remove the six T-20 screws holding the PCA to the chassis. Remove the PCA (see - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 34
CAUTION Figure 3-5 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install a New Interposer PCA and Add the Configuration Module • #4 - GPIO cable • #5 - power input and fan sense cables • #6 - vertical-path-clear emitter cable IF INSTALLING A C5132J/K/L - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 35
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Figure 3-6 Replace 2.3 Gb Drives With 5.2 Gb Drives 1. Remove all drive cables from the interposer PCA for all installed drives ( - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 36
Figure 3-7 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Removing the Drive Cables 4. Disconnect the drive cables from the rear of the drive (see Figure 3-7). • #2 - drive interface cable • #3 - - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 37
Figure 3-8 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Removing the Drive From the Drive Enclosure 6. Mount a new drive into the drive enclosure. a. Place the new drive into - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 38
Figure 3-9 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Connecting Drive Cables to the Interposer PCA 7. Connect the drive cables to the interposer PCA for each drive (see - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 39
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA NOTE Figure 3-10 Install the Replacement Interface PCA Note the interface cable configuration and the selection on the interface select - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 40
Figure 3-11 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA 4. Remove the eight T-15 PCA screws and remove the PCA (see Figure 3-11). 5. Mount the replacement interface PCA. Removing the Interface PCA 3- 14 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 41
Figure 3-12 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA 6. Connect the power and SCSI cables to the interface PCA (see #1, #2, and #4 on Figure 3-12). 7. Remount the interface module on - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 42
CAUTION Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Add Cartridge Magazines (C5131J/K/L Kits Only) Add Cartridge Magazines (C5131J/K/L Kits Only) When adding magazines into the chassis, do not move the customer's disks from - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 43
Figure 3-13 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Add Cartridge Magazines (C5131J/K/L Kits Only) Adding Cartridge Magazines 4. Go to "RFI Modifications (For Conversions)" on the next page. 3-17 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 44
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) Figure 3-14 RFI Modifications (For Conversions) Mounting RFI Clamps on the SCSI and GPIO Cables 1. Mount the RFI clamp on the - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 45
Figure 3-15 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) 2. Attach double-sided tape pads to the ends of the two thin RFI clamps. Adding RFI Clamps to the SCSI and - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 46
an RFI Cabinet Strip You may apply the EMI gasket to the front panel either before or after you remount the front panel on the jukebox. 1. Remove the adhesive backing on the EMI gasket. 2. Stick the EMI gasket to the center of the bottom edge of the front panel as shown - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 47
CAUTION Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) As you remount the right front panel in the next steps, be careful as you lower the control panel assembly through - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 48
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) 3- 22 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 49
4 Downloading Firmware - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 50
Downloading Firmware Overview Overview This chapter provides the following: • Procedures for checking the revision level of the jukebox and drive firmware. • Procedures for connecting to the jukebox for downloading firmware. 4- 2 - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 51
firmware. 3. Go to "Downloading Firmware" if Step 2 shows that the drives need current firmware. Check the Firmware Revision Level 1. Ensure the jukebox is powered on. 2. Press NEXT to select INFO *, then press ENTER. 3. REVISION # displays. Press ENTER to view the robotics controller firmware - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 52
module. (Connectors on the module are high-density.) 5. Turn the jukebox on. Wait until the jukebox shows READY in the display. 6. Turn your PC tool on. 7. Follow your download utilities instructions to download the firmware needed (jukebox and/or drives). 8. Go to Chapter 5, "Verifying Proper - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 53
5 Verifying Jukebox Operation, Labeling, and Cleanup - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 54
to check the operation of the drive. 2. Check for proper jukebox operation by running the "Wellnes Test." If a failure occurs, refer to Chapter 4, Troubleshooting" in the 160ex/320ex/400ex Optical Jukebox Service Manual (C1160-90030). 3. Enter any customer configurations that are different than - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 55
Verifying Jukebox Operation, Labeling, and Cleanup Restore Interface Selection and Cabling Restore Interface Selection and Cabling 1. Replace the SCSI cables on the interface PCA ports in the - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 56
Table 5-1 Verifying Jukebox Operation, Labeling, and Cleanup Restore Non-Default Configurations Restore Non-Default Configurations Default Configuration Settings Configuration Default Value RECOVERY DUAL PICKER STARWARS SCSI LOG SECURE - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 57
Figure 5-1 Verifying Jukebox Operation, Labeling, and Cleanup Updating the Product Nameplate and Product Upgrade Label Updating the Product Nameplate and Product Upgrade Label 1. Place the product upgrade label - HP Surestore Optical 100st | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgr - Page 58
Cleanup Updating the Product Nameplate and Product Upgrade Label 2. Place the new product nameplate on the top of the jukebox as shown in Figure 5-2. Position of the Model Nameplate Replace the Jukebox Access Panels 1. If this is a conversion, use the left and right panels included in the kit. The
32/64/76-Slot, 5.2 Gbyte-Drive
Optical Jukebox
Upgrade and Conversion Instructions
Edition 1
Part No. C1160-90018
Printed in USA 3/98