Husqvarna PZ6029D Owners Manual
Husqvarna PZ6029D Manual
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- Husqvarna PZ6029D | Owners Manual - Page 1
Operator Manual PZ6029D / 966476701 PZ29D BF / 966554801 Please read the operator's manual carefully and make sure you understand the instructions before using the machine. P/N 115 326227 Rev B 05/06/11 - Husqvarna PZ6029D | Owners Manual - Page 2
specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to - Husqvarna PZ6029D | Owners Manual - Page 3
Good Service 6 SYMBOLS AND DECALS 7 SAFETY 9 Safety Instructions 9 Personal Safety Equipment 11 Slope Operation 11 Safe Handling of Diesel Fuel 13 54 Fluid and Filter Change 54 Transmission Purging Procedures 55 TROUBLESHOOTING GUIDE 56 STORAGE 58 Winter Storage 58 Service 58 WIRING - Husqvarna PZ6029D | Owners Manual - Page 4
result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of - Husqvarna PZ6029D | Owners Manual - Page 5
regulated by steering controls both contribute to the machine's performance. This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance) by all who operate this machine is important for the - Husqvarna PZ6029D | Owners Manual - Page 6
Service Husqvarna's products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service the Service Journal in this operator's manual. When you need spare parts or support in service questions - Husqvarna PZ6029D | Owners Manual - Page 7
of material damage, particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly. RN Reverse Neutral Fast Slow Choke Fuel Warning! Parking Brake CE conformity marking. Only for European market - Husqvarna PZ6029D | Owners Manual - Page 8
Read Operator's Manual symbols and decals Shut off engine and remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on slopes - Husqvarna PZ6029D | Owners Manual - Page 9
INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. General Operation • Read, understand, and follow all instructions on the machine and in the manual in place and working • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop - Husqvarna PZ6029D | Owners Manual - Page 10
Manual. Local laws may regulate the age of the user. • Keep machine free of grass, leaves or other debris buildup which can touch the hot exhaust or engine parts and burn. Do not allow the mower deck to plow leaves or other debris, causing buildup to occur. • Clean any oil or fuel spillage - Husqvarna PZ6029D | Owners Manual - Page 11
that you will not have to stop while on the slope. • Do not mow on wet grass. Tires may lose traction. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. • Keep movement on the slopes slow and gradual - Husqvarna PZ6029D | Owners Manual - Page 12
path of danger. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Never carry children, even with the - Husqvarna PZ6029D | Owners Manual - Page 13
securely. • Do not start the engine near spilled fuel. • Never use diesel fuel as a cleaning agent. • If leaks arise in fuel system, engine must not be started until problem has been resolved. • Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine - Husqvarna PZ6029D | Owners Manual - Page 14
buildup. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction - Husqvarna PZ6029D | Owners Manual - Page 15
removed from the battery. • Use protective goggles. • Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an handling them. • Check the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should only be used in familiar - Husqvarna PZ6029D | Owners Manual - Page 16
it is loaded on or unloaded from a vehicle or trailer. • Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting. • Do not operate this machine - Husqvarna PZ6029D | Owners Manual - Page 17
lbs/1283 kg. • Read machine's operator manual before use. • Securely fasten the seat belt . • Operate the mower smoothly - no jerky turns, starts or stops. • When mower is stopped, set zero temperatures. WARNING! The rollover protection system's capabilities may be impaired by damage if the mower - Husqvarna PZ6029D | Owners Manual - Page 18
CONTROLS This operator's manual describes the Husqvarna Zero Turn Rider. The rider is fitted with a 5 6 7 8 9 1. Motion control levers 2. Tracking knob 3. Parking brake 4. Fuel tank cap, left 5. Fuses 6. Fuel tank cap, right 7. Control Module 18 8. Ignition switch 9. Hour meter 10. Throttle - Husqvarna PZ6029D | Owners Manual - Page 19
moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right. Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from - Husqvarna PZ6029D | Owners Manual - Page 20
by driving it at full throttle and the full forward position on both motion control levers. Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts drifting right. 6. . Release the parking brake before moving the mower. Parking brake 20 8065-060 8065-006 - Husqvarna PZ6029D | Owners Manual - Page 21
CONTROLS Blade Switch To engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is will come on and shut off automatically. The hour meter cannot be manually reset. Ignition Switch The ignition key is placed on the control panel and is used to - Husqvarna PZ6029D | Owners Manual - Page 22
key to the RUN position when the engine has started. For using "accessory", turn the key clockwise. Ignition switch - RUN position 8065-069 Blade Switch To engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is pressed down fully. Ignition switch - Husqvarna PZ6029D | Owners Manual - Page 23
oil pressure drops to an unsafe level during operation, the buzzer will sound, the PTO will disengage and the ignition switch will need to be turned off and back on before the PTO will function. Coolant Temperature If the coolant temperature reaches an unsafe level, the light will illuminate for 30 - Husqvarna PZ6029D | Owners Manual - Page 24
seat (as seen by the driver in the seat). When making adjustments the lever is moved upward. Adjustments may be made to seat suspension by turning the center knob. 1. Lift pedal 2. Release pedal Cut height selection pedals Seat adjustment 8065-017 8065-072 24 - Husqvarna PZ6029D | Owners Manual - Page 25
the fan reversing module and cooling fan and a 50 amp Maxi fuse for the glow plugs. Main harness fuses located under the seat Fuel Shut Off Valve The fuel shut off valve is located on the right front side of the engine, below the air cleaner. The valve is off when the - Husqvarna PZ6029D | Owners Manual - Page 26
No.1-D for ambient temperatures below 14 °F (−10 °C) to help insure good cold weather starting. WARNING! Diesel fuel is flammable. Observe caution and fill the tank outdoors (see the safety instruction). WARNING! The engine and the exhaust system become very hot during operation. Risk for burns if - Husqvarna PZ6029D | Owners Manual - Page 27
OPERATION Read the Safety Instructions section and the following pages if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to - Husqvarna PZ6029D | Owners Manual - Page 28
position. Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform the fuel tank. • Adjust the seat to the desired position. The following conditions must be fulfilled before the engine can be started: 1. The blade switch for engaging the mower - Husqvarna PZ6029D | Owners Manual - Page 29
Starting the Engine 1. Open the fuel tank valve. OPERATION Fuel valve in the OPEN position 2. Sit on the seat. 3. Raise the mower deck to the transport position by setting the lift pedals fully forward. 8065-013 Set mower deck to the transport position 4. Activate the parking brake. 5. Disengage - Husqvarna PZ6029D | Owners Manual - Page 30
10 seconds, the engine will stop cranking and the ignition switch must be turned off to reset the start sequence. When the engine starts, immediately release . NOTE: The fan will power up thirty seconds after the ignition is turned on and will blow air through the radiator to help clean debris from - Husqvarna PZ6029D | Owners Manual - Page 31
speed NOTE: A PTO safety interlock is designed to warn of high coolant temperature or low oil pressure problem. If the water temperature light comes on for more than 30 seconds, the PTO will turn off and the buzzer will sound. The ignition switch will need to be shut off before the PTO - Husqvarna PZ6029D | Owners Manual - Page 32
terminal of the fully charged battery. • Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery. To remove cables, reverse order • Remove BLACK cable first from chassis and then from the fully charged battery - Husqvarna PZ6029D | Owners Manual - Page 33
OPERATION Running 1. Release the parking brake by moving the lever downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the - Husqvarna PZ6029D | Owners Manual - Page 34
the mower deck and move throttle to full. 8065-066 Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions. WARNING the center of the mower and press forward to regain forward motion. • Make all turns slowly. 34 Release the parking brake 8065-018 8065- - Husqvarna PZ6029D | Owners Manual - Page 35
blade switch. 8065-067 Disengage the mower deck and move throttle to minimum • Raise the mower deck by pressing the foot pedal forward to the transport position. • When the machine is standing still, activate the parking brake by pulling the lever upward. • Turn the ignition key to the stop position - Husqvarna PZ6029D | Owners Manual - Page 36
lawn, clumps build, and the grass clippings fasten under the cowling. • Hose the mower deck underside with water after each use. When cleaning, the mower deck shall be raised into the transport position. Make sure the mower is cooled and the engine is off. • Use compressed air to clean top surface - Husqvarna PZ6029D | Owners Manual - Page 37
OPERATION Manual Transport IMPORTANT INFORMATION Tighten the valve moderately. Do not the seat forward to access the pumps. Use a 5/8" wrench or socket and ratchet. Turn each pump release valve ½ turn. Reverse the procedure to reset the pumps. Release valves 8065-076 WARNING! No adjustments or - Husqvarna PZ6029D | Owners Manual - Page 38
clean around the engine Clean around belts, belt pulleys Check the tire pressures Clean the fuel filter Check radiator hoses and clamps (every 200 hours) Check battery connections Sharpen1)/ replace mower blades Clean the air cleaner element 2) Check/adjust the parking brake Inspect muffler/spark - Husqvarna PZ6029D | Owners Manual - Page 39
the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 1) (every 500 hours) Check/adjust the mower deck Check the engine valve clearance 1) (every 800 hours) Perform the 500-hour service 1) Before ■ ■ ■ After ● At least once each year - Husqvarna PZ6029D | Owners Manual - Page 40
maintenance Battery The mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery battery to "leak" power. 1. Lift the seat and rotate fully forward until supported by the seat rod. 2. Loosen the two wingnuts attached to the side "J" - Husqvarna PZ6029D | Owners Manual - Page 41
that the engine stops if the mower blades are engaged and the driver fuel filter is located under the frame behind the right drive tire. • Rotate the filter counter clockwise to remove. • Fill new filter with diesel fuel and apply a thin layer to the sealing gasket. • Replace the filter and turn - Husqvarna PZ6029D | Owners Manual - Page 42
a jack stand, raise the rear of the mower up off the ground. Make sure the machine is securely supported. 2. Remove the rear tire assemblies. 3. 8. Tighten the nyloc nut against spring until the spring no longer rotates freely. 9. Turn the jam nuts until the front nut is 1/8" to 3/16" from the brake - Husqvarna PZ6029D | Owners Manual - Page 43
side to side to suit the operator. Height Adjustment Alignment adjustments will be needed after adjusting the height. Make adjustments with the unit turned off. 1. Remove the bolts securing the drive levers to the control assembly. 2. Position the drive lever at the desired height and reinstall the - Husqvarna PZ6029D | Owners Manual - Page 44
relieve the tension on the belt. 4. Carefully roll the belt over the top of the cutter housing pulleys. 5. Remove the belt guide hardware with a ½" wrench and set belt guide aside. 6. Remove the belt from around the electric clutch on the engine shaft. Release the belt tension 8065-040 Deck Belt - Husqvarna PZ6029D | Owners Manual - Page 45
not have any twist. Correct if needed. 5. Adjust belt tension by turning the eyebolt until there is approximately 7/8" -1" of threads showing outside the to slip from wear. Adjust belt tension Replacing Pump Belt Park the mower on a level surface. Engage the parking brake and disconnect negative - Husqvarna PZ6029D | Owners Manual - Page 46
maintenance Clutch Belt Removal 1. Disconnect the negative cable from the battery. 2. Remove the rear engine guard. 3. Remove clutch belt guard. 4. Loosen, but do not remove, the bolt securing tensioner to the left gear box mount. Access the bolt through the back of the gear box mount. WARNING! - Husqvarna PZ6029D | Owners Manual - Page 47
bent or cracked when hitting obstacles. Let the service workshop decide whether a blade with large nicks Blade attachment 1 8065-028 1. Remove blade bolt by turning counterclockwise. 2. Install new or re-sharpened blade with Husqvarna bolt if required. Do not use lower grade hardware than specified. - Husqvarna PZ6029D | Owners Manual - Page 48
deck. The deck should be adjusted slightly higher in the rear. NOTE: To insure accuracy of leveling procedure, mower deck drive belt must be installed prior to leveling the deck. 1. Wear heavy gloves. Turn each outer blade tip to align the deck in a side-to-side manner. 2. Measure from the floor - Husqvarna PZ6029D | Owners Manual - Page 49
terrain conditions. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp Torque to 45 ft-lbs (61 Nm), then back nut off ½ turn. NOTE: Tire should rotate freely but axle spacers should not. If wheels do - Husqvarna PZ6029D | Owners Manual - Page 50
or missing hardware. Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine's life-span. Make it a habit Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularly clean deck and underside of the deck - Husqvarna PZ6029D | Owners Manual - Page 51
Oil change Filter change Level check 8065-074 Engine and Radiator Follow the engine manufacturer's lubrication instructions. Refer to engine manufacturer's Owners Manual for to slip after cleaning, it must be replaced. Diesel fuel or other petroleum products must not be used to clean belts. 51 - Husqvarna PZ6029D | Owners Manual - Page 52
LUBRICATION Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Remove dust cap to expose zerk. Lubricate with a grease gun until the grease is forced out around the top - Husqvarna PZ6029D | Owners Manual - Page 53
off and apply a film of new oil to the gasket of the new replacement filter. 4. Prefill the oil filter with new oil and install the new filter by hand. Turn ¾ to one full turn after the filter gasket contacts the filter base surface. 5. Fill reservoir with synthetic 15W 50 oil to the level of the - Husqvarna PZ6029D | Owners Manual - Page 54
LUBRICATION Transmission Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has - Husqvarna PZ6029D | Owners Manual - Page 55
troubleshooting guide Problem Engine will not start. Cause • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Parking brake is not activated. • Battery is dead. • Contamination in the injector or fuel line. • Fuel supply is closed. • Clogged fuel filter or - Husqvarna PZ6029D | Owners Manual - Page 56
troubleshooting guide Problem Engine overheats. Battery not charging. Machine moves slowly, unevenly, slack or has come off. • Air in hydraulic system. Mower deck not engaging. Hydraulic drive leaks oil. • Drive belt for the mower deck has come loose. • Contact for the electromagnetic coupling - Husqvarna PZ6029D | Owners Manual - Page 57
approved container outdoors and far away from open flame. Never use diesel fuel for cleaning. Use a degreaser and warm water. To ready the machine for storage, follow these steps: 1. Thoroughly clean the machine, especially under the mower deck. Touch up damage to the paint and spray a thin layer - Husqvarna PZ6029D | Owners Manual - Page 58
WIRING DIAGRAM 58 - Husqvarna PZ6029D | Owners Manual - Page 59
TECHNICAL DATA Torque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut Shank Size (Diameter in inches, fine or - Husqvarna PZ6029D | Owners Manual - Page 60
DATA PZ6029D / 966476701 Engine Manufacturer Type Power Lubrication Fuel Fuel tanks capacity Cooling Air filter x 12-12 4 ply 15 PSI / 103 kPa / 1 bar 1) See the Engine Manufacturer's manual for engine specifications. 2) The power rating of the engines indicated is the average net power output - Husqvarna PZ6029D | Owners Manual - Page 61
Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down Overall Height, ROPS Up TECHNICAL DATA PZ6029D / 966476701 60" (152.4 cm) 1"-5" (2.5-12.7 cm) 0 3 21" / 53.3 cm 5 adjustable Suspension Yes Yes Ogura 7 gauge 7 acres/h / 28,320 m2/h 1675 lbs - Husqvarna PZ6029D | Owners Manual - Page 62
emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. 62 - Husqvarna PZ6029D | Owners Manual - Page 63
hydraulic oil level Check hydraulic hoses for kinking or leaks Check neutral position Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck pitch and adjustment Check: Safety switch for the parking brake Safety switch for the - Husqvarna PZ6029D | Owners Manual - Page 64
SERVICE JOURNAL Action After 10 hours Change the engine oil Change the oil filter Check hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Check neutral position Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards - Husqvarna PZ6029D | Owners Manual - Page 65
JOURNAL Action Daily Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check/clean the radiator's fins and debris screen Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards - Husqvarna PZ6029D | Owners Manual - Page 66
JOURNAL Action 50-Hour Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check/clean the radiator fins Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check - Husqvarna PZ6029D | Owners Manual - Page 67
JOURNAL Action 250-Hour Service Grease fittings (caster pivots and caster wheels) Inspect dampers Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect fuel filter Check engine RPM Clean underside of deck Check - Husqvarna PZ6029D | Owners Manual - Page 68
JOURNAL Action 500-Hour Service Grease fittings (caster pivots and caster wheels) Inspect dampers Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect fuel filter Check engine RPM Clean underside of deck Check - Husqvarna PZ6029D | Owners Manual - Page 69
SERVICE JOURNAL Action At Least Once Each Year Clean the radiator fins Replace the air cleaner's filter Change the engine oil Replace the engine oil filter Check/adjust the cutting height Check/adjust the parking brake Check the engine valve clearance (800 hours) Date, mtr reading, stamp, sign - Husqvarna PZ6029D | Owners Manual - Page 70
Action SERVICE JOURNAL Date, mtr reading, stamp, sign 70 - Husqvarna PZ6029D | Owners Manual - Page 71
- Husqvarna PZ6029D | Owners Manual - Page 72
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Operator Manual
PZ6029D / 966476701
PZ29D BF / 966554801
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
P/N 115 326227 Rev B
05/06/11