JET Tools 1SS-1C-10 User Manual
JET Tools 1SS-1C-10 Manual
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- JET Tools 1SS-1C-10 | User Manual - Page 1
This .pdf document is bookmarked Operating Instructions and Parts Manual Electric Hoist Models SS-1C, SS-3C JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-121100 Revision F1 08/2014 Copyright © 2014 JET - JET Tools 1SS-1C-10 | User Manual - Page 2
Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed. JET - JET Tools 1SS-1C-10 | User Manual - Page 3
Contents Section Page Warranty and Service ...2 Table of Contents Cords...8 Electrical Instructions ...9 Installing Chain Container ...10 Pre-Operation 19 Chain Container Chart for Standard or Custom Lifts 19 Troubleshooting...20 Replacement Parts ...21 Power Cord Assembly...21 Control Pendant - JET Tools 1SS-1C-10 | User Manual - Page 4
and in this manual. Failure to comply use. If used for other purposes, JET disclaims any real or implied warranty and rated capacity of the chain hoist. 10. Make sure limit switches are operating properly all internal maintenance to a qualified Walter Meier service center. 20. Replace the chain with - JET Tools 1SS-1C-10 | User Manual - Page 5
This machine has been designed and constructed to provide years of trouble-free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our web site: www.jettools - JET Tools 1SS-1C-10 | User Manual - Page 6
C D E F Hmin. 1/2SS-1C 1/2 19.70 20.16 .87HP, 115/230 V 60Hz 1 6.3x19 102.5 17.72 9.84 4.09 10.24 4.43 9.45 20.16 1SS-1C 1 2SS-1C 2 3SS-1C 3 5SS-1C 5 19.70 9.80 6.60 4. at the time this manual was published, but because of our policy of continuous improvement, JET reserves the right to - JET Tools 1SS-1C-10 | User Manual - Page 7
in 10', 15' and 20' lifts. Rated Model Cap'y (ton) 1/2SS-3C 1/2 1SS-3C 10.96 30.71 * 30% duty cycle = maximum on time: 18 min/hr. maximum number of starts: 180/hr. The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, JET - JET Tools 1SS-1C-10 | User Manual - Page 8
and washers. Firmly tighten the screws. 3. Place the hoist assembly into position on the supporting structure. If you are using the hoist with a trolley, refer to the trolley manual for instructions on securing the pendant cord and maintaining proper slack in the cord during operation. Installing - JET Tools 1SS-1C-10 | User Manual - Page 9
service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace damaged or worn cord immediately. Voltage Conversion The single phase model SS-1C the back of this manual for any clarification of - JET Tools 1SS-1C-10 | User Manual - Page 10
power source. Do not attempt to rewire the hoist circuit or pendant controls for this problem. Use the same safety precautions when reversing two of the supply wires as was used 16 16 14 12 10 NR 8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR - JET Tools 1SS-1C-10 | User Manual - Page 11
this amount, it must be replaced. Figure 8 Figure 10 Figure 9 7. Remove the screw and washer holding the end chain to the hoist (Figure 10). Mount the bracket of the chain container in that load chain supplied with your JET chain hoist is designed, manufactured, and tested for proper fit and 11 - JET Tools 1SS-1C-10 | User Manual - Page 12
of the hook reaches 10° (see Figure 12). If the hoist is connected to a manual trolley, move the hoisting loads: 1. Secure the upper hook to the supporting structure. 2. Place load sling or chain in is unstable, or other indications that there is a problem. 7. Check that the chain is not twisted at - JET Tools 1SS-1C-10 | User Manual - Page 13
If both UP and DOWN commands must be used during lowering, pause for a moment between each reversal of load direction. 10. Slowly allow weight to shift from hoist to ground or new support. Do not approach load until all tension is out of chain and load is stable. Adjustments Safety Clutch Adjustment - JET Tools 1SS-1C-10 | User Manual - Page 14
Inspect the chain for any signs of twist. 10. Install chain container following the instructions in this manual. Do not fill chain container by hand. service. Vertical and Horizontal Links Vertical and horizontal are determined by the relationship with the load sprocket. Vertical links will be guided - JET Tools 1SS-1C-10 | User Manual - Page 15
spring(s) and chain stop on the opposite end of the new chain. 6. Support the load hook so that the load chain can pass through the chain sheaves . Use a new cotter pin to secure bolt. 10. Install chain container following instructions in this manual. Do not fill chain container by hand. 11. - JET Tools 1SS-1C-10 | User Manual - Page 16
the first few lifts be limited to no more than 25-50% of the rated load. Inspect chain for twist before placing hoist into routine service. Brake Adjustment The normal gap between the armature and the iron core is from 0.5mm to 1.0mm. If the gap is out of the range - JET Tools 1SS-1C-10 | User Manual - Page 17
Service, Heavy Service, and Severe Service. It is the customer's responsibility to understand and follow all ANSI and JET inspection and maintenance instructions of deterioration of supporting structures and trolleys. 9. Check for visible deformation of limit switch coil springs. 10. Check that all - JET Tools 1SS-1C-10 | User Manual - Page 18
opening or twist indicates abuse or overloading of the hoist. If such deformation is discovered, inspect the hoist, chain and all supporting members very carefully for additional indications of excessive hoist loading. Throat - "A" Capacity 1/2 ton 1 ton 2 ton 3 ton 5 ton A - Normal 1.26" 1.42 - JET Tools 1SS-1C-10 | User Manual - Page 19
safety clutch have both been adjusted properly according to the instructions on pages 13 and 16. If the friction pad (36ft) (40ft) (43ft) (46ft) (49ft) (53ft) (56ft) (59ft) (63ft) (66ft) 1/2SS-1C 1/2SS-3C 1SS-1C 1SS-3C 2SS-1C 2SS-3C 3SS-1C 3SS-3C 5SS-1C 5SS-3C A A A A A A A A A A C C C C C C C C B - JET Tools 1SS-1C-10 | User Manual - Page 20
Troubleshooting Trouble motor replaced by a qualified service technician. Hoist lifts but will three supply wires direction. switched. (see page 10). Motor overheats. Excessive load or too frequent worn. Sprocket wheel, sheave or the chain guide is seriously worn. Replace load chain. See pages - JET Tools 1SS-1C-10 | User Manual - Page 21
listed on the following pages. To order parts or reach our service department, call 1800-274-6848 Monday through Friday (see our Assembly 1 123........... 1/2SS-3C-123UG.....Male Plug 4P 1 124........... 1/2SS-1C-124 ..........Power Cord for 1 Phase 1 1/2SS-3C-124 ..........Power Cord for 3 - JET Tools 1SS-1C-10 | User Manual - Page 22
TS-1541001 Nylon Lock Hex Nut M4 1 Complete pendant assemblies (each contains #104 thru 127 above 152211 PBC-210CN, 2-Button Pendant Controller, 10' Lift 152216 PBC-215CN, 2-Button Pendant Controller, 15' Lift 152221 PBC-220CN, 2-Button Pendant Controller, 20' Lift 152231 PBC-230CN - JET Tools 1SS-1C-10 | User Manual - Page 23
1/2-Ton, 1-Ton and 2-Ton Chain Hoists 23 - JET Tools 1SS-1C-10 | User Manual - Page 24
M10 8 9 1/2SS-3C-009 ..........Lock Washer 10mm 8 10 1/2SS-3C-010 ..........Plain Washer 10mm 8 11 1/2SS 1 35-5.......... 1/2SS-3C-03505 ......Clutch Support 1 35-6.......... 1/2SS-3C-03506 ......Friction (for 3 Phase only 15mm 1 41 1/2SS-1C-041 ..........DC Brake for 1 Phase 1 1/2SS-3C - JET Tools 1SS-1C-10 | User Manual - Page 25
Washer 5mm 4 41-9.......... 1/2SS-3C-04109 ......Brake Housing 1 41-10........ 1/2SS-1C-04110 ......Brake Coil for 1 Phase 1 1/2SS-3C-04110 ......Brake 2 73-2.......... 1/2SS-3C-07302 ......Chain Guide Block 1 73-3.......... 1/2SS-3C-07303 ......Chain Guide Shaft 1 74 1/2SS-3C-074 .......... - JET Tools 1SS-1C-10 | User Manual - Page 26
1 Phase only 65 1 114........... 1/2SS-1C-114 ..........Rectifier (for 1 Phase only 50A 1 123........... 1/2SS-3C-123UG.....Male Plug 4P 1 128........... 1/2SS-3C-128 ..........Lock Nut M3 8 129........... 1/2SS-3C-129 ..........Chain Guide 1 130........... 1/2SS-3C-130 ..........Fuse 2A - JET Tools 1SS-1C-10 | User Manual - Page 27
.........Wing Spring 1 35-3.......... 1SS-1C-03503 .........Middle Gear for 1 Phase 1 1SS-3C-03503 .........Middle Gear for 3 Phase 1 35-4.......... 1SS-3C-03504 .........Adjust Round Nut 1 35-5.......... 1SS-3C-03505 .........Clutch Support 1 35-6.......... 1SS-3C-03506 .........Friction Disc - JET Tools 1SS-1C-10 | User Manual - Page 28
......Lock Washer 5mm 4 41-9.......... 1SS-3C-04109 .........Brake Housing 1 41-10........ 1SS-1C-04110 .........Brake Coil for 1 Phase 1 1SS-3C-04110 .........Brake Coil for 3 Phase 1 41-11........ 1SS-3C-04111 .........Brake Spring 4 41-12........ 1SS-3C-04112 .........Brake Armature 1 42 - JET Tools 1SS-1C-10 | User Manual - Page 29
M8 1 80-10........ 1SS-3C-08010 .........Cotton Pin 2x16mm 1 81 1SS-3C-081 Phillips Pan Head Machine Screw M8x16 1 82 1/2SS-3C-082 ..........Lock Washer 8mm 1 83 TS-1550061 Plain Washer 8mm 1 84 1/2SS-3C-084 ..........Motor Cover Packing 2 85 1/2SS-1C-085 ..........Electric - JET Tools 1SS-1C-10 | User Manual - Page 30
3-Ton Chain Hoist 30 - JET Tools 1SS-1C-10 | User Manual - Page 31
.........Wing Spring 1 35-3.......... 1SS-1C-03503 .........Middle Gear for 1 Phase 1 1SS-3C-03503 .........Middle Gear for 3 Phase 1 35-4.......... 1SS-3C-03504 .........Adjust Round Nut 1 35-5.......... 1SS-3C-03505 .........Clutch Support 1 35-6.......... 1SS-3C-03506 .........Friction Disc - JET Tools 1SS-1C-10 | User Manual - Page 32
......Lock Washer 5mm 4 41-9.......... 1SS-3C-04109 .........Brake Housing 1 41-10........ 1SS-1C-04110 .........Brake Coil for 1 Phase 1 1SS-3C-04110 .........Brake Coil for 3 Phase 1 41-11........ 1SS-3C-04111 .........Brake Spring 4 41-12........ 1SS-3C-04112 .........Brake Armature 1 42 - JET Tools 1SS-1C-10 | User Manual - Page 33
.....Female Connector for Power Cord 4P 1 96 1SS-1C-093 Contactor Holder for 1 Phase 1 1/2SS 1SS-1C-112 First Gear Shaft Assembly (for 1 Phase only 1 123........... 1/2SS-3C-123UG.....Male Plug 4P 1 128........... 1/2SS-3C-128 ..........Lock Nut M3 8 129........... 1SS-3C-129 Chain Guide - JET Tools 1SS-1C-10 | User Manual - Page 34
5-Ton Chain Hoist 34 - JET Tools 1SS-1C-10 | User Manual - Page 35
.........Wing Spring 1 35-3.......... 1SS-1C-03503 .........Middle Gear for 1 Phase 1 1SS-3C-03503 .........Middle Gear for 3 Phase 1 35-4.......... 1SS-3C-03504 .........Adjust Round Nut 1 35-5.......... 1SS-3C-03505 .........Clutch Support 1 35-6.......... 1SS-3C-03506 .........Friction Disc - JET Tools 1SS-1C-10 | User Manual - Page 36
......Lock Washer 5mm 4 41-9.......... 1SS-3C-04109 .........Brake Housing 1 41-10........ 1SS-1C-04110 .........Brake Coil for 1 Phase 1 1SS-3C-04110 .........Brake Coil for 3 Phase 1 41-11........ 1SS-3C-04111 .........Brake Spring 4 41-12........ 1SS-3C-04112 .........Brake Armature 1 42 - JET Tools 1SS-1C-10 | User Manual - Page 37
Connector for Power Cord 4P 1 101........... 1SS-1C-093 Contactor Holder for 1 Phase 1 1/2SS 1SS-1C-112 First Gear Shaft Assembly (for 1 Phase only 1 123........... 1/2SS-3C-123UG.....Male Plug 4P 1 128........... 1/2SS-3C-128 ..........Lock Nut M3 8 129........... 1SS-3C-129 Chain Guide - JET Tools 1SS-1C-10 | User Manual - Page 38
Hook Assemblies (1/2-Ton, 1-Ton and 2-Ton) 38 - JET Tools 1SS-1C-10 | User Manual - Page 39
1 79-1.......... 1/2SS-3C-082 ..........Lock Washer 8mm 2 79-2.......... 1SS-3C-07902 .........Socket Head Cap Screw M8x35 2 79-4.......... 1SS-3C-07904 .........Bottom Hook 1 79-8.......... 1SS-3C-07908 .........Thrust Ball Bearing 8203 1 79-10........ 1SS-3C-078 Bottom Hook Pin 1 79-12 - JET Tools 1SS-1C-10 | User Manual - Page 40
Ball Bearing 8204 1 115-8........ 1/2SS-3C-082 ..........Lock Washer 8mm 2 115-9........ 2SS-3C-11509 .........Socket Head Cap Screw M8x25 2 115-10...... 2SS-3C-11510 .........Socket Head Cap Screw M8x65 1 115-11...... 2SS-3C-11511 .........Ball Bearing 6305ZZ 2 115-12...... 2SS-3C-11512 - JET Tools 1SS-1C-10 | User Manual - Page 41
Hook Assemblies (3-Ton only) 41 - JET Tools 1SS-1C-10 | User Manual - Page 42
Parts List: Hook Assemblies (3-Ton only) Exploded view on page 41. Index No. Part No. Description Size Qty 17 3SS-3C-017 Top Hook Assembly for 3-Ton 1 17-1.......... TS-2284302 Phillips Pan Head Machine Screw M4x30 1 17-2.......... 3SS-3C-01702 .........Hook Latch 1 17-3.......... 3SS-3C - JET Tools 1SS-1C-10 | User Manual - Page 43
Parts List: Hook Assemblies (5-Ton only) 43 - JET Tools 1SS-1C-10 | User Manual - Page 44
Parts List: Hook Assemblies (5-Ton only) Exploded view on page 43. Index No. Part No. Description Size Qty 17 5SS-3C-017 Top Hook Assembly for 5 Ton 1 17-1.......... TS-2284302 Phillips Pan Head Machine Screw M4x30 1 17-2.......... 5SS-3C-01702 .........Hook Latch 1 17-3.......... 5SS-3C - JET Tools 1SS-1C-10 | User Manual - Page 45
Electrical Connections: Single Phase Only 45 - JET Tools 1SS-1C-10 | User Manual - Page 46
Electrical Connections: 3-Phase, Single Speed Only 46 - JET Tools 1SS-1C-10 | User Manual - Page 47
47 - JET Tools 1SS-1C-10 | User Manual - Page 48
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com 48
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Operating Instructions and Parts Manual
Electric Hoist
Models SS-1C, SS-3C
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-121100
Ph.: 800-274-6848
Revision F1
08/2014
www.jettools.com
Copyright © 2014 JET