JET Tools JLP-150A-5SH User Manual
JET Tools JLP-150A-5SH Manual
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JET Tools JLP-150A-5SH manual content summary:
- JET Tools JLP-150A-5SH | User Manual - Page 1
This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee - JET Tools JLP-150A-5SH | User Manual - Page 2
. Please contact Technical Service at 1-800-274-6846 for further clarification. How to Get Technical Support Please contact Technical Service by calling 1-800- Lifetime - JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; - JET Tools JLP-150A-5SH | User Manual - Page 3
Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the - JET Tools JLP-150A-5SH | User Manual - Page 4
manual before attempting operation. Failure to comply with instructions and warnings may cause serious injury. 2. Read and understand any warnings posted on the machine and in this manual hook before placing the hoist back in service. 23. Be sure supporting structures and load-attaching devices used - JET Tools JLP-150A-5SH | User Manual - Page 5
parts breakdown. This tool has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. The JLP-A Series hoists are all steel construction with a powder coat finish, and have a completely enclosed Weston-type automatic - JET Tools JLP-150A-5SH | User Manual - Page 6
Specifications (JLP-25A, -50A) Stock Number Description 187740 JLP-25A-5 187505 JLP-50A-5 187506 JLP-50A-10 Rated Capcty. (ton) 1/4 1/2 1/2 Lbs. Min. Distance No. Load Lift per Pull Lever Std. between of Chain full turn to Lift Length Lift hooks (in.) falls Ø x Pitch of lever capacity (in.) ( - JET Tools JLP-150A-5SH | User Manual - Page 7
Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 - JET Tools JLP-150A-5SH | User Manual - Page 8
Lever Hoist is assembled and running properly. Read this entire instruction manual thoroughly for set-up, maintenance and safety instructions. Contents of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the hoist may be hook, clevis pin, trolley - JET Tools JLP-150A-5SH | User Manual - Page 9
of deformation or damage. Replace a hook immediately if any of the following problems are identified: • The safety latch no longer contacts the hook opening. do not use the hoist - have it inspected and repaired by an authorized service center. 2. With the lever in the up position, check free play in - JET Tools JLP-150A-5SH | User Manual - Page 10
Operation The JLP Lever Hoist may be used either in vertical position as a hoist; or in angled or horizontal position as a puller. Below is the general procedure for operating the hoist: 1. Set the top hook securely. 2. Correctly center the load on the bottom hook (Figure 4). Incorrect loading is - JET Tools JLP-150A-5SH | User Manual - Page 11
Precautions ‰ During pulling operations, the operator should stand near the side of the top hook on the opposite side of the lever. If the hand should slip off the lever, the lever will spring back away from the operator, (Fig. 7). ‰ During lifting operations, do not stand under the load. ‰ Do not - JET Tools JLP-150A-5SH | User Manual - Page 12
Overload Protection Some models of the JLP Lever Hoist have overload protection in the form of a slip clutch (these are identified by "WO" in the model number). The slip clutch is effective between 1.25 to 1.55 times the rated hoist capacity. The slip clutch will allow the lever handle to rotate - JET Tools JLP-150A-5SH | User Manual - Page 13
Brake Disc Wear Limits Figure 14 Capacity 0.25 t 0.5 t 0.75 t 1.5 t 3 t 6 t D (in) 1.38 1.89 2.13 2.56 2.56 2.56 d = Inner diameter D = Outer diameter tn = Normal measurement tv = Replacement limit d (in) 0.87 1.00 1.34 1.59 1.59 1.59 tn (in) 0.14 0.12 0.14 0.14 0.14 0.14 tv(in) 0.12 0.10 0.12 - JET Tools JLP-150A-5SH | User Manual - Page 14
Parts JLP-25A through JLP-50A - Parts Breakdown 14 - JET Tools JLP-150A-5SH | User Manual - Page 15
-19 Pawl Spring...2 20 JLP25A-20 Brake Seat...1 21 JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook - JET Tools JLP-150A-5SH | User Manual - Page 16
Index No. Part No. Description Size Qty 38 JLP25A-38 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Rivet...2 Safety Latch Kit 1 39 JLP25A-39 Load Pin and Load Pin Nut M5 1 Note: All parts mentioned as assembly are sold as an assembly only. 16 - JET Tools JLP-150A-5SH | User Manual - Page 17
-19 Pawl Spring...2 20 JLP50A-20 Brake Seat...1 21 JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook - JET Tools JLP-150A-5SH | User Manual - Page 18
Index No. Part No. Description Size Qty 38 JLP50A-38 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Rivet...2 Safety Latch Kit 1 39 JLP50A-39 Load Pin and Load Pin Nut M5 1 Note: All parts mentioned as assembly are sold as an assembly only. 18 - JET Tools JLP-150A-5SH | User Manual - Page 19
JLP-75A through JLP-600A - Parts Breakdown 19 - JET Tools JLP-150A-5SH | User Manual - Page 20
1 29 JLP75A-29 Roller Set (Right and Left 3x6 mm 66 30 JLP75A-30 Driving Pinion 1 31 JLP75A-31 Stripper ...1 32 JLP75A-32 Chain Guide Plate 1 34 JLP75A-34 Gear Side Plate Assembly 1 Gear Side Plate 1 Bearing Race 1 Bushing...2 35 JLP75A-35 Load Gear...1 JLP75A-35A Load Gear - JET Tools JLP-150A-5SH | User Manual - Page 21
Index No. Part No. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP75A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Top Hook Shaft 1 43 JLP75A- - JET Tools JLP-150A-5SH | User Manual - Page 22
JLP150A-29 Roller Set (Right and Left 3x6 mm 74 30 JLP150A-30 Driving Pinion 1 31 JLP150A-31 Stripper ...1 32 JLP150A-32 Chain Guide Plate 1 34 JLP150A-34 Gear Side Plate Assembly 1 Gear Side Plate 1 Bearing Race 1 Bushing...2 35 JLP150A-35 Load Gear...1 JLP150A-35A Load Gear - JET Tools JLP-150A-5SH | User Manual - Page 23
Index No. Part No. Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Top Hook Assembly (ship yard hook 1 Top - JET Tools JLP-150A-5SH | User Manual - Page 24
(Right and Left) (3T, 6T 5x6 mm 60 30 JLP300A-30 Driving Pinion (3T, 6T 1 31 JLP300A-31 Stripper (3T, 6T 1 32 JLP300A-32 Chain Guide Plate (3T, 6T 1 34 JLP300A-34 Gear Side Plate Assembly (3T, 6T 1 Gear Side Plate 1 Bearing Race 1 Bushing...2 35 JLP300A-35 Load Gear (3T, 6T - JET Tools JLP-150A-5SH | User Manual - Page 25
Index No. Part No. Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP300A-41 Top Hook Assembly (standard hook 1 JLP300A-41PH ......... Top Hook Assembly (ship yard hook 1 - JET Tools JLP-150A-5SH | User Manual - Page 26
(Right and Left) (3T, 6T 5x6 mm 60 30 JLP300A-30 Driving Pinion (3T, 6T 1 31 JLP300A-31 Stripper (3T, 6T 1 32 JLP300A-32 Chain Guide Plate (3T, 6T 1 34 JLP300A-34 Gear Side Plate Assembly (3T, 6T 1 Gear Side Plate 1 Bearing Race 1 Bushing...2 35 JLP300A-35 Load Gear (3T, 6T - JET Tools JLP-150A-5SH | User Manual - Page 27
Index No. Part No. Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 - JET Tools JLP-150A-5SH | User Manual - Page 28
Ordering Parts To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.jettools.com). Having the Model Number and Serial Number of
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Operating Instructions and Parts Manual
JLP-A Series Manual Lever Hoists/Pullers
1/4- to 6-Ton
(models shown are representative of the series)
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-187505
Ph.: 800-274-6848
Revision B1 12/2014
www.jettools.com
Copyright © 2014 JET
JLP-75A
3/4-ton
JLP-25A
1/4-ton