Kenmore 16657 Use and Care Guide
Kenmore 16657 - 3 Burner Grill Manual
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- Kenmore 16657 | Use and Care Guide - Page 1
Care Guide ® LiquidPropane Gas Grill with infraredCooking System Sears Model No. 4t5.t6657900 This Grill is for Outdoor Use Only • Read and follow all Safety, Assembly, and Use and Care instructions in this Guide before assembling and cooking with this grill. • Failure to follow all instructions in - Kenmore 16657 | Use and Care Guide - Page 2
, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. • Grill installation must conform with local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane - Kenmore 16657 | Use and Care Guide - Page 3
if this grill is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 CONVERSION-READY Easily converts from (LP) liquid propane to (NG) natural gas Contact I-8OO4 - Kenmore 16657 | Use and Care Guide - Page 4
stored cylinder is a hazard due to possible gas release from the safety relief valve. This could lift LP tank up and off of support bracket. Install safety cap onto LP tank play. 4,464261709 LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with - Kenmore 16657 | Use and Care Guide - Page 5
during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. • Use a clean paintbrush and a 50 - Kenmore 16657 | Use and Care Guide - Page 6
cannot be stopped do not try to repair. Call Sears for replacement parts at 1-800-4-MY-HOME®. 6. Always close LP tank valve after performing leak test by turning hand wheel clockwise. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. • Do - Kenmore 16657 | Use and Care Guide - Page 7
noise during operation. This will not affect safety or use of grill. ,A, If you have a grill problem see the "Troubleshooting Section". A If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product - Kenmore 16657 | Use and Care Guide - Page 8
, check to make sure they are lit, close the lid and warm up grill on HIGH for 15 minutes. This curing of paint and parts will produce an box or burner and electrodes. See "Troubleshooting" if no click or spark occurs. Valve Check • Important: Make sure gas is off at LP tank before checking valves - Kenmore 16657 | Use and Care Guide - Page 9
variety of grill covers offered by Sears or other qualified dealers. •Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. •When removing grill from storage, follow "Cleaning the Burner Assembly" instructions before starting grill. CAUTION - Kenmore 16657 | Use and Care Guide - Page 10
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder, 2. Remove cooking grates and flame tamers. 3. Remove hitch pins and carryover tubes from rear of burners. - Kenmore 16657 | Use and Care Guide - Page 11
51 1 GREASE TRAY 80018309 Not Pictured: ... 2 DOOR MAGNET 80008850 ... 1 HARDWARE PACK ... 1 CASTER WRENCH 80019169 80000283 ... 1 ASSEMBLY MANUAL, ENGLISH 80019155 ... 1 ASSEMBLY MANUAL, SPANISH 80019156 If you are missing hardware or have damaged parts, please call 1-800-241-7548 for - Kenmore 16657 | Use and Care Guide - Page 12
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Aanttdacthhethtwe otwfioxelodcckainsgtecrsasattetrhseaftrothnet raenadr otigf hthteenbwotitthomthsehcealfster wrench provided. Fixed caster Lockingcaster--______ Bottom Attach side panels to bottom shelf using three 1/4-20x1/2" screws, 7ram lock washers, and 7ram flat washers per panel. IMPORTANT: - Kenmore 16657 | Use and Care Guide - Page 14
1/4-20×1/2"screw 7ramlock washer 7ramflat washer This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside - Kenmore 16657 | Use and Care Guide - Page 15
On backof grill, placeupperbackpanel betweensidepanelsand abovefowerback panel Secureupper backpanelin lowerholes, usingone t/4-20x114" screw,7ramIockwasher,and7ram fiat washeron eachside Do not fully tighten screws until side shelf installation is - Kenmore 16657 | Use and Care Guide - Page 16
Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one l/4-20xllA '' screw, 7ram lock washer, and 7ram flat washer in - Kenmore 16657 | Use and Care Guide - Page 17
First, removethe two screws and lock washersfactory attachedto the sideburner valvebracket,.Positionsideburner valve bracketbeneathsidebumershelffasciaso that valvestemcomesthroughlargercenterhole infascia Alignthe holes on valve bracketwithleft and rightholeson fascia Secureusinglockwashersand - Kenmore 16657 | Use and Care Guide - Page 18
Insertsideburnerburnerinto left shelfThe stud on bottomof burnerfits into rearsmall holein sideburnerdrip pan on shelf,shownA, Secureburnerto sidebumerdrip panwith one Wingnut, shownB Makesureburnertubeengages sidebumervalve,shownC Wingnut Sidebumerburner _' G Wingnut PP_ Sidebumer drip pan - Kenmore 16657 | Use and Care Guide - Page 19
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two l/4-20xllA '' screws, 7ram lock washers, and 7ram flat washers on each side. 1/4-20×11/2s"crew Qty.4 7ram Lockwasher Qty.4 7ram flat washer Qty - Kenmore 16657 | Use and Care Guide - Page 20
Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. I i!i!,i_i,i!iiiiiiii doo_ Hingepin on bottom of door Release the cap and nut from electronic ignition module. Attach electronic - Kenmore 16657 | Use and Care Guide - Page 21
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front - Kenmore 16657 | Use and Care Guide - Page 22
grease tray into opening in upper back panel. m cAuTiom N Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Greasetray Unscrew electronic ignition cap on cart right side panel. Insert AA battery into ignitor, negative (=) end - Kenmore 16657 | Use and Care Guide - Page 23
sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in left side panel. See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety instructions before using. Always keep LP - Kenmore 16657 | Use and Care Guide - Page 24
. •Toomuchgreasebuildupin burnerarea. •Turnoff gas at LP cylinderor at sourceon allowflamesto die down.After fire is outand grill is cold,remove burnerand inspectfor spidernestsor rust. insidefireboxarea,greasetray,and other surfaces. Troubleshooting Burner(s)will not light usingignitor - Kenmore 16657 | Use and Care Guide - Page 25
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshootingalso) ELECTRONICIGNITION: •No spark,no .Reconnectand retry. •Turnfront of grill to face windor increaseflameheight. •RefillLP cylinder. •Referto "Suddendrop in gas flow"above. Flare-up. - Kenmore 16657 | Use and Care Guide - Page 26
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat anyelectrodeswhen controlknobturnedto _" ; no noisecan be heardfrom spark module. ,Battery not location.Operate ignitionsystemand lookfor arcingbetweenoutputwires and grill frame. •If sparksare observedanywhereelsethanon the burners - Kenmore 16657 | Use and Care Guide - Page 27
46426•127709 - Kenmore 16657 | Use and Care Guide - Page 28
Home iiiiiiiiiiiiiiiiiiiiii' iiiiiiiiii iiiiiiiiiiiiiiiiiiiii iiiiiiiiii For expert troubleshooting and home solutions advice: alnag® / ,,**mooo SM ® Registered Trademark / Trademark / Service Mark of Sears Brands, LLC ® Marca Registrada / TMMarca de Fabrica / sMMarca de Servicio de
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Use
and
Care Guide
®
Liquid
PropaneGasGrill
withinfrared
Cooking System
Sears
Model
No. 4t5.t6657900
This Grill
is
for Outdoor Use Only
•
Read and follow all Safety, Assembly,
and Use and Care
instructions in
this
Guide
before
assembling and cooking
with
this
grill.
•
Failure to follow all
instructions in
this
Use and Care Guide
may
lead to
fire
or
explosion, which could
result
in property
damage, personal injury or death.
•
Safety
•
Parts
•
Use
and
Care
•
Assembly
Assembly Questions?
Call
t-800-241-7548
Tools
needed
for
assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16"
Combination wrench (not provided)
SAVE
THESE
INSTRUCTIONS!
Sears,
Roebuck
and
Co.,
Hoffman
Estates,
IL
60179
U.S.A.
©2008Sears,RoebuckandCo.,AllRightsReserved
Printedin China
Model464261709
80019155,02-23-09