Konica Minolta AccurioPress 6136 Plockmatic SD-350/SD-500 System Operator Manu
Konica Minolta AccurioPress 6136 Manual
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- Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 1
Plockmatic SD-350/500 Production Booklet Maker Operator Manual Read this manual carefully before you use this product and keep it handy for future reference. For safety, please follow the instructions in this manual. Doc no: X04106C Date: 14 September 2016 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 2
WARNING This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. The product (System) which is connected to this machine will be class A. NOTE: The domestic environment is an environment where the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 3
related to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. How to read this manual Notation conventions Whenever necessary, the following points for attention are indicated in this manual. WARNING Indicates a potentially hazardous situation which, if instructions are not followed, could result in - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 4
or screws other than those specified in this manual. • Turn off the power and disconnect You suspect that your equipment needs service or repair. • Your equipment's only by authorized and instructed persons. The responsibilities on support surface with adequate strength tor the weight of the machine. - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 5
that the power cord will not be damaged under the machine. • Always contact service if relocating the equipment. • Do not move the machine while the machine , left and right refer to the paper transport direction. • The operator manual always has to be available at the place of use of the machine. - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 6
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Stacker...37 Setting up Belt Stacker for right-angled mode 37 Setting up Belt Stacker for straight mode 38 2. Making Booklets Guided Start...39 Guided Start, step by step...39 Changing settings...42 General procedure...42 Basic settings...42 Input Sheet Size...42 Selecting standard paper sizes - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 8
feed mode...53 3. Tools Tools...55 The Tools screen...55 Stacker full detection...55 Units...55 Software version...56 Paper path light...56 Language...56 Service mode...57 Fold delay...57 Sheet feeder...57 Auto Rotate...58 BookFold Offset...58 4. Jobs Handling jobs...59 Saving a Job...59 Opening and - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 9
stacker...72 Clearing misfeed(s)...72 Clearing misfeed on belt stacker...72 6. Troubleshooting Fault codes...73 General...73 RCT fault codes...73 Booklet Maker fault 99 BookFold Module ...100 BST4000-1 Belt Stacker Module 100 System Set Size Guide...101 Cables, plugs and jumpers...105 INDEX 106 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 10
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Trim Module. The RCT Module is able to rotate (rotator is optional) small(er) sheets from long edge feed to short edge feed to maintain high printer productivity. In order to avoid toner cracking at the spine when folded, the RCT can be programmed to crease the cover sheet. The RCT - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 12
booklets. To allow longer, unattended runs there is an optional high capacity belt stacker available. The BST4000-1 Belt Stacker Module pressed. A sub screen is shown. Make your changes and confirm by pressing the green check mark or exit without making any changes by pressing the red X. Pressing - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 13
Guide To Components Booklet Maker 2 1 3 4 5 6 8 7 1 Top cover 5 Base 2 Hand feeding paper guides 6 Latch handle 3 Infeed assembly 7 Live logo, only on SD-BM500 (optional) 4 Docking assembly 8 Belt Stacker 13 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 14
Booklet Maker, continued 1 2 3 4 5 6 1 Hand feed cover 2 Connections 3 Cable protector 4 Cable holders 5 Fold stop gate 6 Base NOTE: How to connect cables, plugs and jumpers is described at the end of this manual. 14 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 15
, continued 1 10 9 8 7 65 4 3 2 1 Hand feeding paper guides 2 Stapler guides 3 Staple cartridges (incl. stapler heads) 4 Stapler guides release lever 5 Main power switch 6 Set thickness sensor 7 Compiler area 8 Control panel 9 Fold roller paper guide 10 Staple cartridge ejection lever 15 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 16
and remaining buttons may stretch to fit the screen. This manual will most often show a fully configured system. Control panel The control panel Production, perform a Guided Start, retrieve stored jobs or access the General System Settings. Settings for Booklet Production Pressing the [Booklet - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 17
Guided Start Guided Start is a function that takes you through all the basic settings the Booklet Maker System needs for booklet production in eight easy steps. The Jobs Screen Pressing the [Open Jobs] button in the Start screen opens the Open saved Job screen. From here you can open a saved job. - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 18
, touch the screen or send a print job to the Booklet Maker System. The Booklet Maker System can also be forced into Power save mode by pressing the [Power save mode] button. When the Booklet Maker system is processing or when there is a jam state it will not enter power save mode - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 19
Options Rotate Crease Trim Module 1 4 2 3 5 1 Top cover 2 Slide door 3 Interface Module 4 Upstream docking assembly 5 Infeed slot 19 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 20
Rotate Crease Trim Module, continued 1 2 5 3 4 6 1 Exit slot 2 Trim waste transport 3 Connections 4 Cable protector 5 Downstream docking assembly 6 Waste container NOTE: How to connect cables, plugs and jumpers is described at the end of this manual. 20 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 21
Rotate Crease Trim Module, continued 8 12 3 4 5 6 7 1 Exit section "D" 2 Jam clearance baffle "D", exit area 3 Bleed trimmer circular knives 4 Infeed Section "A" 5 Main switch 6 Jam clearance baffle "A", infeed area 7 Jam clearance baffle, Interface Module, infeed area (barely visible in - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 22
Rotate Crease Trim Module, continued 1 2 3 4 1 Waste chute(s) 2 Creaser registration adjustment 3 Bleed trimmer registration adjustment 4 Latch handle, slide 22 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 23
Rotate Crease Trim Module, continued 1 2 4 3 1 Creaser tools 2 Jam clearance baffle, fine registra- tion, section "C" 3 Jam clearance baffle, coarse regis- tration, section "B" 4 Rotator 23 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 24
Booklet Maker Live logo Live logo With a SD-BM500 upgrade kit installed, the three stripes below the user interface will signal status as follows: Not illuminated - System in power save mode or switched of. Steady blue - System is on and ready. Blue stripes add one at a time, faster - System is - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 25
Cover Feeder 3 1 4 2 5 7 1 Loading capacity mark 2 Rear side guide 3 Feed roller assembly 4 Paper separator pad 6 5 Front side guide 6 Paper orientation indicator 7 Air nozzle (2x) 8 Jam clearance baffle 8 25 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 26
BookFold module 1 2 3 4 6 7 8 5 9 1 Top cover 2 Latch handle 3 Docking studs 4 Exit slot 5 Base 6 Infeed slot 7 Connections 8 Cable protector 9 Cable holder NOTE: How to connect cables, plugs and jumpers is described at the end of this manual. 26 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 27
BookFold module, continued The BookFold interior has parts that you will come in contact with if a misfeed occur. 1 3 2 BookFold module, top view, non operator side upper feed belts lifted up 1 Upper feed belt release latch 2 Lower feed belts 3 Upper feed belts NOTE: Upper feed belt on operator - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 28
Trimmer 1 2 3 4 7 5 8 9 6 10 1 Top cover 2 Latch handle 3 Docking studs 4 Exit slot 5 Trim bin 6 Base 7 Infeed slot 8 Connections 9 Cable protector 10 Cable holder NOTE: How to connect cables, plugs and jumpers is described at the end of this manual. 28 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 29
Trimmer, continued The Trimmer interior has parts that you will come in contact with if a misfeed occurs. 1 6 7 2 8 3 4 9 Trimmer, top view 5 1 Set counter 2 Exit drive lifting lever 3 Trimmer stop 4 Exit drive release 5 Exit compressing brackets 6 Infeed roller shaft 7 Trimmer fan 8 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 30
-1 Belt Stacker Module The BST4000-1 High Capacity Belt Stacker Module is an 9 1 Control panel 2 Conveyor belt 8 1 Stacking tray 2 Conveyor belt 3 COM-cable 4 Side guides 5 Front end side guide adjustment knobs 6 Leg assembly 7 Control panel box 8 Height adjustment knobs (two on each leg) 9 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 31
at the highest speed, independent of the speed setting. The power switch is also used to reset the unit after an overload situation. T10198 Operator Manual - Booklet Maker System BM2000 Generation 3 3311 Rev. date: 5 June 2014 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 32
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1. Basics Turning On / Off the Main Power RCT, Booklet Maker, BookFold module, Trimmer & BST Module 1 Make sure that the Booklet Maker, RCT module (optional) and BST power cords are plugged into the wall outlet. NOTE: BookFold (optional) and/or Trim (optional) Modules are both powered from the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 34
cartridges [C] out using the grip [E] at both sides of the staple cartridge. NOTE: Lever [A] controls the stapler guides [D]. It is kept in place by a magnet and can be hard to release. Pressing either lever [B] makes it a bit easier to overcome the force of the magnet. 3 Replace by pushing a new - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 35
the staple cartridge(s) into stapler until it snaps into position and lock stapler guides in position as described above. 7 Close Booklet Maker top cover and 3 Make sure that the ink has completely dried, to avoid smearing. 4 Press on top of either air nozzle [A] to lower the paper bin. Load the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 36
Emptying the trim waste bin Remove the trim waste bin by lifting it and pulling it out. 1 trim waste bin 36 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 37
Gatubidoeth[B] endtos.give at least 5 mm play. 3 Tighten the Side Guides at both Adjeunsdt sth. e stacking with belt speed selector. Adjust the stacking with belt speed selector. See page 11. 5 mm T10198 Operator Manual - Booklet Maker System BM2000 Generation 3 55 Rev. date: 5 June 203147 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 38
Setting up Belt Stacker for Straight Mode Setting up Belt Stacker for straight mode 1 2 1 AdjuAsdt jSuidset GSuidideesGtouitdheeisr to their outeorumteorsmt poostsiptioonsitbioynloboyselonoinsgening knobknso[Abs]. [A]. 2 Adjust the stacking with belt speed selector [B]. Adjust the stacking - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 39
in a few easy steps. Customizing settings and fine adjustments are described later in this chapter. Guided Start, step by step Guided Start Press the [Guided Start] button to enter the Guided Start procedure. Guided Start 1/8 This is the first of up to 8 screens. Depending on how the system is - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 40
Set Thickness Sensor, is calculated. To set the trim manually, follow "Finished Booklet size" described in section "Basic Settings" below. Guided Start 4/8 Select whether the Cover Feeder is to be used or not and press the corresponding button. Guided Start 5/8 Load the covers face down. NOTE: Make - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 41
cover or not. This feature is used to avoid high area coverage toner cracking on the spine on booklet containing less than 6 sheets. Press the corresponding button. 2 After you are done, press the [Finish] button to conclude the Guided Start. Guided Start 8/8 All settings needed to begin producing - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 42
. You will be returned to the Settings for Booklet Production screen Procedure for permanent changes: To keep your new settings, press the [Save current settings] button. Follow on screen instructions to save your current settings as a new job or to an existing job. NOTE: Choose either of the above - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 43
be reset. Finished Booklet Size Auto trimming Select Length and/or Width and key in the desired value. Save the custom size format by pressing the [check] button. Three different custom paper sizes can be stored. NOTE: Also decimal(s) must be entered before the green [check] button appears. Save - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 44
2 44 To set the trim manually, press [Custom Booklet Size] and then [Edit]. To adjust the amount of face trim, press the number on the [Length] of the finished booklet and the amount of face and bleed trim is displayed. Press the green [check] button to confirm. NOTE: When using the bleed trim - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 45
position From the Settings for Booklet Production screen, press the [Staple] button. Set to Manual, the staple position can be altered up to 3 mm (0.12") on either side of the fold. Press the [+] button move position closer to the lead edge and press the [-] button move position closer to the trail - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 46
and save setting by pressing the green [check] button. Cover General If the optional Cover Feeder is installed, the [Cover] button will be visible in the control panel. If enabled, the cover feeder will automatically feed one sheet to each set from the printer, or if you are manually feeding a set - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 47
may want to increase the Air flow when running thick, heavy covers. From the Cover screen, press the [Air separation] button. Set the desired amount of air flow by pressing the corresponding button and save setting by pressing the green [check] button. Default setting is 40%. From the Cover screen - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 48
. 1 Remove all cover sheets from the bin. 2 Press the [Purge Cover] button and confirm 2 by pressing the green [check] button. The pre-fed cover sheet General The BookFold module has three different settings - Manual, Auto and Off. In Manual mode, there are eight different settings of BookFold - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 49
Below table shows highest supported BookFold pressure settings on SD-500 and SD-350 Production . Selecting BookFold pressure setting From the Settings for Booklet Production screen, press the [BookFold] button. Press the [Manual] button and select the desired amount of pressure using the [+] and - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 50
sheets less than 120 gsm / 32 lb Bond. For sheets heavier than that, select Coarse. When you want to turn the Creaser off, select Off. Press the green [check] button to confirm. Crease position The crease is initially set to the center of the sheet. Operators have the option to offset - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 51
setting may worsen the result. After setting registration value, press the [Check set registration] button and follow the instructions on screen. If you are satisfied with the registration, confirm by pressing the green [check] button. If not, press the [-] and [+] buttons to enter new value. Check - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 52
the [Asymetric Side Trim] button. 2 Choose Asymmetric Side Trim if you want to offset the bleed trim. Move using the [+] and [-] buttons and press the green [check] button to save setting. Settings as in the example above left would result in a booklet trimmed like this. Bleed Trimmer - Cover - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 53
stand-alone unit. Hand feed mode [A] 1 Setup the Booklet Maker to the correct 2 paper size. 2 Open the Top Cover. 3 Adjust the hand feeding paper guides [A] to the correct paper size. 4 Close the Top Cover. 5 Open the Hand feed Cover [B]. 6 Start hand feeding sets [C] when the text [Read to - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 54
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the [Tools] button to get to the General System Settings screen. Select the setting you want to change by pressing the corresponding button. Press the green [check] button to save your changes. Stacker full detection Set Stacker Full Detection to ON if you want the system to stop and - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 56
Paper path light Select module by pressing the corresponding button to display the software version. Press [Exit] button to go back to the Settings screen. This function is for service purposes. To turn the paper path light on, press [ON 5 min] button and save by pressing the [OK] button. Language - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 57
delay Sheet feeder This function is for authorized service personnel only and is password protected. 3 With Load the Cover Feeder, enter the desired number of sheets in each set and press the [Start] button to begin folding. Press the [Stop] button to stop. See section 1, "Basics", for how to load - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 58
Auto Rotate If your system includes the optional RCT module, you can select whether you want Auto Rotate function to be ON or OFF by pressing the corresponding button. It is recommended to keep this ON. When turned on, the Rotator will automatically rotate all sheet sizes sent from the printer - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 59
the [Jobs] button to be able to store, change or delete jobs. Saving a Job To store a job, press from the Settings for Booklet Production screen. Press the [Save as a NEW job] button and then press the green [check] button to continue. The [Save to existing job] button is only available if a job is - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 60
job cannot be deleted. The button [Save to existing job] is only available if a saved job is currently loaded. Press the [Save to existing job] button to overwrite the currently loaded job. Press the green [check] button to confirm. The name of the currently loaded job is shown in the upper right - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 61
5. Clearing Misfeed(s) Clearing misfeed(s) General If a misfeed condition should occur, it is indicated on the Booklet Maker display. The message "Clear Misfeed(s)", an error code and the location of the misfeed is displayed. See examples below. Misfeeds in the Rotate Crease Trim Module are - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 62
RCT module Clearing misfeed(s) in the paper path Interface Module 1 Open the RCT Top Cover. 2 Reach inside the Interface Module and lift up the baffle marked with a green dot. The Interface Module baffle is located just to the right of baffle "A". 3 Remove any missfeed(s). 4 Lower baffle to normal - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 63
Infeed "A" area and exit "D" area 1 Open the RCT Top Cover. 2 Lift up baffles "A" and "D" if needed. 3 Remove any missfeed(s). 4 Lower baffles "A" and "D" to normal position 5 Missfeed(s) in the trimmer area are rolled out by rotating the rubber surfaced pinch roller [A]. 6 Close the top cover. - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 64
RCT, registration and creaser area 1 Open the slide door [A]. 2 Unlatch and pull out the slide [B]. 3 Open baffles "B" and "C" if needed. 4 Remove any misfeed(s). 5 Close baffles "B" and "C". 6 Push in and latch the slide. 7 Always remove any residual waste from waste channel and waste [C] belt - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 65
a misfeed indicated in Area B2 1 Open the top cover. 2 Close top cover. If system does not purge, open top cover and remove misfed sheets manually. To clear a misfeed indicated in Area B3 1 Open the top cover. 2 Close top cover. If misfeed condition remains: 1 Switch off the main power. 2 Switch - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 66
Clearing misfeed(s), continued Clearing misfeed in infeed area 1 Open the Top Cover. 2 Depending on where the misfeed occurred, the upper or lower part of the Infeeder [A] can be lifted at the green dots [A] to facilitate removal of misfed sheets. When the Booklet Maker is connected to an RCT, the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 67
. 3 Remove sheets/booklets in folder area between fold rollers. 4 In reversed manner, place the fold roller paper guide back in operating position. NOTE: Make sure the fold roller paper guide is locked in operating position [B] at both sides. 5 5 Close Top Cover. [A] 21 3 Fold roller paper - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 68
Cover Feeder Clearing misfeed(s) in vertical transport area 1 Open the Top Cover [A]. 2 Lift the jam clearance baffle [B]. 3 Remove the misfed sheet. 4 Put the jam clearance baffle back in normal position. 5 [A] [B] 68 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 69
module Clearing misfeed(s) Inside the BookFold module 1 Open the top cover. 2 Lift up upper feed belts (A) to access jammed/misfed booklets. NOTE: Press the green dots (B) (only one visible in picture) on the latches to release. 3 Remove the jammed/misfed booklets. 4 Place the upper feed - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 70
Trimmer Clearing misfeed(s) The upper trimmer blade on the trimmer is protected by a knife protection plate that moves away during the cutting stroke. WARNING Never put fingers or other parts of the body between the upper and lower trimmer knives. Clearing misfeed in input area 1 Raise the rightmost - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 71
Clearing misfeed(s), continued Clearing misfeed in exit area 1 Lift the exit compressing brackets and transport belts [B] at the green dot. 2 Secure using the latch [C]. Not clearly visible in picture 3 Remove the misfed sheets from the exit area. 4 After the misfed sheets are removed, release the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 72
Belt stacker Clearing misfeed(s) Clearing misfeed on belt stacker 1 Lift the belt stacker exit cover (A). 2 Remove jammed/misfed booklets. 3 Place belt stacker exit cover back in operating position. 5 A 72 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 73
you troubleshooting. If frequent input jams are experienced please check paper curl and de-curler adjustments in printer operator guide. For fault codes other than specified below - remove any paper in the paper path and power Off and On the system. NOTE: If procedures in this manual do not rectify - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 74
on to error. Power off and on the system. If problem persists, recover! contact customer support. BM-170, Incompatible RCT software! Software in the RCT sheet size in the Booklet Maker is automatically set to AUTO. Press the [Done] button to continue with the Booklet Maker in AUTO mode or - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 75
communication error. Power off and on the system. If problem persists, contact customer support. Indicates "Out of covers" in the Cover Feeder. Load two options: 1. Correct either mismatch and press the [Done] button. 2. Turn the Cover Feeder off by pressing the [Turn cover off] button to continue - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 76
empty. Message will also be displayed if the green [check] button was pressed after deciding to use Covers but before the bin was loaded. There are two on the system. If problem persists, contact customer support. A misfeed has occurred in the BookFold module. If problem persists, clean feed belts - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 77
there might be an internal communication area, please power off and power on to error. Power off and on the system. If problem persists, recover! contact customer support. TR-201 - TR-206 Clear misfeed A misfeed has occurred in the Trimmer. See section 5, "Clearing Misfeed(s)" for how to clear - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 78
cables between Booklet Maker, BookFold module and Trimmer are connected. This message will be displayed when the stacker is full. Empty the belt stacker and press the [Done] button to continue operation. 78 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 79
the equipment if you notice unusual noises or odors. Disconnect the power cord from the power source and call your authorized technician to correct the problem. WARNING Do not put fingers or other parts of the body between the upper and lower trimmer knives. • Do not switch off the main power - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 80
Where to put Your Machine Machine environment • Always locate the equipment on a solid support surface with adequate strength for the weight of the machine. • Always keep magnets and all devices with strong magnetic fields away from the machine. If - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 81
2940-3150mm 116-124" Ensure that the minimum required floor space is available for the system that you are about to install (Figure 1). The optional high capacity Belt Stacker BST4000-1 replaces the included belt stacker and can be placed either in-line or angled to the Booklet Making system. The - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 82
. An increasing number of misfeeds, or double feeds, is one indication of the need to clean the Feed Rollers. 1 Remove the feed roller assembly by pressing it to the front of unit (A). The non operator side end of the feed roller assembly will now be released (B) and the assembly can be - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 83
water and a lint free cloth. 1 Open the top cover. 2 Clean the upper feed belts (A). The upper feed belts can easily be rotated in either direction. 3 Press the release latch (B), one to each and lift up the upper feed belts to access the lower feed belts. 4 Clean the lower feed belts (C). Rotate - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 84
BookFold module, continues Pressure springs If feed errors occur, check that the pressure on the upper feed belts is set to the default position. The pressure springs should always be at its upper position where the pressure is equal to its highest value. Non operator side spring in upper position ( - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 85
are cleaned with the same cleaning agent used to clean the printer and a lint free cloth. Sensors are wiped clean with a lint free cloth. A problem with registration accuracy is often related to build up residual toner and paper dust. CAUTION Never use any cleaning fluids on sensors. Cleaning the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 86
Cleaning the paper path transportation nip rollers (4x) continued Nip rollers two on lower shaft 7 Cleaning the fixing rollers (3x) Also clean the idling rollers WARNING Do not place your fingers inside the knife guards. Doing so may result in injury. Knife guards Fixing rollers continued on next - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 87
Cleaning the fixing rollers (3x) continued Fixing rollers 7 Cleaning the registration cross roller (4x) & friction tires (4X) Registration cross rollers Cleaning friction tires 87 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 88
Cleaning the rotator rollers (2x) Also clean the idler rollers Rotator rollers 7 Cleaning the paper path sensors (5x) WARNING Do not place your fingers inside the knife guards. Doing so may result in injury. Infeed sensor Exit sensor Knife guards continued on next page 88 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 89
Cleaning the paper path sensors (5x) continued Rotator sensor 7 Registration sensor 89 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 90
Cleaning the paper path sensors (5x) continued Creaser sensor 7 Cleaning of creaser tools (2x) After a period of time toner and paper dust may leave residuals in the grooves of the tool. These grooves must be cleaned periodically to maintain creasing performance. Grooves on both sides of the tool 90 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 91
Adjustment of Bleed Trimmer registration angle (parallel cut) Adjustment of Bleed Trimmer registration angle (trimmer cut parallel to registration (operator side) edge) 1 Turn adjustment screw [A] in desired direction. Change in adjustment is reflected on the reference scale [B]. Turn the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 92
Adjustment of Creaser registration angle Adjustment of Creaser registration angle 1 Loosen the star shaped knob [A]. 2 Turn the knurled eccentric adjuster [B] to move reference mark in the desired direction. 3 Tighten the star shaped knob [A] again. Process direction Lower the operator side side - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 93
Module is present in the configuration, it should be turned ON or feed problem at output may occur. • If the Adjustment of "Bleed Trimmer registration angle" described in section Maintaining Your Machines in the OP manual is set too tight, the sheets may show wrinkles in the process direction - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 94
the BookFold Module shall be turned ON or feed problem at output may occur. • Heavy weight media . • Thick books made from coated stock with high friction between each sheet may show permanent "wave like on the inner sheet. • Marks from side guide motion may appear on sensitive media. • Never - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 95
media, staples may not completely penetrate the set resulting in a faulty staple. If problem persists, consider changing media. Staple may not be able to penetrate the number of sheets indicated by the "Set Size Guide". Some uncoated extra "dense" paper may show the same limitation. The following - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 96
7 Page intentionally blank. 96 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 97
8. Specification Machine Specifications Rotate Crease Trim Module (option) Speed Standard Paper Sizes Paper Size Minimum (Out) Paper Size Maximum (Out) Paper Width Maximum (In) Paper Weight (Minimum) Paper Weight (Maximum) Specifications Same as SD-BM350/500 Booklet Maker Same as SD-BM350/500 - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 98
based on rough estimates and founded on pure observation Folding/stapling capabil- 2 - 35 or 50 Sheets (80gsm / 20lb Bond) ity See Set Size Guide for more information Folding capability only 1 to 2 sheets Off-line use Possible Staple / Fold (2 staples) Weight 155 kg / 341.7 lb Dimensions - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 99
Cover Feeder Module Maximum Speed Specifications Same as SD-BM350/500 Booklet Maker Standard Paper Sizes Same as SD-BM350/500 Booklet Maker Paper Weight (Minimum) 64gsm / 16lb Bond Paper Weight (Maximum) 250gsm / 67lb Bond Cover Feeder Capacity 20mm (app. 200 sheets of 80gsm paper) 13/16" ( - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 100
BST4000-1 Belt Stacker Module 8 Specifications Speed Variable Overlap Adjustable Capacity A4 / 8,3"x11,7" ....≥ 1,000 A3 / 11,7"x16,5" .....≥ 500 Side guides Adjustable 0-357mm / 14" Weight 70kg/1541lb Dimensions Table height Width Length 575 - 1000mm / 22.6" - 39.4" 440mm / 17" 1380mm - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 101
problem persists, consider changing media. Staple may not be able to penetrate the number of sheets indicated by the "Set Size Guide = A3/11x17"> , Small = - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 102
Declaration of Conformity EU DECLARATION OF CONFORMITY [1] No.[2 D0001499 (D.4) Manufacturer [3] ........ Plockmatic International AB, Telefonvägen 30, S-126 26 Hägersten, Sweden This Declaration of Conformity is issued under the sole responsibility of the manufacturer [4] Object of the - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 103
DECLARATION OF CONFORMITY [1] according to ISO/IEC & EN 17050-1 No.[2 N0003931 (C.2) Issuer's name [3] ....... Plockmatic International AB Issuer's address [4]... Telefonvägen 30, S-126 26 Hägersten, Sweden Object of the Declaration [5] Type/Model [6] Name [7] Description [8] F102-012 SD-350 SD- - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 104
8 EU DECLARATION OF CONFORMITY [1] No.[2 D0000356 (H.3) Manufacturer [3] ........ Plockmatic International AB, Telefonvägen 30, S-126 26 Hägersten, Sweden This declaration of conformity is issued under the sole responsibility of the manufacturer [4] Object of the Declaration [5] Type/Model [6] - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 105
Cables, plugs and jumpers Schematical description of how to connect communication cables, termination plugs and interlock jumpers on all possible system configurations. 102-110017 T♀ SD-350/500 Wiring Overview 2017-09-14 13:48 STACKER T♂ PRINTER SD-RCT T♀ SD-BM SD-BF SD-TR STACKER T♂ - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 106
Booklet Size 43 Fold delay 57 Fold position 46 G General fault codes 78 General safety 4 Guided Start 39 Guide To Components 13 H Hand-feeding 53 Hand feed mode 53 Handling jobs 59 How to read this manual 3 I Input Sheet Size 42 Introduction 3 J Jobs 59 L Language 56 Limitations of the SD-350/SD - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 107
sizes 42 Service mode 57 Set registration (fine adjustment) 51 Setting up Belt Stacker 37 Sheet feeder 57 Software version 56 Specification 97 Stacker full detection 55 Staple 45 System Set Size Guide 101 T Tools 55 Trimmer 28,?70 Trimmer fault codes 77 Trimmer Module 99 Troubleshooting 73 Turning - Konica Minolta AccurioPress 6136 | Plockmatic SD-350/SD-500 System Operator Manu - Page 108
Read this manual carefully before you use this product and keep it handy for future
reference.
For safety, please follow the instructions in this manual.
Operator Manual
Doc no: X04106C
Date: 14 September 2016
Plockmatic SD-350/500
Production Booklet Maker