Kyocera TASKalfa 11100 9600/11100/13600 Replacement Guide
Kyocera TASKalfa 11100 Manual
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- Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 1
REPLACEMENT GUIDE - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 2
- Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 3
TABLE OF CONTENTS Introduction...3 How to Read This Manual...4 Symbols...4 Disclaimer...4 Power Switch Symbols...4 Safety During Operation...5 Safety Precautions to Be Followed...6 Environments Where the Machine Can be Used 6 Handling power cords and power - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 4
Replacing the Rollers in the Wide LCT 5/6 44 Replacing the Rollers in the LCT...50 Replacing the Rollers in the LCT 4...50 Replacing the Rollers in the LCT 5...53 Replacing the Rollers in the LCT 6...57 Replacing the Rollers in the Bypass Tray...62 Replacing the Rollers in the ADF...66 3. - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 5
received training and are not sure how to perform a procedure, call your service representative. • Even if you have received training, never attempt any procedure that is not shown in this manual. • The contents of this manual are subject to change without prior notice. In no event will the company - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 6
these explanations. Indicates supplementary explanations of the machine's functions, and instructions on resolving user errors. This symbol is located at the on the machine's display or control panels. Disclaimer Contents of this manual are subject to change without prior notice. In no event will - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 7
Safety During Operation In this manual, the following important symbols are used: Indicates a potentially hazardous situation which, if instructions are not followed, could result in death or serious injury. Indicates a potentially hazardous situation which, if instructions are not followed, may - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 8
is used heavily. Handling power cords and power plugs • Do not use any power sources other than those that match the specifications shown in this manual. Doing so could result in fire or electric shock. • Do not use any frequencies other than those that match the specifications shown. Doing so could - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 9
. Doing so could result in fire or electric shock. • If the power cord is damaged and its inner wires are exposed or broken, contact your service representative for a replacement. Use of damaged power cords could result in fire or electric shock. • Be sure to disconnect the plug from the wall outlet - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 10
its power immediately. After turning off the power, be sure to disconnect the power cord plug from the wall outlet. Then contact your service representative and report the problem. Do not use the machine. Doing so could result in fire or electric shock. • If metal objects, or water or other fluids - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 11
the machine might move or come down to cause an injury. • Contact your service representative if you need to lift the machine (such as when relocating it to any covers or screws other than those explicitly mentioned in this manual. Inside this machine are high voltage components that are an electric - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 12
regularly, dust will accumulate. Fire and breakdown can result from heavy accumulation of dust inside this machine. Contact your sales or service representative for details about and charges for cleaning the machine's interior. Handling the machine's supplies • Do not incinerate toner (new or - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 13
• The fusing unit becomes extremely hot during operation. To prevent minor burns, allow the machine to cool for at least 30 minutes before you remove the fusing unit. • The fusing unit weighs approximately around 17.0 kg (37.5 lb). • When moving the fusing unit, lift it slowly and be careful not to - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 14
12 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 15
1. Before You Begin What You Need Use only the tools and materials described in this manual. Using other tools or materials could damage the machine or cause injury. 1 2 3 CZC149 1. Keep them somewhere safe. If the maintenance kit has any items missing, contact your service representative. 13 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 16
1. Before You Begin General Cautions • Never remove any screw unless you are instructed to do so. Handles and levers • Purple handles and levers are for pulling or lifting parts when you move or remove them. Purple labels on - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 17
not remove any covers or screws other than those explicitly mentioned in this manual. Inside this machine are high voltage components that are an electric shock hazard. Contact your sales or service representative if any of the machine's internal components require maintenance, adjustment, or repair - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 18
1. Before You Begin Control Panel 1 2 3 4 5 CZC140 1. Main power indicator 2. Number keys 3. [User Tools] key 4. [Counter] key 5. [Start] key 16 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 19
Turning Off/On the Power Turning Off/On the Power • Turn off the main power before carrying out any of the operations described in this manual. The main power switch is on the left side of the machine. When this switch is turned on, the main power turns on and the - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 20
1. Before You Begin 2. Open the front covers. 4 5 1 2 6 3 CZC001 3. Push the AC power switch. 4 5 1 2 6 3 CZC173 4. Unplug the machine and its optional devices from the wall outlet. Turning On the Main Power 1. Plug the machine and its optional devices into the wall outlet. 2. Open - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 21
3. Push the AC power switch. Turning Off/On the Power 4 5 1 2 6 3 CZC172 4. Open the main power switch cover, and push the main power switch. CZC150 The main power indicator goes on. • After you switch the main power on, a screen may appear to indicate that the machine is initializing. Do - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 22
1. Before You Begin Specifying System Auto-Reset Timer To prevent the machine from switching screens while you are replacing parts, set [System Auto Reset Timer] to "Off". After replacing the parts return the setting to "On", if necessary. • For details about changing this setting, see Connecting - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 23
Preparation Preparation Spread newspaper or other paper in front of the machine before removing any parts. • The newspaper or other paper will catch small amounts of toner or shreds of dry lubricant that may fall out of the PCUs when they are removed. 4 5 1 2 6 3 CZC141 21 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 24
. See page 17 "Turning Off/On the Power". 3. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. 4. Press [Machine: Maintenance]. 5. Press [Reset Replaceable Parts Counter]. 22 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 25
for the replaced component is executed automatically. 11. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. 23 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 26
1. Before You Begin 12. Press [Machine: Maintenance]. 13. Press [Estimated Life Already Used]. 14. Make sure the counter has been reset. 24 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 27
be replaced together. • Handle new rollers carefully and avoid touching their surfaces with bare hands. • If you lose a snap ring, contact your service representative. What You Need • Hex screwdriver Time for Replacement A message will appear when it nears the time to replace a component. Print the - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 28
2. Replacing the Paper Feed Rollers Tray Names 1 2 1 3 2 4 3 1. ADF 2. Tray 1 3. Tray 2 4. Tray 3 5. Multi bypass tray 6. Tray 4-6 (wide LCT) 7. Tray 4-6 (LCT) 4 5 6 4 5 6 5 6 7 CZC138 26 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 29
Position of the paper feed rollers 1 1 2 2 3 3 4 5 4 6 4 5 5 6 CZC139 1. ADF 2. Trays 1-3 3. Multi bypass tray 4. Tray 4-6 (wide LCT) 5. Tray 4-6 (LCT) Before You Begin 27 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 30
2. Replacing the Paper Feed Rollers Replaceable Parts Trays 1-3 1 2 3 CZC142 1. Feed roller 2. Pick-up roller 3. Separation roller Trays 4-6 (Wide LCD/LCD) 2 3 1 CZC143 1. Pick-up roller 2. Feed roller 3. Separation roller 28 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 31
Multi bypass tray 1 2 3 1. Feed roller 2. Pick-up roller 3. Separation roller ADF 1. Paper feed belt 2. Pick-up roller 3. Separation roller Before You Begin CZC144 1 2 3 CZC155 29 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 32
2. Replacing the Paper Feed Rollers Replacing the Rollers in Tray 1 1. Open the front covers. 4 5 1 2 6 3 CZC001 2. Pull open the tray until it stops. Remove any paper in the tray. 4 5 1 2 6 3 CZC002 3. Remove the 2 screws. 30 CZC003 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 33
in Tray 1 4. Push the tray in while lifting its front part slightly, disengage the lock, and then detach the tray. 2 1 CZC192 CZC193 5. Push the guide rail back into the machine. CZC004 6. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 34
2. Replacing the Paper Feed Rollers 2 1 3 CZC005 7. Attach the new paper feed roller in the following order: (1) Separation roller and snap ring (2) Feed roller and snap ring (3) Pick-up roller and snap ring 2 3 1 CZC010 8. Pull out the guide rails. 32 CZC009 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 35
9. Engage the tray with the guide rails' thread holes. 1 2 Replacing the Rollers in Tray 1 CZC008 10. Secure the tray with the 2 screws. CZC003 11. Push the tray back into the machine. 4 5 12 6 3 CZC007 33 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 36
2. Replacing the Paper Feed Rollers 12. Close the front covers. 4 5 1 2 6 3 CZC006 13. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". If A3 Tray Unit Is Attached 1. Open the front - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 37
Replacing the Rollers in Tray 1 3. Remove the four screws, and then lift the inner tray out of the drawer. DLC301 4. Push the guide rails back into the machine. DLC302 5. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 38
-up roller and snap ring 2 3 1 CZC010 7. Pull out the guide rails. DLC303 8. Attach the inner tray, align it with the screw holes in the left and right guide rails, and secure it with the four screws. DLC305 When putting the tray on the guide rails, align the hole in the bottom of the - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 39
Replacing the Rollers in Tray 1 DTH014 9. Push the tray back into the machine. 10. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 37 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 40
2. Replacing the Paper Feed Rollers Replacing the Rollers in Tray 2/3 1. Pull open the tray until it stops. Remove any paper in the tray. 1 2 3 CZC011 2. Lift the inner tray out of the drawer. CZC012 3. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 41
4. Attach the new paper feed roller in the following order: (1) Separation roller and snap ring (2) Feed roller and snap ring (3) Pick-up roller and snap ring 2 3 1 CZC010 5. Mount the inner tray. Replacing the Rollers in Tray 2/3 CZC014 6. Push the tray back into the machine. 1 3 2 CZC013 7. - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 42
2. Replacing the Paper Feed Rollers Replacing the Rollers in the Wide LCT Replacing the Rollers in the Wide LCT 4 1. Open the front cover. 4 5 6 CZC015 2. Pull open the tray until it stops. Remove any paper in the tray. 4 5 6 CZC016 3. Remove the 2 screws, and then remove the side plate. 4 5 40 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 43
Replacing the Rollers in the Wide LCT 4. Remove the 2 screws, and then pull out the paper feed unit until it stops. 4 5 CZC018 5. Remove the screw, and then slide the bracket. 4 5 CZC019 6. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 44
2. Replacing the Paper Feed Rollers (3) Pick-up roller and snap ring 2 1 3 CZC157 8. Slide the bracket back to its original position, and then secure it with the screw. CZC024 9. Push the paper feed unit into the machine, and then secure it with the 2 screws. 4 5 CZC023 42 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 45
Replacing the Rollers in the Wide LCT 10. Align the markers, and then secure the side plate with the 2 screws. 4 5 CZC022 CZC156 11. Push the tray back into the machine. 4 5 6 CZC021 43 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 46
2. Replacing the Paper Feed Rollers 12. Close the front cover. 4 5 6 CZC020 13. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". Replacing the Rollers in the Wide LCT 5/6 1. Open the front - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 47
3. Pull open the tray until it stops. Remove any paper in the tray. 4 5 Replacing the Rollers in the Wide LCT 6 CZC026 4. Remove the 2 screws, and then remove the side plate. 4 5 CZC151 5. Remove the 2 screws, and then pull out the paper feed unit until it stops. 4 5 CZC152 45 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 48
2. Replacing the Paper Feed Rollers 6. Remove the screw, and then slide the bracket. 4 5 CZC183 7. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller 2 3 1 CZC189 8. Attach the new paper feed roller - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 49
Replacing the Rollers in the Wide LCT 9. Slide the bracket back to its original position, and then secure it with the screw. CZC024 10. Push the paper feed unit into the machine, and then secure it with the 2 screws. 4 5 CZC154 11. Align the markers, and then secure the side plate with the 2 screws. - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 50
2. Replacing the Paper Feed Rollers CZC156 12. Push the tray back into the machine. 4 5 5 6 CZC028 13. Attach the tab paper end fence. 4 5 6 CZC027 48 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 51
14. Close the front cover. Replacing the Rollers in the Wide LCT 4 5 6 CZC020 15. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 49 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 52
2. Replacing the Paper Feed Rollers Replacing the Rollers in the LCT Replacing the Rollers in the LCT 4 1. Open the front cover. 4 5 6 CZC029 2. Pull open the tray until it stops. Remove any paper in the tray. CZC030 3. Remove the 4screws, and then lift the inner tray out of the drawer. 50 CZC031 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 53
4. Push the guide back into the machine. Replacing the Rollers in the LCT CZC032 5. Remove the paper feed roller in the following order: (1) Snap ring and pick-up - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 54
2. Replacing the Paper Feed Rollers 7. Pull out the guide. CZC037 8. Mount the inner tray on the guide, and then secure it with 4 screws. CZC036 9. Push the tray back into the machine. CZC035 52 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 55
10. Close the front cover. Replacing the Rollers in the LCT CZC034 11. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". Replacing the Rollers in the LCT 5 1. Open the front cover. 4 5 6 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 56
2. Replacing the Paper Feed Rollers 3. Remove the 4 screws, and then remove the side plate. CZC040 4. Remove the 2 screws, and then pull out the paper feed unit until it stops. CZC041 5. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 57
(3) Pick-up roller and snap ring Replacing the Rollers in the LCT 2 1 3 CZC038 7. Push the paper feed unit into the machine, and then secure it with the 2 screws. CZC044 8. Align the markers, and then secure the side plate with the 4 screws. CZC043 55 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 58
2. Replacing the Paper Feed Rollers CZC158 9. Push the tray back into the machine. CZC042 10. Close the front cover. CZC034 11. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 56 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 59
Replacing the Rollers in the LCT 6 1. Open the front cover. 4 5 6 CZC029 2. Remove the tab paper end fence. Replacing the Rollers in the LCT CZC135 3. Pull open the tray until it stops. Remove any paper in the tray. CZC045 57 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 60
2. Replacing the Paper Feed Rollers 4. Remove the 6 screws, and then remove the side plate. CZC046 5. Remove the 2 screws, and then pull out the paper feed unit until it stops. CZC047 6. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 61
(3) Pick-up roller and Snap ring Replacing the Rollers in the LCT 2 1 3 CZC038 8. Push the paper feed unit into the machine, and then secure it with the 2 screws. CZC050 9. Align the markers, and then secure the side plate with the 6 screws. CZC049 59 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 62
2. Replacing the Paper Feed Rollers CZC159 10. Push the tray back into the machine. CZC048 11. Attach the tab paper end fence. CZC134 60 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 63
12. Close the front cover. Replacing the Rollers in the LCT CZC034 13. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 61 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 64
2. Replacing the Paper Feed Rollers Replacing the Rollers in the Bypass Tray 1. Remove the cover. CZC128 2. Remove the screw. CZC124 3. Remove the plate. 62 CZC129 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 65
4. Remove the screw, and then slide the bracket. Replacing the Rollers in the Bypass Tray CZC125 5. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller 2 1 3 CZC132 6. Attach the new paper feed - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 66
2. Replacing the Paper Feed Rollers 7. Slide the bracket back to its original position, and then secure it with the screw. CZC126 8. Attach the plate. CZC130 9. Secure the plate with the screw. CZC127 64 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 67
10. Attach the cover. Replacing the Rollers in the Bypass Tray CZC131 11. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 65 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 68
2. Replacing the Paper Feed Rollers Replacing the Rollers in the ADF Available rollers are 9600, 11100, and 13600. 1. Open the ADF cover. CWH133 2. Remove the retaining plate. CZC160 3. Pull the shaft toward the front of the machine to detach it, and then remove the paper feed unit. 1 2 CZC161 66 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 69
4. Remove the separation roller cover. 2 1 CZC162 5. Remove the separation snap ring and roller. Replacing the Rollers in the ADF CWH136 6. Mount the new separation roller and the snap ring. CWH137 When you replace the parts, be careful not to bend the film. 67 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 70
2. Replacing the Paper Feed Rollers CZC194 7. Attach the separation roller cover by aligning the tabs. 1 2 CZC163 8. Remove the two pick-up roller's snap rings and bearings, and then remove the pick-up roller cover. 1 2 1 DTH001 68 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 71
Replacing the Rollers in the ADF 9. Disengage the shaft, remove the white component, and then remove the pick-up roller. 1 2 CWH140 10. Mount the new pick-up roller and reattach the white component and the shaft. 2 1 CWH141 11. Attach the cover, and then fit the two bearings and snap rings. 2 1 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 72
2. Replacing the Paper Feed Rollers 12. Pulling the white component away, disengage the projecting part from the pick-up roller. CZC175 13. Remove the component containing the pick-up roller. Be sure to disengage the projecting part before removing the component. If you try to remove it forcefully, - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 73
15. Remove the idler roller and the paper feed belt. Replacing the Rollers in the ADF CWH145 16. Install the new paper feed belt and reattach the idler roller. CWH146 17. Insert the cover's bars into the holes in the idler roller's shaft. CZC178 71 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 74
2. Replacing the Paper Feed Rollers 18. Attach the paper feed belt cover. CZC180 19. Attach the component containing the pick-up roller. CZC179 20. Pull the white component and insert the stud into the component containing the pick-up roller. 72 CZC175 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 75
21. Insert the end of the shaft into the hole. Replacing the Rollers in the ADF CZC181 22. Install the paper feed unit by inserting the end of the shaft into the socket in the white component, making sure that the end of the shaft and the socket have the same crosssectional shape. 2 23. Reattach - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 76
2. Replacing the Paper Feed Rollers 24. Close the ADF cover. CWH151 25. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 74 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 77
3. Development Unit Before You Begin • The surface of a drum is sensitive to light. Exposing the surface of a drum to strong light (especially direct sunlight) can permanently damage it. • Replace the photoconductor unit or its cleaning unit with the detached charge unit. What You Need • Hex - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 78
3. Development Unit Cleaning unit for photoconductor unit CZC052 Photoconductor unit CZC053 76 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 79
Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 1. Open the front covers. 4 5 1 2 6 3 CZC001 2. Remove the 3 screws. CZC054 3. Remove the cover. CZC055 77 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 80
3. Development Unit 4. Push the lock lever. CZC056 5. Pulling the lock lever down, pull out the charge unit. CZC166 6. Hold the charge unit with both hands so it does not come into contact with any metal parts, and then detach it. 78 CZC167 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 81
Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 7. Pull down the lever. CZC057 8. Remove the 3 screws, and then remove the cover. CZC058 9. Loosen the drawer stop knob by turning it, and then remove it. CZC059 79 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 82
3. Development Unit 10. Holding the handle, pull out the development unit drawer. CZC060 11. Turn the lock lever. CZC061 12. Remove the cleaning unit for photoconductor unit. CZC062 80 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 83
Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 13. Turn the drum knob. CZC063 14. Rotate the handle. CZC064 15. Pull out the photoconductor unit. CZC065 81 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 84
3. Development Unit 16. Using the powder pad applicator, pat the surface of the photoconductor unit lightly. CZC145 17. Spread the developer on the photoconductor unit evenly using a dry cloth. CZC174 18. Rotate the photoconductor unit a half-turn until the surface to which the powder has been - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 85
Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 19. Attach the new photoconductor unit. CZC077 CZC147 Make sure that the surface to which the powder has been applied does not come into contact with the development roller. CZC197 83 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 86
3. Development Unit 20. Rotate the handle. CZC076 21. Turn the drum knob while pushing it in to fasten the photoconductor unit. 2 1 CZC075 22. Check that the drum knob is locked securely. Turn the drum knob until the groove (2) reaches the position to the right of reference position (1). - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 87
Locked Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 1 2 CZC190 23. Attach the new cleaning unit for photoconductor unit. 1 CZC074 2 CZC169 85 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 88
3. Development Unit 24. Turn the lock lever, and then secure cleaning unit for photoconductor unit. CZC073 25. While carefully holding the cleaning unit for photoconductor unit, rotate the photoconductor unit half a turn. CZC148 26. Holding the handle, push the development unit drawer back into - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 89
Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 27. Check that the development unit is attached securely. Detached Attached CZC188 CZC191 28. Install the drawer stop knob, and then fasten it by turning it. CZC071 87 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 90
3. Development Unit 29. Attach the cover, and then secure it with the 3 screws in order. 1 2 3 CZC070 30. Pull up the lever. CZC069 • Push up the lever as shown in the figure. An internal spring will return the lever to its original position. If the lever is held and turned, the roller may not - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 91
Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit 31. Engage the new charge unit with the guide rail. CZC168 32. Push the charge unit in horizontally. CZC068 33. Attach the cover by aligning it with the 3 catches. CZC067 89 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 92
3. Development Unit 34. Secure the cover with the 3 screws. CZC066 35. Close the front covers. 4 5 1 2 6 3 CZC006 36. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 90 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 93
4. Cleaning Unit for Intermediate Transfer Belt Before You Begin • The cleaning unit for intermediate transfer belt requires lubrication as part of its replacement. Lubricate the cleaning unit for the photoconductor unit and intermediate transfer belt that are detached. What You Need • Hex - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 94
4. Cleaning Unit for Intermediate Transfer Belt Replacing the Cleaning Unit for Intermediate Transfer Belt 1. Open the front covers. 4 5 1 2 6 3 CZC001 2. Pull down the 2 levers. 1 2 CZC079 3. Remove the 4 screws, and then remove the cover. 1 2 92 CZC080 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 95
4. Pull out the drawer until it stops. Replacing the Cleaning Unit for Intermediate Transfer Belt 1 2 CZC081 5. Remove the transfer unit. See page 102 "Replacing the Transfer Unit". 6. Spread a sheet of paper. CZC082 7. Push the drawer back into the machine. CZC088 8. Remove the cleaning unit - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 96
4. Cleaning Unit for Intermediate Transfer Belt 9. Pull up the 2 levers, and then remove the screw. CZC083 10. Holding the grip, pull out the cleaning unit for intermediate transfer belt while pressing it to the left. CZC084 11. Pull out the cleaning unit for intermediate transfer belt until it - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 97
. While holding the latch, remove the cleaning unit for intermediate transfer belt. 1 2 CZC085 13. Engage the new cleaning unit for intermediate transfer belt with the guide rail. CZC091 14. Push in the cleaning unit for intermediate transfer belt while pressing it to the left. CZC092 95 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 98
4. Cleaning Unit for Intermediate Transfer Belt 15. Secure the cleaning unit for intermediate transfer belt with the screw. CZC195 16. Pull out the drawer until it stops. 1 2 CZC081 17. Remove the paper. CZC089 96 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 99
page 17 "Turning Off/On the Power". 20. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. 21. Press [Machine: Maintenance]. 22. Press [ITB Manual Lubrication]. 97 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 100
4. Cleaning Unit for Intermediate Transfer Belt 23. Press [Execute ITB Manual Lubrication]. 24. Press [OK]. 25. Close the front covers. 4 5 1 2 6 3 this operation fails halfway, contact your sales or service representative. 26. Check that lubrication has completed, and then press [Exit]. 98 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 101
27. Open the front covers. Replacing the Cleaning Unit for Intermediate Transfer Belt 4 5 1 2 6 3 CZC001 28. Attach the transfer unit. See page 102 "Replacing the Transfer Unit". 29. Attach the cleaning unit for photoconductor unit. See page 77 "Replacing the Charge Unit/Cleaning Unit for - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 102
4. Cleaning Unit for Intermediate Transfer Belt 32. Pull up the 2 levers. 1 2 CZC086 33. Close the front covers. 4 5 1 2 6 3 CZC006 34. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 103
5. Transfer Unit Before You Begin What You Need • Hex screwdriver • Newspaper or other paper Time for Replacement A message will appear when it nears the time to replace a component. Print the counter list. 1. Press the [Counter] key and print out the counter list. See page 16 "Control Panel". 2. - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 104
5. Transfer Unit Replacing the Transfer Unit 1. Open the front covers. 4 5 1 2 6 3 CZC001 2. Pull down the 2 levers. 1 2 CZC079 3. Pull out the drawer until it stops. 1 2 102 CZC094 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 105
4. Remove the 2 screws, and then slide the bracket. Replacing the Transfer Unit CZC095 5. Remove the transfer unit. CZC096 6. Attach the transfer unit by engaging the notches on its sides with the shaft. CZC099 103 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 106
5. Transfer Unit 7. Slide the bracket, and then secure the transfer unit with the 2 screws. CZC098 8. Push the drawer back into the machine. CZC097 9. Pull up the 2 levers. 1 2 CZC086 104 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 107
10. Close the front covers. 4 5 1 2 6 3 CZC006 11. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". Replacing the Transfer Unit 105 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 108
5. Transfer Unit 106 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 109
6. Fusing Unit Before You Begin • The fusing unit becomes extremely hot during operation. To prevent minor burns, allow the machine to cool for at least 30 minutes before you remove the fusing unit. • The fusing unit weighs approximately around 17.0 kg (37.5 lb). • When moving the fusing unit, lift - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 110
6. Fusing Unit 2. Cleaning unit for the fusing unit 108 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 111
Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly This section explains how to replace the cleaning unit for the fusing unit. When you replace the fusing unit, it is necessary to attach the cleaning unit for the fusing - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 112
6. Fusing Unit 4. Remove the fusing unit. CZC103 5. Remove the screw. DTH004 6. While pressing the lock, pull the right side of the cleaning unit for the fusing unit toward you and out. 1 2 DTH004 110 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 113
Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly 7. Remove the cleaning unit for the fusing unit. DTH006 8. Align the projection of the new cleaning unit with the appropriate hole in the fusing unit. When you replace the fusing unit, it is necessary to attach the cleaning unit for - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 114
6. Fusing Unit 10. Secure the cleaning unit for the fusing unit with the screw. DTH004 11. Mount the fusing unit on the guide. CZC108 12. Push the new fusing unit back into the machine. 1 2 CZC107 112 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 115
Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly 13. Secure the fusing unit with the 2 screws. CZC106 14. Close the front covers. 4 5 1 2 6 3 CZC006 15. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 116
6. Fusing Unit 114 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 117
7. Developer Before You Begin • Replace the developer with the machine's power turned on. A message reporting that the cover is open appears during replacement, but proceed with the replacement anyway. What You Need • Hex screwdriver • Newspaper or other paper • Developer bottle Time for Replacement - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 118
Developer Replacing the Developer 1. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. 2. Open the front covers. 4 5 1 2 6 3 CZC001 3. Remove the 3 screws. CZC054 4. Remove the cover. 116 CZC055 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 119
5. Attach the developer bottle. 1 2 CZC112 6. Press [Machine: Maintenance]. Replacing the Developer 7. Press [Developer Exhaust]. 117 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 120
7. Developer 8. Press [Execute Developer Exhaust]. 9. Press [OK]. Discharge starts. It takes about 3 minutes. 10. Check that developer discharge has completed, and then press [Exit]. 11. Press [Back]. 118 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 121
12. Press [Back]. Replacing the Developer 13. Release the developer bottle's catch, and then remove the bottle. 1 2 3 CZC118 14. Remove the seal on the side of the bottle, and then affix it to the bottle's opening. 2 1 CZC113 119 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 122
7. Developer 15. Turn the new developer bottle a few times to loosen the developer. CZC114 16. Attach the new developer bottle. 1 17. Pull out the seal. 2 CZC115 1 2 CZC116 120 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 123
18. Press [Developer Fill]. 19. Press [Execute Developer Fill]. 20. Press [OK]. Replacing the Developer Replenishment starts. It takes about a minute. 121 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 124
7. Developer 21. While pouring in the developer, tap the bottle a few times so that no developer is left in the bottle. CZC117 22. Check that developer replenishment has completed, and then press [Exit]. 23. Press [Back]. 24. Press [Back]. 122 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 125
Replacing the Developer 25. Release the developer bottle's catch, and then remove the bottle. 1 3 2 CZC119 Keep the bottle. 26. Attach the cover by aligning it with the 3 catches. CZC067 27. Secure the cover with the 3 screws. CZC066 28. Reset the counter for replaceable parts. See page 22 " - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 126
7. Developer 124 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 127
8. Waste Toner Bottle Before You Begin • Do not incinerate toner (new or used) or toner containers. Doing so risks burns. Toner will ignite on contact with naked flame. • Do not store toner (new or used) or toner containers anywhere near naked flames. Doing so risks fire and burns. Toner will ignite - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 128
8. Waste Toner Bottle What You Need • Newspaper or other paper Time for Replacement A message will appear when it nears the time to replace a component. Print the counter list. 1. Press the [Counter] key and print out the counter list. See page 16 "Control Panel". 2. Turn the machine off. See page - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 129
Replacing the Waste Toner Bottle Replacing the Waste Toner Bottle 1. Open the front covers. 4 5 1 2 6 3 CZC001 2. Holding the handle, pull out the waste toner bottle. CZC121 3. Affix the seal to its opening. CZC122 The seal is supplied with the new waste toner bottle. 4. Put the used waste - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 130
8. Waste Toner Bottle 5. Attach the new waste toner bottle. CZC123 6. Close the front covers. 4 5 1 2 6 3 CZC006 7. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". 128 - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 131
- Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 132
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KYOCERA Document Solutions Europe B.V. Bloemlaan 4, 2132 NP Hoofddorp, The Netherlands Phone: +31-20-654-0000 Fax: +31-20-653-1256 KYOCERA Document Solutions Nederland B.V. Beechavenue 25, 1119 RA Schiphol-Rijk, The Netherlands Phone: +31-20-5877200 Fax: +31-20-5877260 KYOCERA Document Solutions - Kyocera TASKalfa 11100 | 9600/11100/13600 Replacement Guide - Page 134
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