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LG DLE2516W Service Manual

LG DLE2516W Manual

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LG DLE2516W | Service Manual - Page 1
U.S.A. Website: http://us.lgservice.com Canadian Website: http://lg.ca ELECTRIC & GAS DRYER SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY IN ORDER TO PROPERLY DIAGNOSE PROBLEMS AND TO SAFELY PROVIDE QUALITY SERVICE ON THESE DRYERS. MODEL : DLE2516W/DLG2526W/DLE3733
LG DLE2516W | Service Manual - Page 2
NOV. 2006 PRINTED IN KOREA P/No.: 3828EL3005J
LG DLE2516W | Service Manual - Page 3
, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. WHAT TO DO IF YOU SMELL GAS: Do not try to light a match, or cigarette, or turn on any gas or electrical appliance. Do not touch any
LG DLE2516W | Service Manual - Page 4
GAS SETTING (NATURAL GAS, PROPANE GAS 30 11. DISASSEMBLY INSTRUCTIONS 32 12. EXPLODED VIEW ...39 12-1. CONTROL PANEL & PLATE ASSEMBLY 39 12-2. CABINET & DOOR ASSEMBLY 40 12-3-1. DRUM & MOTOR ASSEMBLY: ELECTRIC MODEL 41 12-3-2. DRUM & MOTOR ASSEMBLY: GAS MODEL 42 13. REPLACEMENT PARTS LIST
LG DLE2516W | Service Manual - Page 5
: 27 X 29.9 X 38.7 (inch) I Dryer capacity: IEC 7.3 cu.ft. I Weight: 126(Ibs) Specifications are subject to change by manufacturer. I ACCESSORIES Dryer rack (1 each) Purchased Separately See page 6 Stacking kit (1 each) Purchased Separately See page 7 4 Pedestal (1 each) Purchased Separately See
LG DLE2516W | Service Manual - Page 6
ELECTRICITY CONSUMPTION MOTOR HEATER LAMP GAS VALVE CONTROL TYPE DRUM CAPACITY Weight (lbs) - Net/Gross No. of Programs No. of Dry Options No. of Temperature Controls No. of Dry Levels Sound levels Sensor Moisture Temperature Reversible Door Drum Dryer Rack Child Lock Interior Light
LG DLE2516W | Service Manual - Page 7
2 FEATURES AND BENEFITS 3 INSTALLATION INSTRUCTIONS Dryer Rack Installation Instructions 1Open the door. Hold the dryer rack with both hands. 2 Put the dryer rack into the drum 3 Check and be sure that the front of the rack is properly seated behind the lint filter. 6
LG DLE2516W | Service Manual - Page 8
careful not to pinch fingers between the washer and dryer. Slide the dryer back against the stop on the side rail. 1 2 Stacking kit Place the washer firmly on a stable, even and solid floor as product installation instructions describe in the owner's manual. Peel the protective paper from the tape
LG DLE2516W | Service Manual - Page 9
bTaEse:aAntdtatchhe tdhreyelro.wer side first. 1 Remove pedestal, installation hardware, and instructions from the shipping carton. 2 Position the dryer on top of the pedestal. , for washer/ combo for dryer 5 Be sure to press the adhesive parts of the brackets firmly to the appliance. 6 Install
LG DLE2516W | Service Manual - Page 10
Dryer Only Review the following options to determine the appropriate electrical connection for your home: 4-wire receptacle (NEMA type14-30R) Use the instructions under option 1 if your home homehas a 4-wire receptacle (NEMA type 14-30R). 3-wire receptacle (NEMA type10-30R) Use the instructions
LG DLE2516W | Service Manual - Page 11
homes, and (3) recreational vehicles, and (4) areas where local codes prohibit grounding through the neutral conductor. Prepare minimum 5ft(1.52m) of length in order for cm) dryer to be 31/2" (8.6 cm) replaced and connect it to center screw. 4. Make sure that the strain relief screw is
LG DLE2516W | Service Manual - Page 12
permit the connection of a frame-grounding conductor to the neutral wire, use these instructions. If your local codes or ordinances do not allow the connection of a frame a proper ground. (The ground wire must be long enough to allow the appliance to be moved, if necessary, for service or cleaning.)
LG DLE2516W | Service Manual - Page 13
shipping cap from the gas connection at the rear of the dryer. Make sure you do not damage the pipe thread when removing the cap. 3. Connect to gas supply pipe using a new flexible stainless steel connector. 4. Tighten all connections securely. Turn on gas and check all pipe connections (internal
LG DLE2516W | Service Manual - Page 14
) - 25min Saturation (70±5°C) (5min) (47±5°C) Manual Dry ** AIR DRY - - 30min Saturation No heater N/A N/A 3Hr Load Motor Heater Off Time: 6min On Time: 10sec Temperature Control for each cycle * Sensor dry : "Dry Level" is set by users. ** Manual dry : "Temperature control" is set by
LG DLE2516W | Service Manual - Page 15
Marking: N85 4. Lamp holder Test Procedure Check result Remark Measure resistance of terminal If thermal fuse is open must • Heater case- to terminal be replaced Safety Open at 266 ± 12°F (130 ± 7°C) Resistance value ∞ • Electric type Auto reset 31°F (35°C) Continuity (250°F ) < 1Ω Same
LG DLE2516W | Service Manual - Page 16
Component 7. Heater 8. Thermistor 9. Motor Test Procedure Measure resistance of the following terminal Terminal: 1 (COM) - 2 Terminal: 1 (COM) - 3 Terminal: 2 - 3 Check result Resistance value: 10Ω Resistance value: 10Ω Resistance value: 20Ω Remark • Electric type Measure resistance of terminal
LG DLE2516W | Service Manual - Page 17
at 158 ± 9°F (70 ± 5°C) Check result Resistance value ∞ Continuity < 1Ω Remark • Gas type • Gas funnel Measure resistance of terminal to terminal Open at 212 ± 12°F (100 ± 7°C) Manual reset If thermal fuse is open must be replaced Resistance value ∞ Continuity < 1Ω • Gas type • Gas funnel 16
LG DLE2516W | Service Manual - Page 18
6 MOTOR DIAGRAM AND SCHEMATIC NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently. Contact On / Off by Centrifugal Switch STOP MODE (When Motor does not operate) RUN MODE (Motor operates) Centrifugal switch Centrifugal switch (Pull Drive forward) 17
LG DLE2516W | Service Manual - Page 19
DISPLAY AS DIAGNOSTIC TEST DISPLAY Part Number MAIN Part Number EBR33477201 EBR33640901 EBR33640902 PWB ASSEMBLY LAYOUT 7-SEG Display 18:E8 18:98 NOTE Electric, NEO(D) LED Gas, NEO(D) LED MODEL AS DIAGNOSTIC TEST DISPLAY Part Number MAIN Part Number 7-SEG Display EBR33477201 EBR33640901
LG DLE2516W | Service Manual - Page 20
COM NO 1 2 GRAY NC 123 DOOR SWITCH WHITE LAMP YELLOW 1 2 3 BELT SWITCH 1 2 3 7 10 MOTOR OVERLOAD PROTECTOR BLUE HEATER 2 1 2 1 MOISTURE THERMISTOR SENSOR CENTRIFUGAL SWITCH BLOWER WHITE THERMOSTAT RED RED HI - LIMIT THERMOSTAT GAS DRYER WIRING DIAGRAM POWER CORD L1 BLACK N WHITE GN
LG DLE2516W | Service Manual - Page 21
Current Temp. (5 ~ 70) ELECTRIC TYPE: Heater runs GAS TYPE: GAS Valve runs (Display the Temperature of Inside drum.) 4 times Motor, Heater 50~230 Measured "SE"(Error Display) Motor, Heater Off Semi-conductor 5 times Control Off During check, If the door is open. Motor & Heater Off + Lamp On
LG DLE2516W | Service Manual - Page 22
be sure to wear insulated gloves, to and avoid an electric shock. Trouble Symptom No power was applied to Controller. (LED,LCD Display off) Measurement Condition With Dryer Power On; Connector linked to Controller. BK2 or WH2 WH1 BK WH 12 1 Check the outlet, is the voltage 110V ~ 125V AC? YES
LG DLE2516W | Service Manual - Page 23
Caution When measuring power, be sure to wear insulated gloves, to and avoid an electric shock. Trouble Symptom Check the Tab Relays Connection properly. Measurement Condition With Dryer Power On; Connector linked to Controller. 1.Power Connection < Table1 > : Connection of the Tab Relay with
LG DLE2516W | Service Manual - Page 24
< Table 2 > : Connection of Tab Relay with PCB ASSEMBLY (Gas) Color Harness PCB Connector Housing Black Blue Wire 1 2 Black Wire Connector Housing Tap relay 1 Remark Check the Matching color Between Harness wire and Tab Relay. (Black Housing - Black Tab Relay) 3. Status Mode Of wrong
LG DLE2516W | Service Manual - Page 25
with the Ground.) Trouble Symptom During Diagnostic Test, tE1 and tE2 Error occur. During operation, Heater would not turn off, or remains terminals after separating Harness NO From Thermistor assembly Connector. • Replace Thermistor. YES Check Harness-linking connector. Table 1. Resistance
LG DLE2516W | Service Manual - Page 26
? NO YES • Replace Control. (Relay check) • Check Controller connector. • Replace Outlet • Thermostat. (Refer to 'Component') • Check Idler Assembly. • Drum Belt cuts off • Drum Belt takes off from Motor Pulley. • Replace Idler Switch. • Check Motor. (Refer to 'Motor Diagram & Check') • Check if
LG DLE2516W | Service Manual - Page 27
Trouble Symptom Degree of dryness does not match with Dry Level. Measurement Condition Turn the Dryer in Electric load, is resistance below 1Ω? NO YES Damping cloth When contacting cloth to Check Electro Load and Harness Connector. • Check Harnesslinking connector. • Replace Control and Check.
LG DLE2516W | Service Manual - Page 28
opening Door, Drum motor and Trouble Symptom Heater run continuously) Door Close is not sensed. (Drum motor will not operate. Display will flash at 0.5 second intervals.) Measurement Condition After turning Dryer Power Off, measure resistance. BK2 WH1 12 1 1 Measure while Door is closed. Check
LG DLE2516W | Service Manual - Page 29
Test 6 Heater switch test - Electric Type Caution Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with earth line.) Trouble Symptom While operating, Heating will not work. Drying time takes longer.
LG DLE2516W | Service Manual - Page 30
electric shock. Trouble Symptom While operating, Heating will not work. Drying time takes longer. Measurement Condition With dryer power on Valve 1 Igniter Valve 2 Power On & Start (Normal Cycle) NO When measuring Valve 1 voltage, More than DC 90V? YES NO • Check Check Gas connection or Gas
LG DLE2516W | Service Manual - Page 31
Gas Orifice is on sale as a Service Part to authorized servicers only. STEP 1 : VALVE SETTING Opened Closed Full open Adjustment screw STEP 2 : ORIFICE CHANGE Orifice Close Adjustment screw Remove 2 screws. Disassemble the pipe assembly. Replace Natural Gas orifice with Propane Gas orifice. Gas
LG DLE2516W | Service Manual - Page 32
IGNITER ON IGNITER NO TEMPERATURE ABOUT 370°F YES FLAME DETECT OPEN IGNITER OFF VALVE 2 ON GAS IGNITION YES DRYING NO FLAME DETECT CLOSE VALVE 2 OFF GAS IGNITION START VALVE 1 IGNITER FLAME DETECT VALVE 2 ON ON CLOSE OFF OFF OPEN ON GAS IGNITION GAS VALVE STRUCTURE Adjustment Screw 31
LG DLE2516W | Service Manual - Page 33
11 DISASSEMBLY INSTRUCTIONS ✽ Disassemble and repair the unit only after pulling out power plug from the outlet. TOP PLATE ! WARNING ! When you disassemble the top plate, be sure to take gloves
LG DLE2516W | Service Manual - Page 34
panel frame's edge. Failure to do so can cause serious injury. 1. Remove 2 screws on the control panel frame. 2. Disconnect the connectors. 3. Pull the control panel assembly upward and then forward. 4. Remove 9 screws on the PWB(PCB
LG DLE2516W | Service Manual - Page 35
, be sure to take gloves and careful cabinet edge. Failure to do so can cause serious injury. 1. Disassemble the top plate. 2. Disassemble the control panel assembly. 3. Disassemble the door assembly. 4. Remove 2 screws. 5. Remove 4 screws from the top of cabinet cover. 6. Disconnect the harness of
LG DLE2516W | Service Manual - Page 36
Cabinet Cover and Tub drum [front]. 3. Loosen belt from motor and idler pulleys. 4. Carefully remove the drum. CHANGING THE DRUM LAMP 1. Disassemble the door. 2. Hold the lamp shield in place while removing the screw. 3. Slide the shield up and remove. 4. Remove the bulb and replace with a 15 watt
LG DLE2516W | Service Manual - Page 37
side as desired. (Right Side Vent not available on Gas dryer the order of work. DUCT TAPE 2-2. Reconnect the another duct [11 in (28cm)] to the blower housing, and attach the duct to the base. (Duct is a SVC part) DUCT TAPE 3-1. Pre-assemble 4" elbow with 4" duct. Wrap duct tape around joint
LG DLE2516W | Service Manual - Page 38
Disassemble the top plate. 2. Remove the Cabinet Cover and Tub Drum [Front]. 3. Remove the Drum assembly. 4. Remove 2 screws and cover (Air guide). 5. Remove the bolt and washer. 6. Remove the fan. 7. Disconnect the motor clamp and motor. 1. Disassemble the top plate. 2. Remove the Cabinet Cover and
LG DLE2516W | Service Manual - Page 39
the filter and 2 screws. 4. Remove the air duct. 1. Disassemble the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly and Tub Drum [Rear]. 4. Disconnect the Air duct from the Tub Drum [Front]. 5. Remove the roller from the Tub Drum [Front] and Tub Drum [Rear
LG DLE2516W | Service Manual - Page 40
12 EXPLODED VIEW 12-1. Control Panel & Plate Assembly A211 A210 A130 A140 A120 A110 39
LG DLE2516W | Service Manual - Page 41
12-2. Cabinet & Door Assembly A390 A800 A570 A560 A330 A320 A310 A300 A305 A530 A400 A525 A540 A600 A550 A500 A520 A510 A430 A450 A410 A460 A420 40
LG DLE2516W | Service Manual - Page 42
12-3-1. Drum & Motor Assembly: Electric Type F200 K400 K120 K140 K100 K130 K222 K221 K210 K350 K240 F130 F110 F120 K250 K251 K310 K330 K320 K340 K620 K230 K250 K360 K610 K550 K560 K251 F140 K540 K510 K520 K530 K640 K651 K650 K600 41
LG DLE2516W | Service Manual - Page 43
12-3-2. Drum & Motor Assembly: Gas type K120 K140 K100 F200 K400 K130 K222 K221 K230 K210 K350 K250 K251 K330 K320 K340 K250 K251 K360 K550 K560 M150 M240 M220 M160 M171 M170 M140 M110 M181 M190 M180 M230 M250 42 K530 K640 K651 K650 K600 M210 M171: Propane Gas orifice M170: Natural
LG DLE2516W | Service Manual - Page 44
LIST CAUTION: Before replacing any of these components, read the safety precautions in this manual. ¡Æ Note: S(Safety Parts), AL (Alternative parts) LG MODEL: TD-V10062E, TD-V10060E AL LOC Description Model P/No DLE2512W DLE2514W A500 CABINET ASSEMBLY 3091EL0003A 3091EL0003A K610 MOTOR
LG DLE2516W | Service Manual - Page 45
K210 TUB , DRUM [FRONT] 3044EL1001A 3044EL1001A K221 LAMP ASSEMBLY 6913EL3002C 6913EL3002C K250 ROLLER ASSEMBLY 4581EL3001A 4581EL3001A K240 DUCT ASSEMBLY 5209EL1002A 5209EL1002A K320 COVER,GUIDE 3550EL1006B 3550EL1006B K340 SENSOR 6500EL3001A 6500EL3001A K330 GUIDER, FILTER 4974EL1003B