LG DLG0332W Service Manual

LG DLG0332W Manual

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  • LG DLG0332W | Service Manual - Page 1
    www.LGservice.com [For U.S.A] www.lg.ca [For Canada] ELECTRIC & GAS DRYER SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE. MODEL : DLE5911W DLE2511W DLE5932W DLE5932S DLE2532W DLE0332W DLG5911W DLG2511W DLG5932W DLG5932S DLG2532W DLG0332W
  • LG DLG0332W | Service Manual - Page 2
    MAR. 2003 PRINTED IN KOREA P/No.:3828EL3001B
  • LG DLG0332W | Service Manual - Page 3
    or cigarette, or turn on any gas or electrical appliance. Do not touch any electrical switches. Do not use any phone in your building. Clear the room, building or area of all occupants. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions carefully. If
  • LG DLG0332W | Service Manual - Page 4
    1. SPECIFICATIONS ...4 2. FEATURES AND BENEFITS ...5 3. INSTALLATION INSTRUCTIONS 6 4. COLUMBUS DRYER CYCLE PROCESS 9 5. COMPONENT TESTING INFORMATION 10 6. MOTOR DIAGRAM AND SCHEMATIC 13 7. CONTROL LAY - OUT ...14 8. WIRING DIAGRAM ...15 9. DIAGNOSTIC TEST ...16 9-1. TEST 1 120VAC ELECTRICAL
  • LG DLG0332W | Service Manual - Page 5
    GAS TYPE) CONTROL TYPE Electronic DRUM CAPACITY 7.3 cu.ft. Weight (lbs): Net / Gross 126 / 144 No. of Programs 9 9 5 No. of Dry Option 5 5 5 No. of Temperature Controls 5 5 5 No. of Dry Levels 5 5 3 Audible End of Cycle Beeper High / Low / Off High / Low / Off On / Off Sensor
  • LG DLG0332W | Service Manual - Page 6
    2 FEATURES AND BENEFITS DLE5911W / DLG5911W DLE2511W / DLG2511W DLE5932W / DLG5932W / DLE5932S / DLG5932S DLE2532W / DLG2532W 5
  • LG DLG0332W | Service Manual - Page 7
    3 INSTALLATION INSTRUCTIONS 3-1. POWER CORD 1) plug 3. Ground prong 4. Neutral prong 5. Spade terminals with upturned ends 6. 3/4 in. (1.9 cm) UL approved strain relief 7. Ring terminals 7. Insert tab of terminal block cover into slot of dryer rear panel Secure cover with hold-down screw. 1.
  • LG DLG0332W | Service Manual - Page 8
    NEMA type 10-30R) 2. 3-wire plug 3. Neutral prong 4. Spade terminals with up turned ends 5. 3/4 in. (1.9 cm) UL approved strain relief 6. Ring terminals 7. Neutral relief screws. 5. Insert tab of terminal block cover into slot of dryer rear panel. Secure cover with hold-down screw. 6. Connect a
  • LG DLG0332W | Service Manual - Page 9
    Turn on gas and check all pipe connections (internal & external) for gas leaks with a non-corrosive leak detection fluid. 5. For L.P. (Liquefied Petroleum) gas connection, refer to section on Gas (for checking inlet gas pressure) 3 Equipment Shut-Off Valve-Installed within 6' (1.8 m) of dryer 4
  • LG DLG0332W | Service Manual - Page 10
    (5min) (47±5°C) 3Hr Air dry - - 30min Saturation No heater N/A N/A Load Motor Heater Off Time: 6min On Time: 10sec Temperature Control for each cycle * Sense dry : "Dry Level" is set by users. ** Manual dry : "Temperature control" is set by users. Default settings can be adjusted by
  • LG DLG0332W | Service Manual - Page 11
    ) 3. Outlet Thermostat ( Auto reset) • Check Top Marking : N85 4. Lamp holder Test Procedure Check result Remark Measure resistance of terminal If thermal fuse is open must • Heater case- to terminal be replaced Safety Open at 266 ± 12°F (130 ± 7°C) Resistance value ∞ • Electric type Auto
  • LG DLG0332W | Service Manual - Page 12
    Check result Resistance value : 10Ω Resistance value : 10Ω Resistance value : 20Ω Remark • Electric type Measure resistance of terminal to terminal Temperature condition : 58°F ~ (10~40°C) 58°F ~ 104F (10~40°C) Resistance value : 10Ω • Heater case Hi limit • Electric type • See Page 13 10. Gas
  • LG DLG0332W | Service Manual - Page 13
    at 158 ± 9°F (70 ± 5°C) Check result Resistance value ∞ Continuity < 1Ω Remark • Gas type • Gas funnel Measure resistance of terminal to terminal Open at 212 ± 12°F (100 ± 7°C) Manual reset If thermal fuse is open must be replaced Resistance value ∞ Continuity < 1Ω • Gas type • Gas funnel 12
  • LG DLG0332W | Service Manual - Page 14
    6 MOTOR DIAGRAM AND SCHEMATIC NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently. Contact On / Off by Centrifugal Switch STOP MODE (When Motor does not operate) RUN MODE (Motor operates) Centrifugal switch Centrifugal switch (Pull Drive forward) 13
  • LG DLG0332W | Service Manual - Page 15
    - OUT PWB ASSEMBLY DISPLAY LAY-OUT MODEL DISPLAY AS DIAGNOSTIC TEST MODEL DLE5932W/S DLG5932W DLE5911W DLG5911W OP 1 X X X X OPTION PART OP 2 OP 3 OP 4 OP 5 X X X X X O X X O X X X O O X X LED OP 6 DISPLAY P/No X 18:20 6871EC2025F X 19:20 6871EC2025G X 18:21 6871EC2025H
  • LG DLG0332W | Service Manual - Page 16
    8 WIRING DIAGRAM ELECTRIC DRYER WIRING DIAGAM GAS DRYER WIRING DIAGAM 15
  • LG DLG0332W | Service Manual - Page 17
    sensor is contacted with damp cloth. The display number is below 180, in normal condition. ELECTRIC TYPE Motor + Heater 1 (1250W) GAS TYPE Motor + Valve Current Temp. ELECTRIC TYPE : Heater runs GAS TYPE : GAS Valve runs (Display the Temperature of Inside drum.) ELECTRIC TYPE Motor + Heater
  • LG DLG0332W | Service Manual - Page 18
    , to and avoid an electric shock. Trouble Symptom No power was applied to Controller. (LED, Display off) Measurement Condition With Dryer Power On; Connector linked to Controller. Check the outlet, is the voltage 110V ~ 125V AC? YES NO • Check the fuse or circuit breaker. Check if the voltage
  • LG DLG0332W | Service Manual - Page 19
    of Power cord with the Ground.) Trouble Symptom During Diagnostic Test, tE1 and tE2 Error occur. During operation, Heater would not turn off, or connected to Controller. YES • Check if Control and 6Pin connector is properly connected. • Replace Controller. NO Check if resistance is in the range
  • LG DLG0332W | Service Manual - Page 20
    3 Motor test Caution Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with earth line.) Trouble Symptom Drum will not rotate; No fan will function; No Heater will work. Measurement Condition Turn the Dryer
  • LG DLG0332W | Service Manual - Page 21
    4 Moisture sensor Caution Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with earth line.) Trouble Symptom Degree of dryness does not match with Dry Level. Measurement Condition Turn the Dryer's Power Off
  • LG DLG0332W | Service Manual - Page 22
    operation, when opening Door, Drum motor and Trouble Symptom Heater run continuously; Door Close is not sensed. (Drum motor will not operate. Display will flash at 0.5 second intervals.) Measurement Condition After turning Dryer Power Off, measure resistance. Measure while Door is closed. Check if
  • LG DLG0332W | Service Manual - Page 23
    Test 6 Heater switch test - Electric Type Caution Before measuring resistance, be sure to turn Power off, and do voltage discharge. (When discharging, contact the metal plug of Power cord with earth line.) Trouble Symptom While operating, Heating will not work. Drying time takes longer.
  • LG DLG0332W | Service Manual - Page 24
    to avoid electric shock. Trouble Symptom While operating, Heating will not work. Drying time takes longer. Measurement Condition With dryer power on Valve 1 Igniter Valve 2 Power On & Start (Normal Cycle) NO When measuring Valve 1 voltage, More than AC 90V? YES NO • Check thermostat Hi limit
  • LG DLG0332W | Service Manual - Page 25
    is set. Propane Gas Orifice is on sale as a Service Part to authorized servicers only. STEP 1 : VALVE SETTING Full open "Change screw" STEP 2 : ORIFICE CHANGE Orifice Close "Change screw" Remove 2 screws. Disassemble the pipe assembly. Replace Natural Gas orifice with Propane Gas orifice. Gas type
  • LG DLG0332W | Service Manual - Page 26
    KEY PUSH "VALVE 1" ON IGNITE ON IGNITE TEMPERATURE ABOUT 370"F YES FRAME DETECT OPEN IGNITE OFF "VALVE 2" ON GAS IGNITION YES DRYING NO NO FRAME DETECT CLOSE "VALVE 2" OFF GAS IGNITION START VALVE 1 IGNITER FRAME DETECT VALVE 2 ON ON CLOSE OFF OFF OPEN ON GAS IGNITION GAS VALVE STRUCTURE 25
  • LG DLG0332W | Service Manual - Page 27
    11 DISASSEMBLY INSTRUCTIONS Disassemble and repair the unit only after pulling out power plug from the outlet. 1. Remove 3 screws on the rear Panel. 2. Pull the control panel forward. 3. Open the cover protect. 4. Disconnect connectors. 5. Remove 5 screws. 6. Disassemble the controller assembly. 26
  • LG DLG0332W | Service Manual - Page 28
    7cm 7cm 1. Push backward using an opener and lift the top plate. 1. Open the top plate. 2. Open the door, Remove 2 screws. 3. Remove 2 screws form upper side. 4. Pull the Cover Cabinet. 5. Disconnect the door switch connector. 27
  • LG DLG0332W | Service Manual - Page 29
    lamp and electro sensor connector. 4. Remove 4 screws. 5. Disassemble the Tub Drum [Front]. -1 1. Open the top plate. -1 2. Remove the Cover Cabinet and Tub drum [front]. -2 3. Disengage belt from motor and idler pulleys. 4. Carefully remove Drum out through front of dryer. 1. Open the door
  • LG DLG0332W | Service Manual - Page 30
    to the base. DUCT TAPE 4. Pre-assemble 4" elbow with 4" duct. Wrap duct tape around joint. DUCT TAPE 5. Insert duct assembly, elbow first, through the side opening and connect the elbow to the dryer internal duct. 29
  • LG DLG0332W | Service Manual - Page 31
    the filter. 2. Remove 3 screws. 3. Pull the grill. 4. Disconnect electro sensor. 1. Open the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly. 4. Remove 2 screws and cover(Air guide). 5. Remove the bolt and washer. 6. Pull the fan. 7. Disconnect the motor
  • LG DLG0332W | Service Manual - Page 32
    Remove filter and 2 screws. 4. Pull the air duct towards the front. 1. Open the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly and Tub Drum [Rear]. 4. Disconnect Air duct from the Tub Drum [Front]. 5. Remove the roller from the Tub Drum [Front] and Tub Drum
  • LG DLG0332W | Service Manual - Page 33
    12 EXPLODED VIEW 12-1. Control Panel & Plate Assembly A120 A130 A150 A140 A110 A600 A210 A570 A215 A211 32
  • LG DLG0332W | Service Manual - Page 34
    12-2. Cabinet & Door Assembly A700 A800 A330 A340 A320 A300 A305 A310 A535 A400 A520 A540 A212 A500 A510 A430 A450 A410 A460 A420 33
  • LG DLG0332W | Service Manual - Page 35
    12-3-1. Drum & Motor Assembly : Electric Type F200 K400 K120 K140 K100 K130 K222 K221 K210 K240 K230 K350 F130 F110 F120 K250 K251 K330 K320 K340 K250 K251 K360 K550 K560 K310 K620 K610 F140 K515 K510 K540 K520 K640 K600 K530 K650 K651 34
  • LG DLG0332W | Service Manual - Page 36
    12-3-2. Drum & Motor Assembly : Gas type F200 K400 K120 K100 K140 K130 K222 K221 K210 K230 K350 K250 K251 K330 K320 K340 K250 K251 K360 K510 K540 K520 K640 K530 M150 M240 M220 K650 M141 K600 K651 M190 M180 M230 M250 M210 M171 : Propane Gas orifice M170 : Natural Gas orifice 35
  • LG DLG0332W | Service Manual - Page 37
    13 REPLACEMENT PARTS LIST 36
  • LG DLG0332W | Service Manual - Page 38
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Website:http://www.LGservice.com [For U.S.A]
www.lg.ca [For Canada]
ELECTRIC & GAS DRYER
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE
TROUBLES CORRECTLY BEFORE
OFFERING SERVICE.
MODEL : DLE5911W
DLE2511W
DLE5932W
DLE5932S
DLE2532W
DLE0332W
DLG5911W
DLG2511W
DLG5932W
DLG5932S
DLG2532W
DLG0332W