Lenovo ThinkPad 560 ThinkPad 560X Hardware Maintenance Manual (Oct 1997)
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- Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 1
IBM Mobile Systems S05L-1768-00 ThinkPad 560X (2640-60x, 70x) Hardware Maintenance Manual October 1997 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 2
- Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 3
IBM Mobile Systems S05L-1768-00 ThinkPad 560X (2640-60x, 70x) Hardware Maintenance Manual October 1997 IBM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 4
and the product it supports, be sure to errors. Changes are periodically made to the information herein; these changes will be incorporated in new editions of the publication. IBM to, or information about, IBM products (machines and programs), programming, or services that are not announced in - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 5
About This Manual This manual contains service and reference information for the IBM ThinkPad 560X (2640-60x, 70x) products. Use this manual along with the advanced diagnostic tests to troubleshoot problems effectively. The manual is divided into sections as follows: The Introduction section - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 6
IBM or your IBM Authorized Dealer. Publication Mobile Systems HMM Volume 1: Laptop, Notebook, Portable, and ThinkPad Computers (Models L40, CL57, N45, N51, P70/P75, ThinkPad 300, 350, 500, 510, -8541 10G5993, S10G-5993 10G5992, S10G-5992 61G1556, S61G-1556 iv IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 7
Diskette ThinkPad 500 (2603) Advanced Diagnostics Diskette ThinkPad 510 (2604) Advanced Diagnostics Diskette ThinkPad 700 (9552) Reference Diskette ThinkPad 700C (9552) Reference Diskette ThinkPad 720/720C (9552) Reference Diskette ThinkPad Hardware Maintenance Diskette (for all Models 355, 360, 560 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 8
vi IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 9
16 ThinkPad 560X (2640-60x, 70x 19 Read This First 21 Checkout Guide 26 Symptom-to-FRU Index 36 Running the Diagnostics 47 Related Service Procedures 53 Product Overview (560X 56 FRU Removals and Replacements 58 Locations 85 Parts Listing 560X (2640-60x, 70x 88 Notices 99 © Copyright IBM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 10
viii IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 11
all diskette fixes are installed prior to replacing any FRUs listed in this manual. Use the following strategy to prevent unnecessary FRU replacement and service expense: If you are instructed to replace a FRU and that does not correct the problem, reinstall the original FRU before you continue - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 12
replacing a hard disk drive. Attention The drive startup sequence in the computer you are servicing might have been changed. Be extremely careful during write operations such as copying, saving, or formatting. Data or programs can be overwritten if you select an incorrect drive. How to Use Error - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 13
Read/Write Read/Write Read/Write The following table provides identification information for 5.25-inch diskette drives. Diskette Drive 5.25-Inch - 360KB (External) 5.25-Inch - 1.2MB (Internal) Identifying Mark Asterisk on bezel 1.2 on the eject button The following table provides compatibility - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 14
Multi-lingual Translations) In this manual, safety notices appear in English and Spanish languages. Safety Notice 1 Before the computer is powered-on after FRU replacement, make sure all screws, springs, or other small parts are in place eléctricos. 4 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 15
und Cadmium enthalten. Sie darf nur durch die Verkaufsstelle oder den IBM Kundendienst ausgetauscht werden. Sie darf nicht zerlegt, wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser ausgesetzt werden. Die Batterie kann schwere Verbrennungen oder Verätzungen verursachen. Bei der Entsorgung - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 16
Use only the battery in the appropriate parts listing when replacing the battery pack. Use of an incorrect battery can result in ignition or explosion of the battery. La batterie contient du nickel. puede provocar la ignición o explosión de la misma. 6 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 17
der zur richtigen Polung angebrachte Verbindungsstecker entfernt werden. Bei der Entsorgung die örtlichen Bestimmungen für Sondermüll beachten. Beim Ersetzen der Batterie nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgeführt ist. Der Einsatz falscher Batterien kann zu Entzündung - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 18
, lave inmediatamente las áreas afectadas con agua durante 15 minutos como mínimo. Obtenga atención medica si se presenta algún síntoma del fluido despues de lavarse. 8 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 19
Kurzschluß oder Erdung genug Strom abgeben, um brennbare Materialien zu entzünden oder Verletzungen bei Personen hervorzurufen. Sebbene le batterie di alimentazione siano a basso voltaggio, una batteria in corto circuito o a massa può fornire corrente sufficiente da bruciare materiali combustibili - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 20
débranchez tous les cordons d'alimentation des socles de prise de courant, retirez la batterie et déconnectez tous les cordons d'interface. Die Stromzufuhr muß abgeschaltet, alle Stromkabel ón, desconecte cualquier cable de conexión entre dispositivos. 10 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 21
safety information that you need to be familiar with before servicing an IBM mobile computer. General Safety Follow these rules to ensure general might be hazardous to your eyes. After service, reinstall all safety shields, guards, labels, and ground wires. Replace any safety device that is worn or - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 22
small conductive fibers to decrease electrostatic discharges. Do not use this type of mat to protect yourself from electrical shock. Find the room ; these instructions are in the safety sections of maintenance information. Use extreme care when measuring high voltages. 12 IBM ThinkPad 560X (2640-60x, - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 23
users and service personnel from injury. This guide addresses only -IBM features or options not covered by this inspection guide. If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you can continue without first correcting the problem - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 24
guide consists of a series of steps presented in a checklist. Begin the checks with the power off, and the power cord disconnected. Checklist: 1. Check exterior covers for damage (loose, broken, or sharp edges the appropriate type as specified in the parts listings IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 25
is especially useful when handling ESD-sensitive devices. Select a grounding system, such as those listed below, to provide protection that meets the specific service requirement. Note The use of a grounding system is desirable but not required to protect against ESD damage. - Attach the ESD ground - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 26
Some IBM Personal Computer models are equipped from the factory with a CD-ROM drive. CD-ROM drives are also sold separately as options. The CD-ROM drive is a laser product. The CD-ROM drive is certified in the U.S. to conform to the requirements of the Department of Health and Human Services 21 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 27
puede provocar la exposición a radiaciones peligrosas. Opening the CD-ROM drive could result in exposure to hazardous laser radiation. There are no serviceable parts inside the CD-ROM drive. Do not open. Some CD-ROM drives contain an embedded Class 3A or Class 3B laser diode. Note the following. - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 28
18 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 29
ThinkPad 560X (2640-60x, 70x) Read This First 21 Screw Tightening Information 22 Checkout Guide 26 Diskette Drive Checkout 27 Keyboard or Auxiliary Input Device Checkout . . 27 Memory Checkout 28 Port Replicator Checkout 29 Power Systems Checkout 30 Status Indicator Checkout 32 System Board - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 30
Panel 76 2030 Inverter Card 79 2040 LCD Cable and Hinges 81 Locations 85 Front View 85 Bottom View 86 Rear View 87 Parts Listing 560X (2640-60x, 70x 88 LCD FRU (DSTN 90 LCD FRU (TFT 91 Common and Option Parts List 94 20 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 31
discharge, or software errors. FRU replacement should be considered only when a recurring problem exists. If this is suspected, clear the error log and run the test again. Do not replace any FRUs if log errors do not reappear. Do not replace a nondefective FRU. ThinkPad 560X (2640-60x, 70x) 21 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 32
Information Loose screws can cause reliability problems. The IBM ThinkPad 560X computer addresses this problem with nylon-coated screws. Tighten screws the logic card. Torque Driver If you have a torque driver, refer to the "Torque" instruction with each step. 22 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 33
" on page 36. Port Replicator Problems: If you suspect a problem with the port replicator, see "Port Replicator Checkout" on page 29. How to Diagnose Multiple FRUs: When the adapter or device has more than one FRU, the error code could be caused by any of them. Before replacing multiple FRUs, try - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 34
in the FDD. Diskette drive damage caused by the diskette drive cover being pressed or service or modification. HDD spindles can become noisy from being subjected to excessive force or from being dropped. I9990303 errors can be caused by exposure to strong magnetic fields. 24 IBM ThinkPad 560X (2640 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 35
place, the click buttons of the TrackPoint III will not work. (See the note in "1050 Keyboard Unit" on page 66.) 7. Replace the screws. 8. Power on the computer and wait until the POST ends. 9. Verify that the "Bottom View" on page 86 for the power shutdown switch. ThinkPad 560X (2640-60x, 70x) 25 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 36
Numeric Error Codes table. "Running the Diagnostics" on page 47. "Checking the Installed Devices List" on page 49. "Symptom-to-FRU Index" on page 36, and then use the Other Symptoms table. Use the customer reported symptoms and go to "Symptom-to-FRU Index" on page 36. 26 IBM ThinkPad 560X (2640-60x - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 37
test it again as FDD-1. If no errors occur in the FDD-1 position, the drive is not defective. Go to "Port Replicator Checkout" on page 29 to isolate the port replicator problem. Keyboard or Auxiliary Input Device Checkout Remove the external keyboard if the internal keyboard is to be tested. If the - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 38
detects an error, an error log is printed on the printer connected to the parallel port. See "Displaying the Error Log" on page 48 for more information. System Programs in Flash Memory: System setup programs and diagnostic tests are stored in the flash memory. 28 IBM ThinkPad 560X (2640-60x, 70x - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 39
a scratch diskette 10. If diagnostic errors appear, replace the port replicator or the diskette drive. If the problem remains after the replacement, replace the system board. 11. If power problem appears only when the port replicator is used, replace the port replicator. If power shutdown occurs - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 40
Pack" on page 31 "Checking the Backup Battery" on page 32 Checking the AC Adapter: You are here because the computer fails only when the AC Adapter is used: If the power problem occurs only when the port replicator is used, replace the port replicator. If the power-on indicator does not turn on - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 41
discharged. Recharge the battery pack. In this case, the battery pack is over-discharged. It takes at least 2 hours to recharge the battery pack even if the indicator does not turn on. If the voltage is still less than +11.0 V dc after recharging, replace the battery. ThinkPad 560X (2640-60x, 70x - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 42
sure they turn on. If the problems persists, replace the system board. System Board Checkout The processing functions are performed by the system board. When a numeric code calls the system board as a FRU, use the following procedure to isolate the problem: 32 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 43
to reduce power consumption and prolong battery power. Standby Mode: In standby mode the following occurs: The LCD backlight turns off. The hard disk drive motor stops. Events that cause the computer to enter standby mode: Standby is requested by the Fn key (Fn+F3). ThinkPad 560X (2640-60x, 70x) 33 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 44
is signaled by a serial device or PC Card device. The Fn key is pressed. An external keyboard key is pressed while the computer is operating with ac power. The computer also exits suspend mode when timer conditions are satisfied for entering hibernation mode. 34 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 45
in the boot record on the hard disk drive is read and system status is restored from the hard disk drive. Port Replicator Power Overload: If a power shutdown occurs intermittently when PC Card devices are used with a port replicator, suspect an over-current problem. Some PC Card devices use much - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 46
. If the symptom is not listed, go to "Undetermined Problems" on page 46. Note For IBM devices not supported by diagnostic codes in the ThinkPad notebook computers, see the manual for that device. Numeric Error Codes Symptom / Error FRU / Action in Sequence 10X 101: Interrupt failure. 102 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 47
4. System board. 1. Go to "Memory Checkout" on page 28. 2. Expansion unit or port replicator. 3. System board. 1. Set the password for hard disk drive. 1. Set the correct password for hard disk drive. 1. Go to "Checking the Backup Battery" on page 32. 2. Backup battery. 3. System board. 1. Set time - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 48
in the hibernation area of the hard disk drive.) 199XX (Resume error.) 1XX 2XX 201: Memory data error. 202: Memory line error 00-15. 203: Memory line error 16-23. 205: Memory test failure on on-board memory. 221: ROM to RAM remap error. 301, 303, 304, 305, 3XX (301: Keyboard error.) FRU / Action in - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 49
board. 1. Serial device. 2. Communication cable. 3. System board. 1. System board (infrared). 1. Hard disk drive. 2. System board. 1. System board. 1. PC Card slot assembly. 2. PCMCIA device. 3. System board. 1. External mouse. 2. External keyboard. 3. System board. ThinkPad 560X (2640-60x, 70x) 39 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 50
hard disk drive. If not, install the operating system. 2. Reseat the boot device. 3. Verify the startup sequence for the correct boot device. 4. Verify the operating system is installed and operating correctly. 1. System board. 1. Go to "Undetermined Problems" on page 46. 40 IBM ThinkPad 560X (2640 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 51
(System cannot power on due to low battery voltage.) One beep every second. (System is shutting down due to low battery voltage.) Two short beeps with error codes. Two short beeps with blank screen the volume up and check the speaker. 2. Speaker. 3. System board. ThinkPad 560X (2640-60x, 70x) 41 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 52
indicator blinks from green, yellow, to orange. 1. Check that a correct battery is installed. 2. Battery pack. 3. DC/DC card. 4. System board. The battery indicator does not turn on when the battery is installed. DC/DC card. Battery pack. System board. 42 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 53
advanced diagnostic test. If an error occurs and a FRU code is displayed, replace the parts shown by the FRU code. Keyboard or TrackPoint III Related Symptoms Symptom / Error FRU / Action in Sequence The keyboard (one or more keys) does not work. 1. Reseat the keyboard cable on the system board - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 54
not, replace the external monitor. Printer problems. 1. Run printer self-test. 2. Parallel port wrap test. 3. System board. 4. Printer cable. Serial or parallel port device problems. 1. Serial/parallel port wrap test. 2. Device. 3. System board. 4. Device cable. 44 IBM ThinkPad 560X (2640-60x - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 55
: 1. Run the advanced diagnostic test for the system board in loop mode at least 10 times. 2. If no error is detected, do not replace any FRUs. 3. If any error is detected, replace the FRU shown by the FRU code. Rerun the test to verify that no more errors exist. ThinkPad 560X (2640-60x, 70x) 45 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 56
for damage. If any problems are found, replace the FRU. 3. Remove or disconnect all of the following devices: a. Non-IBM devices. b. Devices attached to the port replicator. c. Printer, mouse, and other external devices. d. Battery pack. e. Hard disk drive. f. External diskette drive. g. DIMM. h. PC - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 57
on the screen. Repeat this step for any keys that need to be tested. You can run the keyboard test if you press Ctrl+K key at the advanced diagnostic test mode. 7. To exit the keyboard test, click on Exit or press Ctrl+Break. The Advanced Diagnostics window appears: ThinkPad 560X (2640-60x, 70x) 47 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 58
2 for an external USB port, such as a port replicator or a docking station. Displaying the Error Log Diagnostic errors are printed on a printer that is attached to the parallel port when the error is detected. The error is also logged in the system memory. 48 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 59
in the system configuration for each type of device. For Model 560X, FDD-1 represents an external diskette drive attached through the external diskette drive connector. Similarly, the FDD-2 icon represents the second drive, usually attached through a port replicator. ThinkPad 560X (2640-60x, 70x) 49 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 60
error is detected by the diagnostic tests, a three-digit device ID is displayed, indicating the suspected device. Icon Device ID 001 003 007 086 002 Suspected Device System board Keyboard Math coprocessor Pointing device Memory 050 Display 017 Hard disk drive 50 IBM ThinkPad 560X (2640-60x - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 61
of the computer External diskette drive or FDD Connector of the port replicator PCMCIA 088 External PC Card (PCMCIA) 009 Parallel port 011, 012 Serial port 154 Universal serial bus (USB) 155 External universal serial bus (USB) 103 IR 150 Audio (ESS) ThinkPad 560X (2640-60x, 70x) 51 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 62
-1) 1. Reseat the diskette drive (FDD-2) 2. Diskette drive (FDD-2) 1. Reseat the hard disk drive 2. Hard disk drive PC Card slot assembly Universal serial bus If the problem persists after replacement of the FRUs, go to "Undetermined Problems" on page 46. 52 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 63
Combinations" on page 54 "Running a Low-Level Format" on page 55 "Maintenance Diskette Download" on page 55 "Fn Key Combinations" on page 55 Status Indicators The system status indicators show the current computer status in different colors (green and orange): ThinkPad 560X (2640-60x, 70x) 53 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 64
battery is fully charged. The battery is charging. The battery needs charging. Data is read from or written to the hard disk drive. The numeric keypad on the keyboard is enabled. Caps lock mode is enabled. Arrow keys . HDP-1 and HDP-2 are set the same as PAP. 54 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 65
off the computer. 2. Insert the ThinkPad hardware maintenance diskette Ver 1.40 or later into diskette drive A and power on the computer. 3. Select Format the hard disk from the main menu. 4. Select the drive from the menu. 5. Follow the instructions on the screen. Maintenance Diskette Download - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 66
Product Overview (560X) The following table provides an overview of the IBM ThinkPad 560 series system features. Feature Processor Bus Architecture Memory (Standard) Memory (Option) CMOS RAM Description 560 Intel® Pentium® 100 MHz Intel Pentium 120 MHz Intel Pentium 133 MHz 560E Intel Pentium MMX™ - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 67
2.1 GB, 2.5-inch, IDE interface 560X 2.1 GB, 2.5-inch, IDE interface 4.0 GB, 2.5-inch, IDE interface Headphone Microphone Port replicator 16-bit audio Internal speaker Internal microphone Mechanical volume 560 IrDA 1.0 560E /560X IrDA 1.1 One Type-III or two Type-II ThinkPad 560X (2640-60x, 70x) 57 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 68
and trained personnel should service the computer. The arrows in the "Removals and Replacements" section show the battery pack, and then disconnect any interconnecting cables. An electrostatic discharge (ESD) strap (P/N 6405959) must be used to establish personal grounding. 58 IBM ThinkPad 560X (2640 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 69
when you service this replacing any FRUs. Screw No. 1 Screw Type of Head Pan Color Black Length (mm) 6.5 2 Pan Black 11.5 3 Flat Black 3.5 4 Pan Brass 2.5 5 Hex Silver 7.0 6 Pan Black 2.5 7 Flat Brass 5.5 8 Flat Brass 3.0 9 Pan Black 3.5 ThinkPad 560X (2640 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 70
battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery. Turn the computer upside down. To replace the battery, connect the battery " on page 22 if you do not have a torque screwdriver). 60 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 71
computer upside down. Step Screw No. (See page 59) Qty Torque 1 1 1 4 kgcm When replacing: Make sure you use the correct screw, and tighten it firmly to the torque shown in the table Tightening Information" on page 22 if you do not have a torque screwdriver). ThinkPad 560X (2640-60x, 70x) 61 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 72
1030 Battery Pack Turn the computer upside down. 62 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 73
1040 Frame Battery Pack (1030) Step Screw No. (See page 59) Qty Torque 1 2 2 4 kgcm 2 1 12 4 kgcm When replacing: Make sure you use the correct screw, and tighten all screws Screw Tightening Information" on page 22 if you do not have a torque screwdriver). ThinkPad 560X (2640-60x, 70x) 63 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 74
64 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 75
Be careful not to remove the Esc key when you remove the frame. If the Esc key is removed, replace it as shown: When replacing the frame, verify the TrackPoint III click buttons function correctly. (If the frame is not in place, the click buttons will not function.) ThinkPad 560X (2640-60x, 70x) 65 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 76
1050 Keyboard Unit Battery Pack (1030) Frame (1040) Note: When replacing the frame, verify the TrackPoint III click buttons function. (If the frame is not in place, the click buttons will not function.) 66 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 77
Battery Pack (1030) Frame (1040) Keyboard Unit (1050) Note: For the LCD FRU removals and replacement, go to "2010 LCD Front Cover" on page 74. Step Screw No. (See page 59) Qty Torque 1 3 2 4 kgcm 2 1 2 4 kgcm 3 9 1 3 kgcm When replacing screwdriver). ThinkPad 560X (2640-60x, 70x) 67 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 78
1070 Speaker Battery Pack (1030) Frame (1040) Keyboard Unit (1050) 68 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 79
extra force to the hard disk drive when removing it. Battery Pack (1030) Frame (1040) Keyboard Unit (1050) Step Screw No. (See page 59) Qty Torque 1 1 1 4 kgcm 5 4 2 3 kgcm When replacing: Make sure you on page 22 if you do not have a torque screwdriver). ThinkPad 560X (2640-60x, 70x) 69 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 80
1090 PC Card (PCMCIA) Slot Assembly Battery Pack (1030) Frame (1040) Keyboard Unit (1050) Note: Before removing and replacing the PC Card slot assembly, make sure that the PC Cards Tightening Information" on page 22 if you do not have a torque screwdriver). 70 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 81
Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) Speaker (1070) Hard Disk Drive (1080) PC Card Slot Assembly (1090) Notes: 1. The system unit serial number must be restored when the system board is replaced do not have a torque screwdriver). ThinkPad 560X (2640-60x, 70x) 71 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 82
Step Screw No. (See page 59) Qty Torque 4 3 3 4 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown firmly (see "Screw Tightening Information" on page 22 if you do not have a torque screwdriver). 72 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 83
1110 DC/DC Card DIMM (If Installed) (1020) Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) Speaker (1070) Hard Disk Drive (1080) PC Card Slot Assembly (1090) System Board (1100) Detach the DC/DC card from the system board. ThinkPad 560X (2640-60x, 70x) 73 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 84
2010 LCD Front Cover Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or a torque screwdriver). 74 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 85
The LCD front cover has several latches. Release the latches as shown in step 3 . The DSTN LCD has two slide knobs in step 4 . When replacing: Make sure that all eight latches are engaged properly. Make sure that the slide knobs work correctly. ThinkPad 560X (2640-60x, 70x) 75 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 86
LCD Panel Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) DSTN Panel Step Screw No. (See page 59) Qty Torque 1 7 4 3 kgcm When replacing: Make sure on page 22 if you do not have a torque screwdriver). 76 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 87
. TFT 1 (P/N 12J1704) Step Screw No. (See page 59) Qty Torque 1 7 4 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if " on page 22 if you do not have a torque screwdriver). ThinkPad 560X (2640-60x, 70x) 77 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 88
12J1706) Step Screw No. (See page 59) Qty Torque 1 7 4 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown "Screw Tightening Information" on page 22 if you do not have a torque screwdriver). 78 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 89
Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) LCD Panel (2020) DSTN Panel Step Screw No. (See page 59) Qty Torque 2 8 3 3 kgcm When replacing: " on page 22 if you do not have a torque screwdriver). ThinkPad 560X (2640-60x, 70x) 79 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 90
(See page 59) Qty Torque 2 8 2 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws 22 if you do not have a torque screwdriver). When replacing: Align the LCD connector to the inverter card to ensure a good connection. 80 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 91
. Use a new one. Make sure the screws are tightened firmly (see "Screw Tightening Information" on page 22 if you do not have a torque screwdriver). When replacing: See the following figure: ThinkPad 560X (2640-60x, 70x) 81 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 92
82 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 93
Screw No. (See page 59) Qty Torque 1 7 2 3 kgcm 3 7 3 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the if you do not have a torque screwdriver). When replacing: See the following figure: ThinkPad 560X (2640-60x, 70x) 83 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 94
84 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 95
Front View 1 LCD 2 Contrast Control 3 Brightness Control 4 Headphone Jack 5 Microphone/Line-In Jack 6 Volume Control 7 PC Card Slots 8 PC Card Eject Buttons 9 Battery Pack 1 TrackPoint III 11 LCD Latch 12 Fn Key 13 Keyboard 14 Indicator Panel 15 Built-in Microphone ThinkPad 560X (2640-60x, 70x) 85 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 96
Bottom View 1 System-Expansion Connector 2 Power Shutdown Switch 3 Memory Slot 4 Memory-Slot Cover 5 Battery Pack Latch 86 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 97
Rear View 1 Security Keyhole 2 Power Switch 3 IR Port 4 External Diskette Drive Connector 5 External Monitor Connector 6 Parallel Connector 7 Serial Connector 8 Universal Serial Port 9 External-Input-Device Connector 1 Power Jack ThinkPad 560X (2640-60x, 70x) 87 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 98
Parts Listing 560X (2640-60x, 70x) 88 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 99
are interchangeable, so you can use either panel when replacing (see page 77 for more information). Index 1 2 Battery FDD Connector Cover Power Switch HDD Bracket Hard Disk Drive (2.1 GB) Hard Disk Drive (4.0 GB) HDD Flexible Cable DC/DC Card Keyboard Sheet Battery ThinkPad 560X (2640-60x, 70x) 89 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 100
LCD FRU (DSTN) Index 1 2 3 4 5 6 7 System Unit LCD Cover Set Control Knob LCD Panel Inverter Card Shield Sheet LCD Cable Hinges 12J1700 12J1702 - 12J1703 46H4165 12J1701 46H4155 90 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 101
LCD FRU (TFT) TFT 1 (12J1704) Index 1 2 3 4 5 6 7 System Unit LCD Cover Set Control Knob LCD Panel Inverter Card Shield Sheet LCD Cable Hinges Hinge Spacer 05K4602 11J9664 - 11J9632 46H4165 12J1705 11J9663 05K4658 ThinkPad 560X (2640-60x, 70x) 91 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 102
TFT 2 (12J1706) Index 1 2 3 4 5 6 7 System Unit LCD Cover Set Control Knob LCD Panel Inverter Card Shield Sheet LCD Cable Hinges 05K4603 11J9664 - 82H5509 46H4165 12J1707 11J9663 92 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 103
Keyboard Arabic Belgian Canadian French Danish Dutch French German Greek Hebrew Italian Japanese Korean Latin Spanish Norwegian 97H3876 97H3875 97H3889 97H3887 97H3877 97H3893 97H3894 97H3890 97H3881 97H3885 97H3892 97H3880 97H3883 97H3882 97H3888 97H3874 97H3873 ThinkPad 560X (2640-60x, 70x) 93 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 104
unit does not apply to all options. Headset 810 MB Hard Disk Drive Assembly 1.08 GB Hard Disk Drive Assembly 2.1 GB Hard Disk Drive Assembly 4.0 GB Hard Disk Drive Assembly Microphone PS/2 Miniature Mouse ThinkPad 560 Port Replicator ThinkPad 380 Port Replicator DIMM 8 MB DIMM 16 MB DIMM 32 MB DIMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 105
English U.S. English Black Keyboard French German Italian Norwegian Swedish U.K. English U.S. English Accessories Keyboard/Mouse Cable 95F5741 Screwdriver 05K4693 ThinkPad Hardware Maintenance Diskette Version 1.40 (See "Maintenance Diskette Download" on page 55.) ThinkPad 560X (2640-60x, - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 106
Power Cords IBM power cords for a specific country are usually available only in that country: For 2-pin power cords: IBM Power Cord Part Number 13H5264 13H5267 13H5270 13H5273 Zealand, Papua, Paraguay, Uruguay Bangladesh, Pakistan, South Africa, Sri Lanka 96 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 107
cords: Note: The grounded adapter is required for full MPRII compliance. IBM Power Cord Part Number 25H2205 25H2207 25H2209 25H2211 25H2213 25H2215 25H2219 25H2221 (including Hong Kong), Qatar, Singapore, United Kingdom Thailand Switzerland Chile, Italy Israel ThinkPad 560X (2640-60x, 70x) 97 - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 108
For 3-pin slim power cords: IBM Power Cord P/N 76H3514 76H3516 76H3518 76H3520 76H3522 76H3524 76H3526 76H3528 76H3530 76H3532 76H3535 Qatar, Singapore, United Kingdom Japan Switzerland, Liechtenstein Chile, Ethiopia, Italy, Libya Israel Korea Thailand 98 IBM ThinkPad 560X (2640-60x, 70x) HMM - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 109
in writing, to the IBM Director of Licensing, IBM Corporation, 500 Columbus Avenue, Thornwood, NY 10594, U.S.A. Trademarks The following terms are trademarks of the IBM Corporation in the United States or other countries or both: IBM FaxConcentrator PS/2 ThinkPad TrackPoint TrackPoint III Microsoft - Lenovo ThinkPad 560 | ThinkPad 560X Hardware Maintenance Manual (Oct 1997) - Page 110
IBM® Part Number: 05L1768 Printed in U.S.A. S 5L-1768-
S05L-1768-00
IBM Mobile Systems
ThinkPad 560X
(2640-60x, 70x)
Hardware Maintenance Manual
October 1997