Lexmark E210 Service Manual
Lexmark E210 - Optra B/W Laser Printer Manual
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- Lexmark E210 | Service Manual - Page 1
Lexmark E210 4510-001 • Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index • Manuals Menu Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. - Lexmark E210 | Service Manual - Page 2
/or other countries. Other trademarks are the property of their respective owners. © Copyright Lexmark International, Inc. 2001. All rights reserved. UNITED STATES GOVERNMENT RESTRICTED RIGHTS This software and documentation are provided with RESTRICTED RIGHTS. Use, duplication or disclosure by the - Lexmark E210 | Service Manual - Page 3
down page 2-6 Paper Feed 2-7 Printing in wrong position 2-7 Paper stopping, jamming, or feeding multiple sheets 2-7 Paper Path Jam 0 2-9 Paper Path Jam 1 2-9 Paper Path Jam 2 2-10 Service 2-10 All LEDs blinking (Printhead Error) during a print job 2-10 All LEDs blinking (Fuser Error) at - Lexmark E210 | Service Manual - Page 4
3-10 Motor Assembly 3-11 Pick Roller Clutch Solenoid 3-11 HVPS Board 3-12 Fuser Assembly 3-13 Fuser Thermostat and Lamp 3-15 LVPS Board 3-17 Main Board and Input/Exit Sensor Board 3-20 Pre-Transfer LED Assembly (PTL 3-21 Pick Roller 3-22 Parts Catalog 4-1 Index I-1 iv Service Manual - Lexmark E210 | Service Manual - Page 5
in the wavelength region of 770-795 nanometers. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition. Laser Der Drucker erfüllt gemäß amtlicher Bestätigung der - Lexmark E210 | Service Manual - Page 6
laser de Classe I. Les produits laser de Classe I sont considérés comme des produits non dangereux. Cette imprimante est équipée d'un laser son système laser sont conçus laser supérieurs à des rayonnements de Classe I . Avvertenze sui prodotti laser 795 nanometri. Il sistema laser e la stampante sono - Lexmark E210 | Service Manual - Page 7
ção DHHS 21 CFR Subcapítulo J para a Classe I (1) de produtos laser. Em outros locais, está certificada como um produto laser da Classe I, em conformidade com os requisitos da norma IEC 60825. Os produtos laser da Classe I não são considerados perigosos. Internamente, a impressora contém um produto - Lexmark E210 | Service Manual - Page 8
Subchapter J, voor andere landen in IEC 60825. Laserprodukten van klasse I worden niet als ongevaarlijk aangemerkt. De printer is voorzien van een laser van klasse IIIb (3b), dat wil zeggen een gallium arsenide-laser van 5 milliwatt met een golflengte van 770-795 nanometer. Het lasergedeelte en de - Lexmark E210 | Service Manual - Page 9
enligt kraven i IEC 60825. Laserprodukter i Klass I anses ej hälsovådliga. Skrivaren har en inbyggd laser av Klass IIIb (3b) som består av en laserenhet av gallium-arsenid på 5 milliwatt som arbetar användning, underhåll som utförs av användaren eller annan föreskriven serviceåtgärd. Laser Notices ix - Lexmark E210 | Service Manual - Page 10
I-laserprodukt i samsvar med kravene i IEC 60825. Klasse I-laserprodukter er ikke å betrakte som farlige. Skriveren inneholder internt en klasse IIIb (3b)-laser, som består av en gallium-arsenlaserenhet som avgir stråling i bølgelengdeområdet 770-795 nanometer. Lasersystemet og skriveren er utformet - Lexmark E210 | Service Manual - Page 11
4510-001 Japanese Laser Notice Chinese Laser Notice Laser Notices xi - Lexmark E210 | Service Manual - Page 12
4510-001 Korean Laser Notice Laser Notices xii - Lexmark E210 | Service Manual - Page 13
with the use of specific Lexmark components. The safety features of some parts may not always be obvious. Lexmark is not responsible for the use of other replacement parts. • The maintenance information for this product has been prepared for use by a professional service person and is not intended - Lexmark E210 | Service Manual - Page 14
nicht immer offensichtlich. Sofern Teile eingesetzt werden, die nicht von Lexmark sind, wird von Lexmark keinerlei Verantwortung oder Haftung für dieses Produkt übernommen. • Die Verletzung. Das zuständige Fachpersonal sollte entsprechende Vorsichtsmaßnahmen treffen. xiv Service Manual - Lexmark E210 | Service Manual - Page 15
peligro y tomar las precauciones necesarias. Informações de Segurança • Este produto foi concebido, testado e aprovado para satisfazer os padrões globais de segurança na utilização de componentes específicos da Lexmark. As funções de segurança de alguns dos componentes podem não ser sempre óbvias - Lexmark E210 | Service Manual - Page 16
amb la utililització de components específics de Lexmark. Les característiques de seguretat d'algunes peces pot ser que no sempre siguin òbvies. Lexmark no es responsabilitza de l'us d'altres peces El personal professional ha d'estar-ne assabentat i prendre les mesures convenients. xvi Service Manual - Lexmark E210 | Service Manual - Page 17
4510-001 Safety Information xvii - Lexmark E210 | Service Manual - Page 18
error indications and symptom tables used to isolate failing field replaceable units (FRUs). 3. Repair Information provides instructions for making printer adjustments and removing and installing FRUs. 4. Parts Catalog contains illustrations and part numbers for individual FRUs. xviii Service Manual - Lexmark E210 | Service Manual - Page 19
and posters on plain paper. The E210 can print on a wide variety of laser media including envelopes, transparencies, bond paper up to 43 lb, labels and card stock. The E210 is compatible with a wide range of systems including Windows 95/98/Me/NT 4.0/2000 and Linux. Printer Side View - Locations - Lexmark E210 | Service Manual - Page 20
4510-001 Maintenance Approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the user error messages, and diagnostic aids to determine the printer problem and repair the failure. After you complete the repair, perform tests as needed to - Lexmark E210 | Service Manual - Page 21
Vertical White Line Description: White vertical voids Possible causes: • Toner cartridge failure • Printhead failure • Fuser failure Horizontal Black Band Description: Dark or blurry horizontal stripes Possible causes: • Toner cartridge failure • Bad or dirty voltage contacts Diagnostic Aids 2-1 - Lexmark E210 | Service Manual - Page 22
causes: • Toner save mode on • Toner cartridge failure • Bad or dirty voltage contacts • HVPS failure Dark or Black Image Description: The printed image is dark. Possible causes: • Bad or dirty high voltage contacts • Loose HVPS cable connection at the engine board • HVPS failure 2-2 Service Manual - Lexmark E210 | Service Manual - Page 23
failure • Improper transfer roller installation • Transfer roller failure Background Description: Background appears in print area. Possible causes: • Recycled or poor quality paper • Toner cartridge failure • Dirty transfer roll • Transfer roll failure • HVPS failure Residual Image at 75 mm - Lexmark E210 | Service Manual - Page 24
card stock or transparencies. Possible cause: • Software not set to card stock or transparency mode Residual Image at 32 mm Intervals Description: Residual image occurs in the black image printing at 32 mm intervals. Possible causes: • Toner cartridge failure • Bad or dirty high voltage contacts - Lexmark E210 | Service Manual - Page 25
on the front of the printed page is stained with toner. Possible causes: • Toner cartridge failure • Transfer roller failure Toner on Back of Page Description: The back of the page is stained with toner at 47 mm intervals. Possible causes: • Transfer roller failure • Fuser failure (dirty) Blank Page - Lexmark E210 | Service Manual - Page 26
Printer Components Supply Roller Develop Roller Charge Roller Transfer Roller Fuser Hotroll Fuser Backup Roll OPC Drum Action Replace Toner Cartridge Replace Toner Cartridge Replace Toner Cartridge Replace Transfer Roller Replace Fuser Replace Fuser Replace Toner Cartridge 2-6 Service Manual - Lexmark E210 | Service Manual - Page 27
printer or feeds Yes multiple sheets Does the paper exit the input tray? See "Paper Path Jam 0" on page 2-9. Go to step 2 Does the paper stop just after exiting input tray? See "Paper Path Jam 1" on page 2-9. Go to step 8 Is the paper jammed in front of or just inside the fuser? See "Paper - Lexmark E210 | Service Manual - Page 28
resolve the problem? Problem resolved Go to step 6 Check for loose or damaged input tray side pads. Are they in good condition? Replace the paper Replace the side feed solenoid pads Is the paper jammed inside the fuser as it exits the printer? See "Paper Path Jam 2" on page 2-10. Replace the - Lexmark E210 | Service Manual - Page 29
4510-001 Paper Path Jam 0 Paper Path Jam 1 Diagnostic Aids 2-9 - Lexmark E210 | Service Manual - Page 30
connected? Did printhead replacement resolve the problem? Did main board replacement resolve the problem? Replace the printhead. Go to step 2. Properly connect the cables. Problem resolved. Replace the main board. Go to step 3. Problem resolved. Replace the printhead cables. 2-10 Service Manual - Lexmark E210 | Service Manual - Page 31
This message is displayed when the printer detects the fuser is hotter than it should be via feedback through the fuser thermistor. Step 1 2 Yes Replace the fuser. Did Problem this resolve the problem? Resolved. Did LVPS replacement resolve the problem? Problem Resolved. No Replace the LVPS - Lexmark E210 | Service Manual - Page 32
this resolve the problem? Resolved. Replace the fuser. Go to step 3. Did fuser replacement resolve the problem? Problem Resolved. Replace the engine board. Go to step 4. Did engine board replacement resolve the problem? Problem resolved. Replace the controller board. 2-12 Service Manual - Lexmark E210 | Service Manual - Page 33
blinks once then all other LEDs blink (Open Fuser Error) This message occurs when the printer detects no change of temperature in the fuser Step 1 2 3 4 5 Yes No Is there continuity across Go to step 4. Replace the TCO. the fuser lamp wires? Problem resolved. Remove the TCO. Is there Go to - Lexmark E210 | Service Manual - Page 34
for breakage or binding. Is there breakage or binding? Replace the sensor board. Yes No Replace the paper Go to step 2. present actuator. False Cover Open Indicator Step 1 2 The error LED is on when ? Replace the main board. Go to step 2. Replace the cover open switch. 2-14 Service Manual - Lexmark E210 | Service Manual - Page 35
1 2 3 Motor does not run when attempting to Yes No run a print job Check for proper connection of the motor connector on the SMPS board. Is of the cable between the drive motor and the LVPS. Is there continuity? Go to step 3. Replace the cable. Replace the drive Problem resolved. Replace - Lexmark E210 | Service Manual - Page 36
or a faulty connection? Repair or replace the power cord as necessary. Go to step 2. Replace the LVPS. Did Problem resolved. Replace the this resolve the operator panel. problem? Did operator panel replacement resolve the problem? Problem resolved. Replace main board. 2-16 Service Manual - Lexmark E210 | Service Manual - Page 37
ESD-sensitive parts, follow the instructions below in addition to all the usual precautions, such as turning off power before removing logic boards: • Keep the ESD-sensitive part in its original shipping container (a special "ESD bag") until you are ready to install the part into the printer. • Make - Lexmark E210 | Service Manual - Page 38
4510-001 Front Cover 1. Pull the cover open. 2. Remove the screw and remove the stopper that holds the printer cover. 3-2 Service Manual - Lexmark E210 | Service Manual - Page 39
4510-001 3. Pull the right lower side off the post and to the right. Then push the cover in the direction of the arrow to loosen the lower left part. Repair Information 3-3 - Lexmark E210 | Service Manual - Page 40
4510-001 4. Remove the screw that secures the operator panel harness cover, disconnect the connector and remove the cover. 3-4 Service Manual - Lexmark E210 | Service Manual - Page 41
4510-001 Other Covers 1. Rear Cover: Remove the cover in the direction of (a). 2. Top Cover: Remove the cover in the direction of (b). 3. Side cover L, R: Remove the cover in the direction of (c). Repair Information 3-5 - Lexmark E210 | Service Manual - Page 42
4510-001 Operator Panel 1. Before removing the operator panel, you should remove the front cover. 2. Remove two screws of the operator panel cover, and widen the hooks (a) (b) (c) to remove. 3-6 Service Manual - Lexmark E210 | Service Manual - Page 43
4510-001 3. Remove two screws, and remove the operator panel. 4. Remove the operator panel from the operator panel cover. Repair Information 3-7 - Lexmark E210 | Service Manual - Page 44
4510-001 Printhead 1. Before removing the printhead, remove the rear cover and the top cover. 2. Remove three screws securing the printhead. 3-8 Service Manual - Lexmark E210 | Service Manual - Page 45
4510-001 3. Remove two connectors from the printhead, and then remove the printhead. Repair Information 3-9 - Lexmark E210 | Service Manual - Page 46
4510-001 Transfer Roller 1. Open the front cover. 2. Use a flat blade screwdriver to pry the right end of the roller up and remove the transfer roller. 3-10 Service Manual - Lexmark E210 | Service Manual - Page 47
4510-001 Motor Assembly 1. Before removing the motor assembly, remove the front cover, top cover, rear cover, right side cover, and the metal bottom cover. 2. Remove five screws securing the motor assembly and remove a connector from the motor assembly. Then remove the motor assembly. Pick Roller - Lexmark E210 | Service Manual - Page 48
from the HVPS board, and then remove board. Note: When you reassemble the HVPS board, make sure that the five terminals are in place. 3-12 Service Manual - Lexmark E210 | Service Manual - Page 49
4510-001 Fuser Assembly 1. Before removing the fuser assembly, remove the front cover and left cover. 2. Remove two terminal screws and a connector. Repair Information 3-13 - Lexmark E210 | Service Manual - Page 50
4510-001 3. Remove remaining screws. Use a flat blade screwdriver to unlatch the fuser assembly and remove. 3-14 Service Manual - Lexmark E210 | Service Manual - Page 51
4510-001 Fuser Thermostat and Lamp 1. Remove screw from the fuser assembly and remove the thermostat cover. Remove the two screws securing the thermostat. Repair Information 3-15 - Lexmark E210 | Service Manual - Page 52
4510-001 2. Remove two screws from the fuser assembly, and remove the hot roller. 3. Remove the lamp from the hot roller. Note: When you reassemble the lamp, handle it with care as it is fragile. 3-16 Service Manual - Lexmark E210 | Service Manual - Page 53
4510-001 LVPS Board 1. Before removing the LVPS board, remove the rear cover. 2. Remove two screws. Repair Information 3-17 - Lexmark E210 | Service Manual - Page 54
4510-001 3. Remove the screws and remove the bottom cover. 3-18 Service Manual - Lexmark E210 | Service Manual - Page 55
4510-001 4. Unplug connector (CN5) from the main board and connectors (CN1, CN2, CN501, CN502) from LVPS. Remove the clip that secures the LVPS to the metal bottom pan. Remove five screws from the LVPS and remove the LVPS board. Repair Information 3-19 - Lexmark E210 | Service Manual - Page 56
, and then remove the board. 3. To remove the input/exit sensor board, release four snap-fits securing the insulator and then remove the insulator. 3-20 Service Manual - Lexmark E210 | Service Manual - Page 57
4510-001 4. Release four snap-fits securing the sensor board and then remove the input/exit sensor board. Pre-Transfer LED Assembly (PTL) 1. Remove the transfer roller. 2. Remove the bottom metal cover and disconnect CN6 on the main board. 3. Remove the four screws securing the printhead plate. 4. - Lexmark E210 | Service Manual - Page 58
below is the easiest. 1. Open the front cover, and remove the toner cartridge. 2. Remove the rear and top covers along with the paper input tray assembly. 3. Remove the four screws securing the printhead bracket to bracket. 6. Remove the pick roller assembly from the bracket. 3-22 Service Manual - Lexmark E210 | Service Manual - Page 59
4510-001 Installation Note: When repositioning the printhead bracket (with the pick roller assembly) to the plastic frame, push the lift plate down while carefully engaging the pick roller shaft to the pick roller assembly. This procedure is to ensure the lift plate properly rests under the pick - Lexmark E210 | Service Manual - Page 60
4510-001 3-24 Service Manual - Lexmark E210 | Service Manual - Page 61
4510-001 4. Parts Catalog Parts Catalog 4-1 - Lexmark E210 | Service Manual - Page 62
4510-001 Assembly 1: Covers 4-2 Service Manual - Lexmark E210 | Service Manual - Page 63
1 12G6761 1 12G6796 1 12G6776 1 12G6766 1 12G6764 1 Description Tray Assembly, Input Cover Assembly, Rear Extender, Paper Exit Guide, Stacker Cover, Right Cover, Front Support, Cover Open Panel, Operator Cover, Operator Panel Cable, Operator Panel Cover, Left Cover, Top Parts Catalog 4-3 - Lexmark E210 | Service Manual - Page 64
4510-001 Assembly 2: Engine 4-4 Service Manual - Lexmark E210 | Service Manual - Page 65
AsmIndex 2-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 Part Number Unit 12G6795 1 12G6256 1 12G6784 1 12G6777 1 Fan, Cooling Roller, Paper Feed Motor, Main Drive Assembly, Main Cable, Main Motor Card Assembly, Input/Exit Sensor Housing, Paper Feed Roller Flag, - Lexmark E210 | Service Manual - Page 66
4510-001 Assembly 2 (cont.): Engine 4-6 Service Manual - Lexmark E210 | Service Manual - Page 67
Description 12G6787 12G6781 12G6770 12G6261 12G6260 12G6258 12G6264 12G6797 1 Roll Assembly, Pick 1 Contact Assembly, Toner Cartridge 1 Roller, Transfer 1 Spring, Bushing, Left 1 Bushing, Transfer Roll Left 1 Card Assembly, Pre-Transfer LED 1 Cover, PTL Board 1 Cable, Printhead Parts Catalog 4-7 - Lexmark E210 | Service Manual - Page 68
4510-001 Assembly 3: Fuser 4-8 Service Manual - Lexmark E210 | Service Manual - Page 69
4510-001 Assembly 3: Fuser AsmIndex 3-1 1 2 3 3 Part Number Unit 12G6772 1 12G6773 1 12G0075 1 12G6774 1 12G6775 1 Description Fuser Assembly, Complete, 220 V Fuser Assembly, Complete, 110 V Thermostat (TCO) Lamp, Fuser, 220 V Lamp, Fuser, 110 V Parts Catalog 4-9 - Lexmark E210 | Service Manual - Page 70
4510-001 Assembly 4: Electronics 4-10 Service Manual - Lexmark E210 | Service Manual - Page 71
4510-001 Assembly 4: Electronics AsmIndex 4-1 2 2 3 Part Number Unit Description 12G6790 12G6791 12G6792 12G6793 1 Card Assembly, Main 1 Power Supply, Low Voltage, 220 V 1 Power Supply, Low Voltage, 110 V 1 Power Supply, High Voltage Parts Catalog 4-11 - Lexmark E210 | Service Manual - Page 72
4510-001 4-12 Service Manual - Lexmark E210 | Service Manual - Page 73
E ESD-Sensitive Parts 3-1 P Paper Feed 2-7 Parts Catalog 4-1 Print Quality 2-1 R Removals Front Cover 3-2 Fuser Assembly 3-13 Fuser Thermostat and Lamp Printhead 3-8 Transfer Roller 3-10 Repair Information 3-1 S Safety Information xiii Service 2-10 T Tools 1-2 Part Numbers 12G0075 4-9 12G6255 4-3 - Lexmark E210 | Service Manual - Page 74
4510-001 12G6790 12G6791 12G6792 12G6793 12G6794 12G6795 12G6796 12G6797 12G6798 12G6799 4-11 4-11 4-11 4-11 4-5 4-5 4-3 4-7 4-5 4-5 I-2 Service Manual
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4510-001
Lexmark E210
Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.
• Table of Contents
• Index
• Safety and Notices
• Trademarks
• Start Diagnostics
• Manuals Menu