Lexmark E360d Service Manual - Page 5

Table of Contents

v

4513-420, -430

Multipurpose feeder (MPF) feed clutch removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48

Nameplate removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

Operator panel removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51

Paper input and duplex sensor assembly removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

Printhead removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53

Rear door and rear cover removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54

Rear exit guide assembly with sensor and reversing solenoid removal . . . . . . . . . . . . . . . . . . 4-56

Right side cover assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58

Toner level sensor removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60

Top cover assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-61

Transfer roll removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63

Upper front guide assembly removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64

Wear strip (tray 1 and 250-sheet tray 2) removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-65

Wear strip (550-sheet tray 2) removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66

Locations and connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

Locations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Rear view

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Controller board connector pin values

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Preventive maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Safety inspection guide

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Lubrication specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Parts catalog

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

How to use this parts catalog

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

Part number index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3

Section	Page
Table of Contents	3
Notices and safety information	7
Laser notice	7
Laser	7
Avis relatif à l’utilisation de laser	7
Avvertenze sui prodotti laser	7
Avisos sobre el láser	8
Declaração sobre Laser	8
Laserinformatie	8
Lasermeddelelse	8
Laserilmoitus	9
Huomautus laserlaitteesta	9
Laser-notis	9
Laser-melding	9
Avís sobre el Làser	10
Consignes de sécurité	13
Norme di sicurezza	13
Sicherheitshinweise	13
Pautas de Seguridad	14
Informações de Segurança	14
Informació de Seguretat	15
Preface	16
1. General information	17
Maintenance approach	17
Overview of the operator panel	18
Specifications	19
Memory	19
Print quality settings	19
Connectivity and compatibility	20
Media trays and supply capacity	21
Types of print media	22
Tips on preventing jams	23
Paper path	23
Tools	24
Acronyms	25
2. Diagnostics information	27
Start	27
Power–On Self Test (POST) sequence	27
Overview of the operator panel and menus	28
Indicator light	28
Buttons	29
Diagram of the printer menus	31
Messages and error codes	32
User attendance messages	32
Cartridge error messages	35
Paper jam error codes (200-series)	35
Service error codes	41
Symptom tables	46
POST symptom table	46
Printer symptom table	47
Service checks	48
Controller board service check	48
Cooling fan service check	49
Cover interlock switch service check	49
Dead machine service check	50
Fuser service check	51
LVPS/HVPS service check	51
Main motor service check	52
Operator panel service check	53
Paper feed service checks	53
Parallel or USB port service check	55
Print quality service checks	56
Printhead service check	63
Transfer roll service check	63
Tray 2 service check	64
3. Diagnostic aids	65
Accessing service menus	65
Printing menus	65
Configuration menu (CONFIG MENU)	66
Entering Configuration Menu	66
Available menus	66
Reset photoconductor maintenance counter (Reset PC Cnt)	67
Print quality pages (Prt Quality Pgs)	67
Reports	67
Panel Menus	67
PPDS Emulation	67
Demo Mode	68
Factory Defaults	68
Energy Conserve	68
Font Sharpening	68
Exit Configuration Menu (Exit Config Menu)	68
Diagnostics menu	69
Entering Diagnostics menu	69
Available tests	69
Registration	70
Print tests	71
Hardware tests	72
Duplex tests	73
Input tray tests	74
Output bin tests	75
Base sensor test (B. sensor test)	75
Printer setup	76
EP setup	77
Event log	78
Exit Diagnostics	79
Printhead assembly electronic adjustment	80
Printhead assembly mechanical adjustment	81
4. Repair information	83
Handling ESD-sensitive parts	83
Removal procedures	84
ACM pick tire roller removal	85
Bezel removal	87
Controller board removal	88
Cover open sensor	90
Door mount removal	91
Duplex removal	93
Duplex/main motor gear drive interface removal	95
Fan removal	98
Front access door removal	99
Fuser removal	102
Left side cover removal	105
Lower front cover removal	107
LVPS/HVPS removal	109
Main motor gear drive removal	112
Manual feed clutch removal	114
Manual feed solenoid removal	116
Media ACM ASM feeder removal	119
Media feed clutch with cable removal	122
Media manual input sensor	124
Multipurpose feeder (MPF) removal	127
Multipurpose feeder (MPF) feed clutch removal	130
Nameplate removal	132
Operator panel removal	133
Paper input and duplex sensor assembly removal	134
Printhead removal	135
Rear door and rear cover removal	136
Rear exit guide assembly with sensor and reversing solenoid removal	138
Right side cover assembly removal	140
Toner level sensor removal	142
Top cover assembly removal	143
Transfer roll removal	145
Upper front guide assembly removal	146
Wear strip (tray 1 and 250-sheet tray 2) removal	147
Wear strip (550-sheet tray 2) removal	148
5. Locations and connections	149
Locations	149
Front view	149
Rear view	149
Controller board connector pin values	150
6. Preventive maintenance	153
Safety inspection guide	153
Lubrication specifications	153
7. Parts catalog	155
How to use this parts catalog	155
Assembly 1: Covers	156
Assembly 2: Electronics	158
Assembly 3: Frame	160
Assembly 4: Options	162
Assembly 5: Power cords	163
Wiring diagram	169

Lexmark E360d Service Manual - Page 5

Locations and connections, Preventive maintenance, Parts catalog, Index .I-1, Part number index .. I-3

Page 5 highlights