Motorola RAZR V3 Repair Manual

Motorola RAZR V3 - Cell Phone 5 MB Manual

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  • Motorola RAZR V3 | Repair Manual - Page 1
    Technical Support Group V3-Razr Repair Manual April 2005 KS-042050-V1.2 D54 Document -ED05020 rev.1.2 This document is considered an uncontrolled document when printed
  • Motorola RAZR V3 | Repair Manual - Page 2
    V3-Razr Repair Manual TABLE OF CONTENTS MMOODDUULLEE 11 2 TECHNOLOGY 3 GSM OVERVIEW 3 PREFACE 3 SYSTEM ARCHITECTURE ISSUES & RESOLUTIONS 26 SERVICE WEBSITE 28 REPAIR CODES 29 CLAIMABLE PARTS 29 MMOODDUULLEE 44 30 TEST EQUIPMENT 31 SOFTWARE 32 ACCESSORIES 33 Document -ED05020
  • Motorola RAZR V3 | Repair Manual - Page 3
    V3-Razr Repair Manual Module 1 MODULE 1 • -Technology • -Product functionality • -Features Page 2 Document -ED05020 rev.1.2 This document is considered an uncontrolled document when printed
  • Motorola RAZR V3 | Repair Manual - Page 4
    V3-Razr Repair Manual Technology GSM overview Preface This page discusses the GSM mobile telephony system, which is increasingly 1800 MHz - and in the United States, where spectrum for Personal Communication Services (PCS) was auctioned at around 1900MHz, operators using the aptly-named GSM1900
  • Motorola RAZR V3 | Repair Manual - Page 5
    V3-Razr Repair Manual GSM , Basic Cellular System MSC BTS BTS BSC BTS PSTN Area divided up into Cells air connection is from the Mobile to the BTS, the link from the BTS to the BSC 3 cell repeat: possible in GSM due to higher tolerance to cross channel interference. digital timing specs etc
  • Motorola RAZR V3 | Repair Manual - Page 6
    V3-Razr Repair Manual Product Functionality • 4K CSTN external • Antenna: Internal • TT/SB Time: TBD (700mAh Battery) • Audio MIDI (24Ch/22Khz), MP3 Ring tones Features • Superior Design speaker • MPEG4 video playback • 3D Graphics Engine • UI Skinning • SyncML • Mini-USB connector Page 6
  • Motorola RAZR V3 | Repair Manual - Page 7
    V3-Razr Repair Manual Physical Overview MOTOROLA V3 Camera Lens Speaker 64k TFT 176 x 220 Display 4k CSTN 96 x 80 CLI VA/VR Key 5way Nav Key Mic Page 7 Document -ED05020 rev.1.2 This document is considered an uncontrolled document when printed
  • Motorola RAZR V3 | Repair Manual - Page 8
    V3-Razr Repair Manual Physical Overview (Cont'd) MOTOROLA V3 Volume up/down Soft key USB Ext. Antenna Batt. Door MIDI Speaker Page 8 Document -ED05020 rev.1.2 This document is considered an uncontrolled document when printed
  • Motorola RAZR V3 | Repair Manual - Page 9
    V3-Razr Repair Manual MOMDodUuleL2 E 2 • -Piece Parts • -Motorola on line(MOL) • -Repair Categories • -Labour Rates Page 9 Document -ED05020 rev.1.2 This document is considered an uncontrolled document when printed
  • Motorola RAZR V3 | Repair Manual - Page 10
    V3-Razr Repair Manual Parts List Exploded View Diagram: V3 Part Description Part Number 1-Lens 2-Front Flip housing 3-Display Module 4-Display Call Description Part Number 11-Front grill p/o Front housing 12-Antenna Cover p/o Front Housing 13-Antenna 1590051N03 14-Back Housing 1590048N01 15
  • Motorola RAZR V3 | Repair Manual - Page 11
    V3-Razr Repair Manual All piece parts and prices for the V3 model are available when you log into the Motorola on-line system (MOL) Motorola On Line (MOL) To Place your piece parts order please log in to: http//businessonline.motorola.com You will be asked to enter your Motorola on-line Logon ID and
  • Motorola RAZR V3 | Repair Manual - Page 12
    V3-Razr Repair Manual Repair Categories There are Seven (7) repair categories (1) Major battery (5) Software - SWU01 - e.g Flashing, force flashing (6) Antenna - RAN01 - e.g test and or replace antenna. (7) Sent-mot - FWD01 - unknown or unauthorized repairs sent to Motorola or authorized service
  • Motorola RAZR V3 | Repair Manual - Page 13
    V3-Razr Repair Manual Labour Rates Please refer to your warranty compensation schedule for warranty labour rates. Motorola provides a limited warranty of twelve (12) months on the V3 phone. Proof of purchase must be provided in order to validate warranty. In order to be paid for in-warranty repairs
  • Motorola RAZR V3 | Repair Manual - Page 14
    V3-Razr Repair Manual MoMduOle D3 ULE 3 • -Assembly & Disassembly • -Architecture • -Known issues & resolutions • -Service Website • -Repair Codes • -Claimable Parts Only technicians that are Motorola trained on the V3 model are allowed perform in-warranty repairs on the V3 phones. Page 14 Document
  • Motorola RAZR V3 | Repair Manual - Page 15
    V3-Razr Repair Manual Disassembly & Assembly -V3 Razor This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage. Removing and Replacing the Battery Housing and Battery 1. Ensure the phone is turned off. 2. Press
  • Motorola RAZR V3 | Repair Manual - Page 16
    V3-Razr Repair Manual 7. Insert the bottom edge of the of the battery cover into the rear housing, then push the top edge of the cover down and snap it into place. Removing and Replacing the Subscriber Identity Module (SIM) 1. Remove the battery cover and battery as described in the procedures. 2.
  • Motorola RAZR V3 | Repair Manual - Page 17
    V3-Razr Repair Manual 3. Release the four housing latches by inserting the pointed end of is properly seated in it's socket. 8. Rotate the rear housing assembly so it sits over the phone. 9. Align the housing latches with the corresponding openings on the front housing. Gently press the housings
  • Motorola RAZR V3 | Repair Manual - Page 18
    V3-Razr Repair Manual 10. Replace the 2 housing screws and tighten to a final torque setting of 1.5 inch pounds. Do not over tighten. 11. Replace the antenna, SIM, battery, and battery cover as described in the procedures. Removing and Replacing the Antenna 1. Remove the battery cover, battery, SIM,
  • Motorola RAZR V3 | Repair Manual - Page 19
    V3-Razr Repair Manual 4. Carefully lift the antenna assembly away from the phone. 5. To replace, align the antenna assembly to the phone. 6. place. 5. Replace the antenna assembly, rear housing, SIM, battery, and battery cover as described in the procedures. Page 19 Document -ED05020 rev.1.2
  • Motorola RAZR V3 | Repair Manual - Page 20
    V3-Razr Repair Manual Removing and Replacing the Flip Assembly Cover 1. Remove the battery cover, battery, SIM, antenna, rear housing, and transceiver board assembly as described in the procedures. 2. Remove the 4 flip assembly screw caps. 3. Use the T-5 driver to remove the 4 screws from the flip
  • Motorola RAZR V3 | Repair Manual - Page 21
    V3-Razr Repair Manual Fig 11 6. Remove the smart buttons on the side of the flip assembly. Set them aside for reassembly. 7. Lift the flip cover away from the flip assembly. Be careful not to damage the display flex cable (see Figure 12). Fig 12 Page 21 Document -ED05020 rev.1.2 This
  • Motorola RAZR V3 | Repair Manual - Page 22
    V3-Razr Repair Manual 8. To replace, insert the smart buttons into the phone. Ensure the buttons contact their respective switches on the display assembly. 9. Align the flip cover to the flip assembly, gently press the flip cover onto the flip assembly until the flip cover latches engage. 10. Insert
  • Motorola RAZR V3 | Repair Manual - Page 23
    V3-Razr Repair Manual Removing and Replacing the Display Module Assembly 1. Remove the battery cover, battery, SIM, rear housing, antenna, transceiver board assembly, flip assembly cover, and camera assembly, as described in the procedures. 2. Use the disassembly tool to unseat the display module
  • Motorola RAZR V3 | Repair Manual - Page 24
    V3-Razr Repair Manual Fig 15 6. To replace, align the display module assembly to the flip properly seated. 9. Replace the camera assembly, flip assembly cover, transceiver board, rear housing, antenna, SIM, battery, and battery connector as described in the procedures. Page 24 Document -ED05020
  • Motorola RAZR V3 | Repair Manual - Page 25
    V3-Razr Repair Manual Cell GSM DCS Quard Saw Filter PCS Eagle 1710-1910 MHz 824-915 MHz PAC 2 V3 Razr Block Diagram Block Diagram 4 USB (requires USB transceiver) Bluetooth Commodity Items Supplied by Motorola SPS Supplied by National Semiconductor Battery Monitor 32KHz LI SINGLE CELL
  • Motorola RAZR V3 | Repair Manual - Page 26
    V3-Razr Repair Manual Known Issues & Resolutions V3-Razr Known Issues The repairs listed in this section are the only repairs that are allowed to be performed on the V3 phone in the field. The repair code and the problem found code must be indicated on your service link claim for each repair or
  • Motorola RAZR V3 | Repair Manual - Page 27
    V3-Razr Repair Manual V3- Razr Board Layout J BATT U900 PCAP3 Y900 32,768KHz U50 Eagle Top Side J SIM J VIB J USB U700 Flash/EEPROM/ SRAM Bot Side U300 BT U800 Neptune J Keyboard Y805 26MHz J 41 MIC FL100 SAW U150 Algae Page 27 Document -ED05020 rev.1.2 This
  • Motorola RAZR V3 | Repair Manual - Page 28
    V3-Razr Repair Manual Service Website Log on to the Motorola service website for more repair information. You will also find schematic diagram, block diagram, service bulletins, advisories, software downloads and more for the V3 phone. The URL for the service website is: https//pcs-service.motorola.
  • Motorola RAZR V3 | Repair Manual - Page 29
    V3-Razr Repair Manual Repair Codes Repair codes and problem found codes are to be used for all repairs performed on V3 phones. The repair code and the problem found code must be entered on your service link claim or the claim will be rejected. If multiple repairs are performed simultaneously on a
  • Motorola RAZR V3 | Repair Manual - Page 30
    V3-Razr Repair Manual MODULE 4 Module 4 • -Test Equipment • - Software • -Accessories Page 30 Document -ED05020 rev.1.2 This document is considered an uncontrolled document when printed
  • Motorola RAZR V3 | Repair Manual - Page 31
    V3-Razr Repair Manual Tools and Test Equipment Part Number RSX4043 Purchase from local supplier SPN4716 0180386A82 4280385A59 6680388B67 Purchase from local supplier Purchase from local supplier Purchase from local supplier Purchase from local supplier Description Application Torque Driver
  • Motorola RAZR V3 | Repair Manual - Page 32
    V3-Razr Repair Manual Software Current firmware version for the V3: Software Version: R374_G_0E.40.7AR Flex Version: GSMV3xxRGR01NA096 The Software Matrix is available to all ASC's and flash centres on our service website at: pcs-service.motorola.com After logging in, go to "Software & Documents",
  • Motorola RAZR V3 | Repair Manual - Page 33
    V3-Razr Repair Manual Accessories Battery Mid-Rate travel charger Desktop charger, mallard refresh Vehicle power adapter Speakerphone attachment Headset, FM stereo radio Headset, dual, retractable Headset, single, retractable Headset, send / end button Headset, over the ear Headset, silver Hands-
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Document –ED05020 rev.1.2
This document is considered an uncontrolled document when printed
Technical Support Group
V3-Razr Repair Manual
April 2005
KS-042050-V1.2
D54