Panasonic CU-E18RKUA E18RKUA Installation Manual

Panasonic CU-E18RKUA Manual

Panasonic CU-E18RKUA manual content summary:

  • Panasonic CU-E18RKUA | E18RKUA Installation Manual - Page 1
    outdoor connection cable, refer to instruction 5 INDOOR/OUTDOOR UNIT ELECTRICAL -3/840" -m3Amb5)/o32u"t Guide surface Connection cable Gas side to Gas side of CS-E18RKUA CS-E24RKUA Gas Leak Checking Pressure front grille if necessary such as when servicing. 1. Set the vertical airflow
  • Panasonic CU-E18RKUA | E18RKUA Installation Manual - Page 2
    produit doit être conforme aux instructions du fabricant relatives à la long pour des raisons de sécurité Supports 10±1 mm (13/32 po ± Applicable au côté gaz du CS-E18RKUA CS-E24RKUA Vérification des fuites de 5. Déconnecter la pompe à vide du port de service de la soupape à 3 voies. 6. Avec une
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PRINTED IN MALAYSIA
F616730
ENGLISH
Is there any gas leakage at flare nut
connections?
Has the heat insulation been carried out at flare
nut connection?
Is the connection cable being fixed to terminal
board firmly?
Is the connection cable being clamped firmly?
Is the drainage ok?
(Refer to “Check the drainage” section)
Is the earth wire connection properly done?
Is the indoor unit properly hooked to the
installation plate?
Is the power supply voltage complied with rated
value?
Is there any abnormal sound?
Is the cooling operation normal?
Is the thermostat operation normal?
Is the remote control’s LCD operation normal?
Is the Air purifying filter installed?
CHECK ITEMS
Connecting The Piping to Indoor
3
4
5
6
F616730
Required tools for Installation Works
1
2
HOW TO FIX INSTALLATION PLATE
The mounting wall must be strong and solid enough to prevent it from the vibration.
SELECT THE BEST LOCATION
(Refer to “Select the best location” section)
The center of installation plate should be at more than
1
at right and left of the wall.
The distance from installation plate edge to ceiling should more than
2
.
From installation plate left edge to unit’s left side is
3
.
From installation plate right edge to unit’s right is
4
.
b
: For left side piping, piping connection for liquid should be about
5
from this line.
: For left side piping, piping connection for gas should be about
6
from this line.
1. Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
Always mount the installation plate horizontally by aligning the marking-off line with the thread and using
a level gauge.
2. Drill the piping plate hole with ø2
3
/
4
" (ø70 mm) hole-core drill.
Line according to the left and right side of the installation plate. The meeting point of the extended line is
the center of the hole. Another method is by putting measuring tape at position as shown in the diagram
above. The hole center is obtained by measuring the distance namely 5
1
/
16
" (128 mm) for left and right
hole respectively.
Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor side.
A
B
C
D
CUTTING AND FLARING THE PIPING
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.
1. To cut
When properly flared, the internal surface of the
flare will evenly shine and be of even thickness.
Since the flare part comes into contact with the
connections, carefully check the flare finish.
Improper flaring
Inclined
Surface
damaged
Cracked Uneven
thickness
3. To flare
Bar
Red arrow mark
Handle
Core
Yoke
Clamp handle
Bar
0 –
1
/
32
"
(0 - 0.5 mm)
Copper
pipe
Reamer
2. To remove burrs
Point down
Pipe
TO DRILL A HOLE IN THE WALL AND
INSTALL A SLEEVE OF PIPING
19
/
32
" (15 mm)
Putty or caulking compound
ø2
3
/
4
" (ø70 mm)
through hole
Indoor
Outdoor
Sleeve for
tube
assembly
Approx.
7
/
32
" -
9
/
32
"
(5 - 7 mm)
Bushing for tube
assembly
Wall
CONNECT
THE CABLE TO THE INDOOR
UNIT
5
1. The inside and outside connection cable can be connected without
removing the front grille.
2. Unscrew the conduit cover and fix the conduit connector to conduit
cover with lock nut, then secure it against chassis.
3. Connecting wire between indoor unit and outdoor unit should be
UL listed or CSA approved 4 conductor wires minimum AWG16
in accordance with local electric codes.
Ensure the colour of wires of outdoor unit and terminal number
are the same as the indoor's repectively.
WARNING
This equipment must be properly earthed.
Earth lead wire shall be Yellow/Green (Y/G) in colour
and shall be longer than other lead wires as shown in
the figure for electrical safety in case of the slipping.
Earth Wire
longer than
others
AC wires
for safety
reason
Terminal
Board
Holder
Indoor and
outdoor
connection
cable
3
Please follow the steps below to take out front grille if necessary such as when
servicing.
1. Set the vertical airflow direction louvers to the horizontal position.
2. Slide down the 3 caps on the front grille as shown in the illustration at right,
and then remove the 4 mounting screws.
3.
Pull the lower section of the front grille towards you to remove the front grille.
Open front panel and remove air filters.
(Drainage checking can be carried out without removing the
front grille.)
Pour a glass of water into the drain tray-styrofoam.
Ensure that water flows out from drain hose of the indoor unit.
Operate the unit at cooling/heating operation mode for
fifteen minutes or more.
Measure the temperature of the intake and discharge air.
Ensure the difference between the intake temperature
and the discharge is more than 46.4°F (8°C) during
Cooling operation or more than 57.2°F (14°C) during
Heating operation.
Discharge air
1 Philips screw driver
2 Level gauge
3
Electric drill, hole core drill (ø2
3
/
4
"
(ø70 mm))
4 Hexagonal wrench (
5
/
32
"
(4 mm))
5 Spanner
6 Pipe cutter
7 Reamer
8 Knife
9 Gas leak detector
10 Measuring tape
11 Thermometer
12 Megameter
13 Multimeter
14 Torque wrench
13.3 Ibf•ft (18 N•m (1.8 kgf•m))
31.0 Ibf•ft (42 N•m (4.3 kgf•m))
40.6 Ibf•ft (55 N•m (5.6 kgf•m))
47.9 Ibf•ft (65 N•m (6.6 kgf•m))
73.8 Ibf•ft (100 N•m (10.2 kgf•m))
15 Vacuum pump
16 Gauge manifold
Wall
Wall
Wall
Installation plate
1
2
screw
More than
1
More than
1
Measuring
Tape
Indoor unit
9
17
/
32
"
(241.5 mm)
Drain
tray-
styrofoam
1. Open the front panel.
2. Remove the air filters.
3.
Put the air purifying filter into place as shown in illustration at right.
3
CONNECT THE PIPING
Please make flare after inserting flare nut (locate at
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Align the center of piping and sufficiently tighten the
flare nut with fingers.
Further tighten the flare nut with torque wrench in
specified torque as stated in the table.
Decide piping length and then cut by using pipe cutter.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve) onto
the copper pipe.
Align center of piping to valve and then tighten with torque
wrench to the specified torque as stated in the table.
Torque
wrench
Spanner or
Wrench
CONNECT THE CABLE TO THE
OUTDOOR UNIT
5
1. Remove control board cover (Resin and Metal).
2. Remove particular plate.
3. Remove plugs.
4. Fix the conduit connectors to the knockout holes with lock-nuts, then secure them against the side panel.
5. All wires pass through conduits & particular plate’s opening hole.
6. Connecting wire between indoor unit and outdoor unit should be UL listed or CSA approved 4 conductor
wires minimum AWG16 in accordance with local electric codes.
7. Wire connection to the power supply (208/230V 60Hz) through circuit breaker.
Connect the UL listed or CSA approved wires minimum AWG12 to the terminal board, and connect
the other end of the wires to ELCB / GFCI.
8. Connect the power supply cord and connecting wire between indoor unit and outdoor unit according to
the diagram below.
9. Secure the wire onto the control board with the holder (clamper).
10. After completing wiring connections, reattach the particular plate and control board cover (metal and
resin) to the original position with the screws.
11. For wire stripping and connection requirement, refer to instruction
5
of indoor unit.
More than
2
2
9
/
16
"
(65 mm)
or more
8 ft (2.4 m)
or more
(Left and right are identical)
Floor / Grade level
• Carry out insulation after
checking for gas leaks and
secure with vinyl tape.
Vinyl tape
This illustration is for
explanation purposes only.
The indoor unit will actually face
a different way.
It is advisable to
avoid more than 2
blockage directions.
For better ventilation
& multiple-outdoor
installation, please
consult authorized
dealer/specialist.
Installation plate
1
Sleeve (
)
Bushing-Sleeve (
)
Bend the pipe as
closely on the wall as
possible, but be careful
that it doesn’t break.
Saddle (
)
Example: For E18RKUA
If the unit is installed at 41 ft (12.5 m) distance, the quantity of additional
refrigerant should be 2.46 oz (62.5 g)
....
(41 - 32.8) ft x 0.3 oz/ft = 2.46 oz.
((12.5 - 10) m x 25 g/m = 62.5 g).
Conduit
(Power supply cord (
))
Attached accessories
Control Board cover
Remote control holder fixing screws
6
Remote control holder
5
Remote
control
3
Additional drain hose
Gas side piping (
)
Conduit
(Connection cable)
Putty (
)
(Gum Type Sealer)
Installation parts you
should purchase (
)
Vinyl tape (wide) (
)
• Apply after carrying
out a drainage test.
• To carry out the
drainage test,
remove the air filters
and pour water into
the heat exchanger.
Liquid side piping (
)
Chassis
Conduit
Connector
Conduit
Cover
Lock Nut
Rear Side of Indoor Unit
Holder
Holder
Power
supply
cord
Indoor &
outdoor
connection
cable
Terminal
Board
Terminal
Board
Earth wire
longer than
others
AC wires
for safety
reason
Earth wire
longer than
others
AC wires
for safety
reason
Control Board
Cover (Metal)
Lock Nuts
Knockout
Holes
Plugs
Connectors
Control Board
Cover (Resin)
Front Panel
Connecting Wires
Particular Plate’s
opening holes
Particular
Plate
Pressure test to system to 400 PSIG with dry nitrogen, in stages. Thoroughly leak check the system.
If the pressure holds, release the nitrogen and proceed to section 4.
WARNING
Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit on veranda of a high rise building, child may climb up to outdoor unit and
cross over the handrail causing an accident.
Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with other electrical appliances. Poor
contact, poor insulation or over current will cause electrical shock or fire.
Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen.
Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
Do not sit or step on the unit, you may fall down accidentally.
Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing.
When installing or relocating air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration cycle (piping).
Mixing of air etc will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc.
For R410A model, use piping,
are nut and tools which is speci
ed for R410A refrigerant. Using of existing (R22) piping,
are nut and tools may cause abnormally
high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
Thickness or copper pipes used with R410A must be more than
1
/
32
"
(0.8 mm)
. Never use copper pipes thinner than
1
/
32
" (0.8 mm)
.
It is desirable that the amount of residual oil is less than 0.0008 oz/ft (
40 mg/10 m)
.
Engage authorized dealer or specialist for installation. If installation done by the user is incorrect, it will cause water leakage, electrical shock or fire.
Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or electrical shock.
Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly done, the set will drop
and cause injury.
For installation work, follow all electrical, building, plumbing, local codes, regulations and these installation instructions. If electrical circuit capacity is not enough or a
defect is found in electrical work, it will cause electrical shock or fire.
Do not use spliced wires for indoor / outdoor connection cable. Use the specified indoor / outdoor connection cable, refer to instruction
5
INDOOR/OUTDOOR
UNIT ELECTRICAL WIRING
and connect tightly for indoor/outdoor connection. Clamp the cable so that no external force will have impact on the terminal. If
connection or fixing is not perfect, it will cause heat-up or fire at the connection.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause fire or electrical shock.
This equipment must installed with an Earth Leakage Circuit Breaker (ELCB) or Ground Fault Current Interrupter (GFCI) or Appliance Leakage Current Interrupter
(ALCI) that has been certified by an NRTL Certified Testing Agency and that is suitable for the voltages and amperages involved. Otherwise, if may cause electrical
shock and fire in case of equipment breakdown.
During installation, install the refrigerant piping properly before running the compressor. Operation of compressor without fixing refrigeration piping and valves at opened
condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
During pump down operation, stop the compressor before removing the refrigeration piping. Removal of refrigeration piping while compressor is operating and valves
are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may break and cause refrigerant
gas leakage.
After completion of installation, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant comes into contact with fire.
Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant comes into contact with fire.
This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and telephone. Otherwise, it may cause
electrical shock in case of equipment breakdown or insulation breakdown.
CAUTION
Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
Do not release refrigerant during piping work for installation, re-installation and during repairing a refrigeration parts. Take care of the liquid refrigerant, it may
cause frostbite.
Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
Do not touch the sharp aluminium fin, sharp parts may cause injury.
Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
Select an installation location which is easy for maintenance.
Power supply connection to the room air conditioner.
Power supply cord shall be UL listed or CSA approved 3 conductor with minimum AWG12 wires.
Power supply point should be in an easily accessible place for power disconnection in case of emergency.
In some countries, permanent connection of this air conditioner to the power supply is prohibited.
Fix power supply connection to a circuit breaker for the permanent connection.
Use NRTL approved fuse or circuit breaker (rating refers to name plate) for the permanent connection.
Installation work.
It may take two people to carry out the installation work.
Do not install the unit in excessive oil fume areas such as kitchens,
workshops etc.
There should not be any heat source or steam near the unit.
There should not be any obstacles blocking the air circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into consideration.
Do not install the unit near a doorway.
Ensure the spaces indicated by arrows from the wall, ceiling, fence
or other obstacles.
Recommended installation height for indoor unit shall be at least
8 ft (2.4 m).
If an awning is built over the unit to prevent direct sunlight or rain,
be careful that heat radiation from the condenser is not obstructed.
There should not be any animal or plant which could be affected by
hot air discharged.
Keep the spaces indicated by arrows from wall, ceiling, fence or
other obstacles.
Do not place any obstacles which may cause a short circuit of the
discharged air.
If piping length is over the [piping length for additional gas],
additional refrigerant should be added as shown in the table.
Recommended installation height for outdoor unit should be above
the seasonal snow level.
INDOOR UNIT
OUTDOOR UNIT
SELECT THE BEST LOCATION
Model
Capacity
(Btu/h)
Piping size
Std.
Length
Max.
Elevation
Min.
Piping
Length
Max.
Piping
Length
Additional
Refrigerant
Piping
Length
for add.
gas
Gas
Liquid
E18RKUA
17200
1/2"
(
12.7 mm)
1/4"
(
6.35 mm)
24.6 ft
(
7.5 m)
49.2 ft
(
15 m)
9.8 ft
(
3 m)
100.0 ft
(
30.5 m)
0.3 oz/ft
(
25 g/m)
32.8 ft
(
10 m)
E24RKUA
24000
5/8"
(
15.88 mm)
Piping direction
Attention not to bend
up drain hose
(Front side)
Right
Rear
Right
bottom
Left
Rear
Left bottom
Left
Indoor/Outdoor Unit Installation Diagram
Insulation of piping connections
Attaching the remote control holder to the wall
Model
Dimension
1
2
3
4
5
6
E18RKUA, E24RKUA
23
7
/
32
"
(590 mm)
3
7
/
32
"
(82 mm)
21
7
/
32
"
(539 mm)
20
15
/
16
"
(532 mm)
6
21
/
32
"
(169 mm)
8
5
/
8
"
(219 mm)
Model
A
B
C
D
E18RKUA, E24RKUA
24 1/8"
(613 mm)
5 5/32"
(131 mm)
5/8"
(16 mm)
14 3/16"
(360.5 mm)
INSTALLATION OF AIR
PURIFYING FILTER
HOW TO TAKE OUT FRONT GRILLE
When reinstalling the front grille, first set
the vertical airflow direction louver to the
horizontal position and then carry out
above steps 2 - 3 in the reverse order.
AUTO SWITCH OPERATION
CHECK THE DRAINAGE
EVALUATION OF THE PERFORMANCE
Connecting The Piping to Outdoor
Gas Leak Checking
Do not overtighten, over tightening may cause gas leakage.
Piping size
Torque
1/4" (6.35 mm)
13.3 Ibf•ft [18 N•m (1.8 kgf•m)]
3/8" (9.52 mm)
31.0 Ibf•ft [42 N•m (4.3 kgf•m)]
1/2" (12.7 mm)
40.6 Ibf•ft [55 N•m (5.6 kgf•m)]
5/8" (15.88 mm)
47.9 Ibf•ft [65 N•m (6.6 kgf•m)]
3/4" (19.05 mm)
73.8 Ibf•ft [100 N•m (10.2 kgf•m)]
No.
Accessories part
Qty.
No.
Accessories part
Qty.
1
Installation plate
1
6
Remote control
holder fixing screw
2
2
Installation plate fixing
screw
5
7
Air purifying filter
1
3
Remote Control
1
8
Drain elbow
1
4
Battery
2
9
Drain hose adapter
1
5
Remote control holder
1
1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the
3-way valve.
2. Connect the micron gauge between vacuum pump and service port of outdoor units.
3. Turn on the power switch of the vacuum pump and make sure that connect digital micron gauge
and to pull down to a value of 500 microns.
4. To make sure micron gauge a value 500 microns and close the low side valve of the charging set and
turn off the vacuum pump.
5. Disconnect the vacuum pump house from the service port of the 3-way valve.
6.
Tighten the service port caps of the 3-way valve at a torque of 13.3 Ibf•ft (18 N•m) with a torque wrench.
7.
Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “Open”
using a hexagonal wrench (5/32" (4 mm)).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
Be sure to check for gas leakage.
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR
UNIT AND PIPES in the following procedure.
4
EVACUATION OF THE EQUIPMENT
Gas side
Liquid side
Outdoor unit
Three-way valve
Indoor unit
Vacuum
pump
Close
Close
If micron gauge value does not descend 500 microns, take the following measures:
-
If the leak stops when the piping connections are tightened further, continue working from step
3
.
-
If the leak does not stop when the connections are retightened, repair location of leak.
-
Do not release refrigerant during piping work for installation and reinstallation.
-
Be careful with the liquid refrigerant, it may cause frostbite.
Two-way valve
IMPORTANT (only for E18RKUA)
This product has been designed and manufactured to meet
ENERGY STAR
®
criteria for energy efficiency when matched with appropriate coil components. However,
proper refrigerant charge and proper air flow are critical to achive rated capacity and efficiency. Installation of this product should follow the manufacturer’s
refrigerant charging and air flow instructions.
Failure to con
rm proper charge and air
ow may reduce energy ef
ciency and shorten equipment life.
The below operations will be performed by pressing the “AUTO” switch.
1. AUTO OPERATION MODE
The Auto operation will be activated immediately once the Auto Switch is pressed
and released before 5 sec..
2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING PURPOSE)
The Test Run operation will be activated if the Auto Switch is pressed continuously for
more than 5 sec. to below 8 sec..
A “pep” sound will occur at the fifth sec., in order to identify the starting of Test Run
operation.
3. HEATING TRIAL OPERATION
Press the “AUTO” switch continuously for more than 8 sec. to below 11 sec. and release when a “pep
pep” sound is occured at eight sec. (However, a “pep” sound is occurred at fifth sec..) then press
Remote controller “A/C Reset” button once. Remote controller signal will activate operation to force
heating mode.
4. REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of Remote controller receiving sound can be change over by the following steps:
a) Press “AUTO” switch continuously for more than 16 sec. to below 21 sec..
A “pep”, “pep”, “pep”, “pep” sound will occur at the sixteenth sec..
b) Press the “A/C Reset” button once. Remote controller signal will activate the Remote controller sound
setting mode.
c) Press the “AUTO” switch once to select Remote controller receiving sound ON/OFF. A “peep” sound
indicates receiving sound ON, and a “pep” sound indicates receiving sound OFF.
If a drain elbow is used, the unit should be placed on a stand
which is taller than 1
3
/
16
" (30 mm).
If the unit is used in an area where temperature falls below
32°F (0°C) for 2 or 3 days in succession, it is recommended
not to use a drain elbow, for the drain water freezes and the
fan will not rotate.
Hose
Drain elbow
8
Install the hose at an angle so that the water smoothly flows out.
DISPOSAL OF OUTDOOR UNIT DRAIN WATER
1
31
/
32
"
(50 mm)
or more
3
15
/
16
"
(100 mm)
or more
3
15
/
16
"
(100 mm)
or more
39
3
/
8
"
(1000 mm)
or more
11
13
/
16
"
(300 mm)
or more
5
1
/
16
"
(128 mm)
9
17
/
32
(241.5 mm)
5
1
/
16
"
(128 mm)
5
1
/
16
" (128 mm)
Applicable piping kit
Piping size
Gas
Liquid
CZ-3F5, 7BP
3/8" (9.52 mm)
1/4" (6.35 mm)
CZ-4F5, 7, 10BP
1/2" (12.7 mm)
1/4" (6.35 mm)
CZ-52F5, 7, 10BP
5/8" (15.88 mm)
1/4" (6.35 mm)
Pipe size reducer (CZ-MA1P) for outdoor Multi connection
CS-E18RKUA
Pipe size reducer (CZ-MA3P) for outdoor Multi connection
CS-E24RKUA
SAFETY PRECAUTIONS
Read the following “SAFETY PRECAUTIONS” carefully before installation.
Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed.
The caution items stated here must be followed because these important contents are related to safety. The meaning of each indication used is as below.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications.
WARNING
This indication shows the possibility of causing death or serious injury.
CAUTION
This indication shows the possibility of causing injury or damage to properties only.
The items to be followed are classified by the symbols:
Symbol with white background denotes item that is PROHIBITED.
Symbol with dark background denotes item that must be carried out.
Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and maintenance as stated in
instructions. Please remind the customer to keep the operating instructions for future reference.
Cover for
the bottom
piping
Tape it with piping in a
position as mentioned
in Fig. below.
Cover for
the right
piping
Piping
Drain hose
Cover for
the left
piping
Drain hose
Sleeve for
piping hole
Indoor unit
Hooks at
installation
plate
Piping
1. FOR THE RIGHT REAR PIPING
Cover for the
bottom piping
Cover for the
bottom piping
Tape it with piping
in a position as
mentioned in Fig.
below.
Piping
Drain
hose
Cover
for the
left
piping
Cover for piping
In case of the cover is cut, keep
the cover at the rear of chassis as
shown in the illustration for future
reinstallation.
(Left and 2 bottom covers for piping.)
How to keep the cover
marking
Installation
plate
Unit’s
hook
Guide
surface
Connection cable
About
2
3
/
4
" - 3
5
/
32
"
(70 - 80 mm)
Connection cable
Gas side
piping
Liquid side
piping
Drain hose
2. FOR THE RIGHT BOTTOM
PIPING
3. FOR THE EMBEDDED PIPING
(This can be used for left rear piping and bottom piping also.)
Right Rear piping
Right and Right Bottom piping
Install the indoor unit
Hook the indoor unit
onto the upper portion
of installation plate.
(Engage the indoor unit
with the upper edge of the
installation plate). Ensure
the hooks are properly
seated on the installation
plate by moving it in left
and right.
Insert the connection cable
Secure the Indoor Unit
1. Press the lower left and
right side of the unit against
the installation plate until
hooks engages with their
slot (sound click).
To take out the unit, push
the
marking at the
bottom unit, and pull it
slightly towards you to
disengage the hooks from
the unit.
Step-1
Pull out the Indoor piping
Step-2
Install the Indoor Unit
Step-3
Secure the Indoor Unit
Step-4
Insert the connection cable
Step-1
Pull out the Indoor piping
Step-2
Install the Indoor Unit
Step-3
Insert the connection cable
Step-4
Secure the Indoor Unit
Step-1
Replace the drain hose
Step-2
Bend the embedded piping
Use a spring bender or
equivalent to bend the piping so
that the piping is not crushed.
Step-3
Pull the connection cable
into Indoor Unit
The inside and outside
connection cable can be
connected without removing the
front grille.
Step-4
Cut and flare the embedded
piping
When determining the
dimensions of the piping, slide
the unit all the way to the left on
the installation plate.
Refer to the section “Cutting and
flaring the piping”.
Step-5
Install the Indoor Unit
Step-6
Connection the piping
Please refer to “Connecting
the piping” column in outdoor
unit section. (Below steps are
done after connecting the
outdoor piping and gas-leakage
confirmation.)
Step-7
Insulate and finish the
piping
Please refer to “Piping and
finishing” column of outdoor
section and “Insulation of
piping connection” column as
mentioned in indoor/outdoor unit
installation.
Step-8
Secure the Indoor Unit
How to pull the piping and drain hose out, in case of the
embedded piping.
In case of left piping how to insert the
connection cable and drain hose.
2
27
/
32
" (72 mm)
More than
18
1
/
2
" (470 mm)
More than
45
9
/
32
"
(1150 mm)
More than 27
9
/
16
"
(700 mm)
Indoor unit
drain hose
3/4" (20 mm) nominal PVC pipe
- Install incline downward more than 1°
- Apply PVC glue at the join.
Drain hose adapter
9
Close join by Vinyl Tape (
)
Remarks :
Make sure indoor unit drain hose
& 3/4" (20 mm) nominal PVC pipe
are fully inserted to drain hose
adapter
9
.
Rear view for left piping installation
Drain cap
Drain hose
Adjust the piping slightly
downwards.
Drain hose
Connection cable
PVC tube
for drain
hose
Indoor unit
Piping
Cable
Apply putty or
caulking material
to seal the wall
opening.
Connection cable
Piping
PVC tube (VP-65) for piping
and connection cable
PVC tube for drain hose (VP-30)
PVC tube for drain
hose (VP-20)
Drain hose
from main unit
Replace the drain hose
Cable
45°
Drain
hose
Piping
Sleeve for piping hole
Drain hose
Piping
Connection
cable
More than 45
9
/
32
"
(1150 mm)
(For the right piping, follow the same
procedure)
Join indoor drain hose to 3/4"
(20 mm) nominal PVC pipe size
by using drain hose adapter
9
when necessary.
Drain hose adapter
9
usage
INDOOR UNIT INSTALLATION
4
Outdoor Unit
1
2
3
1
2
L1
L2
3
Terminal
Terminal
Indoor Unit
Disconnect
Switch
Field supply
Grounding wire
Grounding wire min AWG16
Power Supply
Single Phase
208/230V 60Hz
min AWG12
208/230V min AWG16
208/230V min AWG16
208/230V min AWG16
Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve) onto the copper pipe.
Align center of piping to valve and then tighten with torque wrench to the specified torque as stated in the
table.
Hall Union
Flare Nut
Pipe Size
Reducer
Packing
Torque Wrench for Flare
Nut and Pipe Size Reducer
Wrench
(Adjustable Wrench)
Applicable to
Gas side of
CS-E18RKUA
CS-E24RKUA
(Connection pipe)
(Auxiliary pipe)
Female side
Male side
Hall Union
Flare Nut
(Auxiliary pipe)
(Connection pipe)
Applicable to
Liquid side of
CS-E18RKUA
CS-E24RKUA
Torque Wrench
for Flare Nut
Wrench
(Adjustable Wrench)
Male side
Female side
Connecting The Piping to Outdoor Multi
1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation
Diagram. Please wrap the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation
by using POLY-E FOAM with thickness 1/4" (6 mm) or above.
PIPING INSULATION
6
After selecting the best location, start installation to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut ø
13
/
32
" (ø10 mm).
2. When installing at roof, please consider strong wind and earthquake.
Please fasten the installation stand firmly with bolt or nails.
SELECT THE BEST LOCATION
(Refer to “Select the best location” section)
1
INSTALL THE OUTDOOR UNIT
2
INDOOR UNIT
OUTDOOR UNIT
1. Insert the piping sleeve to the hole.
2. Fix the bushing to the sleeve.
3. Cut the sleeve until it extrudes about
19
/
32
"
(15 mm) from the wall.
CAUTION
When the wall is hollow, please be sure
to use the sleeve for tube assembly to
prevent dangers caused by mice biting
the connection cable.
4. Finish by sealing the sleeve with putty or
caulking compound at the final stage.
Terminals on the indoor unit
1
2
3
Colour of wires (Connecting wire)
Terminals on the outdoor unit
1
2
3
WARNING
This equipment must be properly earthed.
Earth lead wire shall be Yellow/Green (Y/G) in colour and longer than other lead wires for electrical
safety in case of the slipping.
For best strength of
INDOOR unit installation,
it is highly recommended
to locate “
” at 5 position
as shown.
WARNING
RISK OF FIRE
JOINING OF WIRES
MAY CAUSE
OVERHEATING
AND FIRE.
OR
OR
OR
Wire stripping
No loose strand
when inserted
WIRE STRIPPING,
CONNECTING
REQUIREMENT
Conductor
fully inserted
Conductor
over inserted
Conductor not
fully inserted
ACCEPT
PROHIBITED
PROHIBITED
Use complete wire without joining.
Use approved socket and plug with earth pin.
Wire connection in this area must follow to
national wiring rules.
Do not joint wires
13/32" ± 1/16"
(10±1 mm)
Indoor/outdoor
connection
terminal board
7
/
32
"
(5 mm)
or more
(gap between wires)
Piping
Piping
Shock absorber
Intake grille
Do not turn over the unit without it’s shock absorber during pull out the piping.
It may cause intake grille damage.
Use shock absorber during pull out the piping to protect the intake grille from damage.
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Air purifying filter
7
Air filter
Cap
Screw
(Move the vane
to upward)
Vane
Cap
Vane
Front grille
ECO SENSOR
Do not hit or violently press the sensor.
This can lead to damage and malfunction.
Do not place large objects near the sensor and keep heating units
or humidifiers of the sensor’s detection area.
This may lead to sensor malfunction.
ECO SENSOR
* Ensure all connecting wire
between indoor unit and
outdoor unit and power supply
cord are installed in individual
conduit.