Panasonic WU-336ME2U9 - Installation Manual
Panasonic WU-336ME2U9 Manual
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- Panasonic WU-336ME2U9 | - Installation Manual - Page 1
INSTALLATION INSTRUCTIONS Air Conditioner This air conditioner uses the refrigerant R410A. NOTE External diameter of service port R410A: 5/16" (7.94mm) Model No. Outdoor Units Type Outdoor Unit Type ME2 2WAY VRF System 72 U-72ME2U9 U-72ME2U94 Nominal Capacity 96 120 U-96ME2U9 U-120ME2U9 U- - Panasonic WU-336ME2U9 | - Installation Manual - Page 2
service the system so it operates safely and efficiently. For safe installation and trouble-free operation, you must: ● Carefully read this instruction problem, contact our sales/service outlet or your certified dealer for additional instructions rigid and strong enough to support or hold the unit, - Panasonic WU-336ME2U9 | - Installation Manual - Page 3
piping work for an installation or re-installation, and while repairing refrigeration parts. Handle liquid refrigerant carefully as it may cause frostbite. When Servicing • Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring. • Keep - Panasonic WU-336ME2U9 | - Installation Manual - Page 4
Precautions for Installation Using New Refrigerant 1. Care regarding tubing 1-1. Process tubing l Material: Use seamless phosphorous deoxidized copper tube for refrigeration. Wall thickness shall comply with the applicable legislation. The minimal wall thickness must be in accordance with the - Panasonic WU-336ME2U9 | - Installation Manual - Page 5
3-2. Use R410A exclusive cylinder only. Single-outlet valve (with siphon tube) Liquid refrigerant should be recharged with the cylinder standing on end as shown. New refrigerant R410A cannot be used for earlier models 1. Compressor specifications are different. If recharging a R22 or R407C - Panasonic WU-336ME2U9 | - Installation Manual - Page 6
CONTENTS Page IMPORTANT 2 Please Read Before Starting Check of Density Limit Precautions for Installation Using New Refrigerant New refrigerant R410A cannot be used for earlier models 1. GENERAL 7 1-1. Tools Required for Installation (not supplied) 1-2. Accessories Supplied 1-3. Type of Copper - Panasonic WU-336ME2U9 | - Installation Manual - Page 7
1. GENERAL This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the outdoor unit and make sure all accessory parts listed are with the system before beginning. 1-1. Tools Required for Installation (not supplied) 1. - Panasonic WU-336ME2U9 | - Installation Manual - Page 8
1-5. Tubing Length Select the installation location so that the length and size of refrigerant tubing are within the allowable range show in the figure below. 1. Main tubing length (maximum tubing size) LM = LA + LB ... 2. Main distribution tubes LC - LH are selected according to the capacity after - Panasonic WU-336ME2U9 | - Installation Manual - Page 9
1-6. Tubing Size Table 1-3 Main Tubing Size (LA) Between No.1 distribution joint for outdoor unit and No.1 distribution joint (for indoor unit) Unit: in. (mm) BTU/h (kW) 72,000 96,000 120,000 144,000 168,000 192,000 216,000 240,000 264,000 288,000 312,000 336,000 360,000 (21.1) (28.1) (35.2) (42 - Panasonic WU-336ME2U9 | - Installation Manual - Page 10
) (0.61) 7.4 8.4 (2.26) (2.56) 19.2 22.3 (5.85) (6.80) Y-branch distribution joint Equivalent length conversion not needed. Ball valve for service Equivalent length conversion not needed. Table 1-9 Refrigerant tubing (Existing tubing can be used.) Material: O Outer diameter Wall thickness - Panasonic WU-336ME2U9 | - Installation Manual - Page 11
1-9. System Limitations Table 1-11 System Limitations Max. No. allowable connected outdoor units Max. capacity allowable connected outdoor units Max. connectable indoor units 3 *2 360,000 BTU/h (30 ton, 105.5 kW) 64 *1 Max. allowable indoor/outdoor capacity ratio 50 - 200 % *3 *1: In the case - Panasonic WU-336ME2U9 | - Installation Manual - Page 12
1-11. Installing Distribution Joint Pay special attention to any location, such as a basement, etc., where leaking refrigerant can CCAAUUTTIIOONN accumulate, since refrigerant gas is heavier than air. (1) R efer to "HOW TO ATTACH DISTRIBUTION JOINT" enclosed with the optional distribution joint - Panasonic WU-336ME2U9 | - Installation Manual - Page 13
1-12. Optional Distribution Joint Kits See the installation instructions packaged with the distribution joint kit for the installation procedure. Table 1-12 Model name 1. CZ-P680PJ1U 2. CZ-P1350PJ1U 3. CZ-P160BK1U 4. CZ-P680BK1U Cooling capacity after - Panasonic WU-336ME2U9 | - Installation Manual - Page 14
3. CZ-P160BK1U Use: For indoor unit (Capacity after distribution joint is 76,400 BTU/h (22.4 kW) or less.)* Example: 4-21/64 (110) 3-13/16 (97) A Insulation B B Distribution Joint B Gas tubing C A 2-53/64 (72) D Insulation 4-21/64 (110) 3-13/16 (97) C C Distribution Joint C Liquid - Panasonic WU-336ME2U9 | - Installation Manual - Page 15
1-13. Example of Tubing Size Selection and Refrigerant Charge Amount Additional refrigerant charging Based on the values in Tables 1-3, 4, 5, 7, 10-1 and 10-2, use the liquid tubing size and length, and calculate the amount of additional refrigerant charge using the formula below. Unit of account - Panasonic WU-336ME2U9 | - Installation Manual - Page 16
Example: Outdoor unit l Example of all outdoor units cooling capacity Type 72: 72,000 BTU/h (21.1 kW) Type 96 Type 72 Type 96: 96,000 BTU/h (28.1 kW) [Total] 168,000 BTU/h (49.2 kW) B A LB LC LA 1 2 3 4 l Example of each tubing length Main tubing LA = 131 ft. (40m) LB = 16 ft. (4.9m - Panasonic WU-336ME2U9 | - Installation Manual - Page 17
ensure adequate ventilation. NOTE l Do not do any wiring or tubing within 1 ft. (300mm) of the front panel, because this space is needed as a servicing space for the compressor. l Ensure a base height of 4 in. (100mm) or more to ensure that drainage water does not accumulate and freeze around the - Panasonic WU-336ME2U9 | - Installation Manual - Page 18
(2m) between the airdischarge outlet and a nearby obstacle. 2-3. Installing the Outdoor Unit in Heavy Snow Areas In locations where wind-blown snow can be a problem, snow‑proof ducting (field supply) should be fitted to the unit and direct exposure to the wind should be avoided as much as possible - Panasonic WU-336ME2U9 | - Installation Manual - Page 19
2-5. Dimensions of Wind Ducting Reference diagram for air-discharge chamber (field supply) For type 72/96 Note: Can be installed so that the air direction is to the front or rear direction. Air direction: Front direction Top view unit: in. (mm) Air direction: Rear direction Top view 30-35/64 (776) - Panasonic WU-336ME2U9 | - Installation Manual - Page 20
C : 28-47/64 (730) Installation hole pitch B : 28-47/64 (730) Installation hole pitch downward tubing direction A : 37-61/64 (964) Installation hole pitch forward tubing direction Reference diagram for air-discharge chamber (field supply) (continued) Combination of units For various types of - Panasonic WU-336ME2U9 | - Installation Manual - Page 21
2-6. Dimensions of Snow Ducting Reference diagram for snow-proof ducting (field supply) For type 72/96 Note: Can be installed so that the air direction is to the front or rear direction. 26-7/64 (663) Air direction: Front direction 26-7/64 (663) unit: in. (mm) Air direction: Rear direction 34 - Panasonic WU-336ME2U9 | - Installation Manual - Page 22
A : 37-61/64 (964) Installation hole pitch forward tubing direction B : 28-47/64 (730) Installation hole pitch downward tubing direction Reference diagram for snow-proof ducting (field supply) (continued) Combination of units For various types of combination, refer to Technical Data. 7-3/32 (180) - Panasonic WU-336ME2U9 | - Installation Manual - Page 23
hole pitch) B: 28-47/64 (730) (Installation hole pitch) A: 37-61/64 (964) (Installation hole pitch) G D E E DF D D D 2 support area per each leg (x2) must install vibration insulator material and mount. The area of dimension marked with the asterisk (*) must cover - Panasonic WU-336ME2U9 | - Installation Manual - Page 24
Type 72/96 Air intake Type 120/144 Air intake Unit: in. (mm) Air intake C B A Air intake C B A 39-3/8 (1000) Air intake 39-3/8 (1000) Air intake 45/64 (18) 45/64 (18) 19/32 (15) 29-9/64 (740) (Installation hole pitch) 30-5/16 (770) 19/32 (15) 45-9/32 (1150) (Installation hole pitch) 46- - Panasonic WU-336ME2U9 | - Installation Manual - Page 25
3-4. Prepare the Tubing l Material: Use seamless phosphorous deoxidized copper tube for refrigeration. Wall thickness shall comply with the applicable legislation. The minimal wall thickness must be in accordance with the table below. l Tubing size Use the tubing size indicated in the table below. l - Panasonic WU-336ME2U9 | - Installation Manual - Page 26
in a downward direction. l Tighten each cap as specified below. Tightening torque for each cap Cap tightening torque Width unit: lbs · inch unit: N · m unit: {kgf · cm} Service port cap 43/64" (17mm) Valve cap 35/64" (14mm), 43/64" (17 mm) 3/4" (19 mm) 90 - 100 170 - 220 120 - 170 10 - 12 - Panasonic WU-336ME2U9 | - Installation Manual - Page 27
l Precautions for brazing Be sure to replace the air inside the tube with nitrogen to prevent oxide film from forming during the brazing process. Be sure to use a damp cloth or other means to cool the valve unit during brazing. Work method Field-supply tube Remote valve Pressure-reducing valve ( - Panasonic WU-336ME2U9 | - Installation Manual - Page 28
4. ELECTRICAL WIRING 4-1. General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram. CWAAURTINOINNG (2) This equipment is strongly recommended to be installed with Earth Leakage - Panasonic WU-336ME2U9 | - Installation Manual - Page 29
4-3. Wiring System Diagram Power supply L1 * 208 / 230V, 60Hz, 1-PH L2 Remote Controller Ground B WHT 1 1 BLK 2 2 Power supply * L1 208 / 230V, 60Hz, 1-PH L2 Remote Controller Ground B WHT 1 1 BLK 2 2 Group control: Power supply L1 * 208 / 230V, 60Hz, 1-PH L2 Ground C Power supply - Panasonic WU-336ME2U9 | - Installation Manual - Page 30
CCAAUUTTIIOONN (1) When linking outdoor units in a network, disconnect the terminal extended from the short plug (CN67) from all outdoor units except any one of the outdoor units. (When shipping: In shorted condition.) For a system without link (no connection wiring between outdoor units), do not - Panasonic WU-336ME2U9 | - Installation Manual - Page 31
A fire hazard may also exist. Therefore, ensure that all wiring is tightly connected. When connecting each power wire to the terminal, follow the instructions on "How to connect wiring to the terminal" and fasten the wire securely with the fixing screw of the terminal board. How to connect wiring - Panasonic WU-336ME2U9 | - Installation Manual - Page 32
U-72ME2U94 / U-96ME2U94 / U-120ME2U94 / U-144ME2U94 In this case, replace the pins 1 and 2 of the 2P connector (BRN, EMG, CN69) with the pins 2 and 3. Cut out the jumper (JP11). (CR-72ME2U94/ACXA73-03280) Jumper JP11 EMG, CN69 2P connector, BRN n Wiring sample Fuse FUSE3 U-72ME2U9 / U-96ME2U9 - Panasonic WU-336ME2U9 | - Installation Manual - Page 33
U-72ME2U94 / U-96ME2U94 / U-120ME2U94 / U-144ME2U94 Type 72/96 P.C. board Electronic component box Inter-unit control wiring (U1, U2) 4P terminal board *1 Inter-outdoor unit control wiring (1, 2) 4P terminal board *1 Terminal board for power supply 3P terminal board *2 Earth terminal *3 - Panasonic WU-336ME2U9 | - Installation Manual - Page 34
5. HOW TO PROCESS TUBING The liquid tubing side is connected by a flare nut, and the gas tubing side is connected by brazing. 5-1. Connecting the Refrigerant Tubing Use of the Flaring Method Many of conventional split system air conditioners employ the flaring method to connect refrigerant tubes - Panasonic WU-336ME2U9 | - Installation Manual - Page 35
by refrigerant leakage. l In order to prevent damage to the flare caused by over-tightening of the flare nuts, use the table above as a guide when tightening. l When tightening the flare nut on the liquid tube, use an adjustable wrench with a nominal handle length of 7-7/8" (200 mm). 35 JOEE - Panasonic WU-336ME2U9 | - Installation Manual - Page 36
5-3. Insulating the Refrigerant Tubing Tubing Insulation l Thermal insulation must be applied to all unit tubing, including the distribution joint (purchased separately). How to arrange 2 tubes (between outdoor unit and indoor unit) Liquid tubing Gas tubing Insulation How to arrange 3 tubes ( - Panasonic WU-336ME2U9 | - Installation Manual - Page 37
unit are kept closed at this stage. The balance tube leak test is not necessary if only 1 outdoor unit is installed. Leak test (1) With the service valves on the outdoor unit closed, remove the 5/16" Manifold valve Pressure gauge (7.94mm) flare nut and its bonnet on the gas tube - Panasonic WU-336ME2U9 | - Installation Manual - Page 38
(4) Do a leak test of all joints of the tubing (both indoor and outdoor) and all service valves. Bubbles indicate a leak. Wipe off the soap with a clean cloth after a leak test. (5) After the system is found to be free of leaks, relieve - Panasonic WU-336ME2U9 | - Installation Manual - Page 39
accurately. l If the additional refrigerant charge amount cannot be charged at once, charge the remaining refrigerant in liquid form by using the gas tube service valve with the system in cooling operation mode at the time of test run. Finishing the job (1) With a hex wrench, turn the liquid tube - Panasonic WU-336ME2U9 | - Installation Manual - Page 40
Explain the contents of the instruction manual, then have the customer actually operate the system. (8) Be sure to give the instruction manual and warranty certificate to the Both the gas and liquid tube service valves are open. If not, open them now. Balance tube Liquid tube Gas tube 40 - Panasonic WU-336ME2U9 | - Installation Manual - Page 41
. Set the remote controller to a test run. Follow the section "7-8. Self-Diagnosis Function Table and Contents of Alarm Display" and resolve the problem. See the section "7-6. Setting Test Run Remote Controller." Does system operate? YES Return remote controller to normal mode. End test run. NO - Panasonic WU-336ME2U9 | - Installation Manual - Page 42
7-3. Main Outdoor Unit PCB Setting U-72ME2U9 / U-96ME2U9 Terminating resistance pin CN73 SW6 CN23 CN34 CN33 SW5 SW4 CN24 SW3 CN27 CN28 CN30 SW5 ON SW6 ON OFF OFF O/U. ADD NO. OF O/U SW4 SW3 ON OFF NO. OF I / U COOL HEAT MODE SW2 SW1 ON OFF R. C. ADD A. ADD CR-72MF2U9 / A748186 CN40 - Panasonic WU-336ME2U9 | - Installation Manual - Page 43
U-72ME2U94 / U-96ME2U94 / U-120ME2U94 / U-144ME2U94 Terminating resistance pin CN73 CN34 CN33 SW5 SW6 SW4 SW3 SW2 SW1 CN24 CN23 CN40 CN30 CN28 CN27 43 JOEE - Panasonic WU-336ME2U9 | - Installation Manual - Page 44
l Outdoor unit number setting (SW5) Unit number setting Unit 1 (at shipment) Unit 2 Unit 3 Unit number setting (SW5) (3P Dip switch, blue) ON ON 1: ON 1 23 OFF ON ON 2: ON 1 23 OFF ON ON 1 & 2: ON 1 23 OFF Notes: (1) Unit 1 (outdoor main unit) needs to prepare the - Panasonic WU-336ME2U9 | - Installation Manual - Page 45
device. SILENT plug (2P, WHT) (CN33) Can be used when setting the outdoor unit fan in sound absorbing mode. For details, refer to Test Run Service Manual. 45 JOEE - Panasonic WU-336ME2U9 | - Installation Manual - Page 46
7-5. Auto Address Setting Example: Basic Wiring Diagram (1) • Case of no link wiring (Inter-unit control wiring is not connected to a multiple system.) Indoor unit address setting is possible without starting the compressor. Unit 1 setting (outdoor main unit) No. of indoor units System address - Panasonic WU-336ME2U9 | - Installation Manual - Page 47
3 2 Example: Basic Wiring Diagram (2) • Case of link wiring No. 1 refrigerant system * See the section "ATTENTION!". Unit 1 setting (outdoor main unit) System address (System 1 setting) (SW1) (SW2) 1 ON ON No. of indoor units (13 units setting) (SW3) 1 2 OFF (SW4) ON ON Number of - Panasonic WU-336ME2U9 | - Installation Manual - Page 48
Ω. If the resistance value is out of range, check adjustment of the termination resistor again. Even if it is out of range, the problem is caused by wiring. • Is the wiring connection properly completed? • Are there any scratches or deterioration on the coverage? • M easure between conductors and - Panasonic WU-336ME2U9 | - Installation Manual - Page 49
Case 3.a (Auto address setting in heating mode) l In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system: Indoor unit auto address setting cannot be made unless the compressor is started. How to control automatic address from outdoor unit 1. Make all - Panasonic WU-336ME2U9 | - Installation Manual - Page 50
Case 3.b (Automatic address setting in cooling mode) l In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system: The indoor unit auto address setting cannot be made unless the compressor is started. How to control automatic address from outdoor unit 1. Make - Panasonic WU-336ME2U9 | - Installation Manual - Page 51
Auto Address Setting from the High-spec Wired Remote Controller (CZ-RTC5A) 1 K eep pressing the , and buttons simultaneously for 4 or more seconds. The "Maintenance func" screen appears on the LCD display. 2 P ress the or button to see each menu. If you wish to see the next screen - Panasonic WU-336ME2U9 | - Installation Manual - Page 52
Display During Auto Address Setting ● On the surface of outdoor unit control P.C. board LED 1 2 Blinks alternately * Do not short circuit the A.ADD pin (CN30) again during auto address setting. LEDs 1 and 2 go out and address setting is interrupted. * When auto address setting is normally - Panasonic WU-336ME2U9 | - Installation Manual - Page 53
simultaneously for 4 or more seconds. The "Maintenance func" screen appears on the LCD display. Maintenance func 20:30 (THU) 1. Outdoor unit error data 2. Service contact 3. RC setting mode 4.Test run Sel. Page [ ] Confirm 2 P ress the or button to see each menu. If you wish to see the - Panasonic WU-336ME2U9 | - Installation Manual - Page 54
press the button. Maintenance func 20:30 (THU) 1. Outdoor unit error data 2. Service contact 3. RC setting mode 4.Test run Sel. Page [ ] Confirm Change the -Diagnosis Function Table and Contents of Alarm Display" and correct the problem. 4. After the test run is completed, press the button - Panasonic WU-336ME2U9 | - Installation Manual - Page 55
in the system is returned to the outdoor unit. Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit. Refer to Service Manual. CCAAUUTTIIOONN l This outdoor unit cannot collect more than the rated refrigerant amount as shown by the nameplate on the back. l If - Panasonic WU-336ME2U9 | - Installation Manual - Page 56
not good. If any other alarm appear on the display, refer to the Test Run Service Manual. • Alarm display can be checked by the outdoor maintenance remote controller. When operating, refer to the Test Run Service Manual. Alarm display can also be checked by number of blinking of LEDs 1 and 2 on - Panasonic WU-336ME2U9 | - Installation Manual - Page 57
Remote control display E09 E12 E14 E15 E16 E18 E20 E24 E25 E26 E27 E29 E30 E31 F01 F02 F03 F04 F05 F06 F07 F08 F10 F11 F12 F14 F16 F17 F23 F24 F29 F31 H01 H03 H05 H06 H07 H08 H11 H13 H15 H21 H27 H31 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L13 L17 L18 P01 P03 Alarm contents Two or more remote - Panasonic WU-336ME2U9 | - Installation Manual - Page 58
Remote control display P04 P05 P09 P10 P11 P12 P14 P15 P16 P17 P19 P20 P22 P26 P29 P31 Alarm contents Protection device activated. High pressure switch (63PH, 63PH1 or 63PH2) or compressor thermal protector (49C1 / 49C2). Missing phase in power input is detected at HIC for 1st compressor. - Panasonic WU-336ME2U9 | - Installation Manual - Page 59
Wired remote control display F04 F05 F06 F07 F08 F12 F14 F16 F17 F23 F24 P14 P03 P04 P05 P15 P16 P17 P19 P20 P22 P26 P29 F29 F31 H01 H03 H05 H11 H13 H15 H06 H08 H27 Detected contents Indoor thermistor is either open or - Panasonic WU-336ME2U9 | - Installation Manual - Page 60
120Ω. If the resistance values are out of range, check again the terminating resistance. Nevertheless, if the values are out of range, the problem comes from wiring. • Is the connection properly made? Megger (Wire) Line • Are there any scratches or damages on the coated surface? • Measure the - Panasonic WU-336ME2U9 | - Installation Manual - Page 61
- NOTE - 61 JOEE - Panasonic WU-336ME2U9 | - Installation Manual - Page 62
- NOTE - 62 JOEE - Panasonic WU-336ME2U9 | - Installation Manual - Page 63
- NOTE - 63 JOEE - Panasonic WU-336ME2U9 | - Installation Manual - Page 64
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INSTALLATION
INSTRUCTIONS
Air Conditioner
This air conditioner uses the refrigerant R410A.
NOTE
External diameter of service port R410A: 5/16" (7.94mm)
Model No.
Outdoor Units
Type
Outdoor Unit Type
Nominal Capacity
ME2
2WAY VRF System
72
96
120
144
U-72ME2U9
U-96ME2U9
U-120ME2U9
U-144ME2U9
U-72ME2U94
U-96ME2U94
U-120ME2U94
U-144ME2U94
• To be connecting Indoor Unit
Indoor Units
Type
Indoor Unit Type
Nominal Capacity
7
9
12
15
18
24
36
48
54
U2
4-Way Cassette
36" × 36"
S-07MU2U6
S-09MU2U6
S-12MU2U6
S-24MU2U6
S-36MU2U6
Y2
4-Way Cassette
24" × 24"
S-07MY2U6
S-09MY2U6
S-12MY2U6
S-18MY2U6
D1
1-Way Cassette
S-07MD1U6
S-09MD1U6
S-12MD1U6
F2
Concealed Duct
- Medium Static
S-07MF2U6
S-09MF2U6
S-12MF2U6
S-15MF2U6
S-18MF2U6
S-24MF2U6
S-36MF2U6
S-48MF2U6
S-54MF2U6
M2
Concealed Duct
- Low Static
S-07MM2U6 S-09MM2U6 S-12MM2U6 S-15MM2U6 S-18MM2U6
E1
Concealed Duct
- High Static
S-36ME1U6
S-48ME1U6
T2
Ceiling
S-12MT2U6
S-18MT2U6
S-24MT2U6
K2
Wall Mounted
S-07MK2U6
S-09MK2U6
S-12MK2U6
S-18MK2U6
S-24MK2U6
P1
Floor Standing
S-07MP1U6
S-09MP1U6
S-12MP1U6
S-15MP1U6
S-18MP1U6
S-24MP1U6
R1
Concealed Floor
Standing
S-07MR1U6
S-09MR1U6
S-12MR1U6
S-15MR1U6
S-18MR1U6
S-24MR1U6
Read through the Installation Instructions before you proceed with the installation.
In particular, you will need to read under the “IMPORTANT!” section at the top of the page.
85464369760022
CV6231977845
ACXF60-18511
00_302411_EN.indd
1
2018/7/4
13:27:15