Poulan 178097 User Manual

Poulan 178097 Manual

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  • Poulan 178097 | User Manual - Page 1
    MODEL NO. PO14542C 14.5 HP 42 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 178097 Rev. 1 4.23.01 JH PRINTED IN U.S.A.
  • Poulan 178097 | User Manual - Page 2
    RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS , which could expose moving parts or • Use slow speed brake operation frequently. Adjust and service not make sudden changes in speed
  • Poulan 178097 | User Manual - Page 3
    Ride-On Mowers the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain TROUBLESHOOTING 25-26 CUSTOMER RESPONSIBILITIES 4, 14-18 REPAIR PARTS 28-43 ASSEMBLY 6-8 WARRANTY 45 OPERATION 9-13 MAINTENANCE SCHEDULE 14 SERVICE
  • Poulan 178097 | User Manual - Page 4
    . Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to
  • Poulan 178097 | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Steering Wheel Adapter Seat Steering Extension Shaft Steering Wheel Insert Steering Boot (1) Large Flat Washer (1) Lockwasher 3/8 (1) Locknut 5/16-18 (1) Hex Bolt 3/8-16 x 1 (1) Washer
  • Poulan 178097 | User Manual - Page 6
    hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). INSERT 3/8 HEX BOLT 3/8 LOCK WASHER LARGE FLAT WASHER TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton. • Cut, from
  • Poulan 178097 | User Manual - Page 7
    service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions slot and pull seat towards rear of tractor. • Pivot seat and pan forward
  • Poulan 178097 | User Manual - Page 8
    See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See
  • Poulan 178097 | User Manual - Page 9
    symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED
  • Poulan 178097 | User Manual - Page 10
    . Save this manual for future reference. AMMETER THROTTLE/CHOKE CONTROL ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIGHT SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER CLUTCH/BRAKE PEDAL GEARSHIFT LEVER MOWER DECK HEIGHT ADJUSTMENT POSITIONS PARKING BRAKE FIG. 4 Our tractors conform to the
  • Poulan 178097 | User Manual - Page 11
    (See Fig. 5) MOWER BLADES - • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP , height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to
  • Poulan 178097 | User Manual - Page 12
    scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be
  • Poulan 178097 | User Manual - Page 13
    in storage. To avoid engine problems, the fuel system should be fuel next season. See Storage Instructions for additional information. Never use engine Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower
  • Poulan 178097 | User Manual - Page 14
    receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
  • Poulan 178097 | User Manual - Page 15
    rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all
  • Poulan 178097 | User Manual - Page 16
    range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level.
  • Poulan 178097 | User Manual - Page 17
    from overheating. • Remove oil fill cap/dipstick. • Remove hex bolts from blower housing and lift housing off engine. • Cover oil fill opening to prevent over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. • Carefully remove cartridge to prevent
  • Poulan 178097 | User Manual - Page 18
    type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER (See Fig. 15) The fuel filter should type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep
  • Poulan 178097 | User Manual - Page 19
    side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING ANTI-SWAY BAR COLLAR SUSPENSION ARMS SQUARE HOLE ENGINE PULLEY FRONT LINK RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE
  • Poulan 178097 | User Manual - Page 20
    Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of
  • Poulan 178097 | User Manual - Page 21
    authorized service be purchased from your local parts dealer. Tire sealant also prevents tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual
  • Poulan 178097 | User Manual - Page 22
    SERVICE AND ADJUSTMENTS POSITIVE TERMINAL NEGATIVE TERMINAL KEPS NUT HEX BOLT RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20
  • Poulan 178097 | User Manual - Page 23
    , altitude or load. If the carburetor does need adjustment, see engine manual. High speed stop is factory adjusted. Do not adjust - damage may THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE
  • Poulan 178097 | User Manual - Page 24
    TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan 178097 | User Manual - Page 25
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan 178097 | User Manual - Page 26
    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
  • Poulan 178097 | User Manual - Page 27
    B+A1 RUN B+A1 START B + S + A1 NONE A2+L NONE NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 27
  • Poulan 178097 | User Manual - Page 28
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C ELECTRICAL 21 22 42 24 41 43 27 27 26 27 27 25 33 30 40 16 16 8 2 1 27 D.C. AMPERES 45 52 28 29 28
  • Poulan 178097 | User Manual - Page 29
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C ELECTRICAL KEY PART NO. NO. 1 144925 2 74760412 8 156417 16 153664 21 166181 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566
  • Poulan 178097 | User Manual - Page 30
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C CHASSIS AND ENCLOSURES 17 30 24 212 29 25 26 31 3 208 11 18 25 26 209 9 15 209 24 5 5 58 12 28 53 51 52 55 57 209 8 54 209 26 33 10 2 206 3 35 6 16 37 3 1 13 145 37 35 205 34 208 38 26 3 38 205 30
  • Poulan 178097 | User Manual - Page 31
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174620 Chassis 2 176554 Drawbar 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 38 175710 Bracket Asm. Pivot Mower Rear 51 73800400 Nut Lock Hex W/Ins. 1/4-20 52 19091416 Washer 9/32 x 7/8
  • Poulan 178097 | User Manual - Page 32
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C DRIVE 57 51 21 8 12 59 7 10 61 12 13 56 14 112 52 11 52 30 32 18 113 170 6 6 51 5
  • Poulan 178097 | User Manual - Page 33
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C DRIVE KEY PART NO. NO. 1 ------ 2 146682 3 123666X 4 Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer, Lock, Hvy Hlcl Spring 7/16 Keeper Belt Engine Flproof Guide Belt Dr Mower Rh Washer 13/32 X 1-1/4 X 12 Ga Spacer Axle Washer 25/32 X 1 1/4 X 16 Ga E
  • Poulan 178097 | User Manual - Page 34
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C STEERING ASSEMBLY 38 63 11 39 1 37 44 51 91 43 41 42 37 36 54 88 71 29 68 29 82 15 15 15 29 46 8 6 17 9 2 7 9 5 3 40 29 68 67 67 47 13 65 85 85 32 11 26 67 46 8 6 9 47 7 9 5 4 43 28 10 30 34 43 6 8
  • Poulan 178097 | User Manual - Page 35
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 140044X428 Wheel Steering Auto Black 2 154427 Axle Asm Front 3 169840 Spindle Asm Lh 4 169839 Spindle Asm Rh 5 6266H Bearing Race Thrust Harden 6
  • Poulan 178097 | User Manual - Page 36
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C ENGINE 2 3 72 1 62 81 13 4 78 38 32 14 16 44 78 46 33 31 37 33 40 45 29 23 OPTIONAL EQUIPMENT Spark Arrester 36
  • Poulan 178097 | User Manual - Page 37
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C ENGINE KEY PART NO. NO. DESCRIPTION 1 170551 2 17720410 3 ------ 4 137352 Throt /Ch Flag Screw Hex Thd Cut 1/4-20x5/8 T Engine Briggs Model 28U707 (Order Parts From Engine Manufacturer) Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain Oil
  • Poulan 178097 | User Manual - Page 38
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C SEAT ASSEMBLY 1 8 9 14 7 10 24 26 16 15 5 25 23 13 17 12 8 9 7 2 5 6 22 21 4 3 KEY PART NO. NO. 1 140116 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 174894 12 121246X 13 121248X DESCRIPTION Seat
  • Poulan 178097 | User Manual - Page 39
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C DECALS 2 3 9 12 4 10 12 16 1 6 11 20 14 KEY PART NO. NO. 1 157163 2 158168 3 158037 4 158038 6 170563 9 158166 10 157140 11 101892X DESCRIPTION Decal Instruction Operat English Decal Ins Strg Wh Decal Hood Rh Decal Hood Lh Decal, Warning
  • Poulan 178097 | User Manual - Page 40
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C MOWER LIFT 7 8 5 11 19 13 13 4 6 12 13 31 32 19 13 31 32 3 1 2 6 5 4 20 15 17 18 20 16 20 20 15 40
  • Poulan 178097 | User Manual - Page 41
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C MOWER LIFT KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12 139866 13 4939M 15 173288 16 73350800 17 175689 18 73800800 19
  • Poulan 178097 | User Manual - Page 42
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C MOWER DECK 158 151 152 67 157 156 153 155 159 46 153 154 68 40 37 36 40 143 144 45 150 40 37 145
  • Poulan 178097 | User Manual - Page 43
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542C MOWER DECK KEY PART NO. NO. DESCRIPTION 1 165892 Mower Deck Assembly, 42" 2 42" 6 75 W/G 30 157722 Screw Thdrol Washer Head 31 129963 Washer, Spacer Mower Vented 32 153535 Pulley, Mandrel 33 178342 Nut, Toplock 34 72110614 Bolt 36 131494
  • Poulan 178097 | User Manual - Page 44
    SERVICE NOTES 44
  • Poulan 178097 | User Manual - Page 45
    , without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products return the product to an authorized service dealer. Should you have any unanswered
  • Poulan 178097 | User Manual - Page 46
    maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original
  • Poulan 178097 | User Manual - Page 47
    FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE CUT THIS IOSUAT1O5NSDLOOTPTEED LINES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 MAX. 47 Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the
  • Poulan 178097 | User Manual - Page 48
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MODEL NO. PO14542C
14.5 HP 42 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance:
call 1-800-829-5886
178097
Rev. 1
4.23.01
JH
PRINTED IN U.S.A.